CN107952754A - A kind of heat exchanger waste-oil scavenger - Google Patents
A kind of heat exchanger waste-oil scavenger Download PDFInfo
- Publication number
- CN107952754A CN107952754A CN201711121939.3A CN201711121939A CN107952754A CN 107952754 A CN107952754 A CN 107952754A CN 201711121939 A CN201711121939 A CN 201711121939A CN 107952754 A CN107952754 A CN 107952754A
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- China
- Prior art keywords
- heat exchanger
- gas
- oil
- cooling
- heating
- Prior art date
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- 239000002516 radical scavenger Substances 0.000 title claims abstract description 56
- 239000003921 oil Substances 0.000 claims abstract description 118
- 238000010438 heat treatment Methods 0.000 claims abstract description 100
- 239000000341 volatile oil Substances 0.000 claims abstract description 38
- 238000004064 recycling Methods 0.000 claims abstract description 27
- 238000000034 method Methods 0.000 claims abstract description 5
- 238000001816 cooling Methods 0.000 claims description 87
- 230000008676 import Effects 0.000 claims description 18
- 238000003032 molecular docking Methods 0.000 claims description 14
- 239000007788 liquid Substances 0.000 claims description 10
- 239000012530 fluid Substances 0.000 claims description 7
- 238000005192 partition Methods 0.000 claims description 6
- 230000008859 change Effects 0.000 claims description 4
- 239000000110 cooling liquid Substances 0.000 claims description 3
- 239000000498 cooling water Substances 0.000 claims description 3
- 230000008569 process Effects 0.000 claims description 3
- 230000000274 adsorptive effect Effects 0.000 claims description 2
- 238000009413 insulation Methods 0.000 claims description 2
- 238000005265 energy consumption Methods 0.000 abstract description 9
- 238000011084 recovery Methods 0.000 abstract description 8
- 238000005238 degreasing Methods 0.000 abstract description 3
- 239000007789 gas Substances 0.000 description 107
- 238000001035 drying Methods 0.000 description 20
- 238000004519 manufacturing process Methods 0.000 description 11
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 10
- 229910052802 copper Inorganic materials 0.000 description 10
- 239000010949 copper Substances 0.000 description 10
- 238000005485 electric heating Methods 0.000 description 7
- 239000000567 combustion gas Substances 0.000 description 5
- 230000000694 effects Effects 0.000 description 4
- 238000001514 detection method Methods 0.000 description 3
- RAHZWNYVWXNFOC-UHFFFAOYSA-N Sulphur dioxide Chemical compound O=S=O RAHZWNYVWXNFOC-UHFFFAOYSA-N 0.000 description 2
- 238000001704 evaporation Methods 0.000 description 2
- 230000008020 evaporation Effects 0.000 description 2
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 231100000614 poison Toxicity 0.000 description 2
- 230000007096 poisonous effect Effects 0.000 description 2
- 239000000779 smoke Substances 0.000 description 2
- 238000009834 vaporization Methods 0.000 description 2
- 230000008016 vaporization Effects 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- RWSOTUBLDIXVET-UHFFFAOYSA-N Dihydrogen sulfide Chemical compound S RWSOTUBLDIXVET-UHFFFAOYSA-N 0.000 description 1
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 1
- 238000005085 air analysis Methods 0.000 description 1
- 238000004378 air conditioning Methods 0.000 description 1
- 238000003915 air pollution Methods 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000004069 differentiation Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 239000001307 helium Substances 0.000 description 1
- 229910052734 helium Inorganic materials 0.000 description 1
- SWQJXJOGLNCZEY-UHFFFAOYSA-N helium atom Chemical compound [He] SWQJXJOGLNCZEY-UHFFFAOYSA-N 0.000 description 1
- 229910000037 hydrogen sulfide Inorganic materials 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 210000001503 joint Anatomy 0.000 description 1
- 239000003345 natural gas Substances 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 230000000505 pernicious effect Effects 0.000 description 1
- 229910052717 sulfur Inorganic materials 0.000 description 1
- 239000011593 sulfur Substances 0.000 description 1
- 230000036413 temperature sense Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/02—Cleaning pipes or tubes or systems of pipes or tubes
- B08B9/027—Cleaning the internal surfaces; Removal of blockages
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D5/00—Condensation of vapours; Recovering volatile solvents by condensation
- B01D5/0003—Condensation of vapours; Recovering volatile solvents by condensation by using heat-exchange surfaces for indirect contact between gases or vapours and the cooling medium
- B01D5/0006—Coils or serpentines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B7/00—Cleaning by methods not provided for in a single other subclass or a single group in this subclass
- B08B7/0064—Cleaning by methods not provided for in a single other subclass or a single group in this subclass by temperature changes
- B08B7/0071—Cleaning by methods not provided for in a single other subclass or a single group in this subclass by temperature changes by heating
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M3/00—Investigating fluid-tightness of structures
- G01M3/02—Investigating fluid-tightness of structures by using fluid or vacuum
- G01M3/26—Investigating fluid-tightness of structures by using fluid or vacuum by measuring rate of loss or gain of fluid, e.g. by pressure-responsive devices, by flow detectors
- G01M3/32—Investigating fluid-tightness of structures by using fluid or vacuum by measuring rate of loss or gain of fluid, e.g. by pressure-responsive devices, by flow detectors for containers, e.g. radiators
Landscapes
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Treating Waste Gases (AREA)
Abstract
The present invention is on a kind of heat exchanger waste-oil scavenger, is related to heat exchanger degreasing technique field.The technical solution mainly used for:A kind of heat exchanger waste-oil scavenger includes gas-heating apparatus and tail gas recycling and treating device.Wherein, air inlet and gas outlet are provided with gas-heating apparatus;Gas outlet connects the input end of heat exchanger by air inlet pipe.Wherein, gas-heating apparatus can heat the gas entered by air inlet in gas-heating apparatus, so that the gas after heating is passed through in heat exchanger.The port of export of heat exchanger connects tail gas recycling and treating device by exhaust pipe, for being recycled to the tail gas of the port of export discharge by heat exchanger.Present invention is mainly used for the energy consumption for reducing the progress oil removing of heat exchanging device, and the volatile oil centralized recovery on heat exchanger is handled, avoid pollution environment.
Description
Technical field
The present invention relates to a kind of heat exchanger degreasing technique field, more particularly to a kind of heat exchanger waste-oil scavenger.
Background technology
Existing heat exchanger (e.g., the condenser on air-conditioning equipment, evaporator) has used volatilization in process of manufacture
Oil., it is necessary to oil removing, removing type drying be carried out, to prevent from occurring ant nest corrosion on heat exchanger before the welding of heat exchanging device.
The prior art mainly carries out oil removing, drying using opening chain type drying oven as waste-oil scavenger heat exchanging device.Its
In, opening chain type drying oven mainly uses gas furnace heat exchanging device integrally direct heating, drying;And waved what heat exchanger produced
Hair oil is expelled directly out.In addition, leakage caused by Welding of Heat-exchanger exception in order to prevent, general use fills compression air analysis heat exchange
Device whether there is big leakage (detecting leakage), after No leakage, then irrigates helium into heat exchanger copper pipe, is set using special stop leakage in the roof
It is standby to examine heat exchanger to whether there is minute leakage.
But the inventors found that at least deposited as heat exchanger waste-oil scavenger using opening chain type drying oven
In following technical problem:
(1) since drying oven is Open architecture, when integrally being heated using combustion gas heat exchanging device, what combustion gas produced
Heat can be distributed largely;First slip of volatile oil is a little 170 DEG C or so in heat exchanger, conventional drying need to be heated to 160~180 DEG C or
Higher, energy consumption is larger, and the enthalpy that the tail gas of discharge is taken away is often relatively more, and the thermal efficiency is low, and production cost is high.Also, drying course
Middle volatile oil is unable to centralized recovery processing, and evaporateing into workshop causes that air quality in workshop is poor, and working environment is poor.
(2) opening chain type drying oven on the one hand causes energy consumption sharp using direct-fired heating (that is, using combustion gas stove heat)
It is relatively low with rate, production efficiency;On the other hand so that opening chain type drying oven takes up a large area that (having a surplus wide 4 meters for long 10 meters has
It is remaining).
(3) there are serious environmental pollution:Drying oven can produce heavier oil smoke in the degreasing drying course of heat exchanging device
Taste.What this oil smoke was mainly produced by following two aspects:On the one hand, the gas drier used is direct-fired, natural gas, liquefaction
Poisonous, the flavored gases such as sulfur dioxide that the impurity combustion of sulfur that contains in gas produces, hydrogen sulfide;On the other hand, heat exchanger
Volatile oil volatile oil in the poisonous of generation, pernicious gas and pyroprocess are cracked in drying pyroprocess VOC that quickly volatilizees (has
Machine thing) discharge generation, air pollution directly can be produced to air discharge, be unfavorable for environmental protection.In addition, increase on drying oven
The early investment of VOC exhaust gas processing devices, the cost of later stage production run are higher.
(4) dries quantity is poor:The temperature fluctuation range of combustion gas drying oven is big, and the oil inside heat exchanging device copper pipe can not have
Effect control.When drying temperature is excessive, oxidation stain easily occurs for copper pipe, or aberration occurs in row's copper pipe up and down, influence appearance and
Heat exchange property.When drying temperature is too low, the oil being easy to cause in copper pipe can not be dried effectively, and be corroded with ant nest is produced
Hidden danger.
In addition, the above-mentioned prior art, which need to separate, carries out two oil removing drying, leak detection processes so that the production efficiency of heat exchanger
It is low.
The content of the invention
In view of this, the present invention provides a kind of heat exchanger waste-oil scavenger, and main purpose is that reducing heat exchanging device is removed
The energy consumption of oil, and the volatile oil centralized recovery on heat exchanger is handled, avoid pollution environment.
To reach above-mentioned purpose, present invention generally provides following technical solution:
On the one hand, the embodiment of the present invention provides a kind of heat exchanger waste-oil scavenger, wherein, the heat exchanger waste-oil scavenger bag
Include:
Gas-heating apparatus, is provided with air inlet and gas outlet on the gas-heating apparatus;The gas outlet by into
Tracheae connects the input end of heat exchanger;
Wherein, the gas-heating apparatus can carry out the gas entered by the air inlet in the gas-heating apparatus
Heating, the gas after heating is passed through in heat exchanger;
Tail gas recycling and treating device, the port of export of heat exchanger connect the tail gas recycling and treating device by exhaust pipe, use
Recycled in the tail gas to the port of export discharge by heat exchanger.
The object of the invention to solve the technical problems can be also applied to the following technical measures to achieve further.
Preferably, the gas-heating apparatus includes heating tube;Wherein,
The input end of the heating tube connects the port of export connection of the air inlet of the gas-heating apparatus, the heating tube
The gas outlet of the gas-heating apparatus, for being heated to the gas for flowing through the heating tube.
Preferably, the gas-heating apparatus further includes insulating tube;
Wherein, the input end of the insulating tube is connected with the port of export of the heating tube;The port of export of the insulating tube is
The gas outlet of the gas-heating apparatus.
The air inlet pipe is docked by the first connector with the input end of heat exchanger;The exhaust pipe is by the second connector with changing
The port of export docking of hot device;And/or the air inlet pipe, exhaust pipe select Thermostable flexible hose.
Preferably, the heat exchanger waste-oil scavenger further includes positioner, wherein, heat exchanger is positioned at the positioner
On.
Preferably, the positioner includes:
Positioning table, for positioning heat exchanger;
Heating component, for being heated to the heat exchanger being positioned on the positioning table.
Preferably, the positioning table has hollow cavity;Wherein, the heating component includes:
Circulation line, the hollow cavity of the input end, the port of export of the circulation line with the positioning table connect;
Wind turbine, the assembling is on the circulation line, for making to follow described in the gas warp in the hollow cavity
Endless tube road circulates;
Heating member, the heating member is installed on the circulation line, for adding to the gas for flowing through the circulation line
Heat.
Preferably, the tail gas recycling and treating device includes the first cooling device;Wherein, the first cooling device bag
Include:
First cooling cavities, is provided with the first import, first outlet and the first oil return opening in first cooling cavities;Its
In, first import is connected with the port of export of heat exchanger, so that the tail gas of the port of export discharge of heat exchanger enters described first
In cooling cavities;
Cooler, the cooler are installed in first cooling cavities, for carrying out cooling liquid processing to tail gas,
To obtain the tail gas after liquid volatile oil and first time cooling treatment;
Wherein, liquid volatile oil is handled through the first oil return opening collection;Tail gas after first time cooling treatment is by described
First outlet is discharged.
Preferably, the cooler includes being used for the cooling coil for passing through cooling water.
Preferably, the tail gas recycling and treating device further includes the second cooling device;Wherein, the second cooling device bag
Include:
Second cooling cavities, is provided with the second import, second outlet and the second oil return opening in second cooling cavities;
Wherein, second import is connected with the second outlet in first cooling cavities, so that the tail after first time cooling treatment
Gas enters in second cooling cavities;
Electrostatic oil expeller, the electrostatic oil expeller is arranged in second cooling cavities, for adsorptive gaseous volatilization
Oil;
Wherein, the volatile oil partial liquefaction in the tail gas after first time cooling treatment, the volatile oil of obtained liquid is through institute
State the second oil return opening collection processing;The electrostatic oil expeller adsorbs the gaseous state volatile oil in tail gas, and the gas after oil removing is by institute
State second outlet discharge.
Preferably, multiple partition plates are set in second cooling cavities, to form S type streams in second cooling cavities
Body passage;And the S types passage one end connection the and import, other end connection first outlet.
Preferably, the electrostatic oil expeller is multiple, and multiple electrostatic oil expellers are distributed in the S types fluid passage.
Preferably, the heat exchanger waste-oil scavenger further includes leakage detector, whether there is for detecting inside heat exchanger
Leakage;Wherein, the leakage detector includes:
First valve, first valve are arranged in the air inlet pipe;
Second valve, second valve are arranged on the exhaust pipe;
Pressure detector, the pressure detector are arranged in the air inlet pipe, and are located at first valve and heat exchange
Between the input end of device;Or the pressure detector is arranged on the exhaust pipe, and it is located at second valve and heat exchanger
Between the port of export;
Wherein, when the leakage detector heat exchanging device detects:Second valve is closed, is heated by the gas
Device is passed through gas to heat exchanger inside, after gas pressure reaches setting value, closes first valve, passes through the pressure
The pressure change that detector detects, judges the inside of heat exchanger with the presence or absence of leakage.
Compared with prior art, heat exchanger waste-oil scavenger of the invention at least has following beneficial effect:
Heat exchanger waste-oil scavenger provided in an embodiment of the present invention will be heated by using gas-heating apparatus heat gas
Gas afterwards is passed through in heat exchanger, makes to remain in the volatile oil vaporization at high temperature in copper pipe in heat exchanger, and with high-temperature gas by
The port of export discharge of heat exchanger, and enter in tail gas recycling and treating device, handled with centralized recovery.In this way, on the one hand, this
The heat exchanger that embodiment provides is the progress oil removing only inside the copper pipe of heat exchanging device by being passed through high-temperature gas into heat exchanger,
So as to reduce oil removing heat demand, energy consumption is reduced;On the other hand, the tail gas containing volatile oil is only by the port of export of heat exchanger
Discharge, so that tail gas recycling and treating device need to be only connected to the port of export of heat exchanger, can realize the centralized recovery of tail gas
Processing, avoids pollution environment.
Further, heat exchanger waste-oil scavenger provided in this embodiment uses heating tube to the gas for being passed through heat exchanger
Heated, compared with the mode of the gas heating of the prior art, be not only avoided that pollution environment, but also energy consumption can also be reduced.
It is additionally, since heat exchanger waste-oil scavenger provided in this embodiment to heat gas using heating tube, reduces prior art combustion gas
The use of stove, so as to reduce the floor space of heat exchanger waste-oil scavenger so that equipment is more simplified.
Further, heat exchanger waste-oil scavenger provided in an embodiment of the present invention is by setting a docking system, with control into
Tracheae, air outlet pipe are docked with the heat exchanger that is positioned on positioner, improve automation and the docking efficiency of docking.
Further, the positioning that heat exchanger waste-oil scavenger provided in an embodiment of the present invention is further included for positioning heat exchanger fills
Put, and positioner includes positioning table and heating component;Heating component can heat the heat exchange being positioned on positioning table;It is logical
Cross in this way, auxiliary heating can be carried out with heat exchanging device, further improve the evaporation rate of volatile oil on heat exchanger.
Further, the tail gas recycling and treating device in heat exchanger waste-oil scavenger provided in an embodiment of the present invention includes first
Cooling device, the tail gas discharged by the first cooling device heat exchanging device port of export first cools down, so that in tail gas
Gaseous state volatile oil liquefies, and finally realizes the recycling to volatile oil.
Further, heat exchanger waste-oil scavenger provided in an embodiment of the present invention in tail gas recycling and treating device by including the
On the basis of one cooling device, second cooling device is redesigned, is waved with adsorbing not liquefied gaseous state by oil removing electrostatic device
Hair oil, is removed with the volatile oil realized in the tail gas for discharging heat exchanger exit end, so as to will not be polluted to environment.
Further, heat exchanger waste-oil scavenger provided in an embodiment of the present invention can be detected by setting a leakage detector
Heat exchanger is with the presence or absence of leakage, so as to fulfill during heat exchanging device oil removing, moreover it is possible to hunt leak;So as to reduce production process,
Improve production efficiency.
Described above is only the general introduction of technical solution of the present invention, in order to better understand the technological means of the present invention,
And can be practiced according to the content of specification, below with presently preferred embodiments of the present invention and coordinate attached drawing describe in detail as after.
Brief description of the drawings
Fig. 1 is a kind of structure diagram for heat exchanger waste-oil scavenger that the embodiment of the present invention provides.
Embodiment
Further to illustrate the present invention to reach the technological means and effect that predetermined goal of the invention is taken, below in conjunction with
Attached drawing and preferred embodiment, to embodiment, structure, feature and its effect according to the present patent application, describe in detail such as
Afterwards.In the following description, what different " embodiment " or " embodiment " referred to is not necessarily the same embodiment.It is in addition, one or more
Special characteristic, structure or feature in a embodiment can be combined by any suitable form.
Embodiment 1
The present embodiment provides a kind of heat exchanger waste-oil scavenger, as shown in Figure 1, the heat exchanger waste-oil scavenger tool in the present embodiment
Body includes:Gas-heating apparatus 1 and tail gas recycling and treating device 6.Wherein, 11 He of air inlet is provided with gas-heating apparatus 1
Gas outlet.Wherein, gas outlet connects the input end of heat exchanger 5 by air inlet pipe 2.Wherein, gas-heating apparatus 1 can be to by air inlet
The gas that mouth 11 enters in gas-heating apparatus 1 is heated, so that the gas after heating is passed through in heat exchanger 5.Tail gas recycle
Processing unit 6 connects the port of export of heat exchanger 5 by exhaust pipe 3, for being carried out to the tail gas of the port of export discharge by heat exchanger 5
Recycling.
Heat exchanger waste-oil scavenger provided in this embodiment by using 1 heat gas of gas-heating apparatus, and will heating after
Gas be passed through in heat exchanger 5, make to remain in the volatile oil vaporization at high temperature in copper pipe in heat exchanger 5, and with high-temperature gas by
The port of export discharge of heat exchanger 5, and enter in tail gas recycling and treating device, handled with centralized recovery.In this way, on the one hand,
Heat exchanger provided in this embodiment is by being passed through high-temperature gas into heat exchanger 5, only being removed inside the copper pipe of heat exchanging device 5
Oil, so as to reduce oil removing heat demand, reduces energy consumption;On the other hand, only the going out by heat exchanger 5 of the tail gas containing volatile oil
The discharge of mouth end, so that tail gas recycling and treating device 6 need to be only connected to the port of export of heat exchanger, can realize the concentration of tail gas
Recycling, avoids pollution environment.
It is preferred that the gas in the present embodiment and following embodiments is preferably compressed air;Other can certainly be used
Compressed gas.Correspondingly, the present embodiment further includes air-breather, and air-breather is connected with gas-heating apparatus 1, for gas
Compressed air or other compressed gas are passed through in body heating unit 1.
Embodiment 2
It is preferred that the present embodiment provides a kind of heat exchanger waste-oil scavenger, compared with a upper embodiment, as shown in Figure 1, this reality
It is as follows to apply design of the example to gas-heating apparatus 1:Gas-heating apparatus 1 includes heating tube 12;Wherein, the input end of heating tube 12
The gas outlet of the air inlet 11 of connection gas-heating apparatus, the port of export connection gas-heating apparatus of heating tube 12, for logical
The gas entered in gas-heating apparatus 1 is heated.
Heating tube 12 in the present embodiment is generally referred to as electric heating tube;Concrete structure mainly include tubular shell and
Electric heating wire in tubular shell.
Heat exchanger waste-oil scavenger provided in this embodiment adds the gas for being passed through heat exchanger 5 using heating tube
Heat, compared with the mode of the gas heating of the prior art, is not only avoided that pollution environment, but also can also reduce energy consumption.Moreover, by
Gas is heated using heating tube in heat exchanger waste-oil scavenger provided in this embodiment, reduces making for prior art gas furnace
With so as to reduce the floor space of heat exchanger waste-oil scavenger so that equipment is more simplified.
It is preferred that the heating tube in the present embodiment is temperature sense electric heating tube, the temperature of gas can be heated to 150 ±
10℃。
It is preferred that the gas-heating apparatus 1 in the present embodiment further includes insulating tube 13;The input end of insulating tube 13 and heating
The port of export connection of pipe 12;The port of export of insulating tube 13 is the gas outlet of gas-heating apparatus 1.Here, the guarantor in the present embodiment
Warm pipe 13 is used for realization the effect that insulation conveying is carried out to the gas after heating, to ensure to enter the temperature of the gas in heat exchanger 5
Degree maintains required temperature.
It is preferred that being provided with temperature sensor in resistance to insulating tube, fed back by the information of temperature sensor, realize electrical heating
The size of power.If the temperature detected is not up to required temperature, electrically heated power can be improved;If detect the temperature of gas
Degree has reached required temperature, then can close electric heating tube.
Embodiment 3
It is preferred that the present embodiment provides a kind of heat exchanger waste-oil scavenger, compared with above-described embodiment, as shown in Figure 1, this reality
The heat exchanger waste-oil scavenger applied in example further includes positioner, for positioning heat exchanger 5.Since heat exchanger 5 is positioned at positioning dress
Put, the gas outlet of gas-heating apparatus 1 is connected by air inlet pipe 2 with the input end of the heat exchanger 5 on positioner;Positioning dress
The port of export for the heat exchanger 5 put is connected by exhaust pipe 3 with tail gas recycling and treating device 6.
But the heat exchanger waste-oil scavenger in the present embodiment is in actual use, since the size of heat exchanger 5 is different, that
Need that the length of air inlet pipe 2, exhaust pipe 3 is adjusted, can just make air inlet pipe 2, exhaust pipe 3 and the heat exchange on positioner
Device 5 is to connecting.For this problem, the present embodiment further designs following docking system as follows:
Specifically, air inlet pipe 2 is docked by the first connector 21 with the input end of heat exchanger, exhaust pipe passes through the second connector 31
Docked with the port of export of heat exchanger.Also, air inlet pipe 2, exhaust pipe 3 select Thermostable flexible hose.
It is preferred that the first connector 21, the second connector 31 select gas Quick butt joint.
Further, in order to further realize air inlet pipe 2, the automatic butt of exhaust pipe 3 and heat exchanger 5;The present embodiment is also
Including manipulator (not shown).Manipulator can be analyzed according to the position and size of heat exchanger on positioning table 5, judge air inlet pipe
2nd, the position of air outlet pipe 3, by selecting the quick gas coupling of suitable dimension, air inlet pipe 2, air outlet pipe 3 are docked with heat exchanger 4
On;And after oil removing, air inlet pipe 2, air outlet pipe 3 and the connection of heat exchanger 5 are released automatically.
Heat exchanger waste-oil scavenger provided in this embodiment by setting a docking system, with control air inlet pipe, air outlet pipe with
The docking of the heat exchanger positioned on positioner, improves automation and the docking efficiency of docking.
In addition, heat exchanger waste-oil scavenger provided in this embodiment further includes heating controller and docking detector;Wherein, add
Heat controller is connected with gas-heating apparatus 1, for control gas-heating apparatus 1 whether heat gas;Wherein, docking detection
Device, for detect air inlet pipe 2, exhaust pipe 3 whether with heat exchanger 5 to connecting;If so, then corresponding letter is sent to heating controller
Number, heating controller control 1 heat gas of gas-heating apparatus;If it is not, then corresponding signal, heating are sent to heating controller
Controller control gas-heating apparatus 1 stops heating.
It is preferred that docking detector selects infrared inductor, specifically, use is excessively infrared to wait light source to obtain high contrast
Image and original image carry out contrast differentiation.Or docking detector selects the equipment such as 3D profile sensors, scanning heat exchanger with
The installation place of air inlet pipe, exhaust pipe, obtains profile information etc., judgement is analyzed and compared with initial data.
Embodiment 4
It is preferred that the present embodiment provides a kind of heat exchanger waste-oil scavenger, compared with a upper embodiment, as shown in Figure 1, this reality
The positioner applied in example includes positioning table 41 and heating component;Wherein, heat exchanger 5 is positioned on positioning table 41.Heating component
The heat exchanger 5 being positioned on positioning table 41 is heated.The present embodiment is set in this way, can be carried out with heat exchanging device 5 auxiliary
Heating is helped, further improves the evaporation rate of volatile oil on heat exchanger.
It is preferred that positioning table 41 has hollow cavity;Heating component in the present embodiment includes:Circulation line 42, wind turbine
43 (including circulation motor 431 and with fan blade 432) and heating member 44.Wherein, the input end of circulation line 42, the port of export are with determining
The hollow cavity connection of position platform 41.Wind turbine 43 is installed on circulation line 42, for making the gas in hollow cavity through circulation pipe
Road 42 circulates.Electric heating part 44 is installed on circulation line 42, for being heated to the gas for flowing through circulation line 42.Preferably
Ground, heating member 44 is preferably using electric heating tube;Electric heating tube is connected in circulation line 42, and the part as circulation line 42 is managed
Road.
Embodiment 5
It is preferred that the present embodiment provides a kind of heat exchanger waste-oil scavenger, compared with a upper embodiment, as shown in Figure 1, this reality
The tail gas recycling and treating device 6 applied in example includes:First cooling device 61.Wherein, 61 main heat exchanging device 5 of the first cooling device
The tail gas of port of export discharge carries out cooling treatment, to make the liquefaction of volatile oil in tail gas as much as possible, so as to fulfill recovering liquid
The purpose of volatile oil.
Specifically, the first cooling device 6 in the present embodiment includes the first cooling cavities and cooler 615;Wherein, cool down
Device 615 is installed in the first cooling cavities.The first import 611, first outlet 612 and first time are provided with first cooling cavities
Hydraulic fluid port 613.Wherein, the first import 611 in the first cooling cavities is connected with the port of export of heat exchanger 5, so that heat exchanger 5 goes out
The tail gas of mouth end discharge enters in the first cooling cavities, and tail gas is handled in the first cooling cavities through 615 cooling liquid of cooler,
To obtain the tail gas after liquid volatile oil and first time cooling treatment, liquid cooled oil is flowed out through the first oil return opening 613, collected
In oil-recovery tank 614.Tail gas after first time cooling treatment is discharged by first outlet 612.
It is preferred that the cooler 615 in the present embodiment selects the cooling coil for being used for passing through cooling water.Here, this reality
The cooler 615 applied in example can also select evaporator, and evaporator is connected with compressor.Certainly, the cooler in the present embodiment
615 can also select efficient pipe.
It is preferred that the first import 611, first outlet 612 in the first cooling cavities in the present embodiment are arranged on first
On opposite both ends in cooling cavities, and the position of the first import 611 is higher than the position of first outlet 612.
It is preferred that the position of the first oil return opening 613 in the present embodiment is arranged on the bottom of the first cooling cavities, and first
The bottom angled of cooling cavities is set, so that the position of the first oil return opening 613 is in the lowest point of the bottom of the first cooling cavities.
It is preferred that the first oil return opening 613 is positioned close at the position of first outlet 612.
Tail gas recycling and treating device in heat exchanger waste-oil scavenger provided in this embodiment includes the first cooling device 61, leads to
The tail gas for crossing the discharge of 61 heat exchanging device of the first cooling device, 5 port of export first cools down, so that the gaseous state volatilization in tail gas
Fluid, finally realizes the recycling to volatile oil.
Embodiment 6
It is preferred that the present embodiment provides a kind of heat exchanger waste-oil scavenger, compared with a upper embodiment, as shown in Figure 1, this reality
Apply example further tail gas recycling and treating device 6 is designed it is as follows:
Tail gas recycling and treating device 6 in the present embodiment further includes the second cooling device 62;Wherein, the second cooling device 62
Including:Second cooling cavities and the electrostatic oil expeller being arranged in the second cooling cavities.Is provided with second cooling cavities
Two imports, 622 and second oil return opening 621 of second outlet.Electrostatic oil expeller is arranged in the second cooling cavities, for adsorbed gas
State volatile oil.The second import in second cooling cavities is connected with the first outlet 612 in the first cooling cavities, so that for the first time
Tail gas after cooling treatment enters in the second cooling cavities.Wherein, it is contained a small amount of in the tail gas after first time cooling treatment
Volatile oil, a part liquefy in the second cooling device, and the volatile oil for obtaining liquid is handled through 621 collection of the second oil return opening.Separately
The not liquefied gaseous state volatile oil of a part is adsorbed through electrostatic oil expeller, and the gas after last oil removing is by the in the second cooling cavities
Two outlets, 622 discharge.
It is preferred that multiple partition plates are set, to form S types fluid passage in the second cooling cavities in the second cooling cavities;S
One end of type passage connects the second import, other end connection second outlet.It is preferred that electrostatic oil expeller is multiple and multiple quiet
Electric oil expeller is distributed in S types fluid passage.Specifically, as shown in Figure 1, setting two partition plates (first in the second cooling cavities
Partition plate 625, second partition 626);Electrostatic oil expeller sets two (the first electrostatic oil expeller 624, the second electrostatic oil expellers 623).
It is preferred that the second outlet 622 in the present embodiment in the second cooling cavities is located at the top of the second cooling cavities.The
At the position for the close bottom that the second import in two cooling cavities is located at the second cooling cavities.Second oil return opening 621 is arranged on
The bottom of second cooling cavities.
Heat exchanger waste-oil scavenger provided in this embodiment in tail gas recycling and treating device by including the first cooling device
On the basis of, redesign second cooling device, to adsorb not liquefied gaseous state volatile oil by oil removing electrostatic device, with realize by
Volatile oil in the tail gas of heat exchanger exit end discharge removes, so as to will not be polluted to environment.
Embodiment 7
It is preferred that the present embodiment provides a kind of heat exchanger waste-oil scavenger, compared with above-described embodiment, as shown in Figure 1:This reality
The heat exchanger waste-oil scavenger applied in example further includes leakage detector, for detecting heat exchanger with the presence or absence of leakage.Specifically, leak
Detector includes pressure detector 7 (can select pressure gauge), the first valve 22 and the second valve 32;Wherein, the first valve 22
It is arranged in air inlet pipe 2;Second valve 32 is arranged on exhaust pipe 3.Pressure detector 7 is arranged on exhaust pipe 3, and positioned at the
On pipeline between 5 port of export of two valves 32 and heat exchanger (or pressure detector 7 is arranged in air inlet pipe 2, and it is located at the first valve
On pipeline between door 22 and the input end of heat exchanger 5).Wherein, when leakage detector heat exchanging device 5 carries out leak detection:
The second valve 32 is closed, by gas-heating apparatus 1 to being passed through gas inside heat exchanger 5, after gas pressure reaches setting value,
The first valve 22 is closed, the pressure change detected by pressure detector, judges the inside of heat exchanger 5 with the presence or absence of leakage.
It is preferred that the first valve in the present embodiment is arranged on the first connector 21, the second valve is arranged on the second connector
On 31.
Heat exchanger waste-oil scavenger provided in this embodiment can detect heat exchanger and whether there is by setting a leakage detector
Leakage, so as to fulfill during heat exchanging device oil removing, moreover it is possible to hunt leak;So as to reduce production process, improve production efficiency.
It is preferred that the leakage detector in the present embodiment further includes alarm, the pressure in pressure detector closed circuit
When power changes greatly, signal can be sent to alarm, make alarm equipment alarm.
In conclusion heat exchanger waste-oil scavenger provided in an embodiment of the present invention only oil removing in heat exchanging device copper pipe, heat needs
Lack;Without direct-fired gas heating so that equipment is simplified, floor space is few, less energy consumption;Volatile oil on heat exchanger exists
It will not be dispersed into drying course in workshop, emission-free discharge, and volatile oil can will not cause dirt with centralized recovery to environment
Dye;And detecting leakage can be carried out with heat exchanging device, reduce production process, improve production efficiency.
The above described is only a preferred embodiment of the present invention, not make limitation in any form to the present invention, according to
Any simple modification, equivalent change and modification made according to the technical spirit of the present invention to above example, still falls within this hair
In the range of bright technical solution.
Claims (13)
- A kind of 1. heat exchanger waste-oil scavenger, it is characterised in that including:Gas-heating apparatus, is provided with air inlet and gas outlet on the gas-heating apparatus;The gas outlet passes through air inlet pipe Connect the input end of heat exchanger;Wherein, the gas-heating apparatus can be to entering the gas-heating apparatus by the air inlet Interior gas is heated, and the gas after heating is passed through in heat exchanger;Tail gas recycling and treating device, the port of export of heat exchanger connect the tail gas recycling and treating device by exhaust pipe, for pair The tail gas discharged by the port of export of heat exchanger is recycled.
- 2. heat exchanger waste-oil scavenger according to claim 1, it is characterised in that the gas-heating apparatus includes heating Pipe;Wherein,Described in the input end of the heating tube connects the air inlet of the gas-heating apparatus, the port of export of the heating tube connects The gas outlet of gas-heating apparatus, for being heated to the gas for flowing through the heating tube.
- 3. heat exchanger waste-oil scavenger according to claim 2, it is characterised in that the gas-heating apparatus further includes insulation Pipe;Wherein, the input end of the insulating tube is connected with the port of export of the heating tube;The port of export of the insulating tube is described The gas outlet of gas-heating apparatus.
- 4. heat exchanger waste-oil scavenger according to claim 1, it is characterised in thatThe air inlet pipe is docked by the first connector with the input end of heat exchanger;The exhaust pipe passes through the second connector and heat exchanger The port of export docking;And/orThe air inlet pipe, exhaust pipe select Thermostable flexible hose.
- 5. according to claim 1-4 any one of them heat exchanger waste-oil scavengers, it is characterised in that the heat exchanger waste-oil scavenger Positioner is further included, wherein, heat exchanger is positioned on the positioner.
- 6. heat exchanger waste-oil scavenger according to claim 5, it is characterised in that the positioner includes:Positioning table, for positioning heat exchanger;Heating component, for being heated to the heat exchanger being positioned on the positioning table.
- 7. heat exchanger waste-oil scavenger according to claim 6, it is characterised in that the positioning table has hollow cavity;Its In, the heating component includes:Circulation line, the hollow cavity of the input end, the port of export of the circulation line with the positioning table connect;Wind turbine, the assembling is on the circulation line, for making the gas in the hollow cavity through the circulation pipe Road circulates;Heating member, the heating member are installed on the circulation line, for being heated to the gas for flowing through the circulation line.
- 8. heat exchanger waste-oil scavenger according to claim 1, it is characterised in that the tail gas recycling and treating device includes the One cooling device;Wherein, first cooling device includes:First cooling cavities, is provided with the first import, first outlet and the first oil return opening in first cooling cavities;Wherein, First import is connected by the exhaust pipe with the port of export of heat exchanger so that heat exchanger the port of export discharge tail gas into Enter in first cooling cavities;Cooler, the cooler are installed in first cooling cavities, for carrying out cooling liquid processing to tail gas, with Tail gas to after liquid volatile oil and first time cooling treatment;Wherein, liquid volatile oil is handled through the first oil return opening collection;Tail gas after first time cooling treatment is by described first Outlet discharge.
- 9. heat exchanger waste-oil scavenger according to claim 8, it is characterised in that the cooler includes being used to make cooling water The cooling coil of process.
- 10. heat exchanger waste-oil scavenger according to claim 8, it is characterised in that the tail gas recycling and treating device also wraps Include the second cooling device;Wherein, second cooling device includes:Second cooling cavities, is provided with the second import, second outlet and the second oil return opening in second cooling cavities;Wherein, Second import is connected with the first outlet in first cooling cavities, so that the tail gas after first time cooling treatment enters In second cooling cavities;Electrostatic oil expeller, the electrostatic oil expeller is arranged in second cooling cavities, for adsorptive gaseous volatile oil;Wherein, the volatile oil partial liquefaction in the tail gas after first time cooling treatment, the volatile oil of obtained liquid is through described Two oil return opening collections are handled;The electrostatic oil expeller adsorbs the gaseous state volatile oil in tail gas, and gas after oil removing is by described the Two outlet discharges.
- 11. heat exchanger waste-oil scavenger according to claim 10, it is characterised in that set in second cooling cavities more A partition plate, so as to form S types fluid passage in second cooling cavities;And one end of the S types passage connects the second import, The other end connects second outlet.
- 12. heat exchanger waste-oil scavenger according to claim 11, it is characterised in that the electrostatic oil expeller is multiple, and Multiple electrostatic oil expellers are distributed in the S types fluid passage.
- 13. according to claim 1-12 any one of them heat exchanger waste-oil scavengers, it is characterised in that the heat exchanger oil removing is set It is standby to further include leakage detector, for detecting inside heat exchanger with the presence or absence of leakage;Wherein, the leakage detector includes:First valve, first valve are arranged in the air inlet pipe;Second valve, second valve are arranged on the exhaust pipe;Pressure detector, the pressure detector are arranged in the air inlet pipe, and positioned at first valve and heat exchanger Between input end;Or the pressure detector is arranged on the exhaust pipe, and it is located at second valve and heat exchanger exit Between end;Wherein, when the leakage detector heat exchanging device detects:Second valve is closed, passes through the gas-heating apparatus Gas is passed through to heat exchanger inside, after gas pressure reaches setting value, first valve is closed, passes through the pressure detecting The pressure change that device detects, judges the inside of heat exchanger with the presence or absence of leakage.
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CN108613504A (en) * | 2018-05-17 | 2018-10-02 | 珠海格力电器股份有限公司 | Workpiece degreasing unit |
CN108917377A (en) * | 2018-08-10 | 2018-11-30 | 珠海格力电器股份有限公司 | A kind of air-conditioning heat exchanger multistage degreasing equipment |
CN109718948A (en) * | 2019-01-23 | 2019-05-07 | 常州多单微电子设备有限公司 | The oil removing bactericidal device of gas |
CN109883242A (en) * | 2019-03-22 | 2019-06-14 | 珠海格力电器股份有限公司 | Heat exchanger support device, heat exchanger waste-oil scavenger |
CN110595258A (en) * | 2019-09-29 | 2019-12-20 | 珠海格力电器股份有限公司 | Degreasing system and degreasing method of heat exchanger |
CN113008481A (en) * | 2021-03-02 | 2021-06-22 | 珠海格力智能装备有限公司 | Heat exchanger detection equipment |
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CN113008481A (en) * | 2021-03-02 | 2021-06-22 | 珠海格力智能装备有限公司 | Heat exchanger detection equipment |
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