CN107937130A - A kind of soybean oil treatment process for capacitor impregnant - Google Patents

A kind of soybean oil treatment process for capacitor impregnant Download PDF

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Publication number
CN107937130A
CN107937130A CN201711149413.6A CN201711149413A CN107937130A CN 107937130 A CN107937130 A CN 107937130A CN 201711149413 A CN201711149413 A CN 201711149413A CN 107937130 A CN107937130 A CN 107937130A
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China
Prior art keywords
soybean oil
processing
treatment process
oil
capacitor
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CN201711149413.6A
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Chinese (zh)
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陈馨雅
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    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11BPRODUCING, e.g. BY PRESSING RAW MATERIALS OR BY EXTRACTION FROM WASTE MATERIALS, REFINING OR PRESERVING FATS, FATTY SUBSTANCES, e.g. LANOLIN, FATTY OILS OR WAXES; ESSENTIAL OILS; PERFUMES
    • C11B3/00Refining fats or fatty oils
    • C11B3/001Refining fats or fatty oils by a combination of two or more of the means hereafter
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
    • H01G4/00Fixed capacitors; Processes of their manufacture
    • H01G4/002Details
    • H01G4/018Dielectrics
    • H01G4/20Dielectrics using combinations of dielectrics from more than one of groups H01G4/02 - H01G4/06
    • H01G4/22Dielectrics using combinations of dielectrics from more than one of groups H01G4/02 - H01G4/06 impregnated
    • H01G4/221Dielectrics using combinations of dielectrics from more than one of groups H01G4/02 - H01G4/06 impregnated characterised by the composition of the impregnant

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  • Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Microbiology (AREA)
  • Chemical & Material Sciences (AREA)
  • Power Engineering (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Wood Science & Technology (AREA)
  • Organic Chemistry (AREA)
  • Fats And Perfumes (AREA)
  • Lubricants (AREA)
  • Compositions Of Macromolecular Compounds (AREA)

Abstract

The invention discloses a kind of soybean oil treatment process for capacitor impregnant, belong to capacitor processing technique field, specifically comprise the following steps:(1)Impurity elimination processing,(2)Alkalization dewaxing,(3)Acidification,(4)Purification processes.The method of the present invention can effectively improve the performance parameters such as the solidification point, dielectric coefficient, dielectric loss of soybean oil, enhance its usability and function as impregnating agent, and holistic approach processing is simple, can complete to improve operation under condition of normal pressure, there is good promotional value.

Description

A kind of soybean oil treatment process for capacitor impregnant
Technical field
The invention belongs to capacitor processing technique field, and in particular to a kind of soybean oil processing for capacitor impregnant Technique.
Background technology
Insulation for oil immersed apparatus, widely used earliest is mineral oil, because it is with good thermal conductivity, insulation Property, and it is cheap.Nineteen thirties once adopted used flame retardancy insulating oil polychlorinated biphenyls, because it has severe toxicity, Environment is polluted, has been disabled in the whole world.Thereafter the capacitor impregnant used both at home and abroad has:Alkylbenzene(AB oil), phenyl diformazan Diphenylphosphino ethane(PXE, also known as diarylethane, S oil)With mono-/bis-benzyl toluene(M/DBT is also known as C101).Wherein alkylbenzene be Polychlorinated biphenyls once adopted a kind of used synthetic insulating oil after forbidding use, its electric physical property is better than mineral oil and price is low It is honest and clean, but its pumping property is poor, so as to limit the raising of capacitor work field strength.Phenyl xylyl ethane and mono-/bis-benzyl The electric durability of base toluene can be excellent, inspiratory good, but they have a kind of niff, often make one to be difficult to bear in production By.PXE and C101 is currently mainly used as impregnating agent in China's Power capacitor industry.
Above-mentioned several impregnating agent are all hypotoxicity and are unable to complete biodegradable.With the raising of people's environmental consciousness With the requirement of sustainable development, electric property is good, nontoxic and fully biodegradable vegetable oil becomes international academic community again The impregnating agent of concern.Find in practical applications, although vegetable oil(Such as soybean oil oil)Thermal coefficient of expansion, flash-point, ignition point, Breakdown voltage etc. is all relatively good, but the parameter such as its solidification point, dielectric coefficient, dielectric loss is then not satisfactory, limits it and is used as dipping The type and function of the capacitor of agent.
The content of the invention
The present invention is intended to provide a kind of soybean oil treatment process for capacitor impregnant, the soybean oil synthesis after processing Characteristic is preferable, optimizes it and uses characteristic.
The present invention is achieved through the following technical solutions:
A kind of soybean oil treatment process for capacitor impregnant, includes the following steps:
(1)Impurity elimination is handled:
Soybean oil to be processed is put into hermetically sealed can, attapulgite, 0.2% salt of its gross mass 0.5% is added, constantly stirs After mixing uniformly, after standing storage 3 ~ 4 days, it is filtered, it is spare after elimination impurity;
(2)Alkalization dewaxing:
By step(1)Soybean oil after processing is put into reaction kettle, its gross mass 0.5 ~ 1.5% is added into soybean oil removes wax Liquid, it is 8.0 ~ 8.5 to adjust soybean oil pH value, is then constantly stirred 1 ~ 2h with 400 ~ 500 revs/min of rotating speed, then It is 1 ~ 2h of freezing processing under conditions of -4 ~ -8 DEG C to be placed on temperature, and filtration treatment standby is carried out to it with oil filter after taking-up With;It is described to go each material composition and corresponding percentage by weight in wax liquor as follows:7 ~ 10% pentamethylene, 4 ~ 6% n-hexanes, 2 ~ 5% 4 Cycloheptane, 8 ~ 12% ether, 3 ~ 5% urea, 2 ~ 4% neopelexes, surplus are water;
(3)Acidification:
By step(2)Soybean oil after processing is put into reaction kettle, and the glue that goes of its gross mass 1 ~ 2% is added into soybean oil, is adjusted It is 6.0 ~ 6.5 to save soybean oil pH value, is then constantly stirred 2 ~ 3h with 500 ~ 600 revs/min of rotating speed, is used after taking-up Oil filter carries out it spare after filtration treatment;It is described to go each material composition and corresponding percentage by weight in glue as follows:6~ 10% zinc chloride, 4 ~ 7% manganese sulfates, 5 ~ 8% calcium sulfate, 1 ~ 2% yttrium nitrate, 10 ~ 15% sodium sulfate of polyethenoxy ether of fatty alcohol, surplus For water;
(4)Purification processes:
By step(3)Soybean oil after processing is put into distiller, and it is 200 ~ 210 DEG C that heating, which keeps temperature, and holding vacuum is 60 ~ 70Pa, the condensed device of obtained component are collected after being cooled to 17 ~ 25 DEG C.
Further, step(1)Described in attapulgite granular size be 500 ~ 600 mesh.
Further, step(2)Described in the pressure of oil filter be 0.3 ~ 0.4MPa.
Further, step(3)Described in the pressure of oil filter be 0.4 ~ 0.5MPa.
The present invention has the advantages that:
The defects of present invention is directed to existing soybean oil has carried out it improvement processing, and alkalization dewaxing operation reduces its wax, phosphorus The content of fat etc., acidification operate the content for reducing colloid, gossypol etc., and purification processes operation reduces moisture, saturated fat The content of fat acid etc., improves the content of monounsaturated fatty acid, and reduce influences soybean oil to the full extent uses quality Component content, improve the performance parameters such as its solidification point, dielectric coefficient, dielectric loss, enhance its usability as impregnating agent And function, and holistic approach processing is simple, can complete to improve operation under condition of normal pressure, there is good promotional value.
Embodiment
Embodiment 1
A kind of soybean oil treatment process for capacitor impregnant, includes the following steps:
(1)Impurity elimination is handled:
Soybean oil to be processed is put into hermetically sealed can, attapulgite, 0.2% salt of its gross mass 0.5% is added, constantly stirs After mixing uniformly, after standing storage 3 days, it is filtered, it is spare after elimination impurity;
(2)Alkalization dewaxing:
By step(1)Soybean oil after processing is put into reaction kettle, and the wax liquor of going of its gross mass 0.5% is added into soybean oil, is adjusted It is 8.0 ~ 8.5 to save soybean oil pH value, is then constantly stirred 1h with 400 revs/min of rotating speed, then be placed on temperature With oil filter it is carried out for freezing processing 1h under conditions of -4 DEG C, after taking-up spare after filtration treatment;It is described to go in wax liquor respectively Material composition and corresponding percentage by weight are as follows:7% pentamethylene, 4% n-hexane, 2% quadricyclane, 8% ether, 3% urea, 2% Neopelex, surplus are water;
(3)Acidification:
By step(2)Soybean oil after processing is put into reaction kettle, and the glue that goes of its gross mass 1% is added into soybean oil, is adjusted Soybean oil pH value is 6.0 ~ 6.5, then 2h is constantly stirred with 500 revs/min of rotating speed, with oil filter pair after taking-up It is spare after its progress filtration treatment;It is described to go each material composition and corresponding percentage by weight in glue as follows:6% zinc chloride, 4% Manganese sulfate, 5% calcium sulfate, 1% yttrium nitrate, 10% sodium sulfate of polyethenoxy ether of fatty alcohol, surplus are water;
(4)Purification processes:
By step(3)Soybean oil after processing is put into distiller, and it is 200 ~ 205 DEG C that heating, which keeps temperature, and holding vacuum is 60 ~ 70Pa, the condensed device of obtained component are collected after being cooled to 17 ~ 25 DEG C.
Further, step(1)Described in attapulgite granular size be 500 mesh.
Further, step(2)Described in the pressure of oil filter be 0.3MPa.
Further, step(3)Described in the pressure of oil filter be 0.4MPa.
Embodiment 2
A kind of soybean oil treatment process for capacitor impregnant, includes the following steps:
(1)Impurity elimination is handled:
Soybean oil to be processed is put into hermetically sealed can, attapulgite, 0.2% salt of its gross mass 0.5% is added, constantly stirs After mixing uniformly, after standing storage 4 days, it is filtered, it is spare after elimination impurity;
(2)Alkalization dewaxing:
By step(1)Soybean oil after processing is put into reaction kettle, and the wax liquor of going of its gross mass 1.5% is added into soybean oil, is adjusted It is 8.0 ~ 8.5 to save soybean oil pH value, is then constantly stirred 2h with 500 revs/min of rotating speed, then be placed on temperature With oil filter it is carried out for freezing processing 2h under conditions of -8 DEG C, after taking-up spare after filtration treatment;It is described to go in wax liquor respectively Material composition and corresponding percentage by weight are as follows:10% pentamethylene, 6% n-hexane, 5% quadricyclane, 12% ether, 5% urea, 4% neopelex, surplus are water;
(3)Acidification:
By step(2)Soybean oil after processing is put into reaction kettle, and the glue that goes of its gross mass 2% is added into soybean oil, is adjusted Soybean oil pH value is 6.0 ~ 6.5, then 3h is constantly stirred with 600 revs/min of rotating speed, with oil filter pair after taking-up It is spare after its progress filtration treatment;It is described to go each material composition and corresponding percentage by weight in glue as follows:10% zinc chloride, 7% manganese sulfate, 8% calcium sulfate, 2% yttrium nitrate, 15% sodium sulfate of polyethenoxy ether of fatty alcohol, surplus are water;
(4)Purification processes:
By step(3)Soybean oil after processing is put into distiller, and it is 205 ~ 210 DEG C that heating, which keeps temperature, and holding vacuum is 60 ~ 70Pa, the condensed device of obtained component are collected after being cooled to 17 ~ 25 DEG C.
Further, step(1)Described in attapulgite granular size be 600 mesh.
Further, step(2)Described in the pressure of oil filter be 0.4MPa.
Further, step(3)Described in the pressure of oil filter be 0.5MPa.
Comparative example 1
This comparative example 1 compared with Example 1, without step(2)The dewaxing treatment that alkalizes operation, method and step in addition All same.
Comparative example 2
This comparative example 2 compared with Example 2, without step(3)Acidification operates, and method and step in addition is homogeneous Together.
Control group
The existing soybean oil as capacitor impregnant.
In order to contrast effect of the present invention, performance detection is carried out to the soybean oil after above-mentioned five kinds of method alignment processings, specifically Correction data is as shown in table 1 below:
Table 1
Relative dielectric constant, 80 DEG C Solidification point(℃) tanδ, 80℃(%)
Embodiment 1 3.52 -28 0.23
Embodiment 2 3.56 -29 0.20
Comparative example 1 3.41 -25 0.36
Comparative example 2 3.37 -24 0.38
Control group 3.12 -20 0.58
The performances such as soybean oil freezing point, dielectric coefficient, dielectric loss it can be seen from upper table 1 after present invention processing have well Improve, use value is higher.

Claims (4)

1. a kind of soybean oil treatment process for capacitor impregnant, it is characterised in that include the following steps:
(1)Impurity elimination is handled:
Soybean oil to be processed is put into hermetically sealed can, attapulgite, 0.2% salt of its gross mass 0.5% is added, constantly stirs After mixing uniformly, after standing storage 3 ~ 4 days, it is filtered, it is spare after elimination impurity;
(2)Alkalization dewaxing:
By step(1)Soybean oil after processing is put into reaction kettle, its gross mass 0.5 ~ 1.5% is added into soybean oil removes wax Liquid, it is 8.0 ~ 8.5 to adjust soybean oil pH value, is then constantly stirred 1 ~ 2h with 400 ~ 500 revs/min of rotating speed, then It is 1 ~ 2h of freezing processing under conditions of -4 ~ -8 DEG C to be placed on temperature, and filtration treatment standby is carried out to it with oil filter after taking-up With;It is described to go each material composition and corresponding percentage by weight in wax liquor as follows:7 ~ 10% pentamethylene, 4 ~ 6% n-hexanes, 2 ~ 5% 4 Cycloheptane, 8 ~ 12% ether, 3 ~ 5% urea, 2 ~ 4% neopelexes, surplus are water;
(3)Acidification:
By step(2)Soybean oil after processing is put into reaction kettle, and the glue that goes of its gross mass 1 ~ 2% is added into soybean oil, is adjusted It is 6.0 ~ 6.5 to save soybean oil pH value, is then constantly stirred 2 ~ 3h with 500 ~ 600 revs/min of rotating speed, is used after taking-up Oil filter carries out it spare after filtration treatment;It is described to go each material composition and corresponding percentage by weight in glue as follows:6~ 10% zinc chloride, 4 ~ 7% manganese sulfates, 5 ~ 8% calcium sulfate, 1 ~ 2% yttrium nitrate, 10 ~ 15% sodium sulfate of polyethenoxy ether of fatty alcohol, surplus For water;
(4)Purification processes:
By step(3)Soybean oil after processing is put into distiller, and it is 200 ~ 210 DEG C that heating, which keeps temperature, and holding vacuum is 60 ~ 70Pa, the condensed device of obtained component are collected after being cooled to 17 ~ 25 DEG C.
A kind of 2. soybean oil treatment process for capacitor impregnant according to claim 1, it is characterised in that step (1)Described in attapulgite granular size be 500 ~ 600 mesh.
A kind of 3. soybean oil treatment process for capacitor impregnant according to claim 1, it is characterised in that step (2)Described in the pressure of oil filter be 0.3 ~ 0.4MPa.
A kind of 4. soybean oil treatment process for capacitor impregnant according to claim 1, it is characterised in that step (3)Described in the pressure of oil filter be 0.4 ~ 0.5MPa.
CN201711149413.6A 2017-11-18 2017-11-18 A kind of soybean oil treatment process for capacitor impregnant Pending CN107937130A (en)

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Application Number Priority Date Filing Date Title
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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1978597A (en) * 2005-11-30 2007-06-13 中国石油化工股份有限公司 Method for improving solvent dewaxing efficiency
CN104017645A (en) * 2014-06-30 2014-09-03 河南科技大学 Method for dewaxing peony seed oil by combination of surfactant-crystallization copolymerization and alcohol extraction
CN104140889A (en) * 2014-04-29 2014-11-12 江苏悦禧玫瑰科技有限公司 Preparation method for rose absolute oil
CN106479672A (en) * 2016-10-26 2017-03-08 安徽飞达电气科技有限公司 A kind of modification processing method of the Oleum Ricini for capacitor impregnant
CN106571250A (en) * 2016-10-26 2017-04-19 安徽飞达电气科技有限公司 Plant oil mixed impregnating agent used for capacitor

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1978597A (en) * 2005-11-30 2007-06-13 中国石油化工股份有限公司 Method for improving solvent dewaxing efficiency
CN104140889A (en) * 2014-04-29 2014-11-12 江苏悦禧玫瑰科技有限公司 Preparation method for rose absolute oil
CN104017645A (en) * 2014-06-30 2014-09-03 河南科技大学 Method for dewaxing peony seed oil by combination of surfactant-crystallization copolymerization and alcohol extraction
CN106479672A (en) * 2016-10-26 2017-03-08 安徽飞达电气科技有限公司 A kind of modification processing method of the Oleum Ricini for capacitor impregnant
CN106571250A (en) * 2016-10-26 2017-04-19 安徽飞达电气科技有限公司 Plant oil mixed impregnating agent used for capacitor

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Application publication date: 20180420