CN107954618A - A kind of Novel super-thin cement production process - Google Patents
A kind of Novel super-thin cement production process Download PDFInfo
- Publication number
- CN107954618A CN107954618A CN201610894322.4A CN201610894322A CN107954618A CN 107954618 A CN107954618 A CN 107954618A CN 201610894322 A CN201610894322 A CN 201610894322A CN 107954618 A CN107954618 A CN 107954618A
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- China
- Prior art keywords
- cement
- production process
- superfine
- novel super
- process according
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B7/00—Hydraulic cements
- C04B7/36—Manufacture of hydraulic cements in general
- C04B7/48—Clinker treatment
- C04B7/52—Grinding ; After-treatment of ground cement
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B7/00—Hydraulic cements
- C04B7/24—Cements from oil shales, residues or waste other than slag
- C04B7/26—Cements from oil shales, residues or waste other than slag from raw materials containing flue dust, i.e. fly ash
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B7/00—Hydraulic cements
- C04B7/24—Cements from oil shales, residues or waste other than slag
- C04B7/28—Cements from oil shales, residues or waste other than slag from combustion residues, e.g. ashes or slags from waste incineration
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/10—Production of cement, e.g. improving or optimising the production methods; Cement grinding
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Materials Engineering (AREA)
- Structural Engineering (AREA)
- Organic Chemistry (AREA)
- Combustion & Propulsion (AREA)
- Processing Of Solid Wastes (AREA)
Abstract
The invention discloses a kind of Novel super-thin cement production process, which is with a kind of New Grinding Devices --- steam flour mill is crushed to 10 microns of particle diameter, and superfine cement is made by ordinary cement.Superfine cement early strength made of the technology of the present invention is high, one day flexural strength 5.5MPa, one day compression strength 25MPa.
Description
Technical field
The present invention relates to a kind of Novel super-thin cement production process
Background technology
Cement deposit material was applied since 1838 Britain's Thompson tunnel, and people have found ordinary cement particle diameter in practice
Larger, penetrating power is limited, can only generally penetrate into crack or gap more than 0.1 millimeter, and is reinforced for fine crack grouting
Effect is poor.Therefore the research of chemical slip casting material is turned to, since the price of chemical slip casting material is high, formula is complicated, Er Qie great
Most chemical slip casting materials are poisonous, its development is restricted.In order to improve the property noted of cement, ultra-fine water in low osmotic medium
Mud injecting paste material is into hot spot.Data at home and abroad all thinks that superfine cement maximum particle diameter answers 20 microns of <(It is micro- to be often referred to D95 < 20
Rice, it is allowed to have 20 microns of 5% >).
The production technology of current superfine cement relies primarily on the continuous of traditional mechanical force such as impact, grinding, extruding, bending
Collective effect, makes the fineness during being progressively crushed of the coarse granule in cement drastically decline, superfine cement is made.Such a life
Production. art high energy consumption, metal material abrasion are big, and production cost is very high.This project it is innovative develop a kind of superfine cement
Production Technology, the steam that electricity is distributed using thermal power plant is power, in special mill body(Steam flour mill)It is interior, will be through
Ball mill coarse crushing to less than 0.3 millimeter of cement granules hit mutually, grind stripping into ultra-fine grain, the ultra-fine choosing through flour mill top
Powder machine sub-elects 10 microns of superfine cements of particle diameter <, into product collector;Cement granules of the particle diameter more than 10 microns continue
Crushed in mill.50 kilowatt-hours of superfine cement ton power consumption, ton steam consume 2 tons.Production cost is greatly reduced.
The content of the invention
The purpose of this technology is using steam flour mill production superfine cement.10 microns of product maximum particle diameter <(D95 < 10
Micron), compression strength reaches 25MPa within one day, produces superfine cement more excellent performance than Conventional processing methods, production cost is more
It is low, it is the optimal manufacturing technique method of superfine cement.
A kind of Novel super-thin cement production process, is realized using following steps:
1st, clinker, gypsum, active mixed material are matched by the requirement of national standard ordinary cement, are crushed in the ball mill
Less than 0.3 millimeter, in the bistrique storehouse through Geldart-D particle to steam flour mill.
2nd, above-mentioned material is uniformly fed in steam flour mill by metering screw conveyer, is milled into the ultra-fine of 10 microns of <
Cement.
3rd, steam flour mill is the superheated steam that 1.0~1.3MPa, 270 DEG C of power plant are distributed to electricity, by right in mill body
In the nozzle spirt flour mill of title, material particles are cast and hits mutually, grind stripping into ultra-fine grain, qualified product is through mill
The superfine powder sorting machine on body top sub-elects, and is collected into product collector;Underproof particle continues to crush.
4th, product collector collects superfine cement, is transported to by Pneumatic conveying pipeline in finished bin.
The advantages of the present invention
The art of this patent makes full use of the superheated steam after the power generation of thermal power plant to carry out comminuting matter as kinetic energy, realizes resource
Regeneration, unit of the product power consumption is low, and production cost is greatly lowered, and product more has market competition advantage, can guide more
Enterprise using this production technology production superfine cement.The Showcase Production Line produced as energy-saving and emission-reduction, low-carbon.Utilize this technology
The superfine cement function admirable produced, intensity are high.
Production instance 1.
1st, clinker, desulfurated plaster, scum, clinker are pressed 72:8:5:15 proportionings, are milled into being less than 0.3 milli in the ball mill
Rice material.
2nd, it is less than 0.3 millimeter of material by above-mentioned and is ground into ultra-fine grain in steam flour mill, sub-elects 10 microns of <'s
Superfine cement.
3rd, above-mentioned superfine cement is collected in product collector, through Geldart-D particle into finished bin, packaging is dispatched from the factory.
4th, the superfine cement consumptive use of water normal consistence 32.1 produced;102 minutes presetting periods;Final setting time 178 divides
Clock;One day flexural strength 5.5MPa;One day compression strength 25.0MPA
Production instance 2
1st, clinker, desulfurated plaster, scum, flyash are pressed 77:6:5:12 proportionings, are milled into being less than 0.3 in the ball mill
Millimeter material.
2nd, it is less than 0.3 millimeter of material by above-mentioned and is ground into ultra-fine grain in steam flour mill, sub-elects 10 microns of <'s
Superfine cement.
3rd, above-mentioned superfine cement is collected in product collector, through Geldart-D particle into finished bin, packaging is dispatched from the factory.
4th, the superfine cement consumptive use of water normal consistence 33.20 produced;82 minutes presetting periods;Final setting time 158 divides
Clock;One day flexural strength 5.8MPa;One day compression strength 26.0MPA
Production instance 3
1st, clinker, gypsum, lime stone, flyash are pressed 77:8:5:10 proportionings, are milled into being less than 0.3 milli in the ball mill
Rice material.
2nd, it is less than 0.3 millimeter of material by above-mentioned and is ground into ultra-fine grain in steam flour mill, sub-elects 10 microns of <'s
Superfine cement.
3rd, above-mentioned superfine cement is collected in product collector, through Geldart-D particle into finished bin, packaging is dispatched from the factory.
4th, the superfine cement consumptive use of water normal consistence 33.00 produced;95 minutes presetting periods;Final setting time 170 divides
Clock;One day flexural strength 5.6MPa;One day compression strength 25.5MPA.
Claims (8)
1. a kind of superfine cement production technology, which is by national standard light water by clinker, gypsum, active mixed material
The ratio requirement dispensing of mud, less than 0.3 millimeter is crushed to through ball mill, then is crushed by steam flour mill, sub-elected 10 microns
The superfine cement of following particle diameter, is collected through bag filter, with Geldart-D particle to finished bin, obtains superfine cement.
2. a kind of Novel super-thin cement production process according to claims 1, it is characterised in that in the superfine cement
Ratio >=80% of clinker and gypsum.
A kind of 3. Novel super-thin cement production process according to claims 1, it is characterised in that the superfine cement
Production technology is that the cement raw material that will be worked good is crushed to less than 0.3 millimeter with ball mill, reenters the crushing of steam flour mill
Into superfine cement.
A kind of 4. Novel super-thin cement production process according to claims 1, it is characterised in that the steam flour mill
Steam used is the superheated steam that thermal power plant distributes electricity, and pressure is in 1.0 ~ 1.3MPa, and temperature is at 270 DEG C.
A kind of 5. Novel super-thin cement production process according to claims 1, it is characterised in that the superfine cement
Granularity below 10 microns.
6. a kind of Novel super-thin cement production process according to claims 1, it is characterised in that the superfine cement is
Finished product is collected with bag filter.
7. a kind of Novel super-thin cement production process according to claims 1, it is characterised in that the superfine cement exists
It is to be conveyed with Pneumatic conveying pump in production.
8. a kind of Novel super-thin cement production process according to claims 1, it is characterised in that the superfine cement
One day flexural strength reaches 5.5MPa, and compression strength reaches 255MPa within one day.
Priority Applications (1)
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CN201610894322.4A CN107954618A (en) | 2016-10-14 | 2016-10-14 | A kind of Novel super-thin cement production process |
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CN201610894322.4A CN107954618A (en) | 2016-10-14 | 2016-10-14 | A kind of Novel super-thin cement production process |
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CN107954618A true CN107954618A (en) | 2018-04-24 |
Family
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CN201610894322.4A Pending CN107954618A (en) | 2016-10-14 | 2016-10-14 | A kind of Novel super-thin cement production process |
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Citations (9)
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---|---|---|---|---|
JPH03279240A (en) * | 1990-03-29 | 1991-12-10 | Nippon Steel Chem Co Ltd | Ultra-fine powder of granulated slag, production thereof and mortar composition |
JPH0891885A (en) * | 1994-09-26 | 1996-04-09 | Mitsubishi Materials Corp | Production of cement composition |
CN1122129A (en) * | 1993-04-30 | 1996-05-08 | V·P·罗尼 | Method for producing cement |
CN1286233A (en) * | 2000-09-28 | 2001-03-07 | 崔华 | Super-fine colour cement and its preparing process |
WO2001038250A1 (en) * | 1999-11-22 | 2001-05-31 | Hiromi Yamamoto | Production method for abrasive cement |
CN1443633A (en) * | 2003-04-17 | 2003-09-24 | 蒋元海 | Composite silicon sand portland cement and its application method in production of pipe pile |
CN101798186A (en) * | 2010-02-25 | 2010-08-11 | 天津水泥工业设计研究院有限公司 | High performance cement based on granularity allocation and preparation method thereof |
CN102101757A (en) * | 2009-12-18 | 2011-06-22 | 王明贵 | Industrial waste slag-doped composite silicate cement and production method thereof |
CN104761163A (en) * | 2015-03-23 | 2015-07-08 | 苏州市德莱尔建材科技有限公司 | Fluoroaluminate cement and preparation method thereof |
-
2016
- 2016-10-14 CN CN201610894322.4A patent/CN107954618A/en active Pending
Patent Citations (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH03279240A (en) * | 1990-03-29 | 1991-12-10 | Nippon Steel Chem Co Ltd | Ultra-fine powder of granulated slag, production thereof and mortar composition |
CN1122129A (en) * | 1993-04-30 | 1996-05-08 | V·P·罗尼 | Method for producing cement |
JPH0891885A (en) * | 1994-09-26 | 1996-04-09 | Mitsubishi Materials Corp | Production of cement composition |
WO2001038250A1 (en) * | 1999-11-22 | 2001-05-31 | Hiromi Yamamoto | Production method for abrasive cement |
CN1286233A (en) * | 2000-09-28 | 2001-03-07 | 崔华 | Super-fine colour cement and its preparing process |
CN1443633A (en) * | 2003-04-17 | 2003-09-24 | 蒋元海 | Composite silicon sand portland cement and its application method in production of pipe pile |
CN102101757A (en) * | 2009-12-18 | 2011-06-22 | 王明贵 | Industrial waste slag-doped composite silicate cement and production method thereof |
CN101798186A (en) * | 2010-02-25 | 2010-08-11 | 天津水泥工业设计研究院有限公司 | High performance cement based on granularity allocation and preparation method thereof |
CN104761163A (en) * | 2015-03-23 | 2015-07-08 | 苏州市德莱尔建材科技有限公司 | Fluoroaluminate cement and preparation method thereof |
Non-Patent Citations (2)
Title |
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张能武等: "《材料员岗位技能必读》", 30 April 2015, 湖南科学技术出版社 * |
石岩: ""钢渣超细粉胶凝性能及其制备混凝土的研究"", 《中国优秀硕士学位论文全文数据库 工程科技I辑》 * |
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