CN107942952B - Manufacturing device and manufacturing method of numerical control random pairing chain - Google Patents
Manufacturing device and manufacturing method of numerical control random pairing chain Download PDFInfo
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- CN107942952B CN107942952B CN201711019217.7A CN201711019217A CN107942952B CN 107942952 B CN107942952 B CN 107942952B CN 201711019217 A CN201711019217 A CN 201711019217A CN 107942952 B CN107942952 B CN 107942952B
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- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
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Abstract
Description
技术领域technical field
本发明涉及一种自动化链条成形方法,特别涉及一种用作装饰品的金属材料冲压、折叠、并利用内扣孔的精度形成扣合、精密柳钉式柳合、焊接式的熔合,将任意不同设计的节段、将任意不同颜色的材料,按输入指令首尾扣合的梦幻式装饰链条,特别是一种构成以贵金属链条具有两种或两种以上节距不同、外观不同、颜色不同、设计不同、内结构形状不同、链节的形式相似或链节外形尺寸接近,在节距面上的款式、图案不同的任意配对梦幻式链条,把这些不同设计的链节全自动连接并使其达到表达设计者的产品内涵目的的链条制造装置及其制造方法。The invention relates to an automatic chain forming method, in particular to a metal material used as an ornament, which is punched and folded, and uses the precision of an inner button hole to form a buckle, a precision rivet-type snap-fit, and a welding-type fusion, and any Segments of different designs, any material of different colors, and a dream-like decorative chain that is fastened end to end according to the input command, especially a precious metal chain composed of two or more kinds of different pitches, different appearances, different colors, With different designs, different inner structure shapes, similar chain links or similar chain links in external dimensions, with different styles and patterns on the pitch surface, the fantasy chains can be paired arbitrarily, and the chain links of different designs can be automatically connected and made A chain manufacturing device and a manufacturing method thereof achieve the purpose of expressing the designer's product connotation.
技术背景technical background
本领域技术人员都知道,所谓任意配对链条的首饰是指不规则的立体形、三角形、正方形、双面正方形、六角形、八角形、圆形、不规则异形、随圆形、球状及加长链节组成的任意配对链系列。在现有技术中,只有一般两款不同节距或外观形状不同的米兰链成形技术,材料放在自动成形设备中,设备将会一次性自动完成材料的冲形及组合。例如,目前就己知的技术制作一条标准的费加罗米兰链条,大致可分为两个步骤:第一步“A模具”及“B模具”,通过输送半成品的机械装置,由控制端发出不同配对(A及B模具)的指令,将己剪裁的半成品原始材料推送至链条的固定尺寸出链套筒,令A及B设计不同节长或不同外观的链节作任意配对,形成不同外观视觉的产品,而这类的产品因为两种不同的配对可组合的数量十分大,不可能全部设计都能制造作产品向市场或客户推广,因此有可能会流失了一些可在市场流通或接受的款式;本发明针对了现行市场的个性化及人性化的大方向,利用网络的优势及工业4.0的模式,通过简易的软件操作,不但可在模拟的视频中预见产品的效果,更加可以通过指令,操作有关的设备制造产品,直接感受自主设计的震撼感受,而这个功能将是可跨越地域国界。Those skilled in the art know that the so-called jewelry with any matching chain refers to irregular three-dimensional, triangular, square, double-sided square, hexagonal, octagonal, circular, irregular shaped, random, spherical and elongated chains. An arbitrary paired chain series of stanzas. In the prior art, there are generally only two Milan chain forming technologies with different pitches or appearance shapes. The materials are placed in the automatic forming equipment, and the equipment will automatically complete the punching and combination of the materials at one time. For example, the production of a standard Figaro Milanese chain based on the known technology can be roughly divided into two steps: the first step "A mold" and "B mold", through the mechanical device for conveying semi-finished products, sent from the control end Commands of different pairings (A and B moulds) push the cut semi-finished raw materials to the fixed size of the chain. Visual products, and because of the large number of combinations of two different pairs, it is impossible for all designs to be manufactured as products to promote to the market or customers, so there may be some loss that can be circulated or accepted in the market. The present invention aims at the general direction of individuation and humanization in the current market, utilizes the advantages of the network and the mode of Industry 4.0, and through simple software operation, not only can predict the effect of the product in the simulated video, but also can pass Command, operate related equipment to manufacture products, and directly experience the shocking feeling of independent design, and this function will be able to cross regional and national boundaries.
如以目前的工艺要生产两节以上、外观不同、内结构不同,如参见附图9所示效果的多种设计配对链条,在已知的链条制造流程中,只能先将不同节距的成形片材料做好,利用手工组装装置,一节一节的组装,因为要达到参见附图9效果及不同外观设计在同一链节上,以手工的模式都非常困难,此类以片材料制造的链条本身可利用的材料部份比例己非常少(16~32%),如生产任意不同配对式的梦幻链条,必须以手工装配,而本发明的不同配对,是可以用∞(无尽)代号表达,基本是可以满足双位数以上的设计,或以市场一般的装饰或首饰用的长度计算,可列出一个可参考的链节数字,如以这数字用手工组装,不仅费时费工,链条的质量无法控制,生产效益不高,而且是不可能量产,大量的工人必须以轮班操作,产量低成本高而质量难控,以目前的市场是无法接受的。因此,本发明针对时尚饰品的个性化要求,针对不同的市场及消费群体,对于考虑开发此系列产品的同时,我们将考虑设备的造价、质量、产出及全自动性,在设计上有扩展性,并需要针对性的评估技术的延伸性,改善此类产品在技术及设计上遗留的问题,原有技术对整个链条制造厂而言,存在雇用工人数偏多、人工成本偏高、链条产能偏低,而此款式己超过十年时间,都无法在概念及制造工艺上有突破等问题。For example, with the current technology to produce more than two links, with different appearances and different inner structures, such as referring to the effect shown in Figure 9, a paired chain with various designs can only be used in the known chain manufacturing process. After forming the sheet material, use the manual assembly device to assemble section by section, because it is very difficult to achieve the effect of referring to Figure 9 and to have different designs on the same chain link in a manual mode. The proportion of the available materials in the chain itself is very small (16-32%). For example, to produce any dream chain with different matching types, it must be assembled by hand, and the different matching of the present invention can be represented by ∞ (endless) code. Expression, basically can meet the design of more than double digits, or calculate with the length of general decoration or jewelry in the market, you can list a reference number of chain links, such as manual assembly with this number, not only time-consuming and labor-intensive, The quality of the chain cannot be controlled, the production efficiency is not high, and mass production is impossible, a large number of workers must operate in shifts, the output is low cost and the quality is difficult to control, which is unacceptable in the current market. Therefore, the present invention is aimed at the individual requirements of fashion accessories, aiming at different markets and consumer groups, while considering the development of this series of products, we will consider the cost, quality, output and full automation of the equipment, and expand the design. It is necessary to evaluate the extensibility of the technology in a targeted manner, and to improve the problems left over in technology and design of such products. For the entire chain manufacturing plant, the original technology has the disadvantages of employing too many workers, high labor costs, and chain The production capacity is low, and this style has been more than ten years old, and there are no breakthroughs in the concept and manufacturing process.
此外,不同设计的链节及铸造模式的链条因为全部是以手工装配,工艺很难控制在一个标准的模式下,且易受环境、情绪等因素影响工人工作的专注力,不易达到标准化,导致所完成该链条产品品质稳定性不佳、产品品质差等问题;加上该链条的制造流程中大多数未能控制每节的质量,无法设置检测点,一旦产品出现不良品的问题时,往往无法及时侦测,而链条成形后的处理工序要求标准无法控制,因为大部份产品都是以贵金属制造,如铂金、黄金、K黄金、钯金、贵合成金属等,如质量不稳定,在后加工工序时,无法令产品达到一个标准可控的规格,产品的质量无法控制,影响了消费者购买的激情,并将有可能导致链条制造厂造成重大的经济损失。In addition, because the chain links of different designs and the chains of casting modes are all assembled by hand, it is difficult to control the process in a standard mode, and it is easy to be affected by factors such as environment and emotions, and it is difficult to achieve standardization, resulting in The completed chain has problems such as poor quality stability and poor product quality; in addition, most of the chain's manufacturing process fails to control the quality of each section and cannot set up inspection points. Once the product has a problem with defective products, it is often It cannot be detected in time, and the processing requirements and standards after the chain is formed cannot be controlled, because most of the products are made of precious metals, such as platinum, gold, K gold, palladium, precious synthetic metals, etc., if the quality is unstable, in During the post-processing process, it is impossible to make the product reach a standard and controllable specification, and the quality of the product cannot be controlled, which affects the passion of consumers to purchase, and may cause significant economic losses to the chain manufacturer.
发明内容SUMMARY OF THE INVENTION
为了解决上述的问题,本发明所要解决的技术问题是要提供一种全自动链条制造装置及其制造方法,为达到链条后加工工序的标准要求及任意图案及颜色配对的时尚设计,并可以通过互联网系统,达到远程跨国界操作,并通过简易的手机程序(Apps),设计任意的个性化款式,并在视频中预见自主设计产品的效果,在现行的首饰行业中完全进入工业4.0的时代。In order to solve the above-mentioned problems, the technical problem to be solved by the present invention is to provide a fully automatic chain manufacturing device and its manufacturing method, in order to meet the standard requirements of the chain post-processing process and the fashionable design of any pattern and color matching, and can pass The Internet system can achieve remote cross-border operation, and through simple mobile phone programs (Apps), design any personalized style, and predict the effect of self-designed products in the video, completely entering the era of Industry 4.0 in the current jewelry industry.
本发明改变了产品的内外结构,打造完美的外观及具备个性化的文化内涵,同时使整个生产流程实现自动化、量产化,省略人工作业的不稳定因素,优化同类产品存在的技术及结构上的缺憾,改进技术成为具作业性和经济性。The invention changes the internal and external structure of the product, creates a perfect appearance and has a personalized cultural connotation, and at the same time realizes automation and mass production of the entire production process, omits the unstable factors of manual operation, and optimizes the existing technology and structure of similar products. In view of the above shortcomings, improving the technology has become operational and economical.
为达上述目的,本发明的基于需达到梦幻配对、内外结构、外观设计改变、材料颜色配对、多样式的扣合及焊接模式、全自动制造,具体技术方案如下:In order to achieve the above-mentioned purpose, the specific technical scheme of the present invention is as follows:
一种数控任意配对链条的制造装置,包括机台,机台安装有传动模块,传动模块上设有若干工作坐标座,传动模块上设有对应可识别工作坐标座的坐标定位装置(参见附图7),传动模块依次连接多组材料拉送料装置(参见附图4)、多组式模具压料装置(参见附图5)、多组式爪盘装置(参见附图6)、出链套筒(参见附图6)、动力滑台、立体高速影像分析检测装置(显微镜)、磁环感应装置、工业4.0控制单元(由PLC或平板模式附以太网功能的控制单元操作),并通过摇控及设定的IP地址方式,达到远程控制的功能,同时可通过简易的手机Apps软件程序,在仿真的键盘或昼板中输入相关的数据指令控制设备运行,达到自主设计及实时可示的产品效果,通过联接ERP系统,进行定制产品至验收及物流程序的监察目的;A manufacturing device for numerically controlled arbitrary pairing chains, comprising a machine table, a transmission module is installed on the machine table, a plurality of working coordinate bases are arranged on the transmission module, and a coordinate positioning device corresponding to an identifiable working coordinate base is arranged on the transmission module (refer to the accompanying drawings). 7), the transmission module is sequentially connected to multiple sets of material pulling and feeding devices (see Figure 4), multiple sets of mold pressing devices (see Figure 5), multiple sets of claw disc devices (see Figure 6), and chain sleeves Tube (see Figure 6), power slide, stereo high-speed image analysis and detection device (microscope), magnetic ring induction device, Industry 4.0 control unit (operated by PLC or control unit with Ethernet function in tablet mode), and through shaking Control and set the IP address method to achieve the function of remote control. At the same time, through a simple mobile phone Apps software program, you can enter the relevant data in the simulated keyboard or dayboard to instruct the operation of the equipment to achieve independent design and real-time display. Product effect, through the connection of ERP system, the purpose of monitoring customized products to acceptance and logistics procedures;
多组材料拉送料装置(参见附图4)上设有多组式材料感应装置(参见附图3),多组式模具压料装置(参见附图5)下部设有分离或组合式模具库,多组式模具压料装置(参见附图5)上部设有压模剪切装置(液压缸与凸模压杆),压模剪切装置上设有自动可控剪裁边角料装置;The multi-group material pulling and feeding device (see Figure 4) is provided with a multi-group material sensing device (see Figure 3), and the lower part of the multi-group mold pressing device (see Figure 5) is provided with a separate or combined mold library , The upper part of the multi-group die pressing device (see Figure 5) is provided with a die shearing device (hydraulic cylinder and a punch pressing rod), and the die shearing device is provided with an automatic controllable cutting edge material device;
多组式模具压料装置(参见附图5)后面设有多组式爪盘装置(参见附图6)(收口器),多组式爪盘装置(参见附图6)下面设有出链套筒(参见附图6),出链套筒(参见附图6)连接推链杆;多组式爪盘装置(参见附图6)上面设有动力滑台(多轴式精密滑台的Z轴滑台与水平向独立动力的水平滑台),动力滑台上设有独立式可控可设的自动补偿焊接装置,包括由伺服及步进电机为动力装置,自动补偿焊接装置连接有气体保护或静电发生器(参见附图8)与真空吸尘装置(参见附图8);The multi-group mold pressing device (see Figure 5) is provided with a multi-group claw-disk device (see Figure 6) (mouth closing device), and the multi-group claw-disk device (see Figure 6) is provided with a chain under it Sleeve (see Fig. 6), the chain outlet sleeve (see Fig. 6) is connected to the push chain rod; the multi-group claw disc device (see Fig. 6) is provided with a power sliding table (a multi-axis precision sliding table) Z-axis sliding table and horizontal independent power horizontal sliding table), there is an independent controllable and settable automatic compensation welding device on the power sliding table, including servo and stepper motor as the power device, and the automatic compensation welding device is connected with Gas shield or electrostatic generator (see Figure 8) and vacuum cleaner (see Figure 8);
传动模块尾端连接工业4.0控制单元(工业4.0模式的控制单元)具体为PLC或平板式附以太网功能的控制单元;The end of the transmission module is connected to the Industry 4.0 control unit (the control unit of the Industry 4.0 mode), which is specifically a PLC or a flat-panel control unit with Ethernet function;
传动模块充当连接装置(液压动力模块),传动模块的精密滑台由精密丝杆滑轨装置、行程压力可控液压缸传动装置等组成。The transmission module acts as a connecting device (hydraulic power module), and the precision sliding table of the transmission module is composed of a precision screw slide rail device, a stroke pressure controllable hydraulic cylinder transmission device, etc.
进一步,在一些实施例中,多组式材料感应装置(参见附图3)包括多组式材料,在多组式材料前面设有感应安装架,感应安装架上设有若干行程感应器,感应安装架上每一个行程感应器对应一条片材;Further, in some embodiments, the multi-group material sensing device (see FIG. 3 ) includes a multi-group material, an induction mounting bracket is arranged in front of the multi-group material, and a plurality of travel sensors are arranged on the induction mounting bracket, and the induction Each stroke sensor on the mounting frame corresponds to a sheet;
多组材料拉送料装置放料部分(参见附图4)包括若干行程导轨,行程导轨上设有片材,片材上面设有压料缸,提供指令压料缸的上下运动,提供行程导轨上片材的位移时间。The discharging part of the multi-group material pulling and feeding device (see Figure 4) includes a number of travel guide rails, the travel guide rail is provided with sheets, and the sheet material is provided with a pressing cylinder, which provides instructions for the up and down movement of the pressing cylinder, and provides a guide rail on the stroke guide. The displacement time of the sheet.
进一步,在一些实施例中,多组式模具压料装置(参见附图5)包括分离或组合式模具库,分离或组合式模具库上设有液压缸,分离或组合式模具库与液压缸之间设有若干片材,液压缸通过液压油管连接压力传感器,液压缸顶部设有行程调整螺杆,液压缸侧面设有行程传感器,液压缸压头与分离或组合式模具库之间设有液压缸行程控制滑轨,液压缸行程控制滑轨上设有行程定位块,液压缸行程控制滑轨可控制液压缸与分离或组合式模具库的垂直位移。Further, in some embodiments, the multi-group mold pressing device (refer to FIG. 5 ) includes a separate or combined mold library, the separate or combined mold library is provided with a hydraulic cylinder, and the separate or combined mold library and the hydraulic cylinder are There are several sheets in between, the hydraulic cylinder is connected to the pressure sensor through the hydraulic oil pipe, the stroke adjustment screw is arranged on the top of the hydraulic cylinder, the stroke sensor is arranged on the side of the hydraulic cylinder, and the hydraulic cylinder is provided between the hydraulic cylinder head and the separate or combined mold warehouse. The cylinder stroke control slide rail, the hydraulic cylinder stroke control slide rail is provided with a stroke positioning block, and the hydraulic cylinder stroke control slide rail can control the vertical displacement of the hydraulic cylinder and the separate or combined mold library.
进一步,在一些实施例中,出链套筒与爪盘装置(参见附图6),出链套筒包含出链传动导轨,出链传动导轨若干上设有异形出链套筒,每个异形出链套筒对应一出链套筒坐标;出链套筒上设有爪盘装置,爪盘装置的爪盘位于出链传动导轨上部,爪盘上表面设有爪盘推脚,爪盘上侧面设有爪盘开合动力源,爪盘开合动力源前端设有收口推脚,收口推脚位于爪盘上面;爪盘上面设有动力滑台,动力滑台包含Z轴滑台与水平滑台,水平滑台上设有爪盘推脚,Z轴滑台上设有爪盘开合动力源。Further, in some embodiments, the chain outlet sleeve and the claw disc device (refer to FIG. 6 ), the chain outlet sleeve includes a chain transmission guide rail, and several special-shaped chain outlet sleeves are arranged on the chain outlet transmission guide rails, and each special-shaped chain outlet sleeve is provided. The chain outlet sleeve corresponds to the coordinates of a chain outlet sleeve; the chain outlet sleeve is provided with a claw plate device, the claw plate of the claw plate device is located on the upper part of the chain transmission guide rail, the upper surface of the claw plate is provided with a claw plate pusher, and the claw plate is on the claw plate. There is a claw plate opening and closing power source on the side, and the front end of the claw plate opening and closing power source is provided with a closing push foot, and the closing push foot is located on the claw plate; the claw plate is provided with a power slide, which includes a Z-axis slide and a horizontal slide. The sliding table, the horizontal sliding table is provided with a claw plate pushing foot, and the Z-axis sliding table is provided with a claw plate opening and closing power source.
进一步,在一些实施例中,坐标定位装置(参见附图7)包含交叉滑台,交叉滑台位于传动模块上,交叉滑台上设有动力源,动力源通过万向接头连接定位凸模,传动模块侧面设有工作坐标座,定位凸模位于工作坐标座侧面,工作坐标座上设有多任务位定位凹模,定位凸模与多任务位定位凹模卡合作为锁定的其中之一组定位坐标;Further, in some embodiments, the coordinate positioning device (see FIG. 7 ) includes a cross slide table, the cross slide table is located on the transmission module, a power source is provided on the cross slide table, and the power source is connected to the positioning punch through a universal joint, There is a working coordinate seat on the side of the transmission module, and the positioning punch is located on the side of the working coordinate seat. positioning coordinates;
爪盘上面设有静电发生器,静电发生器包含静电气体喷头,静电气体喷头连接静电发生器,静电发生器上设有高压空气入口;爪盘侧面设有真空吸尘装置(参见附图8),真空吸尘装置包含吸尘头,吸尘头连接电磁阀,电磁阀侧面设有连接吸尘头的金属粉末回收袋。There is an electrostatic generator on the claw plate, the electrostatic generator includes an electrostatic gas nozzle, the electrostatic gas nozzle is connected to the electrostatic generator, and the electrostatic generator is provided with a high-pressure air inlet; the side of the claw plate is provided with a vacuum cleaner (refer to Figure 8) , The vacuum cleaning device includes a dust suction head, the dust suction head is connected with a solenoid valve, and the side of the solenoid valve is provided with a metal powder recovery bag connected with the dust suction head.
进一步,在一些实施例中,所述制造装置都由工业4.0控制单元(PLC或平板模式附以太网功能的控制单元)操作,并通过摇控及设定的IP地址方式,达到远程控制的功能,同时可通过简易的手机Apps软件程序,在仿真的键盘或昼板中输入相关的数据指令控制设备运行,达到自主设计及实时可示的产品效果,通过联接ERP系统,进行定制产品至验收及物流程序的监察目的。Further, in some embodiments, the manufacturing devices are all operated by an Industry 4.0 control unit (PLC or a control unit with an Ethernet function in tablet mode), and the remote control function is achieved through remote control and a set IP address. , At the same time, through a simple mobile phone Apps software program, input relevant data in the simulated keyboard or dayboard to instruct the operation of the equipment to achieve self-designed and real-time displayable product effects. Monitoring purposes of logistics procedures.
一种数控任意配对链条的制造方法,方法如下:A manufacturing method of a numerically controlled arbitrary pairing chain, the method is as follows:
步骤S1,通过一组液压动力的模式,包括:定速马达,变频马达及伺服马达作为液压动力源,负载包括的功率但不限于0.1–78Mpa的液压能量,一组或一组以上不同流量、不同压力的定压齿轮泵、变量泵、柱塞泵及独立的伺服阀或电磁阀控制的流量阀、溢流阀、换向阀,包括:流量传感器、压力传感器的控制单元,含风冷或水冷却的冷凝器,液位油温坐标定位装置(传感装置)而组成的液压泵站,而泵站是按设计方案可采用一组或一组以上的输出,达到环保及节能的要求;Step S1, through a group of hydraulic power modes, including: fixed speed motor, variable frequency motor and servo motor as hydraulic power source, the load includes power but not limited to 0.1-78Mpa hydraulic energy, one or more groups of different flow, Constant pressure gear pumps, variable displacement pumps, plunger pumps with different pressures, and flow valves, relief valves, and reversing valves controlled by independent servo valves or solenoid valves, including: control units for flow sensors and pressure sensors, including air-cooled or A hydraulic pump station composed of a water-cooled condenser and a liquid level and oil temperature coordinate positioning device (sensing device), and the pump station can adopt one or more sets of outputs according to the design scheme to meet the requirements of environmental protection and energy saving;
步骤S2,通过一组或一组以上多组材料拉送料装置(参见附图4),将二维平面片材送至待剪切或一次及一次以上的锻压工位(多组式模具压料装置),包括由伺服电机、步进电机、气动装置等动力源,配置精密滑轨导向的传动原件,并设置了包括电动式气缸动力的压模剪切装置,通过控制单元的指令,按设入的任意功能工作,此装置主要是可以单独指令一组的材料拉送料装置工作,而余下的多组材料拉送料装置都在待机状态,压料缸(压料器)闭合,按可调步距设定及送料器的不同工作程序要求的宽度、形状及颜色的片材,通过具坐标定位装置(参见附图7)(传感装置)的压料缸及送料气动滑台的往返动作,放入不同规格或颜色的片材,令产品的文化及艺术可设计原素增加,在多组材料拉送料装置的未端安装了一组包括的的气动电动及机械动力推动的剪切装置,将己完成工作的边角料切断,并分由不同的回收槽将不同金属的材料集中回收,减少再生程序时的损耗;Step S2, through one or more groups of material pulling and feeding devices (see Figure 4), the two-dimensional plane sheet is sent to the forging station to be sheared or one or more times (multi-group die pressing material). device), including servo motor, stepper motor, pneumatic device and other power sources, equipped with transmission elements guided by precision slide rails, and equipped with a die cutting device including electric cylinder power, through the command of the control unit, according to the set This device can mainly instruct one group of material pulling and feeding devices to work independently, while the remaining groups of material pulling and feeding devices are in standby state, the pressing cylinder (pressing device) is closed, and the adjustable step The sheets of the width, shape and color required by the different working procedures of the setting and feeder, through the reciprocating action of the pressing cylinder with the coordinate positioning device (see Figure 7) (sensing device) and the feeding pneumatic sliding table, Putting sheets of different specifications or colors increases the cultural and artistic design elements of the product. A set of pneumatic, electric and mechanical power-driven shearing devices are installed at the ends of multiple sets of material pulling and feeding devices. Cut off the scraps that have completed the work, and collect different metal materials in different recycling tanks to reduce the loss during the regeneration process;
步骤S3,机台上设置多组式模具压料装置,多组式模具压料装置包含分离或组合式模具库(参见附图5),以直线或分度盘模式旋转直接或间接与工位衔接,由包括的机械臂、伺服电机、旋转装置、步进电机、直线电机、气动装置作为动力源,并由独立或一体化的软件操作控制指令,将模具输送至指定的工作坐标位置(由对应工作坐标座标示),并在锁定的安装坐标区域内工作,并与可控压力及行程可调的液压缸(动力装置)精确配对;In step S3, a multi-group mold pressing device is set on the machine table, and the multi-group mold pressing device includes a separate or combined mold library (refer to FIG. 5), which rotates directly or indirectly with the station in a linear or indexing plate mode. Connection, the included mechanical arm, servo motor, rotating device, stepper motor, linear motor, pneumatic device as the power source, and independent or integrated software operation control instructions, the mold is transported to the specified work coordinate position (by Corresponding to the working coordinate mark), and work in the locked installation coordinate area, and is precisely matched with the hydraulic cylinder (power unit) with controllable pressure and adjustable stroke;
步骤S4,液压缸(动力装置)压头与分离或组合式模具库(模具)间设置一组或一组以上的液压缸行程控制滑轨与行程定位块(间隙衔接块),由包括的机械臂、伺服电机、旋转装置、步进电机、直线电机、气动装置作为动力源,按控制单元指令单独工作坐标位置(由对应工作坐标座标示)中的模具;In step S4, one or more sets of hydraulic cylinder stroke control slide rails and stroke positioning blocks (gap connection blocks) are set between the hydraulic cylinder (power unit) indenter and the separate or combined mold library (mold). Arm, servo motor, rotating device, stepping motor, linear motor, and pneumatic device are used as the power source, and the mold in the individual working coordinate position (marked by the corresponding working coordinate) according to the command of the control unit;
步骤S5,分离或组合式模具库模具中的凸模压杆将一次或一次以上成形,并包括:快进→攻进及延时功能后,将材料推入与底坐标凹模的固定三维成形模腔内,设置攻进压力值将材料按凹凸模间隙流向;可调式压力型液压缸连动具独立动力的模具组成,凸模整形杆将经过加工后的材料推入与开合式的凹模设计的模腔内,凹模托架杆底部附回位的动态或静态的返程装置,包括:弹簧、分立式可控液压缸、氮气液压缸、双推料气缸;液压缸通过指令进行一次或一次以上的快进及攻进,并按产品的要求控制受荷的时间,令拟成形的半成品链节可在饱和压力下完全成形,并将准备进行二次锻压整形的材料剪切至指定位置,并在冲子中加装了顶料装置,包括:电动及双推料气缸或机械动作,顶送至传动模块指定的待组装出链套筒(参见附图6)位置;Step S5, the punch press rod in the separate or combined mold library mold will be formed one or more times, and includes: after the fast forward → tapping and delay functions, the material is pushed into the fixed three-dimensional forming mold with the bottom coordinate concave mold In the cavity, the attack pressure value is set to flow the material according to the gap between the concave and convex molds; the adjustable pressure hydraulic cylinder is composed of a mold with independent power, and the punch shaping rod pushes the processed material into the open-close type of the concave mold design. In the cavity of the die, a dynamic or static return device attached to the bottom of the die bracket rod, including: springs, separate controllable hydraulic cylinders, nitrogen hydraulic cylinders, and double push cylinders; Fast forward and attack more than once, and control the load time according to the requirements of the product, so that the semi-finished chain link to be formed can be completely formed under the saturated pressure, and the material that is ready for secondary forging and shaping is cut to the designated position. , and a topping device is installed in the punch, including: electric and double-pushing cylinders or mechanical actions, which are topped to the position of the chain sleeve to be assembled (refer to Figure 6) designated by the transmission module;
步骤S6,传动模块按指令移动至分离或组合式模具库模座的底部,包括伺服电机、直线电机、步进电机、气动装置及机械装置等动力,推动由包括的精磨丝杆、双轨式重力型的交叉滑台(导轧滑台)等传动装置,并在交叉滑台上设置V型或圆锥形的凹凸配对的定位装置(定位凸模),由包括伺服电机、直线电机、步进电机、气动装置及机械装置等动力源,确保传动模块精确在指定的坐标位置中,承接由顶料推杆传送的半成品链节,定位装置回原位,配合下一步骤工作,就任意选配的不同形状的功能配对;Step S6, the transmission module moves to the bottom of the mold base of the separate or combined mold base according to the instruction, including servo motors, linear motors, stepping motors, pneumatic devices and mechanical devices, etc., to drive the fine-grinding screw, double-track type, etc. Gravity-type cross slide table (guide rolling slide table) and other transmission devices, and a V-shaped or conical concave-convex paired positioning device (positioning punch) is set on the cross slide table, which is composed of servo motors, linear motors, stepper Power sources such as motors, pneumatic devices and mechanical devices ensure that the transmission module is accurately located in the specified coordinate position, undertakes the semi-finished chain link transmitted by the ejector push rod, and the positioning device returns to its original position to cooperate with the next step. functional pairings of different shapes;
步骤S7,传动模块按控制单元输出的指令移动至工作模具底部坐标位置,固定坐标定位装置锁定位置,衔接推料杆将半成品链节推入组装收口器的固定坐标位置内,由包括伺服电机、直线电机、步进电机、气动装置及机械装置等动力推动爪盘推脚向中心闭合,定位装置再次锁定推杆及焊接工位,并同步通过传感器及动力源内置的编码器输出完成工位指令;Step S7, the transmission module moves to the coordinate position of the bottom of the working mold according to the command output by the control unit, fixes the coordinate positioning device to lock the position, and connects the push rod to push the semi-finished chain link into the fixed coordinate position of the assembly closing device. Linear motor, stepper motor, pneumatic device and mechanical device push the claw plate to close the push foot to the center, the positioning device locks the push rod and the welding station again, and synchronously outputs the station command through the sensor and the built-in encoder of the power source. ;
步骤S8,机台上设置动力滑台(一组XYZ轴精密微米级),以精磨丝杆及重力式的导轧作为传动装置,并在滑台上设置一组或一组以上,由包括伺服电机、直线电机、步进电机、气动装置及机械装置等动力推动水平滑台,以液压式的阻尼器控制定位点前后置的援冲行程,保证坐标位置的准确性,滑台上安装了无动力的推链杆夹座及具包括伺服电机、直线电机、步进电机、气动装置及机械装置等动力推动的自动补偿焊接装置的动力源,作为焊接钨极损耗的自动补偿,完善其焊点距离的精确性及能量输出的稳定性,保证全自动化操作的可行性;In step S8, a power sliding table (a group of XYZ axis precision micron-level) is set on the machine table, and the fine-grinding screw and the gravitational guide rolling are used as the transmission device, and one or more groups are set on the sliding table. Servo motors, linear motors, stepping motors, pneumatic devices and mechanical devices drive the horizontal slide table, and use hydraulic dampers to control the back-flushing strokes at the front and rear of the positioning point to ensure the accuracy of the coordinate position. Unpowered push chain rod holder and power source of automatic compensation welding device driven by power including servo motor, linear motor, stepper motor, pneumatic device and mechanical device, as the automatic compensation of welding tungsten electrode loss, improve its welding The accuracy of point distance and the stability of energy output ensure the feasibility of fully automated operation;
步骤S9,传动模块上设有多组式爪盘装置(参见附图6),由双位数目的收口推脚组成,由包括伺服电机、直线电机、步进电机、气动装置及机械装置等动力推动;在爪盘底部的出链传动导轨上设置一组或一组以上不同外观或不同尺寸的异形出链套筒(参见附图6),由独立的动力装置推动,包括伺服电机、直线电机、步进电机、气动装置及机械装置等动力源,附设以包括导轨式、凸轮式的转盘,以正向及反向或纵向往返推动,增加其任意选配的外观设计能力;In step S9, the transmission module is provided with multiple sets of claw-disc devices (see Figure 6), which are composed of double-digit closing push feet, and are powered by servo motors, linear motors, stepping motors, pneumatic devices, and mechanical devices. Push; set one or more sets of special-shaped chain sleeves with different appearances or different sizes on the chain transmission guide rail at the bottom of the claw plate (see Figure 6), which is driven by an independent power unit, including servo motors, linear motors , Stepper motor, pneumatic device and mechanical device and other power sources, with a turntable including guide rail type and cam type, which can be pushed back and forth in forward and reverse or longitudinal directions to increase its optional appearance design capability;
步骤S10,爪盘上的爪盘推脚将由其推件杆推入所形成的垂直链节扣脚部份,向中心推合,爪盘推脚推链杆按控制单元设定的指定将其己闭合的扣脚推平至最佳焊接状态,爪盘推脚推链杆返程,动力滑台的水平滑台按控制单元指令移动至焊接坐标位置,由Z轴滑台按设定的指令距离将钨极进入焊接工位,按产品的材料或工艺要求,进行单激发式脉冲式的多激发焊接,在焊接的同步以气体保护,令其焊接面在防氧状态下完成,并将己焊接的半成品链节推入异形出链套筒(参见附图6),而上部份的半成品链节经推杆将链节推入出链套筒中的行程成半张开状态,即完成了一个周期流程,并以立体高速影像分析检测装置(显微镜)高速抓影分析焊点的质量结果后,指令下一步的工作程序,Z轴滑台返程。In step S10, the claw plate pusher on the claw plate pushes the pusher rod into the vertical chain link buckle foot part formed by the pusher rod, and pushes it toward the center, and the claw plate pusher pusher pushes the chain rod according to the designation set by the control unit. The closed buckle foot is pushed to the best welding state, the claw plate pushes the foot and pushes the chain rod to return, the horizontal sliding table of the power sliding table moves to the welding coordinate position according to the command of the control unit, and the Z-axis sliding table moves to the welding coordinate position according to the set command distance. The tungsten electrode enters the welding station. According to the material or process requirements of the product, single-excitation pulsed multi-excitation welding is performed. During the welding process, the welding surface is protected by gas, so that the welding surface is completed in an oxygen-proof state, and the welded The semi-finished chain link is pushed into the special-shaped chain outlet sleeve (see Figure 6), and the upper part of the semi-finished chain link is pushed into the chain outlet by the push rod. Cycle process, and use the stereo high-speed image analysis and detection device (microscope) to analyze the quality results of the solder joints at high speed, and then instruct the next work procedure, and the Z-axis slide returns.
进一步,在一些实施例中,步骤S1传动装置使用伺服电机、变频电机或定速电机作为电动力源配置;连接包括:功率载苛在0.1–78Mpa:一组或一组以上不同流量、不同压力的定压齿轮泵、变量泵、柱塞泵;独立或并立一组或一组以上的伺服或电磁阀控制的流量阀、溢流阀、节流阀、换向阀及油路过滤装置;包括:使用流量传感器、压力传感器的控制单元,操作不同标准的工件要求;封闭式循环系统中设置,风冷或水冷的冷凝器,液位油温坐标定位装置(参见附图7)(传感装置)而组成的液压泵站;Further, in some embodiments, the transmission device in step S1 uses a servo motor, a variable frequency motor or a fixed-speed motor as the electric power source configuration; the connection includes: the power load is 0.1-78Mpa: one or more groups of different flows and different pressures The constant pressure gear pump, variable pump, plunger pump; independent or parallel one or more sets of servo or solenoid valve control flow valve, relief valve, throttle valve, reversing valve and oil filter device; including : Use the control unit of flow sensor and pressure sensor to operate the workpiece requirements of different standards; set in a closed circulation system, air-cooled or water-cooled condenser, liquid level and oil temperature coordinate positioning device (see Figure 7) (sensing device ) and constitute a hydraulic pump station;
进一步,在一些实施例中,步骤S2多组材料拉送料装置(参见附图4)输出端通过管路连接一组或一组以上,包括用万向T型轴或独立可控动力滑轨型台阶连接,控制整组模具同步或分步操作,带动一组或一组以上的不同设计、不同外观尺寸的锻压或剪切功能模具(多组式模具压料装置),包括使用直线滑台旋转角度转盘多轴式的移动装置及机械臂等,由控制单元按不同的设计将模具移动至锻压式剪切工位,通过垂直或水平方向的行程可控附磁性感应功能的液压缸,由可控动力装置、坐标定位模块通过动力装置精确配对,将工作位置锁定在指定的坐标中;Further, in some embodiments, in step S2, the output ends of multiple groups of material pulling and feeding devices (see Figure 4) are connected to one or more groups through pipelines, including universal T-shaped shafts or independently controllable power slide rails. Step connection, control the synchronous or step-by-step operation of the entire group of molds, and drive one or more groups of forging or shearing function molds with different designs and external dimensions (multi-group mold pressing device), including the use of linear slide table rotation The multi-axis moving device of the angle turntable and the mechanical arm, etc., the control unit moves the mold to the forging and shearing station according to different designs, and the hydraulic cylinder with the magnetic induction function can be controlled by the vertical or horizontal stroke. The control power device and the coordinate positioning module are precisely matched through the power device, and the working position is locked in the specified coordinates;
进一步,在一些实施例中,步骤S2多组材料拉送料装置(参见附图4)按步距设定及送料器的不同工作程序要求调整行程,通过具坐标定位装置(参见附图7)(传感装置)的动力源及送料气动滑台的往返动作,将二维平面或不同颜色的片材送至多组式模具压料装置上的压模剪切装置(待剪切或一次及一次以上的锻压工位)。Further, in some embodiments, in step S2, multiple groups of material pulling and feeding devices (see FIG. 4 ) adjust the stroke according to the step distance setting and the different working procedures of the feeder. The power source of the sensing device) and the reciprocating action of the feeding pneumatic sliding table, the two-dimensional plane or the sheets of different colors are sent to the die shearing device (to be cut or one or more times) on the multi-group die pressing device. forging station).
进一步,在一些实施例中,步骤S4液压缸(动力装置)压头连接分离或组合式模具库中选定的模具,既多组式模具压料装置中压模剪切装置(剪切/锻压模块)选定的模具,分离或组合式模具库模具中的凸模压杆将一次或一次以上成形,并包括:快进→攻进及延时功能后,将材料推入与底坐标凹模的固定三维成形模腔内,设置攻进压力值将材料按凹凸模间隙流向;可调式压力型液压缸连动具独立动力的模具组成,凸模整形杆将经过加工后的材料推入与开合式的凹模设计的模腔内,凹模托架杆底部附回位的动态或静态的返程装置,包括:弹簧、分立式可控液压缸、氮气液压缸、双推料气缸;液压缸通过指令进行一次或一次以上的快进及攻进,并按产品的要求控制受荷的时间,令拟成形的半成品链节可在饱和压力下完全成形,并将准备进行二次锻压整形的材料剪切至指定位置,并在冲子中加装了顶料装置,包括:电动及双推料气缸或机械动作,顶送至传动模块指定的出链传动导轨上待组装异形出链套筒(参见附图6)位置。Further, in some embodiments, in step S4, the hydraulic cylinder (power unit) press head is connected to the selected die in the separate or combined die library, that is, the die shearing device (shearing/forging pressing device) in the multi-group die pressing device. Module) selected mold, the punch press bar in the separate or combined mold library mold will be formed one or more times, and includes: fast forward → tapping and delay function, push the material into the bottom coordinate of the concave mold. In the fixed three-dimensional forming cavity, set the attack pressure value to flow the material according to the gap between the concave and convex molds; the adjustable pressure hydraulic cylinder is composed of a mold with independent power, and the punch shaping rod pushes the processed material into the opening and closing type. In the cavity of the designed die design, a dynamic or static return device with a return position at the bottom of the die bracket rod, including: springs, separate controllable hydraulic cylinders, nitrogen hydraulic cylinders, double push cylinders; hydraulic cylinders pass through Command to carry out one or more fast forward and attack, and control the load time according to the requirements of the product, so that the semi-finished chain link to be formed can be completely formed under the saturated pressure, and the material that is ready for secondary forging and shaping will be sheared. Cut to the designated position, and install the ejector device in the punch, including: electric and double pusher cylinders or mechanical action, ejected to the designated chain drive guide rail of the transmission module to be assembled with a special-shaped chain sleeve (see Figure 6) Location.
进一步,在一些实施例中,步骤S6传动模块按指令移动至分离或组合式模具库模座的底部,包括伺服电机、直线电机、步进电机、气动装置及机械装置等动力,推动由包括的精磨丝杆、双轧式重力型的导轨重力型滑车等传动装置,在设置V型或圆锥形的凹凸配对的定位装置,由包括伺服电机、直线电机、步进电机、气动装置及机械装置等动力源,确保传动模块精确在控制单元指定的坐标位置中,承接由顶料推杆传送的半成品链节,定位装置返程,配合下一步骤工作,并同步通过传感器及动力源内置的编码器输出完成工位指令;就任意选配的不同形状的功能配对;Further, in some embodiments, in step S6, the transmission module moves to the bottom of the mold base of the separate or combined mold base according to the instruction, including power such as servo motors, linear motors, stepping motors, pneumatic devices and mechanical devices, and is driven by the included Precision grinding screw, double-rolled gravity-type guide rail gravity-type pulley and other transmission devices, in the setting of V-shaped or conical concave-convex matching positioning devices, including servo motors, linear motors, stepper motors, pneumatic devices and mechanical devices Wait for the power source to ensure that the transmission module is precisely in the coordinate position specified by the control unit, undertake the semi-finished chain link transmitted by the ejector push rod, the positioning device returns, cooperates with the next step, and synchronously passes the sensor and the built-in encoder of the power source. Output the complete station command; pair any optional functions of different shapes;
进一步,在一些实施例中,步骤S8完成后,机台上设置动力滑台(一组XYZ轴精密微米级动力滑台),以精磨丝杆及重力式的导轨作为传动装置,并在滑台上设置一组或一组以上,由包括伺服电机、直线电机、步进电机、气动装置及机械装置等动力推动水平滑台,以液压式的阻尼器控制定位点前后置的援冲行程,保证坐标位置的准确性,滑台上安装了无动力的推链杆夹座及包括伺服电机、直线电机、步进电机、气动装置及机械装置等动力推动自动补偿焊接装置的传动装置,作为焊接钨极的损耗自动补偿,完善其焊点距离的精确性及能量输出的稳定性,保证全自动化操作的可行性。Further, in some embodiments, after step S8 is completed, a power slide table (a group of XYZ axis precision micron-level power slide tables) is set on the machine table, and the fine-grinding screw and the gravity-type guide rail are used as the transmission device, and the slide One or more groups are set on the table, and the horizontal slide table is driven by power including servo motor, linear motor, stepper motor, pneumatic device and mechanical device, and hydraulic dampers are used to control the back and forth stroke of the positioning point. To ensure the accuracy of the coordinate position, an unpowered push chain rod holder and a transmission device including a servo motor, linear motor, stepper motor, pneumatic device and mechanical device to drive the automatic compensation welding device are installed on the sliding table. The loss of the tungsten electrode is automatically compensated to improve the accuracy of the solder joint distance and the stability of the energy output, ensuring the feasibility of fully automated operation.
进一步,在一些实施例中,步骤S9,传动模块上设有多组式爪盘装置(参见附图6),由双位数目的收口推脚(收口爪脚)件组成,由包括伺服电机、直线电机、步进电机、气动装置及机械装置等动力推动;并在爪盘底部的出链传动导轨上设置一组或一组以上不同外观或不同尺寸的异形出链套筒(参见附图6),由独立的动力装置推动,包括伺服电机、直线电机、步进电机、气动装置及机械装置等动力源,附设以包括导轧式、凸轮式的转盘,以正向及反向或纵向往返推动工作,增加其在外观上达到任意选配的设计目标。Further, in some embodiments, in step S9, the transmission module is provided with multiple sets of claw disc devices (refer to FIG. 6 ), which are composed of double-digit closing push feet (closing claw feet) components, including servo motors, Linear motor, stepper motor, pneumatic device and mechanical device, etc.; and set one or more sets of special-shaped chain sleeves with different appearances or different sizes on the chain transmission guide rail at the bottom of the claw plate (see Figure 6 ), driven by an independent power device, including power sources such as servo motors, linear motors, stepper motors, pneumatic devices and mechanical devices, attached to include guide-rolling, cam-type turntables, forward and reverse or longitudinal reciprocating Push the work and increase its appearance to achieve any optional design goals.
本发明主要是用于在一条链节上可以出现一种以上不同设计、不同图案、不同颜色、不同配对,通过不同市场、不同文化,可在一条链条上表达需要表达的故事,通过模具库及多组模具的互动,配合不同规格的出链套筒,表达不同文字或数字图案等排列,由全自动模式制造,实现了自动化链条制造上的任意配对生产的可控性。而材料上不但可由2D片材及一次或一次以上多次锻压成形的3D材料结构及外形,更加可以通过不同的拉送料装置,放入不同颜色的材料,突破了目前除以倒模或大功率液压设备锻压后的手工组装产品工艺,而这类的产品因为两种以上不同的款式及颜色配对可组合的数量十分大,不可能全部设计都能制造作产品向市场或客户推广,因此有可能会流失了一些可在市场流通或接受的款式;本发明针对了现行市场的个性化及人性化的大方向,利用网络的优势及工业4.0的模式,通过简易的软件操作,不但可在模拟的视频中预见产品的效果,更加可以通过指令,操作有关的设备制造产品,直接感受自主设计的震撼感受,而这个功能将是可跨越地域国界,填补了此类产品的全自动制造的技术空白。The invention is mainly used for more than one kind of different designs, different patterns, different colors and different pairings to appear on one chain link, and through different markets and different cultures, the stories that need to be expressed can be expressed on a chain, through the mold library and The interaction of multiple groups of molds, with the chain sleeves of different specifications, expressing different text or digital patterns, etc., are manufactured in a fully automatic mode, which realizes the controllability of any paired production in automated chain manufacturing. On the material, not only can the 2D sheet and the 3D material structure and shape formed by one or more forging and pressing, but also different colors of materials can be put in through different pulling and feeding devices. The manual assembly process of hydraulic equipment after forging, and this type of products can be combined in a large number of two or more different styles and colors, and it is impossible to manufacture all designs for product promotion to the market or customers. Some styles that can be circulated or accepted in the market will be lost; the present invention aims at the general direction of individuation and humanization in the current market, using the advantages of the network and the mode of Industry 4.0, through simple software operation, not only can simulate The effect of the product is foreseen in the video, and it is possible to manufacture products through instructions and operate related equipment, and directly experience the shocking feeling of self-designed design.
附图说明Description of drawings
图1是本发明实施例产品链节动作的流程示意图;Fig. 1 is the schematic flow chart of the action of the product chain link according to the embodiment of the present invention;
图2是本发明实施例的框架示意图;Fig. 2 is the framework schematic diagram of the embodiment of the present invention;
图3是本发明实施例多组式材料感应装置的结构示意图;3 is a schematic structural diagram of a multi-group material sensing device according to an embodiment of the present invention;
图4是本发明实施例多组材料拉送料装置放料部分的结构示意图;Fig. 4 is the structural schematic diagram of the discharging part of the multi-group material pulling and feeding device according to the embodiment of the present invention;
图5是本发明实施例多组式模具压料装置的结构示意图;5 is a schematic structural diagram of a multi-group mold pressing device according to an embodiment of the present invention;
图6是本发明实施例出链套筒装置与爪盘装置的结构示意图;FIG. 6 is a schematic structural diagram of a chain outlet sleeve device and a claw disc device according to an embodiment of the present invention;
图7是本发明实施例坐标定位装置的结构示意图;7 is a schematic structural diagram of a coordinate positioning device according to an embodiment of the present invention;
图8是本发明实施例静电发生器与真空吸尘装置的结构示意图;8 is a schematic structural diagram of an electrostatic generator and a vacuum cleaner according to an embodiment of the present invention;
图9是本发明实施例部份产品大类的示意图。FIG. 9 is a schematic diagram of some product categories according to an embodiment of the present invention.
附图标记如下:The reference numbers are as follows:
传动模块10,多组式材料21,行程感应器22,感应安装架23,片材24,压料缸25,行程导轨26,液压缸31,液压油管32,液压缸行程控制滑轨34,行程定位块35,分离或组合式模具库36,行程调整螺杆37,行程传感器38,压力传感器39,爪盘开合动力源41,异形出链套筒42,出链套筒坐标43,收口推脚44,爪盘推脚45,出链传动导轨46,动力源51,万向接头52,交叉滑台53,定位凸模54,多任务位定位凹模55,工作坐标座56,爪盘60,吸尘头61,电磁阀62,金属粉末回收袋63,静电气体喷头64,静电发生器65,高压空气入口66。Transmission module 10, multi-group material 21, travel sensor 22, induction mounting frame 23, sheet material 24, pressing cylinder 25, travel guide 26, hydraulic cylinder 31, hydraulic oil pipe 32, hydraulic cylinder stroke control slide 34, stroke Positioning block 35, separate or combined mold magazine 36, stroke adjustment screw 37, stroke sensor 38, pressure sensor 39, claw plate opening and closing power source 41, special-shaped chain sleeve 42, chain sleeve coordinates 43, closing push foot 44, the claw plate pusher 45, the chain drive guide 46, the power source 51, the universal joint 52, the cross slide table 53, the positioning punch 54, the multi-task position positioning punch 55, the working coordinate seat 56, the claw plate 60, Dust suction head 61 , solenoid valve 62 , metal powder recovery bag 63 , electrostatic gas spray head 64 , electrostatic generator 65 , high pressure air inlet 66 .
具体实施方式Detailed ways
为了更好地表明本发明的技术特征、技术方案以及所能达到的功能效果,下面结合附图进一步阐述本发明;请参阅附图。In order to better illustrate the technical features, technical solutions and functional effects of the present invention, the present invention is further described below in conjunction with the accompanying drawings; please refer to the accompanying drawings.
附图1是产品链节动作的流程示意图(材料至半成品链节流程示意图),图中的0=原点位,I=工作位,I①=工作位的①,工位特征是多任务位的控制,因此出现I=I①-I任意工位,比如0-I-0工位为:原点-工位-原点:Accompanying drawing 1 is the schematic flow chart of product chain link action (material to semi-finished product chain link flow chart), in the figure 0=origin position, I=working position, I①=① of working position, the working position characteristic is the control of multi-tasking position , so I=I①-I any station, for example, 0-I-0 station is: origin-station-origin:
E1:多组材料拉送料装置(多组材料拉送料装置,一组及以上送料条),多组材料拉送料装置按程序送料,其余无指令多组材料拉送料装置(送料装置位)置于0工位,同时对应的无指令多组式模具压料装置(参见附图5)(上有压模剪切装置)置于0工位;E1: Multiple groups of material pulling and feeding devices (multiple groups of material pulling and feeding devices, one or more sets of feeding bars), multiple groups of material pulling and feeding devices are fed according to the program, and the rest have no instructions. 0 station, at the same time the corresponding non-command multi-group mold pressing device (see Figure 5) (with a die shearing device on it) is placed in the 0 station;
E2:多组式模具压料装置(参见附图5)(异形模具压料组库)按指令单独执行工作;E2: Multi-group mold pressing device (see Figure 5) (special-shaped mold pressing group library) performs work independently according to the instructions;
E3:传动模块10(10)通过精磨丝杆及双轨式的精密滑台,移动坐标模块到多组式模具压料装置工位,按指令至任意分离或组合式模具库36坐标位,液压缸31执行0-I-0工位,随后半成品工件顶杆执行0-I-0工位(原点-工位-原点);E3: The transmission module 10 (10) moves the coordinate module to the multi-group mold pressing device station through the fine-grinding screw and the double-track precision sliding table, and moves to the 36-coordinate position of any separate or combined mold library according to the instruction, hydraulic pressure The cylinder 31 performs the 0-I-0 station, and then the semi-finished workpiece ejector performs the 0-I-0 station (origin-station-origin);
E4:坐标定位装置(参见附图7)移动交叉滑台53(坐标模块),通过定位凸模54与多任务位定位凹模55锁定0-I-0工位(开-卡合-开);E4: The coordinate positioning device (see FIG. 7 ) moves the cross slide 53 (coordinate module), and locks the 0-I-0 station (open-click-open) through the positioning punch 54 and the multi-task positioning punch 55 ;
E5:传动模块10(10)到爪盘(60)0工位,传动模块10的传动滑台0工位(固定),坐标定位装置(参见附图7)锁定0-I工位(爪盘工位);E5: The transmission module 10 (10) goes to the 0 station of the claw plate (60), the transmission slide table of the transmission module 10 is at station 0 (fixed), and the coordinate positioning device (see FIG. 7) locks the 0-1 station (claw plate). Station);
E6:动力滑台的水平滑台→0工位;E6: The horizontal slide of the power slide→0 station;
E7:动力滑台的Z轴滑台I→0工位;Z轴滑台0-I-0推平工序;E7: Z-axis sliding table I→0 station of power sliding table; Z-axis sliding table 0-I-0 leveling process;
E8:多组式爪盘装置(参见附图6)的收口推脚44(爪盘收口)0→0→I工位;E8: the closing push foot 44 (claw plate closing) of the multi-group claw plate device (see Figure 6) 0→0→I station;
E9:动力滑台的水平滑台0→I工位;E9: The horizontal slide table 0→I station of the power slide table;
E10:动力滑台的Z轴滑台0→I工位;E10: Z-axis slide 0→I station of the power slide;
E11:焊接工位,焊接器工作0-I-0工位;E11: Welding station, welder work 0-I-0 station;
E12:动力滑台的水平滑台I→0工位;E12: The horizontal slide table I→0 station of the power slide table;
E13:动力滑台的Z轴滑台0→I②→0推平工位(I②=工作位的第②工位);E13: Z-axis sliding table 0→I②→0 leveling station of the power sliding table (I②=the second station of the working position);
E4:坐标定位装置(参见附图7);传动模块10的传动滑台坐标定位装置(定位器)I-0工位,送料器压缸I-0工位,送料器滑台I-0工位,送料器压缸0-I工位,送料器0-I工位,传动模块10的传动滑台0工位;E4: Coordinate positioning device (refer to Figure 7); the coordinate positioning device (positioner) of the transmission module 10 for the coordinate positioning device (positioner) I-0 station, the feeder cylinder I-0 station, the feeder slide table I-0 station position, the feeder pressure cylinder 0-I station, the feeder 0-I station, the transmission slide table 0 station of the transmission module 10;
E1:多组材料拉送料装置;一循环流程:程序完成。E1: Multiple groups of material pulling and feeding devices; one cycle process: the program is completed.
本发明的基于需达到梦幻配对、内外结构、外观设计改变、材料颜色配对、多样式的扣合及焊接模式、全自动制造方法,具有以下特征:Based on the need to achieve dream matching, internal and external structure, appearance design change, material color matching, multi-style buckle and welding modes, and fully automatic manufacturing method, the present invention has the following characteristics:
1、传动模块10(连接装置)包括:功率载苛在0.1–78Mpa:由包括的定速马、变频马达及伺服马达为主电动力源,配置一组或一组以上提供不同流量、不同压力的定压齿轮泵、变量泵、柱塞泵;独立或并立一组或一组以上的伺服或电磁阀控制的流量阀、溢流阀、节流阀、换向阀及油路过滤装置;包括:使用电位器、流量传感器、压力传感器的控制单元,操作不同标准的工件要求;封闭式循环系统中设置,风冷或水冷的冷凝器,液位油温坐标定位装置(参见附图7)(传感装置)而组成的液压泵站;1. The transmission module 10 (connection device) includes: the power load is 0.1-78Mpa: the included fixed-speed motor, variable frequency motor and servo motor are the main power source, and one or more groups are configured to provide different flow rates and different pressures The constant pressure gear pump, variable pump, plunger pump; independent or parallel one or more sets of servo or solenoid valve control flow valve, relief valve, throttle valve, reversing valve and oil filter device; including : Use the control unit of potentiometer, flow sensor and pressure sensor to operate the workpiece requirements of different standards; set in the closed circulation system, air-cooled or water-cooled condenser, liquid level and oil temperature coordinate positioning device (refer to Figure 7) ( A hydraulic pump station composed of a sensor device);
2、多组材料拉送料装置(参见附图4),包括由伺服电机、步进电机、气动装置等动力源,配置精密滑轨导向的传动原件,并设置了包括电动式气缸动力的压模剪切装置,通过控制单元的指令,按设入的任意功能工作,此装置主要是可以通过一组以上的多组材料拉送料装置,放入不同规格或颜色的材料,令产品的文化原素增加;2. Multiple sets of material pulling and feeding devices (see Figure 4), including power sources such as servo motors, stepping motors, pneumatic devices, etc., equipped with transmission elements guided by precision slide rails, and equipped with a press mold including electric cylinder power The shearing device works according to any function set by the command of the control unit. This device can mainly pull the feeding device through more than one group of materials, and put materials of different specifications or colors into it, so that the cultural elements of the product can be changed. Increase;
3、机台上设置一组或一组以上的分离或组合式模具库36,以直线或旋转直接或间接,由包括的机械臂、伺服电机、旋转装置、步进电机、直线电机、气动装置作为动力源,并由独立或一体化的软件操作控制指令,将分离或组合式模具库36中的模具输放至指定的工作坐标位置(由对应工作坐标座56标示);3. One or more sets of separate or combined mold libraries 36 are arranged on the machine table, directly or indirectly by linear or rotation, by the included mechanical arm, servo motor, rotating device, stepper motor, linear motor, pneumatic device As a power source, and through independent or integrated software operation control instructions, the molds in the separate or combined mold library 36 are transported to the designated work coordinate position (marked by the corresponding work coordinate base 56);
4、多组式模具压料装置(参见附图5,一组或一组以上),包括数控及机械式的模具座输送装置,而输送装置的模具储存数量设定在一组的双位数内,模具的款式主要是以文字及图案及花纹设计,并可附有立体锻压的效果,例如:一首英文诗词Never give up,Never lose hope.Always have faith,It allows you to cope.Trying times willpass,As they always do.Just have patience,Your dreams will come true.So puton a smile,You'll live through your pain.Know it will pass,And strength youwill gain或以并音以数字输入我发誓(584),我来伴你一起出去走吧(5682177778),与你爱相随(12234),一起走吧(1798),去溜达溜达(76868),我不求与你朝朝暮暮(587129955),被爱就是幸福(829475)、我要抱你一起去吹吹风(5682177778),我不介意你久久吻我(587129955),被爱就是幸福(829475)等(参见参见附图9);以镂空的模式出现在一条项链中,即模具己附带大小写的英文字母及标点符号、目前市场流通的手机表情等,从上述的产品因为两种款式及颜色的不同配对可组合的数量十分大,不可能全部设计都能制造作产品向市场或客户推广,因此有可能会流失了一些可在市场流通或接受的款式;本发明针对了现行市场的个性化及人性化的大方向,利用网络的优势及工业4.0的模式,通过简易的软件操作,不但可在模拟的视频中预见产品的效果,更加可以通过指令,操作有关的设备制造产品,直接感受自主设计的震撼感受,而这个功能将是可跨越地域国界,可打造全球独一无二的具文化的心意传承饰品,真正可以做到工业4.0模式的个性化,专品单造;4. Multi-group mold pressing device (see Figure 5, one or more groups), including numerical control and mechanical mold seat conveying device, and the number of mold storage of the conveying device is set to a double-digit number of one group Inside, the style of the mold is mainly designed with words, patterns and patterns, and can have the effect of three-dimensional forging, such as: an English poem Never give up, Never lose hope. Always have faith, It allows you to cope. Trying times will pass, As they always do. Just have patience, Your dreams will come true. So puton a smile, You'll live through your pain. Know it will pass, And strength you will gain or enter it in numbers with a syllable I swear (584 ), let me go out with you (5682177778), accompany you with your love (12234), let’s go (1798), go for a walk (76868), I don’t ask you to be with you day and night (587129955), To be loved is happiness (829475), I want to hold you to blow the air (5682177778), I don’t mind you kissing me for a long time (587129955), to be loved is happiness (829475), etc. (see Figure 9); The pattern appears in a necklace, that is, the mold has upper and lowercase English letters and punctuation marks, mobile phone emoticons currently circulating in the market, etc. From the above products, the number of combinations can be very large due to the different pairing of the two styles and colors, and it is impossible to All designs can be manufactured as products to promote to the market or customers, so some styles that can be circulated or accepted in the market may be lost; In the mode of Industry 4.0, through simple software operation, not only can the effect of the product be predicted in the simulated video, but also can be manufactured by operating the relevant equipment through instructions, and directly feel the shocking feeling of independent design, and this function will be able to cross Regional and national boundaries can create unique cultural heritage jewelry in the world, which can truly achieve the personalization of the Industry 4.0 model, and make special products individually;
模具机架上通过管路连接一组或一组以上的不同角度锻压或剪切功能的液压缸31(参见附图5),连接由分离或组合式模具库36推入的指定工作模具(参见附图5),在机台上设置了可控的压模剪切装置(例如液压缸31),包括垂直及水平方向的行程可控,附压力传感器39(磁性感应功能)的液压缸31,液压缸31压头与分离或组合式模具库36的模具间设置一组或一组以上的液压缸行程控制滑轨34与行程定位块35(间隙衔接块),由包括的机械臂、伺服电机、旋转装置、步进电机、直线电机、气动装置作为动力源,按控制单元指令单独工作坐标位置(由对应工作坐标座56标示)中的模具,模具中的剪口冲子附推件动力装置,包括:液压、气动、电动及机械传动的可控动力源;成形凸杆与凸模托座,将一次或一次以上成形,并包括:快进、攻进及延时功能后,将材料推入与底坐标凹模的固定三维成形模腔内,设置攻进压力值将材料按凹凸模间隙流向;可调式压力型液压缸31连动具独立动力的模具组成,剪口冲子中的推件杆将经过加工后的材料推入传动模块10中的组装坐标位;The die frame is connected to one or more sets of hydraulic cylinders 31 with different angles of forging or shearing functions (see Figure 5) through pipelines, and is connected to the designated working die pushed into by the separate or combined die magazine 36 (see Figure 5). 5), a controllable die shearing device (such as a hydraulic cylinder 31) is provided on the machine table, including a hydraulic cylinder 31 with a controllable vertical and horizontal stroke, and a hydraulic cylinder 31 with a pressure sensor 39 (magnetic induction function), One or more sets of hydraulic cylinder stroke control slide rails 34 and stroke positioning blocks 35 (gap connection blocks) are arranged between the hydraulic cylinder 31 indenter and the molds of the separate or combined mold library 36. , Rotary device, stepper motor, linear motor, pneumatic device as the power source, according to the command of the control unit, the mold in the independent working coordinate position (marked by the corresponding working coordinate base 56), the notch punch in the mold is attached to the pusher power device , including: controllable power source of hydraulic, pneumatic, electric and mechanical transmission; forming convex rod and punch bracket, which will be formed one or more times, and include: fast forward, attack and delay function, push the material It is inserted into the fixed three-dimensional forming cavity of the concave die with the bottom coordinate, and the tapping pressure value is set to flow the material according to the gap between the concave and convex die; the adjustable pressure hydraulic cylinder 31 is composed of a die with independent power, and the pusher in the notch punch The piece rod pushes the processed material into the assembly coordinate position in the transmission module 10;
5、一组或一组以上,使用精磨丝杆及双轨式的精密滑台,配置包括直接或间接传动的伺服电机、直线电机、步进电机或气动装置,用包括PLC或复合式的工业4.0控制单元输出指令,将传动模块10工作位置精确移动至指定的坐标中,并设置包括V型及圆锥形的坐标定位装置(定位凸模54),按不同模库及工作坐标位置(由对应工作坐标座56标示)的需求数字的相对值设置定位坐标槽(孔),多组式爪盘装置(参见附图6)固定在传动模块10上,并使用定位销固定最终工作的坐标位置上,爪盘60的传动由包括使用直接或间接传动,使用气缸齿条电机,固定坐标组成动力由包括:电磁铁、气动装置及机械传动作为执行锁定坐标位置的制动装置,在编写程序时作为衔接动作的保护信号;5. One group or more than one group, using precision grinding screw and double-track precision sliding table, configuration including direct or indirect transmission servo motor, linear motor, stepper motor or pneumatic device, with PLC or composite industrial equipment 4.0 The control unit outputs commands to precisely move the working position of the transmission module 10 to the specified coordinates, and set up a V-shaped and conical coordinate positioning device (positioning punch 54), according to different mold bases and working coordinate positions (by corresponding The relative value of the required number of the working coordinate base 56) sets the positioning coordinate slot (hole), the multi-group claw plate device (refer to FIG. 6) is fixed on the transmission module 10, and the positioning pin is used to fix the final working coordinate position. , the transmission of the claw plate 60 includes the use of direct or indirect transmission, the use of a cylinder and rack motor, and the fixed coordinates. The power consists of: electromagnets, pneumatic devices and mechanical transmissions as the braking device for locking the coordinate position. The protection signal of the connection action;
6、在动力滑台(精密滑台座)上配置一组或一组以上的多组式爪盘装置(参见附图6),包括直接或间接传动,使用齿条电机、伺服电机、步进电机、气动装置及机械传动作为执行链节扣合的动力源,在爪盘60底部配置了一组或一组以上的不同形状的异形出链套筒42(参见附图6),包括直接或间接传动,使用齿条电机、伺服电机、步进电机、气动装置及机械传动作为执行同尺寸不同外观的任意式配对的出链套筒的动力源,包括的动力滑台(精密滑台座)定位旋转角度品齿条等构成的传动装置;6. One or more sets of claw-disc devices (see Figure 6) are arranged on the power slide table (precision slide base), including direct or indirect transmission, using rack motors, servo motors, and stepper motors , Pneumatic device and mechanical transmission are used as the power source for the execution of chain link fastening. One or more groups of different-shaped special-shaped chain outlet sleeves 42 are arranged at the bottom of the claw plate 60 (refer to FIG. 6 ), including direct or indirect Transmission, using rack motor, servo motor, stepper motor, pneumatic device and mechanical transmission as the power source to execute arbitrary paired chain sleeves of the same size and different appearances, including the positioning and rotation of the power slide (precision slide base) The transmission device constituted by the angle rack, etc.;
7、在机台上装设包括的XY精密或多轴调整手动或自动的动力滑台(参见附图1),动力源来自伺服或步进电机,配合精磨丝杆及滑轨组成的Z轴滑台(参见附图1),并设置一组或一组以上的水平滑台(参见附图1),作为安装推链杆及自动补偿焊接装置,作为有效控制等离子焊接中钨极损耗的补偿,通过控制单元,按不同的焊料及能量键入参数,钨极在工作正常损耗中可自动补偿至与工件的最佳焊接距离,现有的技术是以人工调校,当坐标位置移动至焊接坐标位,伺服电机将具动力的焊接组成的钨极针推至设定的焊接位置,并按产品需求提供一次或一次以上的脉冲焊接,如在此行程中如出现行程途径障碍,即碎片或不合理的金属粒阻碍,焊接头即发出故障讯号,设备停止运转,此设置作为链条生产过程其中判断异常保护;通过控制单元输入应不同形状及规格的推杆行程数值,保证各不同链节可在精密配置下稳定工作;7. The XY precision or multi-axis adjustment manual or automatic power slide table (see Figure 1) is installed on the machine table. The power source comes from servo or stepper motor, and the Z-axis composed of fine-grinding screw and slide rail is used. Slide table (see Figure 1), and set up one or more horizontal slide tables (see Figure 1), as the installation of push chain rod and automatic compensation welding device, as the compensation for effectively controlling the tungsten electrode loss in plasma welding , Through the control unit, input parameters according to different solder and energy, the tungsten electrode can automatically compensate to the best welding distance from the workpiece during normal work loss. The existing technology is manual adjustment. When the coordinate position moves to the welding coordinate position, the servo motor pushes the tungsten needle composed of powered welding to the set welding position, and provides one or more pulse welding according to the product requirements. Reasonable metal particle obstruction, the welding head will send a fault signal, and the equipment will stop running. This setting is used as a protection for abnormal judgment in the chain production process; input the stroke value of the push rod with different shapes and specifications through the control unit to ensure that different chain links can be Stable work under precise configuration;
8、在爪盘60的工作面上,配置了去静电发生器(参见附图8)焊接保护气体,可以保证在工作及焊接进程中是无静电及抗防氧化;8. On the working surface of the claw plate 60, an anti-static generator (see Figure 8) is equipped with a welding shielding gas, which can ensure that it is free of static electricity and anti-oxidation during the work and welding process;
9、同时在爪盘60的工作面上,因长时的冲子间磨擦而出现的微小金属尘,通过可控制装置的设定,由真空吸尘装置(参见附图8)收集在固定工作面上的金属尘,保证工作面的净化条件及金属损耗回收;9. At the same time, on the working surface of the claw plate 60, the tiny metal dust that appears due to the long-term friction between the punches is collected by the vacuum cleaner (see Fig. 8) on the fixed working surface through the setting of the controllable device. The metal dust on the working face can be removed to ensure the purification conditions of the working face and the recovery of metal loss;
10、在设备上安装包括:立体高速影像分析检测装置(显微镜)、二次元高速影像分析检测显微镜附设装置,用于检测有关的工件在扣并后及焊接后的效果,通过控制装置的以太网系统连接,将数据传送至设定的IP地址,经软程序设定的功能分析,并发出有效的指令,令本发明达到全自动化管理,有效衔接MES+MRP+ERP式的工业4.0模式操作;10. The installation on the equipment includes: stereo high-speed image analysis and detection device (microscope), secondary high-speed image analysis and detection microscope attachment device, which is used to detect the effect of related workpieces after buckling and welding, through the Ethernet of the control device. System connection, transmit data to the set IP address, analyze the function set by the software program, and issue effective instructions, so that the present invention can achieve fully automatic management, and effectively connect the MES+MRP+ERP type of Industry 4.0 mode operation;
11、在设备出链条部位,加设了包括的磁环感应装置,确保设备在运行中出现故障而导致链条断离时,传感器的讯号输出将指令设备停止运转;11. The included magnetic ring induction device is added at the chain outlet of the equipment to ensure that when the equipment fails during operation and the chain is disconnected, the signal output of the sensor will instruct the equipment to stop running;
12、设备的工业4.0控制单元使用包括的工业平板式计算机、PLC附触摸屏VGA输入、以太网功能及USB、RS232及RS484的通讯及打印端口,可在PC或脱机控制器上,以虚拟模式输入产品的设计或配置,利用工业4.0控制单元的内核进行换算,并以GIF的模式显示,并通过简易的手机Apps,可以用仿真及真实操作设备的效果看到产品的风格,真正有效衔接ERP式的工业4.0模式操作。12. The industrial 4.0 control unit of the equipment uses the included industrial tablet computer, PLC with touch screen VGA input, Ethernet function and communication and printing ports of USB, RS232 and RS484, which can be used on PC or offline controller in virtual mode Enter the design or configuration of the product, convert it with the core of the Industry 4.0 control unit, and display it in GIF mode, and through simple mobile apps, you can see the style of the product with the effect of simulation and real operating equipment, and effectively connect to ERP industrial 4.0 mode of operation.
本发明优点如下:The advantages of the present invention are as follows:
⑴.用液压动力取代了目前的机械结构模式,可以在以流量或压力可控的状态下达到了压强及锻压的功能,从而将材料从2D结构的模式成形为3D;⑴. The current mechanical structure mode is replaced by hydraulic power, and the functions of pressure and forging can be achieved in a state of controllable flow or pressure, so that the material can be formed from a 2D structure mode to a 3D structure;
⑵.通过一组以上的拉送料装置,实现放入不同颜色或不同材质的材料,使用可控设定的程序,将产品的文化原素及色彩可观性加强;2. Through more than one set of pulling and feeding devices, materials of different colors or different materials can be put in, and the cultural elements and color observability of the products can be enhanced by using controllable setting procedures;
⑶.通过一组或一组以上的模具或模具库,不同模具按设计所需制造不同文化的图案或字体,工业4.0控制单元输入所需的任意配对,可以制造一条独一无二具直接文字表达的产品,这是本发明中最重要的理程碑;同时因为产品是通过压力在固定的模框内成形,不单能控制了外型及附加的工艺效果,更加能保证产品的规格及重量的统一,减低了成形链条后的加工工艺二次加工困难;3. Through one or more sets of molds or mold libraries, different molds can produce patterns or fonts of different cultures according to the design requirements, and any pairing required by the input of the Industry 4.0 control unit can produce a unique product with direct text expression , which is the most important milestone in the present invention; at the same time, because the product is formed in a fixed mold frame by pressure, it can not only control the appearance and additional process effects, but also ensure the uniformity of product specifications and weights. Reduce the difficulty of secondary processing in the processing technology after forming the chain;
⑷.通过一组或一组以上因为链条在锻压的工艺下制造,不但增加了产品的刚性,同时改善了外观尺寸的标准,通过一组或一组以上可控的不同外型出链套传动装置,可以在一台设备上不但可制造任意配对的颜色组合任意配对的文字组合,更加可以在外型模式上任意选择,不但令产品附有其文化的内涵,更加增加令设备的功能更具可抗竞性及生命力;⑷. Through one or more sets, because the chain is manufactured under the forging process, it not only increases the rigidity of the product, but also improves the standard of appearance and size. The device can not only produce any matching color combination and any matching text combination on one device, but also arbitrarily choose the appearance mode, which not only makes the product with its cultural connotation, but also increases the function of the device. Anti-competitiveness and vitality;
⑸.因为链条焊接,链节闭合之间的间隙都以加大,这不但增加了链条的柔软性,更加可以减低重量,而改善后的间隙完全解决了在配戴中有夹头发的可能;⑸. Because of the welding of the chain, the gap between the closed chain links is enlarged, which not only increases the flexibility of the chain, but also reduces the weight, and the improved gap completely solves the possibility of hair clipping during wearing;
⑹.因为要选择任意配对的设计,设备需要放入不同的性质、不同规格尺寸、不同形状、不同颜色的材料,因此设备上需要有专用一组或一组以上或一组可移动式的拉送料装置,而这装置是通过数控的控制单元指令,是能达到本发明任意配对概念其中之重要环节。⑹. Because to choose any paired design, the equipment needs to put materials of different properties, different sizes, different shapes, and different colors, so the equipment needs to have a dedicated group or more than one group or a group of removable pulls. The feeding device, which is instructed by the numerically controlled control unit, is an important link in achieving the arbitrary pairing concept of the present invention.
⑺.因为本发明的概念是任意配对,因此除了在原材料上能达到任意配对,在模具设计上也需要配合,因此在模具设计上,我们采用了由数控模式操作的模具库或模块,通过指令将模具传送至固定锻压式剪切的工作坐标位置,并由液压或气压或机械式的锁模装置固定。⑺.Because the concept of the present invention is arbitrary pairing, in addition to achieving arbitrary pairing in raw materials, it is also necessary to cooperate in mold design. Therefore, in mold design, we use a mold library or module operated by numerical control mode. The mold is transferred to the working coordinate position of the fixed forging and shearing type, and is fixed by hydraulic or pneumatic or mechanical clamping device.
⑻.因为本发明的任意配对,对于不同程序不同工件的定位精度非常重要,因此在传动模块中设置了V型及圆锥形的定位装置,配合控制单元输出的不同指令,传送嵌入及返程的讯号,并准确锁定在工作坐标上。⑻. Because of the arbitrary pairing of the present invention, the positioning accuracy of different workpieces in different programs is very important. Therefore, V-shaped and conical positioning devices are set in the transmission module to cooperate with different commands output by the control unit to transmit embedded and return signals. , and is precisely locked on the working coordinates.
⑼.为衔接本发明的任意配对的功能,对于不同程序不同工件的定位精度非常重要,因此在传动模块中设置了精磨丝杆及双轨式的加强导轨及滑台,在滑台上安装传动模块,而丝杆的螺距与不同模具的中心成基本配对,达到最快而精确的定位要求.鉴于传动模块需要重复在不同模具坐标定位,使用了超频的伺服电机直接传动,由编码器精确的讯号输出控制,达到本发明的最高生产效益。⑼. In order to connect the function of any pairing of the present invention, the positioning accuracy of different workpieces in different programs is very important. Therefore, a fine-grinding screw, a double-track reinforced guide rail and a sliding table are set in the transmission module, and the transmission is installed on the sliding table. module, and the pitch of the screw is basically paired with the center of different molds to achieve the fastest and accurate positioning requirements. In view of the need for repeated positioning of the transmission module in different mold coordinates, an over-frequency servo motor is used for direct transmission, which is precisely driven by an encoder. Signal output control achieves the highest production benefit of the present invention.
⑽.因为对于不同程序不同工件的定位精度非常重要,因此在传动模块中设置了精磨丝杆及双轨式的加强导轨及滑台,在固定模块上安装水平向传动滑台,滑台上设置了推链杆的固定夹座及一组或一组以上的动力滑台,并设置了精密传动的小型精密可控电机,电机以精密丝杆结合滑台,并设置了固定焊接钨极的夹座,在控制单元中可设置钨极在焊接中的距离损耗,达到自动补偿的目的。⑽.Because the positioning accuracy of different workpieces in different programs is very important, fine-grinding screw rods and double-track reinforced guide rails and sliding tables are set in the transmission module, and the horizontal transmission sliding table is installed on the fixed module. The fixed clamp seat of the push chain rod and one or more sets of power sliding tables are installed, and a small precision controllable motor with precise transmission is set up. The distance loss of the tungsten electrode during welding can be set in the control unit to achieve the purpose of automatic compensation.
⑾.因为对于不同程序不同工件的定位精度及焊接效果非常重要,在设备传动模块上安装包括:立体高速影像分析检测显微镜、二次元高速影像分析检测显微镜附设装置,用于检测有关的工件在扣并后及焊接后的效果,并在出链套的底部设置了环状线圈感应装置,检测链条如因固障折断的程序保护,通过数据传送分析,达到生产设备可全自动化有效MES+MRP+ERP式的工业4.0模式操作。⑾.Because the positioning accuracy and welding effect of different workpieces in different programs are very important, the installation on the equipment transmission module includes: three-dimensional high-speed image analysis and inspection microscope, two-dimensional high-speed image analysis and inspection microscope attachments, which are used to detect related workpieces in the buckle. The effect after merging and welding, and a ring coil induction device is set at the bottom of the chain sleeve to detect the program protection of the chain being broken due to solid obstacles. Through data transmission and analysis, the production equipment can be fully automated and effective MES+MRP+ ERP-style industry 4.0 mode operation.
⑿.设备的工业4.0控制单元使用包括的工业平板式计算机、PLC附触摸屏VGA输入、以太网功能及USB、RS232及RS484的通讯及打印端口,可在PC或脱机控制器上,以虚拟模式输入产品的设计或配置,利用工业4.0控制单元的内核进行换算,并以GIF的模式显示,并通过简易的手机Apps,可以用仿真及真实操作设备的效果看到产品的风格,真正有效衔接ERP式的工业4.0模式操作。⑿. The industrial 4.0 control unit of the equipment uses the industrial tablet computer, PLC with touch screen VGA input, Ethernet function and USB, RS232 and RS484 communication and printing ports, which can be used on PC or offline controller in virtual mode. Enter the design or configuration of the product, convert it with the core of the Industry 4.0 control unit, and display it in GIF mode, and through simple mobile apps, you can see the style of the product with the effect of simulation and real operating equipment, and effectively connect to ERP industrial 4.0 mode of operation.
这十二大主要原素令以这发明的制作产品完全可以达到梦幻空芯链条的文化创意配对、不同规格的感观组合,迎合时尚市场的个性化需求,扩大了产品对市场的延伸性,大方亮丽及重量轻而没有配戴中的障碍。本发明一次性的解决了全部的问题,在类似的产品中的制造技术建立了一个全新的里程碑,令这系列的产品重新注入生命。而这个改变,都是在一些现有的基础上提供一个不同的设计方案,用一个新的思维去制造及改进相关的产品文化,通过市场上一般的焊接设备及精密配件,结合控制程序的编写,就能将本发明系列的产品进行全面优化。These twelve main elements make the products produced by this invention completely able to achieve the cultural and creative pairing of the dream hollow chain, the sensory combination of different specifications, cater to the individual needs of the fashion market, and expand the product's extension to the market. Generous, bright and light weight without hindrance in wearing. The present invention solves all the problems at one time, establishes a brand new milestone in the manufacturing technology of similar products, and brings this series of products back to life. And this change is to provide a different design scheme on the basis of some existing ones, use a new thinking to manufacture and improve the relevant product culture, through the general welding equipment and precision accessories on the market, combined with the writing of the control program , the products of the series of the present invention can be fully optimized.
从上述实施例子中我们可以看出,将产品的原始动力的传统思维改变,通过液压动力的锻压功能,增加了材料上的可塑性,改变了材料通过一次或一次以上的工序,由二维改变至三维;通过多组或的拉送料装置,可以传送不同规格设计、不同颜色、不同质量的材料;配合模库及模块的多样式组成方式,可以在可同规格的原材料上,锻切不同设计的工件,使用精密的可控坐标定位传动装置,智能化地配对指令生产,从而在终极产品中,不但达到铸造的内结构效果,表面达到任意配对的具内涵制品,压制功能及附加工的美化要求;整个设计思维的改变,通过数控及互联网上的通讯功能,不但在节能方面能减低生产成本,更加可以有效地控制各部件的负荷。新的加工工艺,可以达到将产品全面美化改造及技术优化的目的,对未来的市场需求,包括节能、减低劳动力、改变质量、增强产品的标准化、无人车间、自动分析、自动纪录至最终的工业4.0模式车间开辟了一个划时代的里程碑。From the above example, we can see that the traditional thinking of the original power of the product is changed, and the plasticity of the material is increased through the forging function of hydraulic power, which changes the material through one or more processes, from two-dimensional to Three-dimensional; through multiple groups or different pulling and feeding devices, materials of different specifications, different colors and different qualities can be transferred; with the multi-style composition of mold bases and modules, different designs can be forged and cut on raw materials of the same specification. The workpiece, using precise controllable coordinate positioning transmission device, intelligently paired with instructions for production, so that in the final product, not only the internal structure effect of casting is achieved, but the surface can meet the beautification requirements of arbitrarily paired products with connotation, pressing function and additional work. ; The change of the whole design thinking, through the numerical control and the communication function on the Internet, not only can reduce the production cost in terms of energy saving, but also can effectively control the load of each component. The new processing technology can achieve the purpose of comprehensively beautifying the product and optimizing the technology, and the future market demand includes energy saving, labor reduction, quality change, enhancement of product standardization, unmanned workshop, automatic analysis, automatic recording to the final. The Industry 4.0 model workshop marked an epoch-making milestone.
因为新的思维方式可在未来数控化技术进步后,此模式可有更大的发展空间因此除了在实施例中或另外说明的情况之外,在说明书和权利要求书中所使用的表达的思维模式、反应条件的所有数值都应理解为在所有情况下均可加上术语“约”。因此,除非相反的指明,在以下说明书和所附的权利要求书中提供的数值参数是可以随着要求通过本发明获得的期望性能变化的近似值。低限度,并不是为了限制对权利要求书应用同原则,每个数值参数都应该根据有效数字和普通舍入法的数值进行解释。Because a new way of thinking can be developed in the future after the numerical control technology advances, this model can have more room for development. Therefore, except in the case of the embodiment or otherwise stated, the thinking expressed in the description and the claims is used. All numerical values of modes, reaction conditions are to be understood in all cases with the addition of the term "about". Accordingly, unless indicated to the contrary, the numerical parameters set forth in the following specification and attached claims are approximations that may vary depending upon the desired properties sought to be obtained by the present invention. At the very least, and not for the purpose of limiting the application of the same doctrine to the claims, each numerical parameter should be construed in light of the number of significant digits and ordinary rounding.
尽管列出本发明的宽度范围的数值范围和参数是近似值,但是将在上述具体实施例中所列出的数值是尽可能精确地纪录。然而,任何数值自身包括由在它们各自的试验测定中发现的标准偏差造成一定的必然误差。Notwithstanding that the numerical ranges and parameters setting forth the broad scope of the invention are approximations, the numerical values set forth in the foregoing specific examples are reported as precisely as possible. Any numerical value, however, inherently includes certain certain errors resulting from the standard deviation found in their respective testing measurements.
上述的实施例方法其描述较为具体和详细,只是本发明的基本半成品链节及产品制作示例,仅表达了本发明的几种实施方式,不应理解为有限制性。应当指出的是,对本领域技术人员而言,在不脱离本发明构思的前提下,通过参考在本文中的披露的说明书和实例本发明,还可以做出若干变形和改进,本发明的其它实施方式将是显而易见,这些都属于本发明的保护范围。也就是说,说明书和实施例应当慎被理解为示例性,而本发明的真正范围和精神由所附的权利要求书中指明。The above-mentioned examples and methods are more specific and detailed, and are only examples of basic semi-finished chain links and product fabrications of the present invention, only express several embodiments of the present invention, and should not be construed as limiting. It should be noted that, for those skilled in the art, without departing from the concept of the present invention, by referring to the description and examples of the present invention disclosed herein, several modifications and improvements can also be made, and other implementations of the present invention The manner will be obvious, and these fall within the scope of the present invention. That is, the specification and examples should be construed as exemplary, with the true scope and spirit of the invention being indicated by the appended claims.
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