CN107939410A - A kind of integral type cutter ring hobboing cutter - Google Patents

A kind of integral type cutter ring hobboing cutter Download PDF

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Publication number
CN107939410A
CN107939410A CN201711435117.2A CN201711435117A CN107939410A CN 107939410 A CN107939410 A CN 107939410A CN 201711435117 A CN201711435117 A CN 201711435117A CN 107939410 A CN107939410 A CN 107939410A
Authority
CN
China
Prior art keywords
ring
integral type
type cutter
rolling bearing
cover axle
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201711435117.2A
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Chinese (zh)
Inventor
张家年
卓兴建
任涪伟
于庆增
尚勇
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
China Railway Engineering Equipment Group Co Ltd CREG
Original Assignee
China Railway Engineering Equipment Group Co Ltd CREG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by China Railway Engineering Equipment Group Co Ltd CREG filed Critical China Railway Engineering Equipment Group Co Ltd CREG
Priority to CN201711435117.2A priority Critical patent/CN107939410A/en
Publication of CN107939410A publication Critical patent/CN107939410A/en
Pending legal-status Critical Current

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Classifications

    • EFIXED CONSTRUCTIONS
    • E21EARTH DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D9/00Tunnels or galleries, with or without linings; Methods or apparatus for making thereof; Layout of tunnels or galleries
    • E21D9/06Making by using a driving shield, i.e. advanced by pushing means bearing against the already placed lining
    • E21D9/08Making by using a driving shield, i.e. advanced by pushing means bearing against the already placed lining with additional boring or cutting means other than the conventional cutting edge of the shield

Abstract

The invention discloses a kind of integral type cutter ring hobboing cutter, solve low hobboing cutter impact strength in the prior art, complicated and high failure rate and the big technical problem of installation space.The present invention includes end cover type cutter shaft and integral type cutter ring, end cover type cutter shaft includes end-cover axle and the fixation end cap being detachably connected with end-cover axle, end-cover axle is into boss-shaped, fixing end cover buckle, which connects, to be arranged on the transverse axis of end-cover axle protrusion, longitudinal section after fixed end cap is fixedly connected with end-cover axle is set on the transverse axis of end-cover axle protrusion into H-shaped, integral type cutter ring by rolling bearing.The present invention is rational in infrastructure, production cost is low, excellent in cushion effect, dismounting is convenient, has good popularizing application prospect.

Description

A kind of integral type cutter ring hobboing cutter
Technical field
The present invention relates to shield machine technical field, particularly relates to a kind of integral type cutter ring hobboing cutter.
Background technology
Underground space development is the engineering development direction of following great prospect, with widening for underground space development market, Rock tunnel(ling) machine is also gradually applied to more complicated geological environment, and therefore, the cutter of rock tunnel(ling) machine is also just receiving arduousness Challenge.Hobboing cutter is to make a kind of cutter of rock crushing by carrying out rolling extrusion on rock mass surface, and hobboing cutter cutter ring and rock mass are direct Contact, the thrust for bearing rock tunnel(ling) machine excavate rock mass.Except the normal pressure of cutter ring to be born circumferential direction when hobboing cutter works Outside, also it is subject to acting on for alternate stress on the tangential frictional force of cutter ring and lateral, stress is complicated, and working environment is disliked It is bad, sewage and dregs are filled with, therefore it is higher to the reliability requirement of hobboing cutter;In major diameter rock tunnel(ling) machine, the disk of cutterhead The characteristic that shape structures shape cutterhead is changed from small to big by the rotation linear velocity of internal diameter to outer diameter zone, therefore in outer diameter zone, rolling The impact that knife is born also greater than inner diameter zone hobboing cutter, in this case, it is desirable to which the hobboing cutter cutter ring of outer diameter zone can be born The shock loading of higher is without damaging.In addition, existing hob-cutter structure is unreasonable, parts are more, installation is inconvenient, and because of structure Complicated, parts cause high failure rate more, and since hob-cutter structure is unreasonable, parts are more also so that installation space is corresponding It is larger, cause the arrangement quantity of hobboing cutter in limited space to be restricted.
The content of the invention
For the deficiency in above-mentioned background technology, the present invention proposes a kind of integral type cutter ring hobboing cutter, solves the prior art The technical problem that middle hobboing cutter impact strength is low, complicated and high failure rate and installation space are big.
The technical proposal of the invention is realized in this way:A kind of integral type cutter ring hobboing cutter, including end cover type cutter shaft and one Formula cutter ring, end cover type cutter shaft include end-cover axle and the fixation end cap being detachably connected with end-cover axle, and end-cover axle is fixed into boss-shaped End cap snapping is arranged on the transverse axis of end-cover axle protrusion, fixes the longitudinal section after end cap is fixedly connected with end-cover axle into H-shaped, one Formula cutter ring is set in by rolling bearing on the transverse axis of end-cover axle protrusion.
The protruding end of the end-cover axle offers the 3rd groove, and screw-threaded counterbore, the fixing end are provided with the 3rd groove The central boss for being provided centrally with plugging with the 3rd groove of lid, is provided with the spiral shell to match with screw-threaded counterbore in central boss Line through hole, tapped through hole and screw-threaded counterbore are connected by fixing bolt.
The fixing bolt is the first hexagon socket head cap screw, and the outer end of tapped through hole is provided with the spiral shell with the first hexagon socket head cap screw The first groove that cap matches.
The inner ring of the rolling bearing is fixed and is nested with transverse axis, and integral type cutter ring fixes the outer ring for being set in rolling bearing On, fixed end cap and the corresponding inner side of end-cover axle are both provided with and carry out spacing annular convex platform to the outer ring face of rolling bearing.
The fixing end cover offer with the corresponding grease adding hole of rolling bearing, with grease adding hole phase With motion stops are provided with, seal is provided between rolling bearing and fixed end cap, integral type cutter ring.
The grease adding hole is threaded hole, and the motion stops are the blind bolt closed with corresponding threaded holes.
The blind bolt is the second hexagon socket head cap screw, grease adding hole for the outer end of threaded hole be provided with second in The second groove that the nut of hex bolts matches.
The seal includes floating seal ring, the first O-ring seal and the second O-ring seal, and floating seal ring is set Between the inner ring of annular convex platform and the outer ring of rolling bearing, the first O-ring seal is arranged between transverse axis and central boss, the Two O-ring seals are arranged between the inner ring of integral type cutter ring and the outer ring of rolling bearing.
The rolling bearing is single-row tapered roller bearing, and single-row tapered roller bearing is provided with two, two single-row circles The contact angle of taper roller bearing is identical and left and right is opposed, and fixation is provided between two single-row tapered roller bearings and is set in transverse axis On bearing spacer, integral type cutter ring is arranged on the centre position of two single-row tapered roller bearing outer rings.
The inner ring surface of the integral type cutter ring is provided with the locating ring of annular, and locating ring is corresponding with bearing spacer and is clamped Between two single-row tapered roller bearings.
The integral type cutter ring that the present invention is set is installed on end cover type cutter shaft, not only rational in infrastructure, but also has evaded tradition The frame mode that hobboing cutter cutter ring coordinates with knife hub, effectively enhances the impact strength of hobboing cutter;The setting of end cover type cutter shaft, makes rolling Knife mounting base is compact-sized, largely reduces the installation dimension of hobboing cutter, can be installed on the cutterhead of identical size more Hobboing cutter, while the main member of end cover type cutter shaft only has end-cover axle and fixed end cap, and not only dismounting convenient, stable connection can Lean on, and can fast positioning.Grease adding hole and blind bolt are set, easily rolling bearing can be lubricated, is sealed Part is it is possible to prevente effectively from lubricating grease leaks or foreign matter enters inside rolling bearing.The present invention is rational in infrastructure, production cost is low, anti- Impact strength is high, dismounting is convenient, has good popularizing application prospect.
Brief description of the drawings
In order to illustrate the embodiments of the present invention more clearly, attached drawing makees letter needed in being described below to embodiment Singly introduce, it should be apparent that, drawings in the following description are only some embodiments of the present invention, for the common skill in this area For art personnel, without creative efforts, other attached drawings can also be obtained according to these attached drawings.
Fig. 1 is the half section structure diagram of the present invention.
Embodiment
Below in conjunction with the attached drawing in the embodiment of the present invention, the technical solution in the embodiment of the present invention is carried out clear, complete Site preparation describes, it is clear that described embodiment is only part of the embodiment of the present invention, instead of all the embodiments.It is based on Embodiment in the present invention, those of ordinary skill in the art are obtained every other under the premise of not making the creative labor Embodiment, belongs to the scope of protection of the invention.
As shown in Figure 1, embodiment 1, a kind of integral type cutter ring hobboing cutter, including end cover type cutter shaft 1 and integral type cutter ring 2, end Lid formula cutter shaft 1 includes end-cover axle 11 and the fixation end cap 12 that is detachably connected with end-cover axle 11, and end-cover axle 11 is into boss-shaped.End cap The free end for the transverse axis 112 that axis 11 protrudes offers the 3rd groove 110, and screw-threaded counterbore 111, institute are provided with the 3rd groove 110 The central boss 120 for being provided centrally with plugging with the 3rd groove 110 of fixed end cap 12 is stated, is provided with central boss 120 The tapped through hole 121 to match with screw-threaded counterbore 111, tapped through hole 121 and screw-threaded counterbore 111 are connected by fixing bolt 122. Longitudinal section after fixed end cap 12 is fixedly connected with end-cover axle 11 is set in transverse axis into H-shaped, integral type cutter ring 2 by rolling bearing On 112.
The inner ring of the rolling bearing is fixed and is nested with transverse axis 112, and integral type cutter ring 2 is fixed and is set in rolling bearing On outer ring, fixed end cap 12 and 11 corresponding inner side of end-cover axle are both provided with and carry out spacing ring to the outer ring face of rolling bearing Shape boss 125.Annular convex platform 125 is set effectively to be carried out to rolling bearing spacing, when fixed end cap 12 snaps onto end cap Just the restriction to rolling bearing is realized on axis 11.
Embodiment 2, a kind of integral type cutter ring hobboing cutter, offers and the corresponding profit of rolling bearing on the fixed end cap 12 Consistent lubricant filler port 126, matches with grease adding hole 126 and is provided with motion stops 127, rolling bearing and fixed end cap 12, one Seal is provided between body formula cutter ring 2.Grease adding hole 126 and motion stops 127 are set, can be easily to rolling bearing It is added lubricating grease;Set seal effectively can prevent lubricating grease from leaking, while enter rolling bearing prevented also from foreign matter Inside, has been effectively ensured the service life of rolling bearing, while also reduces failure rate.
The seal includes floating seal ring 401, the first O-ring seal 402 and the second O-ring seal 403, floats close Seal ring 401 is arranged between the inner ring of annular convex platform 125 and the outer ring of rolling bearing, and the first O-ring seal 402 is arranged on transverse axis Between 112 and central boss 120, the second O-ring seal 403 is arranged on the inner ring of integral type cutter ring 2 and the outer ring of rolling bearing Between.Sealed respectively in the outer ring of rolling bearing and inside, fully ensured that sealing effect, particularly annular convex platform 125 Inner ring and rolling bearing outer ring between the floating seal ring 401 that sets, the outer ring hair of floating seal ring 401 and rolling bearing Raw to relatively rotate, the increasing worn with floating seal ring 401 and the contact area of housing washer are bigger, seal also further Reliably.
The other structures of the present embodiment are same as Example 1.
Embodiment 3, a kind of integral type cutter ring hobboing cutter, the fixing bolt 122 are the first hexagon socket head cap screw, tapped through hole 121 outer end is provided with the first groove 124 to match with the nut of the first hexagon socket head cap screw 123.Set the first groove 124 can For storing nut 123, make structure compacter, further reduce installation space.
The grease adding hole 126 is threaded hole, and the motion stops 127 are the blind bolt closed with corresponding threaded holes, The blind bolt is the second hexagon socket head cap screw, and the outer end in grease adding hole 126 is provided with the spiral shell with the second hexagon socket head cap screw The second groove 128 that cap matches.Grease adding hole 126 is arranged to threaded hole, motion stops 127 are designed as six in second Corner bolt, not only currying is convenient, but also assembles reliable and stable;Set the second groove 128 to can be used for storing nut, make knot Structure is compacter, further reduces installation space.
The other structures of the present embodiment are same as Example 2
Embodiment 4, a kind of integral type cutter ring hobboing cutter, the rolling bearing are single-row tapered roller bearing 301, single-row tapered roller Bearing 301 is provided with two, and the contact angle of two single-row tapered roller bearings 301 is identical and left and right is opposed, two single-row circular cones Bearing spacer 302 is provided between roller bearing 301, bearing spacer 302 is fixed and is set on transverse axis 112, and integral type cutter ring 2 is set Put in the centre position of two 301 outer rings of single-row tapered roller bearing.Taper roll bearing can bear very big axial load And radial load, especially suitable for being used at hobboing cutter in rock tunnel(ling) machine, single-row tapered roller bearing 301 is symmetrical arranged in pairs, Can mutual balancing axial thrust, fully ensure that the service life of integral type cutter ring 2.
The other structures of the present embodiment are same as Example 3.
Embodiment 5, a kind of integral type cutter ring hobboing cutter, the inner ring surface of the integral type cutter ring 2 are provided with the locating ring of annular 201, locating ring 201 is corresponding with bearing spacer 302 and is connected between two single-row tapered roller bearings 301.Positioning is set Ring 201 is connected between single-row tapered roller bearing 301, not only can be convenient and reliably integral type cutter ring 2 be positioned, And making simple in structure, easy to produce.
The other structures of the present embodiment are same as Example 4.
The not detailed part of the present invention is routine techniques known in those skilled in the art.
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention, all essences in the present invention With within principle, any modification, equivalent replacement, improvement and so on, should all be included in the protection scope of the present invention god.

Claims (10)

  1. A kind of 1. integral type cutter ring hobboing cutter, it is characterised in that:Including end cover type cutter shaft(1)With integral type cutter ring(2), end cover type knife Axis(1)Including end-cover axle(11)And and end-cover axle(11)The fixation end cap being detachably connected(12), end-cover axle(11)Into boss-shaped, Fixed end cap(12)Snapping is arranged on end-cover axle(11)The transverse axis of protrusion(112)On, fixed end cap(12)And end-cover axle(11)Gu Longitudinal section after fixed connection is into H-shaped, integral type knife(2)Circle is set in end-cover axle by rolling bearing(11)The transverse axis of protrusion (112)On.
  2. 2. integral type cutter ring hobboing cutter according to claim 1, it is characterised in that:The end-cover axle(11)Protruding end open up There is the 3rd groove(110), the 3rd groove(110)Inside it is provided with screw-threaded counterbore(111), the fixed end cap(12)It is centrally disposed Have and the 3rd groove(110)The central boss plugged(120), central boss(120)Inside it is provided with and screw-threaded counterbore(111)Phase Matched tapped through hole(121), tapped through hole(121)And screw-threaded counterbore(111)Pass through fixing bolt(122)Connection.
  3. 3. integral type cutter ring hobboing cutter according to claim 2, it is characterised in that:The fixing bolt(122)In first Hex bolts, tapped through hole(121)Outer end be provided with nut phase with the first hexagon socket head cap screw(123)Matched first groove (124).
  4. 4. integral type cutter ring hobboing cutter according to claim 1, it is characterised in that:The inner ring of the rolling bearing is fixed and is nested with In transverse axis(112)On, integral type cutter ring(2)Fixation is set on the outer ring of rolling bearing, fixed end cap(12)And end-cover axle (11)Corresponding inner side is both provided with carries out spacing annular convex platform to the outer ring face of rolling bearing(125).
  5. 5. according to claim 1-4 any one of them integral type cutter ring hobboing cutters, it is characterised in that:The fixed end cap(12)On Offer and the corresponding grease adding hole of rolling bearing(126), with grease adding hole(126)Match and be provided with activity Plug(127), rolling bearing is with fixing end cap(12), integral type cutter ring(2)Between be provided with seal.
  6. 6. integral type cutter ring hobboing cutter according to claim 5, it is characterised in that:The grease adding hole(126)For spiral shell Pit, the motion stops are the blind bolt closed with corresponding threaded holes.
  7. 7. integral type cutter ring hobboing cutter according to claim 6, it is characterised in that:The blind bolt is hexagonal spiral shell in second Bolt, grease adding hole(126)Outer end be provided with the second groove to match with the nut of the second hexagon socket head cap screw(128).
  8. 8. integral type cutter ring hobboing cutter according to claim 7, it is characterised in that:The seal includes floating seal ring (401), the first O-ring seal(402)With the second O-ring seal(403), floating seal ring(401)It is arranged on annular convex platform (125)Inner ring and rolling bearing outer ring between, the first O-ring seal(402)It is arranged on transverse axis(112)With central boss (120)Between, the second O-ring seal(403)It is arranged on integral type cutter ring(2)Inner ring and rolling bearing outer ring between.
  9. 9. integral type cutter ring hobboing cutter according to claim 8, it is characterised in that:The rolling bearing is single-row tapered roller Bearing(301), single-row tapered roller bearing(301)Two are provided with, two single-row tapered roller bearings(301)Contact angle phase Same and left and right is opposed, two single-row tapered roller bearings(301)Between be provided with fixation be set in transverse axis(112)On bearing every Circle(302), integral type cutter ring(2)It is arranged on two single-row tapered roller bearings(301)The centre position of outer ring.
  10. 10. integral type cutter ring hobboing cutter according to claim 9, it is characterised in that:The integral type cutter ring(2)Inner ring surface It is provided with the locating ring of annular(201), locating ring(201)With bearing spacer(201)It is corresponding and be connected to two single-row circular cones Roller bearing(301)Between.
CN201711435117.2A 2017-12-26 2017-12-26 A kind of integral type cutter ring hobboing cutter Pending CN107939410A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201711435117.2A CN107939410A (en) 2017-12-26 2017-12-26 A kind of integral type cutter ring hobboing cutter

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201711435117.2A CN107939410A (en) 2017-12-26 2017-12-26 A kind of integral type cutter ring hobboing cutter

Publications (1)

Publication Number Publication Date
CN107939410A true CN107939410A (en) 2018-04-20

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Application Number Title Priority Date Filing Date
CN201711435117.2A Pending CN107939410A (en) 2017-12-26 2017-12-26 A kind of integral type cutter ring hobboing cutter

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CN (1) CN107939410A (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110593888A (en) * 2019-10-25 2019-12-20 中铁工程装备集团有限公司 Heading machine with high-pressure water jet-mechanical coupling integrated disc-shaped hob
CN112975272A (en) * 2021-03-19 2021-06-18 中铁工程装备集团有限公司 Method for taking out cutter ring of waste hob

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201794591U (en) * 2010-09-08 2011-04-13 洛阳九久技术开发有限公司 Single-disc central hob of shield machine
CN202370532U (en) * 2011-12-29 2012-08-08 株洲钻石钻掘工具有限公司 High-intensity disc-shaped hobbing cutter
CN203271750U (en) * 2013-06-04 2013-11-06 吉林省豪门科技集团有限公司 Center cutter for tunnel boring machine
CN204140083U (en) * 2014-10-16 2015-02-04 山东天工岩土工程设备有限公司 A kind of core pack arrangement hobboing cutter
CN205297588U (en) * 2015-12-28 2016-06-08 中铁工程装备集团有限公司 Shield constructs central singleblade hobbing cutter of machine knife dish
CN205445617U (en) * 2015-12-16 2016-08-10 洛阳九久科技股份有限公司 Whole cutter ring end cover formula disc cutter
CN207944946U (en) * 2017-12-26 2018-10-09 中铁工程装备集团有限公司 A kind of integral type cutter ring hobboing cutter

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201794591U (en) * 2010-09-08 2011-04-13 洛阳九久技术开发有限公司 Single-disc central hob of shield machine
CN202370532U (en) * 2011-12-29 2012-08-08 株洲钻石钻掘工具有限公司 High-intensity disc-shaped hobbing cutter
CN203271750U (en) * 2013-06-04 2013-11-06 吉林省豪门科技集团有限公司 Center cutter for tunnel boring machine
CN204140083U (en) * 2014-10-16 2015-02-04 山东天工岩土工程设备有限公司 A kind of core pack arrangement hobboing cutter
CN205445617U (en) * 2015-12-16 2016-08-10 洛阳九久科技股份有限公司 Whole cutter ring end cover formula disc cutter
CN205297588U (en) * 2015-12-28 2016-06-08 中铁工程装备集团有限公司 Shield constructs central singleblade hobbing cutter of machine knife dish
CN207944946U (en) * 2017-12-26 2018-10-09 中铁工程装备集团有限公司 A kind of integral type cutter ring hobboing cutter

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110593888A (en) * 2019-10-25 2019-12-20 中铁工程装备集团有限公司 Heading machine with high-pressure water jet-mechanical coupling integrated disc-shaped hob
CN110593888B (en) * 2019-10-25 2021-11-19 中铁工程装备集团有限公司 Heading machine with high-pressure water jet-mechanical coupling integrated disc-shaped hob
CN112975272A (en) * 2021-03-19 2021-06-18 中铁工程装备集团有限公司 Method for taking out cutter ring of waste hob

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