CN107939875A - 一种陶瓷复合纤维刹车片 - Google Patents
一种陶瓷复合纤维刹车片 Download PDFInfo
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- CN107939875A CN107939875A CN201711102720.9A CN201711102720A CN107939875A CN 107939875 A CN107939875 A CN 107939875A CN 201711102720 A CN201711102720 A CN 201711102720A CN 107939875 A CN107939875 A CN 107939875A
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- 239000000919 ceramic Substances 0.000 title claims abstract description 22
- 239000002131 composite material Substances 0.000 title claims abstract description 11
- 239000000835 fiber Substances 0.000 claims abstract description 25
- RSWGJHLUYNHPMX-UHFFFAOYSA-N Abietic-Saeure Natural products C12CCC(C(C)C)=CC2=CCC2C1(C)CCCC2(C)C(O)=O RSWGJHLUYNHPMX-UHFFFAOYSA-N 0.000 claims abstract description 8
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims abstract description 8
- 108010010803 Gelatin Proteins 0.000 claims abstract description 8
- KHPCPRHQVVSZAH-HUOMCSJISA-N Rosin Natural products O(C/C=C/c1ccccc1)[C@H]1[C@H](O)[C@@H](O)[C@@H](O)[C@@H](CO)O1 KHPCPRHQVVSZAH-HUOMCSJISA-N 0.000 claims abstract description 8
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims abstract description 8
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 8
- KGBXLFKZBHKPEV-UHFFFAOYSA-N boric acid Chemical compound OB(O)O KGBXLFKZBHKPEV-UHFFFAOYSA-N 0.000 claims abstract description 8
- 239000004327 boric acid Substances 0.000 claims abstract description 8
- 239000008273 gelatin Substances 0.000 claims abstract description 8
- 229920000159 gelatin Polymers 0.000 claims abstract description 8
- 235000019322 gelatine Nutrition 0.000 claims abstract description 8
- 235000011852 gelatine desserts Nutrition 0.000 claims abstract description 8
- 239000003365 glass fiber Substances 0.000 claims abstract description 8
- 239000010439 graphite Substances 0.000 claims abstract description 8
- 229910002804 graphite Inorganic materials 0.000 claims abstract description 8
- 239000010959 steel Substances 0.000 claims abstract description 8
- 239000000126 substance Substances 0.000 claims abstract description 8
- KHPCPRHQVVSZAH-UHFFFAOYSA-N trans-cinnamyl beta-D-glucopyranoside Natural products OC1C(O)C(O)C(CO)OC1OCC=CC1=CC=CC=C1 KHPCPRHQVVSZAH-UHFFFAOYSA-N 0.000 claims abstract description 8
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 claims abstract description 8
- 229910052721 tungsten Inorganic materials 0.000 claims abstract description 8
- 239000010937 tungsten Substances 0.000 claims abstract description 8
- 229920001577 copolymer Polymers 0.000 claims abstract description 7
- KXGFMDJXCMQABM-UHFFFAOYSA-N 2-methoxy-6-methylphenol Chemical compound [CH]OC1=CC=CC([CH])=C1O KXGFMDJXCMQABM-UHFFFAOYSA-N 0.000 claims abstract description 6
- 229920000459 Nitrile rubber Polymers 0.000 claims abstract description 6
- 229920001568 phenolic resin Polymers 0.000 claims abstract description 6
- 239000005011 phenolic resin Substances 0.000 claims abstract description 6
- XOOUIPVCVHRTMJ-UHFFFAOYSA-L zinc stearate Chemical compound [Zn+2].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O XOOUIPVCVHRTMJ-UHFFFAOYSA-L 0.000 claims abstract description 6
- 229920000638 styrene acrylonitrile Polymers 0.000 claims abstract description 4
- 239000002994 raw material Substances 0.000 claims description 6
- -1 acryl Chemical group 0.000 claims description 3
- 150000004702 methyl esters Chemical class 0.000 claims description 2
- SCUZVMOVTVSBLE-UHFFFAOYSA-N prop-2-enenitrile;styrene Chemical compound C=CC#N.C=CC1=CC=CC=C1 SCUZVMOVTVSBLE-UHFFFAOYSA-N 0.000 claims description 2
- 239000002253 acid Substances 0.000 claims 1
- 229920003229 poly(methyl methacrylate) Polymers 0.000 abstract description 6
- 239000004926 polymethyl methacrylate Substances 0.000 abstract description 6
- 239000000463 material Substances 0.000 abstract description 3
- 239000012778 molding material Substances 0.000 abstract 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 229920001971 elastomer Polymers 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 230000013011 mating Effects 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D69/00—Friction linings; Attachment thereof; Selection of coacting friction substances or surfaces
- F16D69/02—Composition of linings ; Methods of manufacturing
- F16D69/023—Composite materials containing carbon and carbon fibres or fibres made of carbonizable material
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D69/00—Friction linings; Attachment thereof; Selection of coacting friction substances or surfaces
- F16D69/02—Composition of linings ; Methods of manufacturing
- F16D69/025—Compositions based on an organic binder
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D69/00—Friction linings; Attachment thereof; Selection of coacting friction substances or surfaces
- F16D69/02—Composition of linings ; Methods of manufacturing
- F16D69/027—Compositions based on metals or inorganic oxides
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D69/00—Friction linings; Attachment thereof; Selection of coacting friction substances or surfaces
- F16D69/02—Composition of linings ; Methods of manufacturing
- F16D69/027—Compositions based on metals or inorganic oxides
- F16D69/028—Compositions based on metals or inorganic oxides containing fibres
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D2200/00—Materials; Production methods therefor
- F16D2200/0004—Materials; Production methods therefor metallic
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D2200/00—Materials; Production methods therefor
- F16D2200/0004—Materials; Production methods therefor metallic
- F16D2200/0008—Ferro
- F16D2200/0021—Steel
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D2200/00—Materials; Production methods therefor
- F16D2200/0034—Materials; Production methods therefor non-metallic
- F16D2200/0039—Ceramics
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D2200/00—Materials; Production methods therefor
- F16D2200/0034—Materials; Production methods therefor non-metallic
- F16D2200/0052—Carbon
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D2200/00—Materials; Production methods therefor
- F16D2200/0034—Materials; Production methods therefor non-metallic
- F16D2200/0056—Elastomers
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D2200/00—Materials; Production methods therefor
- F16D2200/006—Materials; Production methods therefor containing fibres or particles
- F16D2200/0065—Inorganic, e.g. non-asbestos mineral fibres
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Inorganic Chemistry (AREA)
- Composite Materials (AREA)
- Materials Engineering (AREA)
- Compositions Of Macromolecular Compounds (AREA)
Abstract
本发明公开一种陶瓷复合纤维刹车片，包括将酚醛树脂、丁腈橡胶、硅藻土、陶瓷纤维、石墨纤维、玻璃纤维、钢纤维、明胶、松香、硬脂酸锌、苯乙烯丙烯腈压克力橡胶共聚物、聚甲基丙烯酸甲酯、硼酸以及纳米单质钨混合，混炼；将混炼得到的物质放入模具中，压制成型，然后将成型的物质进行硫化。本发明主要通过先在原有材料的基础上加入硅藻土、陶瓷纤维、石墨纤维、玻璃纤维、钢纤维、明胶、松香、苯乙烯丙烯腈压克力橡胶共聚物、聚甲基丙烯酸甲酯、硼酸以及纳米单质钨，从而提高陶瓷砖的耐磨性能和耐高温性能。
Description
技术领域
本发明涉及机械配件技术领域，尤其是一种陶瓷复合纤维刹车片。
背景技术
陶瓷复合纤维刹车片是刹车片的一种，目前主要是由陶瓷纤维、不含铁的填料物质、胶粘剂和少量金属等原料制成。其相对于传统的刹车片，陶瓷复合纤维刹车片更清洁安静，并且在提供卓越刹车性能的同时，不磨耗对偶件。
然而，尽管陶瓷复合纤维刹车片具备上述功能，但是其也存在着一些缺点，例如，其耐磨性能和耐高温较差，使用时损耗大，使用寿命短。
发明内容
本发明提供一种陶瓷复合纤维刹车片，它可以解决现有陶瓷复合纤维刹车片存在耐磨性能和耐高温较差的问题。
为了解决上述技术问题，本发明所采用的技术方案是：
它采用以下重量份数的原料：
酚醛树脂45份～50份、丁腈橡胶15份～20份、硅藻土15份～20份、陶瓷纤维15份～20份、石墨纤维10份～15份、玻璃纤维1份～5份、钢纤维5份～10份、明胶5份～10份、松香5份～10份、硬脂酸锌5份～10份、苯乙烯-丙烯腈-压克力橡胶共聚物5份～10份、聚甲基丙烯酸甲酯5份～10份、硼酸5份～10份以及纳米单质钨1份～5份；
由于采用上述技术方案，本发明得到的有益效果是：
本发明主要通过先在原有材料的基础上加入硅藻土、陶瓷纤维、石墨纤维、玻璃纤维、钢纤维、明胶、松香、苯乙烯-丙烯腈-压克力橡胶共聚物、聚甲基丙烯酸甲酯、硼酸以及纳米单质钨，从而提高陶瓷砖的耐磨性能和耐高温性能。
具体实施方式
以下结合具体实施例对本发明作进一步详述，而本发明的保护范围并非仅仅局限于以下实施例。
实施例1
它采用以下质量的原料：
酚醛树脂45kg、丁腈橡胶15kg、硅藻土15kg、陶瓷纤维15kg、石墨纤维10kg、玻璃纤维1kg、钢纤维5kg、明胶5kg、松香5kg、硬脂酸锌5kg、苯乙烯-丙烯腈-压克力橡胶共聚物5kg、聚甲基丙烯酸甲酯5kg、硼酸5kg以及纳米单质钨1kg。
经检测，本实施例陶瓷复合纤维刹车片可耐高达800℃的高温，且其行程10万公里的磨损率仅为0.08mm。
实施例2
它采用以下质量的原料：
酚醛树脂50kg、丁腈橡胶20kg、硅藻土20kg、陶瓷纤维20kg、石墨纤维15kg、玻璃纤维5kg、钢纤维10kg、明胶10kg、松香10kg、硬脂酸锌10kg、苯乙烯-丙烯腈-压克力橡胶共聚物10kg、聚甲基丙烯酸甲酯10kg、硼酸10kg以及纳米单质钨5kg。
实施例3
它采用以下质量的原料：
酚醛树脂47kg、丁腈橡胶18kg、硅藻土19kg、陶瓷纤维16kg、石墨纤维14kg、玻璃纤维3kg、钢纤维7kg、明胶9kg、松香7、硬脂酸锌8kg、苯乙烯-丙烯腈-压克力橡胶共聚物9kg、聚甲基丙烯酸甲酯6kg、硼酸7kg以及纳米单质钨4kg。
Claims (1)
1.一种陶瓷复合纤维刹车片，其特征在于由以下重量份数的原料制成：
酚醛树脂45份～50份、丁腈橡胶15份～20份、硅藻土15份～20份、陶瓷纤维15份～20份、石墨纤维10份～15份、玻璃纤维1份～5份、钢纤维5份～10份、明胶5份～10份、松香5份～10份、硬脂酸锌5份～10份、苯乙烯-丙烯腈-压克力橡胶共聚物5份～10份、聚甲基丙烯酸甲酯5份～10份、硼酸5份～10份以及纳米单质钨1份～5份。
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| Application Number | Priority Date | Filing Date | Title |
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| CN201711102720.9A CN107939875A (zh) | 2017-11-07 | 2017-11-07 | 一种陶瓷复合纤维刹车片 |
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| CN201711102720.9A CN107939875A (zh) | 2017-11-07 | 2017-11-07 | 一种陶瓷复合纤维刹车片 |
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| CN107939875A true CN107939875A (zh) | 2018-04-20 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111005961A (zh) * | 2019-12-26 | 2020-04-14 | 贵州宏安制动器科技有限公司 | 一种碳基陶瓷制动片及其制备方法 |
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2017
- 2017-11-07 CN CN201711102720.9A patent/CN107939875A/zh not_active Withdrawn
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111005961A (zh) * | 2019-12-26 | 2020-04-14 | 贵州宏安制动器科技有限公司 | 一种碳基陶瓷制动片及其制备方法 |
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