CN107939558A - A kind of internal combustion engine exhaust system with exhaust gas recycling - Google Patents

A kind of internal combustion engine exhaust system with exhaust gas recycling Download PDF

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Publication number
CN107939558A
CN107939558A CN201710928487.3A CN201710928487A CN107939558A CN 107939558 A CN107939558 A CN 107939558A CN 201710928487 A CN201710928487 A CN 201710928487A CN 107939558 A CN107939558 A CN 107939558A
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CN
China
Prior art keywords
exhaust
turbine
volute chamber
turbine volute
manifold
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Granted
Application number
CN201710928487.3A
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Chinese (zh)
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CN107939558B (en
Inventor
周得广
杨海涛
居钰生
李波
谢爱元
尹乐
许汉君
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FAW Group Corp
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FAW Group Corp
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Publication of CN107939558A publication Critical patent/CN107939558A/en
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Publication of CN107939558B publication Critical patent/CN107939558B/en
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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M26/00Engine-pertinent apparatus for adding exhaust gases to combustion-air, main fuel or fuel-air mixture, e.g. by exhaust gas recirculation [EGR] systems
    • F02M26/02EGR systems specially adapted for supercharged engines
    • F02M26/04EGR systems specially adapted for supercharged engines with a single turbocharger
    • F02M26/05High pressure loops, i.e. wherein recirculated exhaust gas is taken out from the exhaust system upstream of the turbine and reintroduced into the intake system downstream of the compressor
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01DNON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
    • F01D25/00Component parts, details, or accessories, not provided for in, or of interest apart from, other groups
    • F01D25/24Casings; Casing parts, e.g. diaphragms, casing fastenings
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01DNON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
    • F01D25/00Component parts, details, or accessories, not provided for in, or of interest apart from, other groups
    • F01D25/30Exhaust heads, chambers, or the like
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N13/00Exhaust or silencing apparatus characterised by constructional features ; Exhaust or silencing apparatus, or parts thereof, having pertinent characteristics not provided for in, or of interest apart from, groups F01N1/00 - F01N5/00, F01N9/00, F01N11/00
    • F01N13/08Other arrangements or adaptations of exhaust conduits
    • F01N13/10Other arrangements or adaptations of exhaust conduits of exhaust manifolds
    • F01N13/107More than one exhaust manifold or exhaust collector
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02BINTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
    • F02B37/00Engines characterised by provision of pumps driven at least for part of the time by exhaust
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02CGAS-TURBINE PLANTS; AIR INTAKES FOR JET-PROPULSION PLANTS; CONTROLLING FUEL SUPPLY IN AIR-BREATHING JET-PROPULSION PLANTS
    • F02C6/00Plural gas-turbine plants; Combinations of gas-turbine plants with other apparatus; Adaptations of gas- turbine plants for special use
    • F02C6/04Gas-turbine plants providing heated or pressurised working fluid for other apparatus, e.g. without mechanical power output
    • F02C6/10Gas-turbine plants providing heated or pressurised working fluid for other apparatus, e.g. without mechanical power output supplying working fluid to a user, e.g. a chemical process, which returns working fluid to a turbine of the plant
    • F02C6/12Turbochargers, i.e. plants for augmenting mechanical power output of internal-combustion piston engines by increase of charge pressure
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M26/00Engine-pertinent apparatus for adding exhaust gases to combustion-air, main fuel or fuel-air mixture, e.g. by exhaust gas recirculation [EGR] systems
    • F02M26/13Arrangement or layout of EGR passages, e.g. in relation to specific engine parts or for incorporation of accessories
    • F02M26/14Arrangement or layout of EGR passages, e.g. in relation to specific engine parts or for incorporation of accessories in relation to the exhaust system
    • F02M26/16Arrangement or layout of EGR passages, e.g. in relation to specific engine parts or for incorporation of accessories in relation to the exhaust system with EGR valves located at or near the connection to the exhaust system
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/10Internal combustion engine [ICE] based vehicles
    • Y02T10/12Improving ICE efficiencies

Abstract

The invention discloses it is a kind of with exhaust gas recycling internal combustion engine exhaust system, including multiple cylinders, exhaust manifold, EGR valve, cooler for recycled exhaust gas, inlet manifold, turbine, supercharger air compressor, intercooler and in it is cold after air inlet pipe;It is characterized in that:Multiple cylinder packets connect the more exhaust manifolds respectively;There are the turbine multiple turbine volute chambers to lead to turbine wheel;The more exhaust manifolds respectively enter corresponding multiple turbine volute chambers;At least partly described exhaust manifold is connected with the EGR valve at the same time.It is more advantageous to reducing between each cylinder is vented the beneficial effects of the present invention are three runner spiral casing of pressure booster and exhaust manifold arrangement and disturbs, using exhaust pulses effect, easy to the holding of exhaust energy.Beneficial effects of the present invention also reside in three runner spiral casing of pressure booster and are provided with different cross-sectional volute chamber, can form the spiral case asymmetric degree of different gradients, optimize easy to EGR rate under Different Work Condition of Engine.

Description

A kind of internal combustion engine exhaust system with exhaust gas recycling
Technical field
The invention belongs to turbocharging internal-combustion engines technical field, more particularly to a kind of using asymmetric turbocharger Internal combustion engine exhaust system with exhaust gas recycling.
Background technology
It is engine by asymmetric turbocharger, EGR valve and associated discharge system to meet engine emission requirements Appropriate EGR rate is provided.
The solution that presently, there are is mainly patent CN104508284 (A) disclosure of that, that is, passes through asymmetric double Runner booster and the EGR valve, meet EGR rate requirement under Different Work Condition of Engine by controlling EGR valve.Its deficiency It is in when turbine volute case asymmetric degree is larger, it is difficult to produce big exhaust gas pressure, can only be expired by forcing EGR valve Sufficient EGR rate requirement.And asymmetric degree it is smaller when, it is higher in the big load of high speed, exhaust back pressure, excessive EGR rate will be produced. Daimler companies tend to use larger asymmetric degree, meet that EGR rate will by forcing EGR valve in Part load Ask.
The major defect of the program is:1)Three cylinders share a spiral case grate flow channel so that exhaust energy dissipates between each cylinder It is more.2)Force EGR valve directly to bear high-temperature exhaust air to wash away, bring higher thermic load, reliability is poor.In addition, force EGR Valve also brings the loss of exhaust energy.
The content of the invention
Followed again it is an object of the invention to provide a kind of turbocharger and using the band exhaust gas of asymmetric turbocharger The internal combustion engine exhaust system of ring, while engine EGR rate is met, improves turbocharger exhaust energy utilization as far as possible Rate.
The present invention to achieve the above object, adopts the following technical scheme that:
A kind of internal combustion engine exhaust system with exhaust gas recycling, including multiple cylinders, exhaust manifold, EGR valve, EGR are cold But device, inlet manifold, turbine, supercharger air compressor, intercooler and in it is cold after air inlet pipe;The row of the cylinder Gas enters the turbine through the exhaust manifold part, is partly again introduced into through EGR valve, cooler for recycled exhaust gas, inlet manifold described Cylinder;The air inlet of the cylinder through supercharger air compressor, intercooler and in it is cold after return to after air inlet pipe The cylinder, it is characterised in that:Multiple cylinder packets connect the more exhaust manifolds respectively;It is described There are turbine multiple turbine volute chambers to lead to turbine wheel;The more exhaust manifolds respectively enter corresponding multiple described Turbine volute chamber;At least partly described exhaust manifold is connected with the EGR valve at the same time.
It is further characterized by:The every exhaust manifold is at least connected with two cylinder exhausts.
Preferably:The cylinder is six, and combination of two is connected with three exhaust manifolds, and the turbine includes First turbine volute chamber, the second turbine volute chamber, the 3rd turbine volute chamber;First exhaust manifold in three exhaust manifolds The EGR valve and the first turbine volute chamber are connected at the same time, second exhaust manifold connects the EGR valve and described second at the same time Turbine volute chamber, the 3rd exhaust manifold are individually connected with the 3rd turbine volute chamber.
The first turbine volute chamber, the second turbine volute chamber, the 3rd turbine volute chamber sectional area arrange in gradient.
Preferably:The 3rd turbine volute chamber sectional area is more than the second turbine volute chamber and the first turbine volute chamber.
The second turbine volute chamber and the 3rd asymmetric setting in turbine volute chamber section.
The EGR valve is triple valve.
It is more advantageous to reducing each cylinder row the beneficial effects of the present invention are three runner spiral casing of pressure booster and exhaust manifold arrangement Disturbed between gas, using exhaust pulses effect, easy to the holding of exhaust energy.Beneficial effects of the present invention also reside in the supercharging of three runners Different cross-sectional volute chamber is provided with device spiral case, the spiral case asymmetric degree of different gradients can be formed, it is different easy to engine EGR rate optimizes under operating mode.
Brief description of the drawings
Fig. 1 is the engine system configuration diagram of the present invention.
Fig. 2 is a kind of turbine volute cavity configuration schematic diagram of turbine of the present invention.
Fig. 3 is second of turbine volute cavity configuration schematic diagram of the invention.
Fig. 4 is the third turbine volute cavity configuration schematic diagram of the invention.
Fig. 5-9 is view of the EGR valve under different operating modes.
Embodiment
A kind of internal combustion engine exhaust system with exhaust gas recycling using asymmetric turbocharger as shown in Figure 1, including Pipeline 18, inlet manifold 17, turbine after multiple cylinders, exhaust manifold, EGR valve 20, cooler for recycled exhaust gas 19, EGR coolings Machine, supercharger air compressor 28, intercooler 29 and in it is cold after air inlet pipe 30;The exhaust of cylinder is through exhaust manifold part Into turbine, partly cylinder is again introduced into through EGR valve 20, cooler for recycled exhaust gas 19, inlet manifold 17.Cylinder The first cylinder 11 and the second cylinder 12 discharge gas introduce first exhaust manifold 21;3rd cylinder 13 and 14 row of the 4th cylinder The gas gone out introduces second exhaust manifold 22;5th cylinder 15 and the gas of the 6th cylinder 16 discharge introduce the 3rd exhaust manifold 23.The gas flowed out in 22 and the 3rd exhaust manifold 23 of second exhaust manifold is at least partly recycled to inlet manifold 17.By Gas in one exhaust manifold 21,22 and the 3rd exhaust manifold 23 of second exhaust manifold is respectively fed to the first turbine snail of turbine In shell chamber 24, the second turbine volute chamber 25 and the 3rd turbine volute chamber 26, then promote turbine wheel 27.
As shown in Fig. 2, above-mentioned asymmetric turbocharger, including turbine, turbine include spiral case and turbo blade 31 parts.Three volute chambers, the first turbine volute chamber 24, the second turbine volute chamber the 25, the 3rd are provided with turbine volute case Turbine volute chamber 26.Three volute chambers connect three groups of difference exhaust manifolds respectively.Wherein the 3rd turbine volute chamber 26 has opposite There is larger sectional area in the second turbine volute chamber 25, the first turbine volute chamber 24.Wherein enter first exhaust manifold 21, the A gas part for two exhaust manifolds 22 realizes and recycles that remainder respectively enters the first turbine volute of turbine by EGR Chamber 24, the second turbine volute chamber 25.Compared with prior art, the present invention is relative to volute chamber 26, and there is provided with different non-right The volute chamber 25 and volute chamber 24 of title degree.The asymmetric path of setting is more advantageous to being formed the EGR rate of different gradients, easy to start EGR rate optimizes under machine difference operating mode.
By structure shown in Fig. 2, following effect can be produced.Three groups of exhaust manifolds of engine respectively with the first turbine volute Chamber 24, the second turbine volute chamber 25, the 3rd turbine volute chamber 26 are connected.Done work by volute chamber into turbine expansion.Due to One turbine volute chamber 24, the second turbine volute chamber 25, the 3rd turbine volute chamber 26 have different throat areas, the three groups of snails made Shell intracavitary air-flow receives different degrees of throttling.Air-flow is smaller in the 26 received throttling of the 3rd turbine volute chamber, therefore the 3rd whirlpool Take turns gas energy in volute chamber 26 and keep preferable, gas pressure is relatively low, can guarantee that the higher work efficiency of turbine.First turbine snail Shell chamber 24, the second turbine volute chamber 25,26 throat area of the 3rd turbine volute chamber increase successively.Under the influence of throttling action, First turbine volute chamber 24, the second turbine volute chamber 25, the pressure of the 3rd turbine volute chamber 26 are sequentially reduced.First turbine volute Chamber 24, the second turbine volute chamber 25 have higher pressure relative to the 3rd turbine volute chamber 26, thus relative to supercharging after Air inlet, it can form appropriate barometric gradient.This is easy to utilize hot junction EGR valve, there is provided the EGR rate needed for engine.Further , the first turbine volute chamber 24 have relative to 25 smaller of the second turbine volute chamber throat area, therefore relative to supercharging after Air inlet, it can form the barometric gradient of bigger.Easy in low engine speed operating mode, there is provided small amount of exhaust gas recycling.When , can be by EGR line, by the portion in first exhaust manifold 21, second exhaust manifold 22 when engine needs larger amount of EGR Divide exhaust, the pressure difference formed using the first turbine volute chamber 24, the second turbine volute chamber 25, while introduce cooler for recycled exhaust gas.
Fig. 5-9 is view of the EGR valve under different operating modes.
When engine is in low speed large load operation, engine needs relatively low EGR rate, as shown in figure 9, EGR valve at this time Plate 36 closes second flow channel 35, and first flow 34 opens wide, and EGR enters inlet manifold 17 through cooler for recycled exhaust gas 19.When engine exists , it is necessary to higher EGR rate when low speed Smaller load is run, EGR valve plate 36 second flow channel 35, second flow channel 34 are partially opened or Person's standard-sized sheet, as shown in Figure 6,7.When engine needs medium EGR rate, EGR valve plate 36 partially opens second flow channel 35, or EGR valve plate 36 closes first flow 34, as shown in Figure 5 and Figure 8.
The second volute chamber 25 can also be set to be less than the first turbine volute chamber 24 in the present invention, as shown in Figure 3.Or as schemed Shown in 4, the asymmetric turbocharger, including turbine, turbine include 31 part of spiral case and turbo blade.In turbine Three volute chambers, the first turbine volute chamber 24, the second turbine volute chamber 25, the 3rd turbine volute chamber 26 are provided with machine spiral case. Three volute chambers connect three groups of difference exhaust manifolds respectively.Wherein the second volute chamber of turbine volute case 25 has relative to the first whirlpool Take turns the larger sectional area of volute chamber 24, the 3rd turbine volute chamber 26.Wherein enter first exhaust manifold 21, second exhaust manifold 22 A gas part realize and recycle that remainder respectively enters the first turbine volute of turbine chamber 24, the 3rd turbine by EGR Volute chamber 26.
Invention has been described above, it is clear that present invention specific implementation is not subject to the restrictions described above, as long as adopting The improvement of the various unsubstantialities carried out with the inventive concept and technical scheme of the present invention, or the not improved structure by the present invention Think and technical solution directly applies to other occasions, within the scope of the present invention.

Claims (7)

1. a kind of internal combustion engine exhaust system with exhaust gas recycling, including multiple cylinders, exhaust manifold, EGR valve, EGR Cooler, inlet manifold, turbine, supercharger air compressor, intercooler and in it is cold after air inlet pipe;The cylinder Exhaust enters the turbine through the exhaust manifold part, is partly again introduced into institute through EGR valve, cooler for recycled exhaust gas, inlet manifold State cylinder;It is characterized in that:Multiple cylinder packets connect the more exhaust manifolds respectively;The whirlpool There are turbine multiple turbine volute chambers to lead to turbine wheel;The more exhaust manifolds respectively enter corresponding multiple whirlpools Take turns spiral case chamber;At least partly described exhaust manifold is connected with the EGR valve at the same time.
2. the internal combustion engine exhaust system according to claim 1 with exhaust gas recycling, it is characterised in that:The every exhaust Manifold is at least connected with two cylinder exhausts.
3. the internal combustion engine exhaust system according to claim 2 with exhaust gas recycling, it is characterised in that:The engine air Cylinder is six, and combination of two is connected with three exhaust manifolds, and the turbine includes the first turbine volute chamber, the second turbine volute Chamber, the 3rd turbine volute chamber;First exhaust manifold in three exhaust manifolds connects the EGR valve and described first at the same time Turbine volute chamber, second exhaust manifold connect the EGR valve and the second turbine volute chamber at the same time, and the 3rd exhaust manifold is independent It is connected with the 3rd turbine volute chamber.
4. the internal combustion engine exhaust system according to claim 3 with exhaust gas recycling, it is characterised in that:First turbine Volute chamber, the second turbine volute chamber, the 3rd turbine volute chamber sectional area arrange in gradient.
5. the internal combustion engine exhaust system according to claim 4 with exhaust gas recycling, it is characterised in that:3rd turbine Volute chamber sectional area is more than the second turbine volute chamber and the first turbine volute chamber.
6. the internal combustion engine exhaust system according to claim 5 with exhaust gas recycling, it is characterised in that:Second turbine Volute chamber and the 3rd asymmetric setting in turbine volute chamber section.
7. the internal combustion engine exhaust system recycled according to claim 1-6 any one of them with exhaust gas, it is characterised in that:It is described EGR valve is triple valve.
CN201710928487.3A 2017-10-09 2017-10-09 Internal combustion engine exhaust system with exhaust gas recirculation Active CN107939558B (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111042954A (en) * 2019-12-05 2020-04-21 一汽解放汽车有限公司 Exhaust heating system of internal combustion engine
CN112211757A (en) * 2020-10-14 2021-01-12 哈尔滨工程大学 Supercharged diesel engine EGR rate flexible adjustable system and adjusting method
CN113217233A (en) * 2021-05-07 2021-08-06 潍柴动力股份有限公司 Engine exhaust gas circulation system and engine misfire judging method
CN117090716A (en) * 2023-10-19 2023-11-21 潍柴动力股份有限公司 Variable pulse conversion valve, control method thereof and engine

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4179892A (en) * 1977-12-27 1979-12-25 Cummins Engine Company, Inc. Internal combustion engine with exhaust gas recirculation
US4395884A (en) * 1981-02-26 1983-08-02 The Jacobs Manufacturing Company Method and apparatus for improved engine braking and operation
US7311090B2 (en) * 2006-01-31 2007-12-25 International Engine Intellectual Property Company, Llc Engine exhaust gas passage flow orifice and method
DE202014100235U1 (en) * 2014-01-20 2014-02-10 Ford Global Technologies, Llc Internal combustion engine with double-flow axial turbine and grouped cylinders
CN103953400A (en) * 2014-03-04 2014-07-30 大同北方天力增压技术有限公司 Turbine volute structure meeting requirement for containing booster

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4179892A (en) * 1977-12-27 1979-12-25 Cummins Engine Company, Inc. Internal combustion engine with exhaust gas recirculation
US4395884A (en) * 1981-02-26 1983-08-02 The Jacobs Manufacturing Company Method and apparatus for improved engine braking and operation
US7311090B2 (en) * 2006-01-31 2007-12-25 International Engine Intellectual Property Company, Llc Engine exhaust gas passage flow orifice and method
DE202014100235U1 (en) * 2014-01-20 2014-02-10 Ford Global Technologies, Llc Internal combustion engine with double-flow axial turbine and grouped cylinders
CN103953400A (en) * 2014-03-04 2014-07-30 大同北方天力增压技术有限公司 Turbine volute structure meeting requirement for containing booster

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111042954A (en) * 2019-12-05 2020-04-21 一汽解放汽车有限公司 Exhaust heating system of internal combustion engine
CN112211757A (en) * 2020-10-14 2021-01-12 哈尔滨工程大学 Supercharged diesel engine EGR rate flexible adjustable system and adjusting method
CN113217233A (en) * 2021-05-07 2021-08-06 潍柴动力股份有限公司 Engine exhaust gas circulation system and engine misfire judging method
CN113217233B (en) * 2021-05-07 2022-04-26 潍柴动力股份有限公司 Engine exhaust gas circulation system and engine misfire judging method
CN117090716A (en) * 2023-10-19 2023-11-21 潍柴动力股份有限公司 Variable pulse conversion valve, control method thereof and engine
CN117090716B (en) * 2023-10-19 2024-01-12 潍柴动力股份有限公司 Variable pulse conversion valve, control method thereof and engine

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