CN107936566A - It is a kind of for flame retardant cable can Ceramic silicon rubber composite material and its manufacture method - Google Patents
It is a kind of for flame retardant cable can Ceramic silicon rubber composite material and its manufacture method Download PDFInfo
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- CN107936566A CN107936566A CN201711234357.6A CN201711234357A CN107936566A CN 107936566 A CN107936566 A CN 107936566A CN 201711234357 A CN201711234357 A CN 201711234357A CN 107936566 A CN107936566 A CN 107936566A
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- silicon rubber
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L83/00—Compositions of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon only; Compositions of derivatives of such polymers
- C08L83/04—Polysiloxanes
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B3/00—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties
- H01B3/18—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances
- H01B3/28—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances natural or synthetic rubbers
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/28—Nitrogen-containing compounds
- C08K2003/282—Binary compounds of nitrogen with aluminium
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2201/00—Properties
- C08L2201/02—Flame or fire retardant/resistant
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2201/00—Properties
- C08L2201/08—Stabilised against heat, light or radiation or oxydation
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2203/00—Applications
- C08L2203/20—Applications use in electrical or conductive gadgets
- C08L2203/202—Applications use in electrical or conductive gadgets use in electrical wires or wirecoating
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2205/00—Polymer mixtures characterised by other features
- C08L2205/02—Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group
- C08L2205/025—Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group containing two or more polymers of the same hierarchy C08L, and differing only in parameters such as density, comonomer content, molecular weight, structure
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- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Physics & Mathematics (AREA)
- Spectroscopy & Molecular Physics (AREA)
- Inorganic Insulating Materials (AREA)
Abstract
The invention discloses it is a kind of for flame retardant cable can Ceramic silicon rubber composite material and its manufacture method.By percentage to the quality, raw material composition includes basic silicon rubber 40~60%, Vitrified powder 30~50%, kaolin 5~15%, heat filling 3~8%, fluxing agent 3~5%, hydroxy silicon oil 1~5% and vulcanizing agent 1~3%.During preparation in rubber internal mixer, above-mentioned raw materials are uniformly mixed, obtain rubber compound, then through vulcanization obtain can Ceramic silicon rubber vulcanizate, curing temperature is 150~180 DEG C, and the one step cure time is 5~20 minutes, the post vulcanization time for 2~4 it is small when.The technology of the present invention method prepare can Ceramic silicon rubber good mechanical properties, change into hard ceramic body at relatively low porcelain temperature (700 800 DEG C).The silicon rubber can be used for manufacturing flame-retardant and fire-resistant wire and cable.
Description
Technical field
The present invention relates to fire protection flame retarding field of cable technology, more particularly to it is a kind of can ceramic silicon rubber and its preparation
Method.
Background technology
Can Ceramic silicon rubber be a kind of new applied fireproofing, at normal temperatures the elasticity with usual silicone rubber,
Processability and electrical insulating property.Under the hot conditions of naked light ablation, hard ceramic body can be transformed into, protect internal material
From high temperature, the fire-retardant effect of fire insulation is played.At present can the silicon rubber of ceramic be mainly used as the anti-of wires and cables industry
Fiery material.When fire occurs, electric wire is by forming ceramic body case, and retainable inner lead is within a certain period of time just
Often use.Therefore exploitation can Ceramic silicon rubber, be realize its broader applications important research work.
The content of the invention
The present invention relates to can ceramic silicon rubber and preparation method thereof, it is therefore an objective to provide it is a kind of it is nontoxic, fire-retardant, environmentally friendly,
Flame retardant cable scheme that is heat safe and adapting to important engineering demand.
The technical solution that the present invention takes for it is a kind of can ceramic silicon rubber composite material, it is characterised in that raw material group
Into including basic silicon rubber 40~70%, Vitrified powder 20~40%, kaolin 5~15%, heat filling 2~8%, fluxing agent 1
~5%, hydroxy silicon oil 1~5% and vulcanizing agent 1~3%.The fluxing agent is low softening point (350~500 DEG C) glass dust;Institute
It is aluminium nitride to state heat filling;Vulcanizing agent is double -25.During preparation, first heat filling and fluxing agent are uniformly mixed, then
Sintered 45~60 minutes in being 350~500 DEG C in temperature, the composite fluxing agent with heat conduction is ground into after cooling;Then
Silicon rubber, Vitrified powder, kaolin, hydroxy silicon oil, composite fluxing agent are added in rubber internal mixer, add vulcanization after mixing
Agent, obtained after mixing rubber compound park, back mixing;Gained rubber compound is vulcanized again, one step cure temperature conditionss for 150~
180 DEG C, the time is 10~20 minutes;Post vulcanization temperature is 180 DEG C, when the time is 2~4 small;Finally by vulcanizate 700~
When progress porcelainization 1~3 is small in 800 DEG C of Muffle furnace, being made after furnace cooling can Ceramic silicon rubber.
The problem of technical solution that the present invention takes effectively prevents existing Ceramic silicon rubber common, that is, sintering
During the ceramic layer that gradually forms of surface can play heat-blocking action, it is suppressed that heat is internally spread outside silicon rubber, is led
Causing the fluxing agent (low softening point glass dust etc.) of internal layer can not melt to form liquid phase in time so that ceramic body easily forms pine
Scattered structure, final porcelain intensity is not high.By the adjustment of material composition, the present invention obtain can Ceramic silicon rubber can be
(700~800 DEG C) realize the porcelain of high intensity at relatively low temperature, ensure that the fire-retardant effect of fire insulation.
The present invention obtain can Ceramic composite material typical performance result be:
Embodiment
Below in conjunction with specific embodiment, the features of the present invention and advantage are further illustrated, but embodiment is construed as
Technical solution of the present invention is merely to illustrate without forming limiting the scope of the invention.
Embodiment 1
It is a kind of can ceramic silicon rubber, its raw material composition include dimethyl silicone rubber 70%, Vitrified powder 20%, kaolin
5%th, heat filling 2%, fluxing agent 1%, hydroxy silicon oil 1% and vulcanizing agent (double -25) 1%.
During preparation, first glass dust and silicon nitride powder are stirred, sintered 60 minutes in being then 350 DEG C in temperature, it is cold
But it is spare as composite fluxing agent after pulverizing;Then silicon rubber, Vitrified powder, hydroxy silicon oil, composite fluxing agent are added into rubber
In glue mixer, mixing 40 minutes under the conditions of 50 DEG C, add vulcanizing agent after mixing, are kneaded 5 minutes and obtain rubber compound,
Park 12 it is small when after on rubber mixing mill back mixing 5 minutes;Gained rubber compound is vulcanized again, one step cure temperature conditionss are
150 DEG C, 10 minutes;Post vulcanization temperature be 180 DEG C, 2 it is small when;Finally by can horse of the Ceramic silicon rubber vulcanizate at 700 DEG C
When not progress porcelainization 2 is small in stove, being made after furnace cooling can Ceramic silicon rubber.
Embodiment 2
It is a kind of can ceramic silicon rubber, its raw material composition include dimethyl silicone rubber 60%, Vitrified powder 25%, kaolin
8%th, heat filling 3%, fluxing agent 2%, hydroxy silicon oil 1% and vulcanizing agent (double -25) 1%.
During preparation, first glass dust and silicon nitride powder are stirred, sintered 50 minutes in being then 400 DEG C in temperature, it is cold
But it is spare as composite fluxing agent after pulverizing;Then silicon rubber, Vitrified powder, hydroxy silicon oil, composite fluxing agent are added into rubber
In glue mixer, mixing 40 minutes under the conditions of 50 DEG C, add vulcanizing agent after mixing, are kneaded 5 minutes and obtain rubber compound,
Park 12 it is small when after on rubber mixing mill back mixing 5 minutes;Gained rubber compound is vulcanized again, one step cure temperature conditionss are
170 DEG C, 15 minutes;Post vulcanization temperature be 180 DEG C, 2 it is small when;Finally by can horse of the Ceramic silicon rubber vulcanizate at 750 DEG C
When not progress porcelainization 2 is small in stove, being made after furnace cooling can Ceramic silicon rubber.
Embodiment 3
It is a kind of can ceramic silicon rubber, its raw material composition include dimethyl silicone rubber 40%, Vitrified powder 35%, kaolin
15%th, heat filling 5%, fluxing agent 2%, hydroxy silicon oil 1% and vulcanizing agent (double -25) 2%.
During preparation, first glass dust and silicon nitride powder are stirred, sintered 45 minutes in being then 500 DEG C in temperature, it is cold
But it is spare as composite fluxing agent after pulverizing;Then silicon rubber, Vitrified powder, hydroxy silicon oil, composite fluxing agent are added into rubber
In glue mixer, mixing 40 minutes under the conditions of 50 DEG C, add vulcanizing agent after mixing, are kneaded 5 minutes and obtain rubber compound,
Park 12 it is small when after on rubber mixing mill back mixing 5 minutes;Gained rubber compound is vulcanized again, one step cure temperature conditionss are
180 DEG C, 10 minutes;Post vulcanization temperature be 180 DEG C, 2 it is small when;Finally by can horse of the Ceramic silicon rubber vulcanizate at 800 DEG C
When not progress porcelainization 1 is small in stove, being made after furnace cooling can Ceramic silicon rubber.
Claims (4)
1. it is a kind of for flame retardant cable can Ceramic silicon rubber composite material manufacture method, it is characterised in that its raw material group
Into including basic silicon rubber 40~70%, Vitrified powder 20~40%, kaolin 5~15%, heat filling 2~8%, fluxing agent 1
~5%, hydroxy silicon oil 1~5% and vulcanizing agent 1~3%.The heat filling is aluminium nitride;The cosolvent is low softening point
The glass dust of (350~500 DEG C);Vulcanizing agent is double -25.During preparation, first heat filling and fluxing agent are uniformly mixed, so
Sintered 45~60 minutes in being afterwards 350~500 DEG C in temperature, the composite fluxing agent with heat conduction is ground into after cooling;So
Silicon rubber, Vitrified powder, kaolin, hydroxy silicon oil, composite fluxing agent are added in rubber internal mixer afterwards, mixing after mixing,
Add vulcanizing agent, obtained after mixing rubber compound park, back mixing;Gained rubber compound is vulcanized again, one step cure temperature conditionss
For 150~180 DEG C, the time is 10~20 minutes;Post vulcanization temperature is 180 DEG C, when the time is 2~4 small;Finally by vulcanizate
When progress porcelainization 1~3 is small in 700~800 DEG C of Muffle furnace, being made after furnace cooling can Ceramic silicon rubber.
2. according to claim 1 can Ceramic silicon rubber, it is characterised in that the silicon rubber is methyl ethylene silicon rubber
One or more in glue, vinylsiloxane rubber, dimethyl silicone rubber, number-average molecular weight are 50~900,000.
3. according to claim 1 can Ceramic silicon rubber, it is characterised in that the softening point of the low softening point glass dust
Scope is 350~500 DEG C.
4. according to claim 1 method manufacture can Ceramic silicon rubber, it is characterised in that relatively low porcelain temperature (700-
800 DEG C) under change into hard ceramic body.
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108929545A (en) * | 2018-07-30 | 2018-12-04 | 苏州太星新材料科技有限公司 | A kind of water base boron-silicon rubber can porcelain composite material and preparation method and application |
CN110066515A (en) * | 2019-04-02 | 2019-07-30 | 上海新益电力线路器材有限公司 | A kind of protective cover material, fire resistant flame retardant cable and preparation method thereof |
CN110183856A (en) * | 2019-06-28 | 2019-08-30 | 东莞市利群榕兴高分子科技有限公司 | A kind of heat conductive flame-retarding protection silicone rubber compound and preparation method thereof |
CN111793362A (en) * | 2020-06-10 | 2020-10-20 | 贵州红阳机械有限责任公司 | Fireproof damping silicone rubber and preparation method thereof |
CN113248244A (en) * | 2021-05-18 | 2021-08-13 | 国网重庆市电力公司电力科学研究院 | Low-temperature ceramic insulating material suitable for complex insulating structure and preparation method thereof |
Citations (3)
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CN105694471A (en) * | 2016-04-17 | 2016-06-22 | 北京化工大学 | Preparation method of ceramizing fire-resistant silicon rubber |
WO2017070893A1 (en) * | 2015-10-29 | 2017-05-04 | 国家纳米科学中心 | Ceramic silicone rubber, preparation method and use thereof |
CN107163585A (en) * | 2017-04-05 | 2017-09-15 | 华南理工大学 | It is a kind of can low-temp ceramics silicon rubber and preparation method thereof |
-
2017
- 2017-11-30 CN CN201711234357.6A patent/CN107936566A/en active Pending
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
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WO2017070893A1 (en) * | 2015-10-29 | 2017-05-04 | 国家纳米科学中心 | Ceramic silicone rubber, preparation method and use thereof |
CN105694471A (en) * | 2016-04-17 | 2016-06-22 | 北京化工大学 | Preparation method of ceramizing fire-resistant silicon rubber |
CN107163585A (en) * | 2017-04-05 | 2017-09-15 | 华南理工大学 | It is a kind of can low-temp ceramics silicon rubber and preparation method thereof |
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108929545A (en) * | 2018-07-30 | 2018-12-04 | 苏州太星新材料科技有限公司 | A kind of water base boron-silicon rubber can porcelain composite material and preparation method and application |
CN108929545B (en) * | 2018-07-30 | 2021-04-16 | 苏州太星新材料科技有限公司 | Water-based borosilicate rubber ceramizable composite material and preparation method and application thereof |
CN110066515A (en) * | 2019-04-02 | 2019-07-30 | 上海新益电力线路器材有限公司 | A kind of protective cover material, fire resistant flame retardant cable and preparation method thereof |
CN110183856A (en) * | 2019-06-28 | 2019-08-30 | 东莞市利群榕兴高分子科技有限公司 | A kind of heat conductive flame-retarding protection silicone rubber compound and preparation method thereof |
CN111793362A (en) * | 2020-06-10 | 2020-10-20 | 贵州红阳机械有限责任公司 | Fireproof damping silicone rubber and preparation method thereof |
CN113248244A (en) * | 2021-05-18 | 2021-08-13 | 国网重庆市电力公司电力科学研究院 | Low-temperature ceramic insulating material suitable for complex insulating structure and preparation method thereof |
CN113248244B (en) * | 2021-05-18 | 2023-01-20 | 国网重庆市电力公司电力科学研究院 | Low-temperature ceramic insulating material suitable for complex insulating structure and preparation method thereof |
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