CN107957194A - A kind of electromagnetic induction aluminium melting furnace - Google Patents

A kind of electromagnetic induction aluminium melting furnace Download PDF

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Publication number
CN107957194A
CN107957194A CN201610906092.9A CN201610906092A CN107957194A CN 107957194 A CN107957194 A CN 107957194A CN 201610906092 A CN201610906092 A CN 201610906092A CN 107957194 A CN107957194 A CN 107957194A
Authority
CN
China
Prior art keywords
insulating brick
crucible
furnace body
alloy
sensing heating
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
CN201610906092.9A
Other languages
Chinese (zh)
Inventor
施辉
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Ningbo Flourish Energy Saving Technology Co Ltd
Original Assignee
Ningbo Flourish Energy Saving Technology Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Ningbo Flourish Energy Saving Technology Co Ltd filed Critical Ningbo Flourish Energy Saving Technology Co Ltd
Priority to CN201610906092.9A priority Critical patent/CN107957194A/en
Publication of CN107957194A publication Critical patent/CN107957194A/en
Withdrawn legal-status Critical Current

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B14/00Crucible or pot furnaces
    • F27B14/06Crucible or pot furnaces heated electrically, e.g. induction crucible furnaces with or without any other source of heat
    • F27B14/061Induction furnaces
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B14/00Crucible or pot furnaces
    • F27B14/08Details peculiar to crucible or pot furnaces
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B14/00Crucible or pot furnaces
    • F27B14/08Details peculiar to crucible or pot furnaces
    • F27B14/10Crucibles
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B14/00Crucible or pot furnaces
    • F27B14/08Details peculiar to crucible or pot furnaces
    • F27B14/14Arrangements of heating devices
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B14/00Crucible or pot furnaces
    • F27B14/08Details peculiar to crucible or pot furnaces
    • F27B2014/0843Lining or casing
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B14/00Crucible or pot furnaces
    • F27B14/08Details peculiar to crucible or pot furnaces
    • F27B2014/0868Magnetic shields
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27MINDEXING SCHEME RELATING TO ASPECTS OF THE CHARGES OR FURNACES, KILNS, OVENS OR RETORTS
    • F27M2001/00Composition, conformation or state of the charge
    • F27M2001/01Charges containing mainly non-ferrous metals
    • F27M2001/012Aluminium
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27MINDEXING SCHEME RELATING TO ASPECTS OF THE CHARGES OR FURNACES, KILNS, OVENS OR RETORTS
    • F27M2003/00Type of treatment of the charge
    • F27M2003/13Smelting

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Waste-Gas Treatment And Other Accessory Devices For Furnaces (AREA)
  • Furnace Details (AREA)
  • Crucibles And Fluidized-Bed Furnaces (AREA)

Abstract

The invention discloses a kind of electromagnetic induction aluminium melting furnace, including furnace body shell, insulating brick, heat-preservation cotton, crucible, shield alloy, sensing heating silk, high temperature resistant line bank and wire connection terminal, the insulating brick includes left side insulating brick, right side insulating brick and lower end insulating brick, crucible is installed on the middle part of furnace body enclosure, shielding alloy is installed between the upper end of crucible and furnace body shell, shielding alloy is provided between crucible and lower end insulating brick, shielding alloy and ceramics are disposed between crucible and the insulating brick of both sides from outside to inside, sensing heating silk is uniformly provided with ceramics and sensing heating silk extends outside furnace body shell.The device is heated using the crucible that equally distributed induced electricity heated filament has conducting particles to surface, and shielding alloy, insulating brick and heat-preservation cotton, good effect of heat insulation are provided with around sensing heating silk, firing rate is fast, energy consumption is small, can improve the economic benefit of manufacturing enterprise, and using effect is good.

Description

A kind of electromagnetic induction aluminium melting furnace
Technical field
The present invention relates to a kind of aluminium melting furnace, is specifically a kind of electromagnetic induction aluminium melting furnace.
Background technology
Induction furnace is to make the electric furnace of material heating or fusing using the Induction Heating effect of material.The friendship that induction furnace uses There are 3 kinds of power frequency (50 or 60 hertz), intermediate frequency (150~10000 hertz) and high frequency (being higher than 10000 hertz) in galvanic electricity source.In induction furnace Vortex is produced under alternating electromagnetism field action, inside material so as to reach heating or the effect of fusing.In this alternating magnetic field Under stirring action, the component of material and temperature are more uniform in stove, and for Forge Heating temperature up to 1250 DEG C, smelting temperature is reachable 1650℃.Induction furnace except can heat in an atmosphere or melting in addition to, moreover it is possible to heated in the protective atmosphere such as vacuum and argon, neon or molten Refining, to meet the requirement of very special quality.Induction furnace is in diathermanous or melting magnetically soft alloy, high-resistance alloy, platinum metal alloy, heat-resisting, resistance to Have the advantages that in terms of erosion, antifriction alloy and simple metal prominent.It is exactly one of which induction furnace to sense aluminium melting furnace, but existing Sensing aluminium melting furnace energy consumption it is big, firing rate is slow, this just brings inconvenience for manufacturing enterprise.
The content of the invention
It is an object of the invention to provide a kind of electromagnetic induction aluminium melting furnace, to solve proposed in the above background technology ask Topic.
To achieve the above object, the present invention provides following technical solution:
A kind of electromagnetic induction aluminium melting furnace, including furnace body shell, insulating brick, heat-preservation cotton, crucible, shielding alloy, sensing heating Silk, high temperature resistant line bank and wire connection terminal, the insulating brick, heat-preservation cotton, crucible, shielding alloy and sensing heating silk are installed in Furnace body enclosure, insulating brick include left side insulating brick, right side insulating brick and lower end insulating brick, and crucible uses hollow cylinder structure And crucible surface has conducting particles, and crucible is outside the middle part of furnace body enclosure, the upper end of crucible and furnace body Shielding alloy is installed between shell, left side insulating brick is provided with the left of crucible, right side insulating brick, earthenware are provided with the right side of crucible The lower end of crucible is provided with lower end insulating brick, and shielding alloy, the insulation of crucible and both sides are provided between crucible and lower end insulating brick Shielding alloy and ceramics are disposed between brick from outside to inside, sensing heating silk is uniformly provided with ceramics and sensing adds Heated filament extends outside furnace body shell, between left side insulating brick and furnace body shell and between right side insulating brick and furnace body shell Heat-preservation cotton is provided with, high temperature resistant line bank is connected with extending the sensing heating silk outside furnace body shell, and wire connection terminal includes top Portion's wire connection terminal and side terminal, side terminal are connected with high temperature resistant line bank, and top wire connection terminal is installed on stove Upper end outside body case.
As the further scheme of the present invention:Shielding alloy is installed between side terminal and high temperature resistant line bank, Shielding alloy uses ferronickel molybdenum alloy.
As the further scheme of the present invention:Furnace body shell is made of cast iron materials, and the quantity of top wire connection terminal is Two.
Compared with prior art, the beneficial effects of the invention are as follows:Device design is reasonable, and simple in structure, failure rate is low, makes With security and good operation stability;The device has surface using equally distributed induced electricity heated filament in the crucible of conducting particles Heated, shielding alloy, insulating brick and heat-preservation cotton, good effect of heat insulation, firing rate are provided with around sensing heating silk It hurry up, energy consumption is small, can improve the economic benefit of manufacturing enterprise, and using effect is good.
Brief description of the drawings
Fig. 1 is the structure diagram of electromagnetic induction aluminium melting furnace.
Wherein:1- furnace body shells, 2- heat-preservation cottons, 3- ceramics, 4- crucibles, 5- shielding alloys, 6- sensing heating silks, the resistance to height of 7- Warm line bank, 8- tops wire connection terminal, 9- left sides insulating brick, 10- right sides insulating brick, 11- lower ends insulating brick, the wiring of 12- sides Terminal.
Embodiment
The technical solution of this patent is described in more detail with reference to embodiment.
Referring to Fig. 1, a kind of electromagnetic induction aluminium melting furnace, including furnace body shell 1, insulating brick, heat-preservation cotton 2, crucible 4, shielding Alloy 5, sensing heating silk 6, high temperature resistant line bank 7 and wire connection terminal, the insulating brick, heat-preservation cotton 2, crucible 4, shielding alloy 5 It is installed in sensing heating silk 6 inside furnace body shell 1, insulating brick, which includes left side insulating brick 9, right side insulating brick 10 and lower end, to be protected Warm brick 11, crucible 4 have conducting particles using hollow cylinder structure and 4 surface of crucible, and crucible 4 is installed in furnace body shell 1 The middle part in portion, is provided with shielding alloy 5 between the upper end of crucible 4 and furnace body shell 1, the left side of crucible 4 is provided with left side Insulating brick 9, the right side of crucible 4 are provided with right side insulating brick 10, and the lower end of crucible 4 is provided with lower end insulating brick 11, and crucible 4 is with Shielding alloy 5 is provided between the insulating brick 11 of end, shielding is disposed between crucible 4 and the insulating brick of both sides from outside to inside and closes Sensing heating silk 6 is uniformly provided with golden 5 and ceramic 3, ceramic 3 and sensing heating silk 6 extends outside furnace body shell 1, Heat-preservation cotton 2, resistance to height are both provided between left side insulating brick 9 and furnace body shell 1 and between right side insulating brick 10 and furnace body shell 1 Warm line bank 7 is connected with extending the sensing heating silk 6 outside furnace body shell 1, and wire connection terminal includes top wire connection terminal 8 and side Face wire connection terminal 12, side terminal 12 are connected with high temperature resistant line bank 7, and top wire connection terminal 8 is installed on outside furnace body shell 1 The upper end in portion.Shielding alloy 5 is installed, shielding alloy 5 uses ferronickel molybdenum between side terminal 12 and high temperature resistant line bank 7 Alloy.Furnace body shell 1 is made of cast iron materials, and the quantity of top wire connection terminal 8 is two.
The present invention operation principle be:Aluminium is put into crucible 4, input line is connected with wire connection terminal, input voltage warp Cross high temperature resistant line bank 7 with sensing heating silk 6 to be connected, input current produces magnetic field, magnetic field and crucible 4 by sensing heating silk 6 Vortex is produced, 4 surface of crucible has conducting particles, and vortex heats crucible 4 by conducting particles, reaches the mesh of molten aluminum , the left and right sides of crucible 4 and lower end are both provided with shielding alloy 5, and this mode can cause crucible 4 that there is insulation well to imitate Fruit, more energy saving than traditional heating mode more than 30%.Insulating brick and heat-preservation cotton 2 can play the role of insulation, and ceramics 3 can be with Fixed sensing heating silk 6 so that sensing heating silk 6 is distributed more rationally, and firing rate is faster than traditional heating mode.
Device design is reasonable, and simple in structure, failure rate is low, safety in utilization and good operation stability;The device uses The crucible 4 that equally distributed induced electricity heated filament 6 has conducting particles to surface heats, and is provided with around sensing heating silk 6 Alloy 5, insulating brick and heat-preservation cotton 2 are shielded, good effect of heat insulation, firing rate is fast, and energy consumption is small, can improve manufacturing enterprise Economic benefit, using effect are good.
It is obvious to a person skilled in the art that the invention is not restricted to the details of above-mentioned one exemplary embodiment, Er Qie In the case of without departing substantially from spirit or essential attributes of the invention, the present invention can be realized in other specific forms.Therefore, no matter From the point of view of which point, the present embodiments are to be considered as illustrative and not restrictive, and the scope of the present invention is by appended power Profit requires rather than described above limits, it is intended that all in the implication and scope of the equivalency of claim by falling Change is included in the present invention.Any reference numeral in claim should not be considered as to the involved claim of limitation.
Moreover, it will be appreciated that although the present specification is described in terms of embodiments, not each embodiment is only wrapped Containing an independent technical solution, this narrating mode of specification is only that those skilled in the art should for clarity Using specification as an entirety, the technical solutions in the various embodiments may also be suitably combined, forms those skilled in the art It is appreciated that other embodiment.

Claims (3)

  1. A kind of 1. electromagnetic induction aluminium melting furnace, it is characterised in that including furnace body shell, insulating brick, heat-preservation cotton, crucible, shielding alloy, Sensing heating silk, high temperature resistant line bank and wire connection terminal, the insulating brick, heat-preservation cotton, crucible, shielding alloy and sensing heating silk Furnace body enclosure is installed in, insulating brick includes left side insulating brick, right side insulating brick and lower end insulating brick, and crucible is using hollow Cylindrical structure and crucible surface have conducting particles, and crucible is installed on the middle part of furnace body enclosure, the upper end of crucible Shielding alloy is installed between furnace body shell, left side insulating brick is provided with the left of crucible, right side is provided with the right side of crucible Insulating brick, the lower end of crucible are provided with lower end insulating brick, shielding alloy, crucible and two are provided between crucible and lower end insulating brick Shielding alloy and ceramics are disposed between the insulating brick of side from outside to inside, sensing heating silk is uniformly provided with simultaneously on ceramics And sensing heating silk extends outside furnace body shell, between left side insulating brick and furnace body shell and outside right side insulating brick and furnace body Heat-preservation cotton is both provided between shell, high temperature resistant line bank is connected with extending the sensing heating silk outside furnace body shell, terminals Attached bag includes top wire connection terminal and side terminal, and side terminal is connected with high temperature resistant line bank, top wire connection terminal Installed in the upper end of furnace body housing exterior.
  2. 2. electromagnetic induction aluminium melting furnace according to claim 1, it is characterised in that side terminal and high temperature resistant connect Shielding alloy is installed, shielding alloy uses ferronickel molybdenum alloy between line row.
  3. 3. electromagnetic induction aluminium melting furnace according to claim 1 or 2, it is characterised in that the furnace body shell uses cast iron material Material makes, and the quantity of top wire connection terminal is two.
CN201610906092.9A 2016-10-18 2016-10-18 A kind of electromagnetic induction aluminium melting furnace Withdrawn CN107957194A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201610906092.9A CN107957194A (en) 2016-10-18 2016-10-18 A kind of electromagnetic induction aluminium melting furnace

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201610906092.9A CN107957194A (en) 2016-10-18 2016-10-18 A kind of electromagnetic induction aluminium melting furnace

Publications (1)

Publication Number Publication Date
CN107957194A true CN107957194A (en) 2018-04-24

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Family Applications (1)

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CN201610906092.9A Withdrawn CN107957194A (en) 2016-10-18 2016-10-18 A kind of electromagnetic induction aluminium melting furnace

Country Status (1)

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CN (1) CN107957194A (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113472192A (en) * 2021-06-21 2021-10-01 中国原子能科学研究院 Power supply for radioactive waste liquid glass solidification treatment system
CN113473828A (en) * 2021-06-21 2021-10-01 中国原子能科学研究院 Shielding device for radioactive waste liquid glass solidification treatment system

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113472192A (en) * 2021-06-21 2021-10-01 中国原子能科学研究院 Power supply for radioactive waste liquid glass solidification treatment system
CN113473828A (en) * 2021-06-21 2021-10-01 中国原子能科学研究院 Shielding device for radioactive waste liquid glass solidification treatment system

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Application publication date: 20180424

WW01 Invention patent application withdrawn after publication