CN107939938A - Main reducing gear band differential assembly - Google Patents

Main reducing gear band differential assembly Download PDF

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Publication number
CN107939938A
CN107939938A CN201810015444.0A CN201810015444A CN107939938A CN 107939938 A CN107939938 A CN 107939938A CN 201810015444 A CN201810015444 A CN 201810015444A CN 107939938 A CN107939938 A CN 107939938A
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CN
China
Prior art keywords
bevel gear
gear
planetary gear
shaft
differential
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201810015444.0A
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Chinese (zh)
Inventor
桂治国
王有为
刘东冬
吴永
陈浩
边永杰
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
NANJING CV-HS AUTO PARTS Co Ltd
Original Assignee
NANJING CV-HS AUTO PARTS Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by NANJING CV-HS AUTO PARTS Co Ltd filed Critical NANJING CV-HS AUTO PARTS Co Ltd
Priority to CN201810015444.0A priority Critical patent/CN107939938A/en
Publication of CN107939938A publication Critical patent/CN107939938A/en
Pending legal-status Critical Current

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H48/00Differential gearings
    • F16H48/06Differential gearings with gears having orbital motion
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H48/00Differential gearings
    • F16H48/38Constructional details
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H48/00Differential gearings
    • F16H48/38Constructional details
    • F16H48/40Constructional details characterised by features of the rotating cases
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H57/00General details of gearing
    • F16H57/04Features relating to lubrication or cooling or heating
    • F16H57/042Guidance of lubricant
    • F16H57/0421Guidance of lubricant on or within the casing, e.g. shields or baffles for collecting lubricant, tubes, pipes, grooves, channels or the like
    • F16H57/0424Lubricant guiding means in the wall of or integrated with the casing, e.g. grooves, channels, holes

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Retarders (AREA)

Abstract

The invention discloses a kind of main reducing gear band differential assembly, including main gearbox assembly and inter-wheel differential assembly, main gearbox assembly includes final drive casing and drive bevel gear, and drive bevel gear is installed on one end of final drive casing;Inter-wheel differential assembly includes left differential carrier and right differential carrier, left half axle bevel gear, right axle shaft bevel gear, four planetary gears and dynamic bevel gear, spherical hollow space is formed between left differential carrier and right differential carrier, dynamic bevel gear is installed on left differential carrier, shaft mounting hole is provided with right differential carrier, four planetary gears are rotatably installed in spherical hollow space by the shaft being arranged in shaft mounting hole, four planetary gears are meshed with left half axle bevel gear and right axle shaft bevel gear at the same time, and dynamic bevel gear is meshed with drive bevel gear.The beneficial effects of the invention are as follows:The intersection point of the center planetary gear line of the inter-wheel differential assembly of the present invention is located at the centre of sphere of spherical hollow space, ensures that middle gear engagement of the present invention is normal.

Description

Main reducing gear band differential assembly
Technical field
The present invention relates to a kind of main reducing gear band differential assembly, belong to automobile making field of mechanical technique.
Background technology
The overwhelming majority is conventional two-piece structure (i.e. differential in the inter-wheel differential assembly used on existing commercial vehicle Device housing assy is two parts of left differential carrier and right differential carrier composition), planetary gear shaft be that monoblock type appearance is in cross knot Structure.
Left differential carrier and right differential carrier wherein in differential case assembly press the center of middle sphere to point, left and right The sphere of part connects bolt with differential mechanism after being machined with the differential bearing mounting rod footpath at both ends and is fixed together reprocessing Planetary gear shaft hole (hole of four angles in 90 °);For ensure differential assembly state axle shaft gear with it is planetary just Really engagement, the plane requirement that four planetary gear shaft centerline holes are formed is in the center of sphere.The major advantage of this structure It is that structure design is simple, blank moulding process is ripe, production efficiency is high, and cost is low;But a disadvantage is that after the completion of mechanical processing very The difficult accurate sphere for ensureing left housing and right shell can form an accurate sphere after component again, and (existing process is in left differential carrier A hemisphere is processed on one hemisphere of upper processing, right differential carrier;Left and right shell is required to connect latter two hemisphere in theory Should form a complete sphere four planetary gear installation positions), four planetary gear shaft hole centers are in technique It is difficult to ensure that in sphere centre;Planetary gear shaft is a cross-shaped configuration:To ensure that it is opposite that normal use needs to ensure The concentricity of two axis centers, it is two weeks adjacent between verticality error it is the smaller the better;But it is limited by heat treatment deformation and machinery The limitation of processing technology, unmanageable and batch the uniformity of required geometric tolerance are also very poor.
If both sides hemisphere cannot form a complete sphere or planetary gear shaft hole not on the centre of sphere;Then or lead Cause planetary gear abnormal with engaging for axle shaft gear, it may occur that gear ablation, planetary gear shaft and planetary gear sintering are one Rise and cause there are the failures such as abnormal sound when planetary gear fracture, normally travel, can seriously cause differential mechanism failure to cause vehicle to be stopped transport.
On the other hand, the engine power of commercial vehicle is also constantly being lifted, to meet the requirement of the output torque of engine, Correspondingly, require main reducing gear in drive axle to need Synchronous lifting with the moment of torsion that differential assembly can be born, to meet the requirements, The intensity of active and passive gear secondary (driving gear+driven gear is known as active and passive gear pair) is most importantly lifted, is simply done Method is exactly to increase the theoretical outside diameter of driven gear, but simply increases gear theory outside diameter, directly brings the upper of manufacture cost Liter, the increase (unsprung mass for increasing vehicle) of assembly weight, occupancy chassis space increases, the passability of influence vehicle is (liftoff Gap reduces) and a series of problems, such as the suspension arrangement of chassis.In addition, because main reducing gear band differential assembly is in actual use process The load that middle left differential bearing and right differential bearing are born is different, and the design of traditional structure is simply left differential Device bearing and right differential bearing are designed as same model, and (main cause is final drive casing, differential carrier blank moulding process Simply, mechanical processing technique is convenient);So left differential bearing can not be done with right differential bearing in actual use To equivalent life, always the left differential bearing at the driven gear back side first damages, and virtually increases use cost and maintenance cost.
The content of the invention
The object of the present invention is to provide a kind of main reducing gear band differential assembly, solve in the prior art due to planetary gear Center line intersection point it is misaligned with the centre of sphere of the spherical hollow space of differential carrier and cause planetary gear to be engaged not just with axle shaft gear True technological deficiency.
To solve the above problems, the technical solution used in the present invention is:A kind of main reducing gear band differential assembly, including Main gearbox assembly and inter-wheel differential assembly, the main gearbox assembly include final drive casing and drive bevel gear, institute The drive bevel gear stated is rotatably installed in one end of final drive casing;The inter-wheel differential assembly includes being rotatably arranged on master Left differential carrier on reducing gearbox and right differential carrier, left half axle bevel gear, right axle shaft bevel gear, four planetary gears and by Dynamic bevel gear, the right differential carrier are detachably arranged on left differential carrier, the left differential carrier and right differential Formed between device shell and be used to left half axle bevel gear, right axle shaft bevel gear and planetary spherical hollow space are installed, described is passive Bevel gear is detachably arranged on left differential carrier close to the side of right differential carrier, the left half axle bevel gear, right half Shaft bevel gears and the center line of dynamic bevel gear overlap, and four are provided with the right differential carrier inside and outside right reducing gearbox Shaft mounting hole, described four shaft mounting holes be located at two of spherical hollow space it is orthogonal diametrically, and four The central axis of plane and dynamic bevel gear where shaft mounting hole, described four planetary gears are respectively by being arranged on Shaft in shaft mounting hole is rotatably installed in spherical hollow space, and described four planetary gears are bored with left half axle at the same time Gear and right axle shaft bevel gear are meshed, and the dynamic bevel gear is meshed with drive bevel gear.Left differential mechanism in the present invention The interface of shell and right differential carrier is not located on planetary gear shaft mounting hole center, but takes the structure of deviation, this Sample can be machined with inside right differential carrier single-piece a complete sphere while the processing of four planetary gear shaft holes with Sphere is processed as clamped one time completion, can easily ensure very much that planetary gear shaft is installed according to existing process equipment level Hole center and ball centre do not deviate, the concentricity of opposite two planetary shaft mounting holes, two neighboring planet tooth The verticality of axle hole can ensure in claimed range, planetary center after being achieved in planetary gear installation is complete The friendship of line is fallen to be placed exactly at the centre of sphere of spherical hollow space, ensures that planetary gear and engaging for axle shaft gear are normal, tooth will not occur Wheel ablation, planetary gear shaft and planetary gear be sintered together and caused by planetary gear fracture, normally travel when have abnormal sound etc. Failure, effectively avoids the problem that differential mechanism failure in use causes vehicle to be stopped transport, drive bevel gear and quilt in the application Dynamic bevel gear is meshed, and drive bevel gear, which rotates, to be used to drive dynamic bevel gear to rotate, and realizes the normal work of the application.
As a further improvement on the present invention, bearing block is removably provided with the final drive casing, it is described Drive bevel gear is held by two main pinions on bearing block and is rotatably installed on final drive casing.The application passes through axis Bearing is held with main pinion, realizes the relative rotation of drive bevel gear and final drive casing.
As a further improvement on the present invention, adjacent main pinion sets spacer ring, the both ends point of the spacer ring between holding The inner ring not held with two main pinions contacts.The application can use the spacer ring adjustment of different-thickness adjacent by setting spacer ring Two main pinions hold between pretightning force.
As a further improvement on the present invention, main shaft oil sealing is further included, the main shaft oil sealing is arranged on bearing block far From the side of inter-wheel differential assembly.The application sets main shaft oil sealing, strengthens leakproofness of the main reducing gear with differential assembly, prevents Only oil leakage.
As a further improvement on the present invention, the shaft includes major axis, the first planetary gear semiaxis and the second planet Gear semiaxis, two of which planetary gear are installed in spherical hollow space by major axis, two other planetary gear is respectively by the One planetary gear semiaxis and the second planetary gear semiaxis are installed in spherical hollow space, and the both ends of the major axis are located therein respectively In two shaft mounting holes, the middle part connection of one end and major axis of the first planetary gear semiaxis and the second planetary gear semiaxis, the The other end of one planetary gear semiaxis and the second planetary gear semiaxis is respectively in two other shaft mounting hole.In the application Shaft be always divided into three, wherein in a shaft install two planetary gears, in addition install one respectively in two shafts Planetary gear, facilitates planetary installation.
As a further improvement on the present invention, the first planetary gear semiaxis is multi-diameter shaft, its be relatively large in diameter one The end at end is provided with the blind hole for installing the second planetary gear semiaxis along its axial direction, and in half shaft diameter of the first planetary gear Larger one end is radially provided with the first through hole through its both sides, and the first through hole is communicated with blind hole, the length Card slot is provided with the middle part of axis, the end of the second planetary gear semiaxis is provided with and the matched protrusion of card slot, the length The card slot of one end of axis through first through hole and thereon is located in first through hole, one end of the second planetary gear semiaxis It is inserted into blind hole, and the protrusion of its end is engaged with card slot.The application is blind by being opened up on the first planetary gear semiaxis Hole and through hole, realize the connection between three shafts.
As a further improvement on the present invention, the second planetary gear semiaxis away from the first planetary gear semiaxis one End is radially provided with the first location hole, and the second positioning corresponding with the first location hole is provided with the right differential carrier First positioning pin is set in hole, first location hole and the second location hole.The application sets the first positioning pin, realizes shaft Fixation on the whole.
As a further improvement on the present invention, planetary gear pad is provided between the planetary gear and right differential carrier Circle, is both provided between the left half axle bevel gear and left differential carrier and between right axle shaft bevel gear and right differential carrier Axle shaft gear packing ring.The application sets planetary gear packing ring, avoids wearing between planetary gear and right differential carrier, sets Axle shaft gear packing ring, avoids the abrasion between axle shaft gear and differential carrier.
As a further improvement on the present invention, it is provided with the left differential carrier and right differential carrier and spherical hollow space The first grease channel communicated.The application sets grease channel, easy to the flowing of lubricating oil in internal cavities, beneficial to spherical The lubrication of gear in cavity.
Further as the present invention is improved, and the left differential carrier and right differential carrier pass through differential axle respectively Hold and be rotatably installed on final drive casing, the left side of the left differential carrier and the right side of right differential carrier respectively set one with The adjusting nut for being used to adjust the pretightning force of differential bearing of final drive casing thread fitting.The application adjusts spiral shell by setting Mother, to adjust the pretightning force of differential bearing, strengthens the compactedness of the application.
In conclusion the beneficial effects of the invention are as follows:The center planetary gear line of the inter-wheel differential assembly of the present invention Intersection point is located at the centre of sphere of spherical hollow space, ensures that middle gear engagement of the present invention is normal, avoids leading since gear engagement is abnormal The problem of cause.
Brief description of the drawings
Fig. 1 is the longitudinal sectional view of inter-wheel differential assembly in the reflection present invention.
Fig. 2 is the B-B sectional views in Fig. 1.
Fig. 3 is the perspective exploded view for reflecting shaft in the application.
Fig. 4 is the structure diagram of the application.
Fig. 5 is the structure diagram for reflecting planetary gear packing ring in the application.
Fig. 6 is the C-C sectional views of Fig. 5.
Fig. 7 is the structure diagram for reflecting axle shaft gear packing ring in the application.
Fig. 8 is the D-D sectional views of Fig. 7.
Wherein:1st, left differential carrier;2nd, right differential carrier;3rd, left half axle bevel gear;4th, right axle shaft bevel gear;5th, planet tooth Wheel;6th, dynamic bevel gear;7th, spherical hollow space;8th, differential bearing;9th, shaft mounting hole;901st, first rotating shaft mounting hole;902、 Second shaft mounting hole;903rd, the 3rd shaft mounting hole;904th, the 4th shaft mounting hole;10th, shaft;101st, major axis;102nd, One planetary gear semiaxis;103rd, the second planetary gear semiaxis;104th, blind hole;105th, through hole;106th, card slot;107th, it is raised;108、 First location hole;109th, positioning pin;11st, planetary gear packing ring;12nd, axle shaft gear packing ring;111st, the second grease channel;121、 3rd grease channel;122nd, the 4th grease channel;123rd, dowel hole;124th, the second positioning pin;13rd, the first lubricating oil leads to Road;14th, differential carrier connection bolt;15th, driven gear installation bolt;16th, final drive casing;17th, drive bevel gear;18th, axis Bearing;19th, main pinion is held;20th, spacer ring;21st, main shaft oil sealing;22nd, adjusting nut;23rd, bearing block installation bolt;24th, outside main tooth Bearing;25th, main tooth inner bearing;26th, guide bearing chock;27th, guide bearing;28th, external splines;29th, flange assembly;30th, main tooth lock Tight nut.
Embodiment
The embodiment of the present invention is described further below in conjunction with the accompanying drawings.
Main reducing gear band differential assembly as shown in Figure 4, including main gearbox assembly and inter-wheel differential assembly.
The main gearbox assembly includes final drive casing 16 and drive bevel gear 17,17 turns of the drive bevel gear Dynamic one end for being installed on final drive casing 16, it is specific that the application realizes that drive bevel gear 17 is rotatablely installed with final drive casing 16 Structure is:One end away from inter-wheel differential assembly on the final drive casing 16 is provided with drive bevel gear mounting hole(In figure It is not shown), bearing block 18 is removably provided with by bearing block installation bolt 23 in drive bevel gear mounting hole, it is described Bearing block installation bolt 23 is distributed around the center line of drive bevel gear 17 into circumferencial direction, along initiative taper on bearing block 18 The axial direction of gear is provided with two main pinions and holds 19, and it is in main tooth outer bearing 24 and main tooth respectively that the two main pinions, which hold 19, The outer ring of bearing 25, main tooth outer bearing 24 and main tooth inner bearing 25 is interference fitted with bearing block 18, the drive bevel gear 17 Rotation axis and main tooth outer bearing 24 and the inner ring of main tooth inner bearing 25 be interference fitted, guiding is provided with final drive casing 16 Bearing is installed(Not shown in figure)Guide bearing chock 26, guide bearing 27 is set in guide bearing chock 26, guide bearing 27 Outer ring and guide bearing mounting hole are interference fitted, the rotation axis of the drive bevel gear 17 away from main pinion hold 19 one end with The inner ring interference fit of guide bearing 27, the both ends of the rotation axis of such drive bevel gear 17 are fixed, and prevent active conical tooth Wheel 17 is swung, and influences its engagement.The application sets spacer ring 20 between main tooth outer bearing 24 and main tooth inner bearing 25, described The both ends of spacer ring 20 19 inner ring held with two main pinions respectively contact.
The one end of the application away from inter-wheel differential assembly in the rotation axis of drive bevel gear 17 sets external splines 28, outside The outside of spline 28 sets external screw thread(Not shown in figure), the application sets flange assembly 29, is provided with and runs through on flange assembly 29 The flange assembly mounting hole of its both sides(Not shown in figure), the flange assembly mounting hole is stepped hole, and the flange is total Into installation bore dia less one end, internal spline is set(Not shown in figure), the internal spline is engaged with external splines 28, institute The external screw thread stated is located at one end that flange assembly mounting hole is relatively large in diameter, and is provided with and its thread fitting on external screw thread Main tooth locking nut 30.To strengthen the sealing effect of the application, the application is provided with for sealed bearing 18 and flange assembly 29 main shaft oil sealing 21, the main shaft oil sealing 21 are arranged on the side away from inter-wheel differential assembly on bearing block 18.
As shown in Figure 1, Figure 2, Figure 3 and Figure 4, the inter-wheel differential assembly in the application includes left differential carrier 1, right differential Device shell 2, left half axle bevel gear 3,4, four planetary gears 5 of right axle shaft bevel gear and dynamic bevel gear 6, the right differential carrier 2 are detachably arranged on left differential carrier 1, are formed between the left differential carrier 1 and right differential carrier 2 and are used to install a left side The spherical hollow space 7 of semi-axle bevel gear 3, right axle shaft bevel gear 4 and planetary gear 5, the left end of wherein left half axle bevel gear 3 are installed on On left differential carrier 1, right axle shaft bevel gear 4 is installed on right differential carrier 2, and the tooth and right axle shaft of left half axle bevel gear 3 The tooth of bevel gear 4 is oppositely arranged, and the left side of the left differential carrier 1 and the right side of right differential carrier 2 respectively set a differential Device bearing 8, the dynamic bevel gear 6 are detachably arranged on left differential carrier 1 close to the side of right differential carrier 2, institute The center line of differential bearing 8, left half axle bevel gear 3, right axle shaft bevel gear 4 and the dynamic bevel gear 6 stated overlaps, the right side Four shaft mounting holes 9 inside and outside right reducing gearbox are provided with differential carrier 2, described four shaft mounting holes 9 are located at Two of spherical hollow space 7 it is orthogonal diametrically, described four shaft mounting holes 9 be respectively first rotating shaft mounting hole 901, Second shaft mounting hole 902, the 3rd shaft mounting hole 903 and the 4th shaft mounting hole 904, and four institutes of shaft mounting hole 9 Plane and dynamic bevel gear 6 central axis, wherein first rotating shaft mounting hole 901 and 903 phase of the 3rd shaft mounting hole To setting, the second shaft mounting hole 902 and the 4th shaft mounting hole 904 are oppositely arranged, i.e. first rotating shaft mounting hole 901 and the 3rd Shaft mounting hole 903 is located at one of spherical hollow space 7 diametrically, the second shaft mounting hole 902 and the 4th shaft mounting hole 904 In another of spherical hollow space 7 diametrically, described four planetary gears 5 are turned by being arranged in shaft mounting hole 9 respectively Axis 10 is rotatably installed in spherical hollow space 7, and the left side of described four planetary gears 5 is nibbled with 3 phase of left half axle bevel gear Close, the right side of four planetary gears 5 is meshed with right axle shaft bevel gear 4.Right differential carrier 2 in the application is in its axial direction Length be more than the length of left differential carrier 1 in its axial direction so that it is poor that whole planetary gear 5 and shaft 10 are respectively positioned on right axle shaft In fast device shell 2.
The application is provided with the differential assembly installation of left and right two in the one end of final drive casing 16 away from drive bevel gear 17 Hole(Not shown in figure), the outer ring of the differential bearing 8 coordinates with the transition of differential carrier mounting hole, pacifies in differential assembly The dress one end of hole away from shaft 10 is provided with internal thread, and is provided with differential assembly mounting hole matched with internal thread Adjusting nut 22, passes through the pretightning force tightened degree and adjust differential bearing 8 of the adjusting nut 22 at both ends.
Shaft 10 described herein includes major axis 101, the first planetary gear semiaxis 102 and the second planetary gear semiaxis 103, two of which planetary gear 5 is installed in spherical hollow space 7 by major axis 101, two other planetary gear 5 is respectively by the One planetary gear semiaxis 102 and the second planetary gear semiaxis 103 are installed in spherical hollow space 7, the both ends point of the major axis 101 Wei Yu not be in 901 and the 3rd shaft mounting hole 903 of first rotating shaft mounting hole, the first planetary gear semiaxis 102 and the second planet tooth One end of wheel semiaxis 103 is connected with the middle part of major axis 101, the first planetary gear semiaxis 102 and the second planetary gear semiaxis 103 The other end is respectively in the second shaft mounting hole 902 and the 4th shaft mounting hole 904.
The first planetary gear semiaxis 102 is preferably arranged to multi-diameter shaft, the first planetary gear half by the present embodiment The end of one end that axis 102 is relatively large in diameter is provided with the blind hole 104 for installing the second planetary gear semiaxis 103 along its axial direction, and And the first through hole 105 through its both sides is radially provided with one end that the first planetary gear semiaxis 102 is relatively large in diameter, it is described First through hole 105 communicated with blind hole 104, the middle part of the major axis 101 is provided with card slot 106, second planetary gear The end of semiaxis 103 is provided with passes through first through hole 105 with card slot 106 matched raised 107, one end of the major axis 101 And the card slot 106 at the middle part of major axis 101 is located in first through hole 105, one end insertion of the second planetary gear semiaxis 103 In blind hole 104, and the protrusion 107 of 103 end of the second planetary gear semiaxis is located in card slot 106 and is engaged with card slot 106.
To realize the fixation of shaft 10 in the application, in the second planetary gear semiaxis 103 away from the first planet tooth One end of wheel semiaxis 102 is radially provided with the first location hole 108, is provided with the right differential carrier 2 and the first location hole 108 corresponding second location holes(Not shown in figure), first location hole 108 and the interior setting first of the second location hole are fixed Position pin 109.
The application is provided with planetary gear packing ring 11, planetary gear between the planetary gear 5 and right differential carrier 2 The size of packing ring 11 and face area of the planetary gear 5 close to one end of right differential carrier 2 are equal in magnitude, and in planetary gear The second through hole through its both sides is provided with packing ring 11(Not shown in figure), the shaft 10 passes through the second through hole, realizes pair The fixation of planetary gear packing ring 11, as shown in Figure 5 and Figure 6, the application be provided with planet gearset spacer 11 it is multiple through its two Second grease channel 111 of side, the quantity of preferable second grease channel 111 of the application is four, four second lubrications Oily passage 111 is uniformly distributed around shaft 10 into circumferencial direction.
The present embodiment is between the left half axle bevel gear 3 and left differential carrier 1 and right axle shaft bevel gear 4 and right difference Axle shaft gear packing ring 12 is both provided between fast device shell 2, left half axle bevel gear 3 and the shape and the number of teeth of right axle shaft bevel gear 4 are equal Identical, side of the left half axle bevel gear 3 away from its tooth is the columned left construction section being used for the installation of left reducing gearbox 1, Left axle shoulder is formed between the tooth of left construction section and left half axle bevel gear 3, side of the right axle shaft bevel gear 4 away from its tooth is cylinder The right construction section being used for the installation of right reducing gearbox 2 of shape, right axle is formed between right construction section and the tooth of right axle shaft bevel gear 4 Shoulder, wherein axle shaft gear packing ring 12 are annular shape, its size is equal with the size of left axle shoulder and right axle shoulder respectively, And it is respectively sleeved at and does on construction section and right construction section, realizes the installation of axle shaft gear packing ring 12, as shown in Figure 7 and Figure 8, this The both sides of axle shaft gear packing ring 12 have the 3rd grease channel 121 of annular in application and the 4th lubricating oil of annular leads to Road 122, the outer wall of 121 side of the 3rd grease channel intersect with the external cylindrical surface of axle shaft gear packing ring 12, the 3rd profit The inner wall of 121 opposite side of oil pathway intersects with the inner cylinder face of axle shaft gear packing ring 12, and such 3rd grease channel 121 is real Now communicated with 12 inner cylinder face of axle shaft gear packing ring and external cylindrical surface, for being connected to left half axle bevel gear 3 with left differential carrier 1 Place and right axle shaft bevel gear 4 and right 2 junction of differential carrier addition lubricating oil, are lubricated it, the in the application the 4th Projection of the grease channel 122 with the 3rd grease channel 121 on the perpendicular where shaft is symmetrical, and two The intersection of person's projection is provided with the dowel hole 123 through axle shaft gear packing ring 12, and the axle shaft gear packing ring 12 is by setting Put the second positioning pin 124 in dowel hole 123 to be separately fixed on left differential carrier 1 and right differential carrier 2, easy to semiaxis The installation of gearset spacer 12, the application have the 3rd grease channel 121 and the 4th in the both sides of axle shaft gear packing ring 12 Grease channel 122, can be lubricated the left half axle bevel gear 3 of 12 both sides of axle shaft gear packing ring and right axle shaft bevel gear 4.
The present embodiment is provided with communicated with spherical hollow space 7 first in the left differential carrier 1 with right differential carrier 2 Grease channel 13, lubricating oil is added for each gear into spherical hollow space 7.
The present embodiment realizes that the concrete structure removably installed between right differential carrier 2 and left differential carrier 1 is:This reality The outside diameter in the right left side of differential carrier 2 in example is applied less than the outside diameter on the right side of left differential carrier 1, on the edge on right differential carrier 2 Circumferentially some be provided with it is multiple(Such as eight or 12)First threaded hole(Not shown in figure), in left differential Be provided with device shell 1 quantity it is equal with the first screw thread hole number on right differential carrier 2 and with the first threaded hole corresponding One installation through-hole(Not shown in figure), using in the first installation through-hole and with the differential of the first threaded hole thread fitting Right differential carrier 2 is detachably arranged on left differential carrier 1 by device shell connection bolt 14.The present embodiment realizes dynamic bevel gear 6 concrete structures removably installed with left differential carrier 1 be in dynamic bevel gear 6 side away from tooth along its circumferencial direction Uniformly it is provided with eight to ten six the second threaded holes(Figure is always not shown), quantity and the second screw thread are provided with left differential carrier 1 The quantity in hole it is equal and with corresponding second installation through-hole of the second threaded hole(Not shown in figure), using being arranged on the second peace Dynamic bevel gear 6 is removably installed in dress through hole and with the driven gear installation bolt 15 of the second threaded hole thread fitting On left differential carrier 1.
When in use, the application is installed in vehicle bridge by the application, and left half axle bevel gear 3 and right axle shaft bevel gear 4 It is respectively adopted and is connected with it by the semiaxis that spline is connected with the wheel hub at vehicle bridge both ends, the dynamic bevel gear 6 in the application and master Dynamic bevel gear 17 is meshed, and drive bevel gear rotates driving dynamic bevel gear 6 and rotates, and the power of work, quilt are provided for the application Dynamic bevel gear 6 rotates, since dynamic bevel gear 6 and right differential carrier 2 are installed on left differential carrier 1 by bolt, Dynamic bevel gear 6 drives left differential carrier 1 and right differential carrier 2 while rotates, when the rotating speed of left and right wheels is consistent, left half axle Bevel gear 3, right axle shaft bevel gear 4, planetary gear 5, left differential carrier 1 and right differential carrier 2 form an entirety, left half axle cone Do not relatively rotated between gear 3, right axle shaft bevel gear 4, planetary gear 5, left differential carrier 1 and right differential carrier 2, and when a left side The rotating speed of right wheel is inconsistent(Car turns to)When, occur between left half axle bevel gear 3, right axle shaft bevel gear 4 and planetary gear 5 Relatively rotate, left half axle bevel gear 3, right axle shaft bevel gear 4 and planetary gear 5 are while rotation at this time, left half axle bevel gear What the 3rd, right axle shaft bevel gear 4, planetary gear 5, left differential carrier 1 and right differential carrier 2 were formed is overall with differential bearing 8 Inner ring rotates together, and inter-wheel differential assembly rotates, and driving is installed on the vehicle wheel rotation on wheel hub.The application preferably will be actively The facewidth of bevel gear 17 is set greater than the facewidth of dynamic bevel gear 16, and the whole of the tooth of dynamic bevel gear 16 is and active conical tooth Wheel 17 is meshed, and meets the requirement of assembly bigger input torque to lift active and passive gear intensity.
The advantages of the application is:1. the interface of left differential carrier and right differential carrier is not located at planetary gear shaft installation On the center of hole, but the structure of deviation is taken, one can be so machined with inside right differential carrier single-piece completely The processing of sphere while four planetary gear shaft holes and sphere are processed as clamped one time completion, according to existing process equipment Level can easily ensure very much planetary gear shaft mounting hole center and ball centre do not deviate, opposite two planetary gear shafts The concentricity in hole, the verticality of adjacent two planetary gear shaft holes can ensure in theoretical claimed range.
2. left differential carrier and right differential carrier are fixed together by differential carrier installation bolt, to form differential carrier total Into;To ensure that the differential bearing at both ends installs concentricity, driven gear mounting surface and the differential bearing at the both ends peace of the diameter of axle Fill verticality, driven gear installation seam allowance and the concentricity at the differential bearing installation diameter of axle at both ends center at diameter of axle center;Press Existing general processing technology, it is also necessary to a component processing is carried out, and the structure of the application can very easily implement this technique, Without extra increase frock cost.
3. since the whole sphere of the application is respectively positioned on right differential carrier, the interface of left and right shell is moved to the left, then gabarit Size can reduce, and increase the cavity between driven gear and right differential carrier, arrangement, assembling easy to follow-up peripheral element.
4. planetary gear shaft uses Split type structure, what four planetary gear shaft holes of solution were processed on right shell well asks Topic;Simultaneously as using Split type structure, avoid existing traditional cross-shaped configuration existing for asking of cannot be guaranteed of geometric tolerance Topic, because being all d-axis, mechanical processing technique is simple, blank shaping is simple, and the whole cost that manufactures declines, and Product Precision carries Rise.
The assemble method of inter-wheel differential assembly in the application, specifically including following nine steps:Step 1, right half An axle shaft gear packing ring 12 is respectively arranged on the linkage section of shaft bevel gears 4 and the linkage section of left half axle bevel gear 3, right axle shaft is bored Gear 4 is installed in right differential carrier 2, left half axle bevel gear 3 is installed in left differential carrier 1, by 3 He of left half axle bevel gear Right axle shaft bevel gear 4 is separately mounted to the method system prior art in left differential carrier 1 and right differential carrier 2, and the present embodiment is not Detailed description is given, the right differential carrier 2 for being provided with right axle shaft bevel gear 4 is placed on work top, and makes its spherical hollow space 7 In top.
Step 2, one of planetary gear 5 is set on the less one end of 102 diameter of the first planetary gear semiaxis, and The less one end of first planetary gear semiaxis, 102 diameter is inserted into the second shaft mounting hole 902.
Step 3, select a planetary gear 5 else, place it on right axle shaft bevel gear 4, and make the planetary gear 5 An adjacent shaft mounting hole 9 of planetary gear 5 in step 2(First rotating shaft through hole 901)Place, by one end of major axis 101 First rotating shaft mounting hole 901 is inserted into out of first rotating shaft mounting hole 901 outside case, and major axis 101 is sequentially passed through the row First through hole 105 on the mounting hole of star gear 5 and the first planetary gear semiaxis 102.
Step 4, then a planetary gear 5 is taken, by it on right axle shaft bevel gear 4, and promotes major axis 101, make major axis 101 Through the planetary gear 5 mounting hole and extend into a shaft mounting hole 9 opposite with the shaft mounting hole 9 in step 3 i.e. In 3rd shaft through hole 903.
Step 5, last planetary gear 5 is placed on right axle shaft bevel gear 4, by the second planetary gear semiaxis 103 The insertion out of the 4th shaft mounting hole 904, and stretch into the first planetary gear after passing through the mounting hole of the planetary gear 5 in this step In the blind hole 104 of 102 end of semiaxis.
Step 6, major axis 101, and mobile second planetary gear semiaxis 103 are rotated, makes 103 end of the second planetary gear semiaxis Protrusion 107 be engaged with the card slot 106 on major axis 101.
Step 7, the first positioning pin 109 is inserted into the first location hole 108 and the second location hole, realizes major axis 101, first The overall fixation of 102 and second planetary gear semiaxis of planetary gear semiaxis 103.
Step 8, by the first threaded hole on the right differential carrier 2 of step 7 and the first installation through-hole that differential mechanism can be on 1 is done It is corresponding to place, and differential carrier connection bolt 14 is inserted into the first installation through-hole, and differential carrier connection bolt 14 is turned, make It is closed with the first corresponding threaded holes, by right differential carrier 2 be installed on left differential mechanism can on, and adopt and use passive tooth in a like fashion Take turns installation bolt 15 dynamic bevel gear 6 is installed on left differential carrier 1.
Step 9, the right end of the left end of left differential carrier 1 and right differential carrier 2 is rotatably arranged on by differential bearing 8 On final drive casing 16, the installation of differential bearing 8 is also the prior art, and it will not go into details for the present embodiment.
The present embodiment in step 1 between left half axle bevel gear 3 and left differential carrier 1 and right axle shaft bevel gear 4 with it is right Axle shaft gear packing ring 12 is both provided between differential carrier 2, in step 2, step 3, step 4 and step 5 planetary gear 5 close to right One end installation planetary gear packing ring 11 of differential carrier 2, specifically can be before the installation of planetary gear 5, first by planetary gear pad Circle 11 is pasted onto on the end face of planetary gear 5.The step of improvement of the present processes is to install, wherein planetary gear 5 Fixation etc. after being installed with shaft 10, is the prior art, and not this Applicant's Abstract graph improvement, therefore the application is not described in detail.
The present invention is not on the premise of driven gear theory outside diameter is increased, by increasing gear to driven gear center of circle direction Innovative design lifted active and passive gear intensity to meet the requirement of assembly bigger input torque, the design of right differential carrier, makes Planetary gear shaft mounting hole is arranged on right shell, reduce the contour dimension of differential assembly to meet the space of general assembly Demand, to meet the equivalent life requirement of left differential bearing and right differential bearing, the model of left differential bearing in the present invention Set with the model of right differential bearing it is inconsistent, by left differential bearing be arranged to the dynamic loading than right differential bearing, Dead load model bigger than normal.
During the differential assembly normal work of the present invention, because planetary gear, axle shaft gear are revolving meber, there is drive planet The trend of gearset spacer, axle shaft gear packing ring synchronous revolving, planetary gear packing ring and axle shaft gear packing ring are except adjusting planet tooth Wheel and the backlash of axle shaft gear and engage outside the marking, can also play the role of delaying differential carrier abrasion;The present invention's Effect is planetary gear packing ring and axle shaft gear gasket wear, and the replacement cost of planetary gear packing ring and axle shaft gear packing ring is not Height, and differential carrier is not worn, and reduces the cost and service life of the application;By dynamic analysis of motion, axle shaft gear has band The trend of dynamic axle shaft gear packing ring revolution, planetary gear have the trend for driving the revolution of planetary gear packing ring, to avoid this trend Occur, set positioning pin to prevent to rotate in axle shaft gear packing ring.
The measure that planetary gear packing ring uses in the present invention is an incomplete circle, planet wheel spindle relevant position for endoporus It is provided with a plane;The measure that axle shaft gear packing ring is taken increases by two dowel holes, in the corresponding positions of left and right differential carrier Put and be also equipped with positioning pin mounting hole, leading to more positioning pins makes planetary gear packing ring to rotate.
Planetary gear packing ring and axle shaft gear packing ring are both provided with grease channel, it is ensured that planetary gear packing ring with it is poor Having between fast device shell and planetary gear between sufficient lubrication, axle shaft gear packing ring and differential carrier and axle shaft gear has abundant profit It is sliding, lift differential assembly use reliability and durability.
It is the prior art not do the part illustrated in description above, or can be realized by the prior art. And heretofore described specific implementation case is only the preferable case study on implementation of the present invention, not it is used for limiting the present invention's Practical range.The equivalent changes and modifications that i.e. all contents according to scope of the present invention patent are made, all should be used as the present invention's Technology category.

Claims (10)

1. a kind of main reducing gear band differential assembly, including main gearbox assembly and inter-wheel differential assembly, it is characterised in that:Institute The main gearbox assembly stated includes final drive casing(16)And drive bevel gear(17), the drive bevel gear(17)Rotate peace Mounted in final drive casing(16)One end;The inter-wheel differential assembly includes being rotatably arranged on final drive casing(16)On Left differential carrier(1)With right differential carrier(2), left half axle bevel gear(3), right axle shaft bevel gear(4), four planetary gears(5) And dynamic bevel gear(6), the right differential carrier(2)It is detachably arranged in left differential carrier(1)On, the left differential Device shell(1)With right differential carrier(2)Between formed be used for left half axle bevel gear is installed(3), right axle shaft bevel gear(4)With planet tooth Wheel(5)Spherical hollow space(7), the dynamic bevel gear(6)It is detachably arranged in left differential carrier(1)Upper close right differential Device shell(2)Side, the left half axle bevel gear(3), right axle shaft bevel gear(4)And dynamic bevel gear(6)Center line weight Close, the right differential carrier(2)On be provided with four shaft mounting holes inside and outside the right reducing gearbox(9), described four Shaft mounting hole(9)Positioned at spherical hollow space(7)Two it is orthogonal diametrically, and four shaft mounting holes(9)Place Plane and dynamic bevel gear(6)Central axis, described four planetary gears(5)Installed respectively by being arranged on shaft Hole(9)Interior shaft(10)It is rotatably installed in spherical hollow space(7)Four interior and described planetary gears(5)At the same time with a left side Semi-axle bevel gear(3)With right axle shaft bevel gear(4)It is meshed, the dynamic bevel gear(6)With drive bevel gear(17)Mutually nibble Close.
2. main reducing gear band differential assembly according to claim 1, it is characterised in that:The final drive casing(16) On be removably provided with bearing block(18), the drive bevel gear(17)By installed in bearing block(18)On two with On main pinion hold(19)It is rotatably installed in final drive casing(16)On.
3. main reducing gear band differential assembly according to claim 2, it is characterised in that:Adjacent main pinion is held(19)It Between spacer ring is set(20), the spacer ring(20)Both ends held respectively with two main pinions(19)Inner ring contact.
4. main reducing gear band differential assembly according to claim 2, it is characterised in that:Further include main shaft oil sealing(21), The main shaft oil sealing(21)It is arranged on bearing block(18)The upper side away from inter-wheel differential assembly.
5. inter-wheel differential assembly according to claim 1, it is characterised in that:The shaft(10)Including major axis (101), the first planetary gear semiaxis(102)With the second planetary gear semiaxis(103), two of which planetary gear(5)Pass through length Axis(101)Installed in spherical hollow space(7)It is interior, two other planetary gear(5)Pass through the first planetary gear semiaxis respectively(102)With Second planetary gear semiaxis(103)Installed in spherical hollow space(7)Interior, described major axis(101)Both ends be located therein two respectively A shaft mounting hole(9)It is interior, the first planetary gear semiaxis(102)With the second planetary gear semiaxis(103)One end and major axis (101)Middle part connection, the first planetary gear semiaxis(102)With the second planetary gear semiaxis(103)The other end be located at respectively Two other shaft mounting hole(9)It is interior.
6. inter-wheel differential assembly according to claim 5, it is characterised in that:The first planetary gear semiaxis (102)For multi-diameter shaft, the end of its one end being relatively large in diameter is provided with for installing the second planetary gear semiaxis along its axial direction(103) Blind hole(104), and in the first planetary gear semiaxis(102)The one end being relatively large in diameter radially is provided with through its both sides First through hole(105), the first through hole(105)With blind hole(104)Communicate, the major axis(101)Middle part be provided with card Groove(106), the second planetary gear semiaxis(103)End be provided with and card slot(106)Matched protrusion(107), institute The major axis stated(101)One end pass through first through hole(105)And card slot thereon(106)Positioned at first through hole(105)It is interior, institute The the second planetary gear semiaxis stated(103)One end insertion blind hole(104)It is interior, and the protrusion of its end(107)With card slot (106)It is engaged.
7. inter-wheel differential assembly according to claim 6, it is characterised in that:The second planetary gear semiaxis (103)Away from the first planetary gear semiaxis(102)One end be radially provided with the first location hole(108), the right differential Device shell(2)On be provided with and the first location hole(108)Corresponding second location hole, first location hole(108)With second First positioning pin is set in location hole(109).
8. inter-wheel differential assembly according to claim 5, it is characterised in that:The planetary gear(5)With right differential Device shell(2)Between be provided with planetary gear packing ring(11), the left half axle bevel gear(3)With left differential carrier(1)Between with And right axle shaft bevel gear(4)With right differential carrier(2)Between be both provided with axle shaft gear packing ring(12).
9. according to claim 5 to 8 any one of them inter-wheel differential assembly, it is characterised in that:The left differential carrier (1)With right differential carrier(2)On be provided with the first grease channel communicated with spherical hollow space(13).
10. according to claim 1 to 8 any one of them inter-wheel differential assembly, it is characterised in that:The left differential carrier (1)With right differential carrier(2)Pass through differential bearing respectively(8)It is rotatably installed in final drive casing(16)On, the left difference Fast device shell(1)Left side and right differential carrier(2)Right side respectively set one and final drive casing(16)Thread fitting is used for Adjust differential bearing(8)Pretightning force adjusting nut(22).
CN201810015444.0A 2018-01-08 2018-01-08 Main reducing gear band differential assembly Pending CN107939938A (en)

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CN108407609A (en) * 2018-05-14 2018-08-17 安徽安凯汽车股份有限公司 A kind of independent suspension electric drive front steering axle
CN108662092A (en) * 2018-06-29 2018-10-16 汽解放汽车有限公司 A kind of electricity drive two grades of speed reducer assemblies of bridge
CN108674162A (en) * 2018-05-31 2018-10-19 汽解放汽车有限公司 A kind of axle assembly of Dual-motors Driving
CN108799443A (en) * 2018-07-10 2018-11-13 重庆青山工业有限责任公司 A kind of differential assembly of automotive transmission
CN108916352A (en) * 2018-05-31 2018-11-30 汽解放汽车有限公司 A kind of driven wheel of differential and differential mechanism left housing integrate structure
CN109973611A (en) * 2019-04-22 2019-07-05 一汽解放汽车有限公司 Differential assembly and assembly method between a kind of novel commercial wheel
CN110195777A (en) * 2019-06-28 2019-09-03 安徽合力股份有限公司 A kind of differential lubrication system
CN110195773A (en) * 2019-06-28 2019-09-03 安徽合力股份有限公司 A kind of differential assembly
CN110486440A (en) * 2019-09-19 2019-11-22 重庆青山工业有限责任公司 The differential mechanism of automobile front drive transmission case
CN110985606A (en) * 2019-12-27 2020-04-10 徐州徐工传动科技有限公司 Main reducer assembly and wheel loader
CN113847403A (en) * 2021-09-29 2021-12-28 阿姆特(上海)新能源科技有限公司 Differential mechanism capable of preventing eccentricity of half axle gear, speed reducer and vehicle

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CN104675951A (en) * 2015-02-11 2015-06-03 吉林大学 Electric differential with double-row planetary gear torque directional distribution mechanism
CN205350246U (en) * 2015-12-11 2016-06-29 方盛车桥(柳州)有限公司 Heavily block lightweight rear axle assembly and differential mechanism assembly thereof
CN205780696U (en) * 2016-05-23 2016-12-07 上海汇众汽车制造有限公司 Satellite differential
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CN2761915Y (en) * 2004-10-05 2006-03-01 湖南汽车车桥厂 Automobile main speed reducer used for motor bus
CN203162042U (en) * 2012-12-24 2013-08-28 陕西汉德车桥有限公司 Differential spider structure
CN203488671U (en) * 2013-09-12 2014-03-19 安徽安凯福田曙光车桥有限公司 Split type cross assembly suitable for split type differential carrier
CN204113874U (en) * 2014-09-04 2015-01-21 青岛三星精锻齿轮有限公司 Detachable automobile differential spider
CN204284347U (en) * 2014-11-17 2015-04-22 中国第一汽车股份有限公司 A kind of composite cross axle assembly of automobile differential thread joined structure
CN104675951A (en) * 2015-02-11 2015-06-03 吉林大学 Electric differential with double-row planetary gear torque directional distribution mechanism
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108407609A (en) * 2018-05-14 2018-08-17 安徽安凯汽车股份有限公司 A kind of independent suspension electric drive front steering axle
CN108674162A (en) * 2018-05-31 2018-10-19 汽解放汽车有限公司 A kind of axle assembly of Dual-motors Driving
CN108916352A (en) * 2018-05-31 2018-11-30 汽解放汽车有限公司 A kind of driven wheel of differential and differential mechanism left housing integrate structure
CN108662092A (en) * 2018-06-29 2018-10-16 汽解放汽车有限公司 A kind of electricity drive two grades of speed reducer assemblies of bridge
CN108799443A (en) * 2018-07-10 2018-11-13 重庆青山工业有限责任公司 A kind of differential assembly of automotive transmission
CN109973611A (en) * 2019-04-22 2019-07-05 一汽解放汽车有限公司 Differential assembly and assembly method between a kind of novel commercial wheel
CN110195777A (en) * 2019-06-28 2019-09-03 安徽合力股份有限公司 A kind of differential lubrication system
CN110195773A (en) * 2019-06-28 2019-09-03 安徽合力股份有限公司 A kind of differential assembly
CN110486440A (en) * 2019-09-19 2019-11-22 重庆青山工业有限责任公司 The differential mechanism of automobile front drive transmission case
CN110985606A (en) * 2019-12-27 2020-04-10 徐州徐工传动科技有限公司 Main reducer assembly and wheel loader
CN113847403A (en) * 2021-09-29 2021-12-28 阿姆特(上海)新能源科技有限公司 Differential mechanism capable of preventing eccentricity of half axle gear, speed reducer and vehicle

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