CN107936274A - A kind of preparation method of the antistatic antirust film of low vapour lock - Google Patents
A kind of preparation method of the antistatic antirust film of low vapour lock Download PDFInfo
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- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J5/00—Manufacture of articles or shaped materials containing macromolecular substances
- C08J5/12—Bonding of a preformed macromolecular material to the same or other solid material such as metal, glass, leather, e.g. using adhesives
- C08J5/124—Bonding of a preformed macromolecular material to the same or other solid material such as metal, glass, leather, e.g. using adhesives using adhesives based on a macromolecular component
- C08J5/128—Adhesives without diluent
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23F—NON-MECHANICAL REMOVAL OF METALLIC MATERIAL FROM SURFACE; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL; MULTI-STEP PROCESSES FOR SURFACE TREATMENT OF METALLIC MATERIAL INVOLVING AT LEAST ONE PROCESS PROVIDED FOR IN CLASS C23 AND AT LEAST ONE PROCESS COVERED BY SUBCLASS C21D OR C22F OR CLASS C25
- C23F11/00—Inhibiting corrosion of metallic material by applying inhibitors to the surface in danger of corrosion or adding them to the corrosive agent
- C23F11/02—Inhibiting corrosion of metallic material by applying inhibitors to the surface in danger of corrosion or adding them to the corrosive agent in air or gases by adding vapour phase inhibitors
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- C08J2301/00—Characterised by the use of cellulose, modified cellulose or cellulose derivatives
- C08J2301/08—Cellulose derivatives
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- C08J2301/28—Alkyl ethers
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- C08J2323/00—Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers
- C08J2323/02—Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers not modified by chemical after treatment
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- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2423/00—Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers
- C08J2423/02—Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers not modified by chemical after treatment
- C08J2423/04—Homopolymers or copolymers of ethene
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- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
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- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/16—Nitrogen-containing compounds
- C08K5/34—Heterocyclic compounds having nitrogen in the ring
- C08K5/3467—Heterocyclic compounds having nitrogen in the ring having more than two nitrogen atoms in the ring
- C08K5/3472—Five-membered rings
- C08K5/3475—Five-membered rings condensed with carbocyclic rings
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/49—Phosphorus-containing compounds
- C08K5/51—Phosphorus bound to oxygen
- C08K5/52—Phosphorus bound to oxygen only
- C08K5/521—Esters of phosphoric acids, e.g. of H3PO4
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Abstract
The invention belongs to multifunctional macromolecule technical field of material, and in particular to a kind of preparation method of the low antistatic antirust film of vapour lock.Antirust outer membrane is made with ethyl cellulose in the present invention, sodium phytate solution is arranged to antirust agent, antirust agent is handled to obtain antirust inner membrance, outer membrane and inner membrance hot pressing are obtained into antirust film, antirust agent is a kind of multiple tooth chelating agent of metal, when phytic acid is with metal complex, one layer of fine and close unimolecule protective film is formed on surface, metal surface after processing is due to the monomolecular both hole and electron conductive layer of formation, conductive layer and passive metal film conduction extracted current, so as to reach anlistatig effect, alloy surface in antirust outer membrane after contained benzotriazole processing, metal surface and inhibition medium can be isolated, therefore there is excellent corrosion mitigating effect, and antirust film can be made to keep low vapour lock, prevent the corrosion of outside air osmotic membrane from protecting metal, it is significant.
Description
Technical field
The invention belongs to multifunctional macromolecule technical field of material, and in particular to a kind of low antistatic antirust of vapour lock is thin
The preparation method of film.
Background technology
Metal and metal product are in transport, storage process, it is easy to are subject to atmospheric corrosion and influence appearance, performance, very
To causing to scrap, it is therefore necessary to transport, period of storage is longer or the metal that is under high humidity, hot conditions and its product into
Row rust prevention packaging.Rust-preventing film is a new generation's innovation high-tech being combined based on high molecular material with the development of VCI vapor phase inhibitor technologies
Skill product.Distillation will be started by the VCI after anti-rust metal article rust-preventing film package encapsulation, contained in membrane body and volatilize antirust gas
The body factor, scattering and permeating extremely by antirust article surface and adsorb thereon, and the fine and close protection film layer of formation unimolecule thickness, isolation induces
The various factors of corrosion and the contact by antirust article surface, so as to effectively prevent the generation of corrosion.
Volatile rust prevention is a kind of new antirust, and VCI can slowly gasify at normal temperatures, space of its gas full of sealing,
VCI can be adsorbed on metal surface and form protective film, prevent superficial layer corrosion from departing from, so as to achieve the purpose that antirust.VCI gas
Phase rust-preventing film is notable using simple, time saving, saving of labor, clean, dry, antistatic, corrosion-free, rust-proof life limit for length, rust-proof effect, right
Environment and human body nonhazardous.Be widely used in electronic product, component of machine, vapour rub component, electronic apparatus, hardware etc. neck
Domain, present portioned product come into the industries such as Chinese military project, aviation, railway, automobile, shipbuilding, electronics.After use can be in heap
It is biodegradable under the conditions of fertilizer, destruction will not be produced to environment, be a kind of environment-friendly material.
Existing rust-preventing film is poor there are barrier properties for gases, and the antirust time limit is shorter, and the tensile strength of rust-preventing film is poor, and anti-
Tranish film weatherability itself is poor, easy to aging, damaged, it is impossible to the shortcomings of adapting to the antirust of large scale equipment.When rust-preventing film is damaged, water
It is more serious in the corrosion into product or steam will be directly entered in packed article.In addition, gas phase anti-tarnishing film is applied not only to machine
Tool field is also applied on the rust prevention packaging of electronic product, but conventional gas phase rust-preventing film is the non-conductor of electrostatic, is easily made
Into accumulation of static electricity, these electrostatic not only have impact on the physical life and effect of rust-preventing film, more seriously can also produce certain
Security risk.
Therefore, developing a kind of rust-preventing film that can solve above-mentioned performance issue is highly desirable.
The content of the invention
Present invention mainly solves technical problem, for the defects of antirust film barrier properties for gases is poor, antistatic effect is poor,
Provide a kind of preparation method of the antistatic antirust film of low vapour lock.
In order to solve the above-mentioned technical problem, the technical solution adopted in the present invention is:
A kind of preparation method of the antistatic antirust film of low vapour lock, it is characterised in that specifically preparation process is:
(1)Weigh 10~12g ethyl celluloses to pour into beaker, 40~50mL dimethylbenzene is added into beaker, beaker is placed in
In water-bath, heat temperature raising, with magnetic stirrer, after stirring is completely dissolved ethyl cellulose, stands cooling, adds 20
~25mL absolute ethyl alcohols, 3~5mL dibutyl phthalates, 1~3mL paraffin and 1~3mLOP-10, are stirred, are prevented
Become rusty liquid;
(2)Select one piece of steel disc to be polished with silicon carbide paper, steel disc is put into absolute ethyl alcohol and is soaked, take out steel disc, use hair-dryer
Steel disc surface is dried up, the steel disc pre-processed, standing and defoaming under room temperature is placed in by above-mentioned antirust solution, steel disc is immersed anti-
After in rust liquid, take out steel disc and dry, the film of steel disc surface solidification is torn to obtain antirust outer membrane;
(3)20~25mL sodium phytate solutions are configured, 40~50mL deionized waters, 20~30mL phosphoric acid are added into sodium phytate solution
Solution, 2~3g sodium benzoates, 3~4g hexamethylenetetramines and 7~8g benzotriazole, are stirred, and obtain phytic acid antirust
Agent;
(4)Count in parts by weight, by 20~25 parts of phytic acid antirust agent, 10~20 parts of calcium carbonate powders, 40~50 parts of polyethylene mothers
Grain, 10~15 parts of white carbons are placed in high-speed mixer, are stirred, are obtained mixture, mixture is placed in baking oven, are heated
Heating, it is dry, obtain mixed dry material;
(5)Mixed dry material is placed in double screw extruder and is kneaded, collects extrusion particle, extrusion particle is put into inflation film manufacturing machine,
Blown film obtains antirust inner membrance, and antirust inner membrance and antirust outer membrane are bonded, and joint place is laid with one layer of EVA hot-melt adhesive, is bonded
Duplicature, is placed in hot pressing in hot press, compacting obtains film i.e. antirust film by the duplicature of fitting.
Step(1)Temperature is 50~55 DEG C after the water-bath heat temperature raising, and speed of agitator is 200~220r/min,
Standing cooling time is 30~35min, and it is 20~25min to be stirred the time.
Step(2)The polishing time is 5~10min, and soaking time is 2~3h, the standing and defoaming time for 10~
12min, the steel disc immersion antirust solution time is 3~5min, and steel disc flash-off time is 2~4h.
Step(3)The mass fraction of the sodium phytate solution is 15%, and the mass fraction of phosphoric acid solution is 25%, and stirring is mixed
The conjunction time is 30~40min.
Step(4)The high-speed mixer rotating speed is 2000~2200r/min, and it is 8~10min to be stirred the time,
Temperature is 60~70 DEG C after heat temperature raising, and drying time is 10~12h.
Step(5)When being kneaded in the double screw extruder, it is 200~220 DEG C to control head temperature, and feeding rotating speed is
600~650r/min, pelletizing rotating speed are 800~900r/min, and it is 20r/min that when inflation film manufacturing machine blown film, which controls engine speed, traction
Speed is 8m/min, and hot melt adhesive laying depth is 0.3~0.5mm, and hot pressing time control hot pressing temperature is 150~180 DEG C, hot pressing pressure
Power is 2.1~2.3MPa, and obtained film thickness is 0.8~1.0mm.
The beneficial effects of the invention are as follows:
(1)With ethyl cellulose antirust outer membrane is made in the present invention, configures to obtain antirust agent with sodium phytate solution, antirust agent and other
Component is through mixing scattered, mixing granulating, blown film obtains antirust inner membrance, and last antirust outer membrane is with antirust inner membrance using hot melt adhesive as interlayer
Hot pressing obtains antirust film, and contained phytic acid is six phosphate ester of cyclohexanhexanol wherein in the antirust agent of antirust inner membrance, 6 in molecular structure
A phosphate only has one to be in α, other 5 on e positions wherein have 4 phosphates in the same plane, be a kind of
The multiple tooth chelating agent of metal, therefore phytic acid easily forms one layer fine and close single point when metal surface is with metal complex in metal surface
Sub- protective film, can effectively stop oxygen etc. and enters metal surface, the metal surface after processing is due to the monomolecular hole of formation
Electron conducting layer, conductive layer and passive metal film conduction extracted current, so as to reach anlistatig effect;
(2)Alloy surface in the present invention in antirust outer membrane after the processing of contained benzotriazole, benzotriazole can gasify transmission
Antirust inner membrance has one layer of special complex compound in alloy surface and produces, and benzotriazole is formed on the surface of metal and its alloy
Complexing film, have film layer it is firm, indissoluble solution, be not easy separate etc. characteristic, metal surface and inhibition medium can be isolated, because
This its with excellent corrosion mitigating effect, can as the passivation anode on metal surface or with metal formed stable complex compound or
On the metal surface, to form the hydrophobic membrane for suppressing electrochemical action, the gasification of benzotriazole can be by PET film for absorption
Particle distribution it is loose, be conducive to the sustained release of vapour phase inhibitor, but oxygen and vapor are but difficult to by erosion outside antirust
Metal, so that antirust film keeps low vapour lock, and can prevent the corrosion of outside air osmotic membrane from protecting metal, meaning weight
Greatly.
Embodiment
Weigh 10~12g ethyl celluloses to pour into beaker, 40~50mL dimethylbenzene is added into beaker, beaker is placed in
In water-bath, 50~55 DEG C are heated to, is stirred with magnetic stirring apparatus with the rotating speed of 200~220r/min, stirring makes ethyl
After cellulose is completely dissolved, 30~35min of cooling is stood, adds 20~25mL absolute ethyl alcohols, 3~5mL phthalic acids, two fourth
Ester, 1~3mL paraffin and 1~3mLOP-10, are stirred 20~25min, obtain antirust solution;Select one piece of steel disc water milling
Paper 5~10min of polishing, is put into 2~3h of immersion in absolute ethyl alcohol by steel disc, takes out steel disc, with hair-dryer drying steel disc surface, obtains
To the steel disc of pretreatment, above-mentioned antirust solution is placed in 10~12min of standing and defoaming under room temperature, steel disc is immersed in antirust solution
After 3~5min, take out steel disc and dry 2~4h, the film of steel disc surface solidification is torn to obtain antirust outer membrane;Configure 20~25mL matter
The sodium phytate solution that fraction is 15% is measured, adds 40~50mL deionized waters into sodium phytate solution, 20~30mL mass fractions are
25% phosphoric acid solution, 2~3g sodium benzoates, 3~4g hexamethylenetetramines and 7~8g benzotriazole, it is stirred 30~
40min, obtains phytic acid antirust agent;Count in parts by weight, by 20~25 parts of phytic acid antirust agent, 10~20 parts of calcium carbonate powders, 40
~50 parts of polyethylene master batches, 10~15 parts of white carbons are placed in high-speed mixer mixed with the rotating speed of 2000~2200r/min, stirring
8~10min is closed, mixture is obtained, mixture is placed in baking oven, is heated to 60~70 DEG C, dry 10~12h, obtains
Mixed dry material;Mixed dry material is placed in double screw extruder and is kneaded, it is 200~220 DEG C to control head temperature, and feeding rotating speed is
600~650r/min, pelletizing rotating speed are 800~900r/min, collect extrusion particle, and extrusion particle is put into inflation film manufacturing machine, is controlled
Engine speed processed is 20r/min, hauling speed 8m/min, and blown film obtains antirust inner membrance, and antirust inner membrance and antirust outer membrane are bonded,
It is 0.3~0.5mmEVA hot melt adhesive that joint place, which is laid with a layer thickness, and the duplicature being bonded, heat is placed in by the duplicature of fitting
Hot pressing in press, to control hot pressing temperature be 150~180 DEG C, hot pressing pressure is 2.1~2.3MPa, compacting obtain thickness for 0.8~
Film, that is, antirust film of 1.0mm.
Example 1
Weigh 10g ethyl celluloses to pour into beaker, 40mL dimethylbenzene is added into beaker, beaker is placed in water-bath, is added
Heat is warming up to 50 DEG C, is stirred with the rotating speed of 200r/min with magnetic stirring apparatus, after stirring is completely dissolved ethyl cellulose, stood
30min is cooled down, 20mL absolute ethyl alcohols, 3mL dibutyl phthalates, 1mL paraffin and 1mLOP-10 is added, is stirred
20min, obtains antirust solution;One piece of steel disc silicon carbide paper polishing 5min is selected, steel disc is put into absolute ethyl alcohol and soaks 2h, is taken
Go out steel disc, with hair-dryer drying steel disc surface, the steel disc pre-processed, it is de- to be placed in standing under room temperature by above-mentioned antirust solution
10min is steeped, steel disc is immersed in antirust solution after 3min, steel disc is taken out and dries 2h, the film of steel disc surface solidification is torn and is prevented
Become rusty outer membrane;The sodium phytate solution that 20mL mass fractions are 15% is configured, 40mL deionized waters, 20mL are added into sodium phytate solution
Mass fraction is 25% phosphoric acid solution, 2g sodium benzoates, 3g hexamethylenetetramines and 7g benzotriazole, is stirred 30min,
Obtain phytic acid antirust agent;Count in parts by weight, by 20 parts of phytic acid antirust agent, 10 parts of calcium carbonate powders, 40 parts of polyethylene master batches, 10
Part white carbon is placed in high-speed mixer with the rotating speed of 2000r/min, is stirred 8min, is obtained mixture, mixture is put
In baking oven, 60 DEG C are heated to, dry 10h, obtains mixed dry material;Mixed dry material is placed in double screw extruder and is mixed
Refining, it is 200 DEG C to control head temperature, and feeding rotating speed is 600r/min, pelletizing rotating speed is 800r/min, collects extrusion particle, will
Extrusion particle is put into inflation film manufacturing machine, and control main frame rotating speed be 20r/min, hauling speed 8m/min, and blown film obtains antirust inner membrance, general
Antirust inner membrance and the fitting of antirust outer membrane, it is 0.3mmEVA hot melt adhesive that joint place, which is laid with a layer thickness, and the duplicature being bonded will
The duplicature of fitting is placed in hot pressing in hot press, and to control hot pressing temperature be 150 DEG C, hot pressing pressure 2.1MPa, and compacting obtains thickness
Spend the film i.e. antirust film for 0.8mm.
Example 2
Weigh 11g ethyl celluloses to pour into beaker, 45mL dimethylbenzene is added into beaker, beaker is placed in water-bath, is added
Heat is warming up to 53 DEG C, is stirred with the rotating speed of 210r/min with magnetic stirring apparatus, after stirring is completely dissolved ethyl cellulose, stood
33min is cooled down, 23mL absolute ethyl alcohols, 4mL dibutyl phthalates, 2mL paraffin and 2mLOP-10 is added, is stirred
23min, obtains antirust solution;One piece of steel disc silicon carbide paper polishing 8min is selected, steel disc is put into absolute ethyl alcohol and soaks 2.5h,
Steel disc is taken out, with hair-dryer drying steel disc surface, the steel disc pre-processed, above-mentioned antirust solution is placed in and is stood under room temperature
Deaeration 11min, steel disc is immersed in antirust solution after 4min, is taken out steel disc and is dried 3h, the film of steel disc surface solidification is torn to obtain
Antirust outer membrane;Configure the sodium phytate solution that 23mL mass fractions are 15%, added into sodium phytate solution 45mL deionized waters,
25mL mass fractions are 25% phosphoric acid solution, 2.5g sodium benzoates, 3.5g hexamethylenetetramines and 7.5g benzotriazole, are stirred
35min is mixed, obtains phytic acid antirust agent;Count in parts by weight, 23 parts of phytic acid antirust agent, 15 parts of calcium carbonate powders, 45 parts are gathered
Ethene master batch, 13 parts of white carbons are placed in high-speed mixer with the rotating speed of 2100r/min, are stirred 9min, are obtained mixture,
Mixture is placed in baking oven, is heated to 65 DEG C, dry 11h, obtains mixed dry material;Mixed dry material is placed in twin-screw to squeeze
Go out in machine and be kneaded, it is 210 DEG C to control head temperature, and feeding rotating speed is 625r/min, pelletizing rotating speed is 850r/min, collects extrusion
Particle, extrusion particle is put into inflation film manufacturing machine, control main frame rotating speed is 20r/min, hauling speed 8m/min, and blown film obtains antirust
Inner membrance, antirust inner membrance and antirust outer membrane are bonded, and it is 0.4mmEVA hot melt adhesive that joint place, which is laid with a layer thickness, and what is be bonded is double
Tunic, hot pressing in hot press is placed in by the duplicature of fitting, and to control hot pressing temperature be 165 DEG C, hot pressing pressure 2.2MPa, compacting
Obtain the film i.e. antirust film that thickness is 0.9mm.
Example 3
Weigh 12g ethyl celluloses to pour into beaker, 50mL dimethylbenzene is added into beaker, beaker is placed in water-bath, is added
Heat is warming up to 55 DEG C, is stirred with the rotating speed of 220r/min with magnetic stirring apparatus, after stirring is completely dissolved ethyl cellulose, stood
35min is cooled down, 25mL absolute ethyl alcohols, 5mL dibutyl phthalates, 3mL paraffin and 3mLOP-10 is added, is stirred
25min, obtains antirust solution;One piece of steel disc silicon carbide paper polishing 10min is selected, steel disc is put into absolute ethyl alcohol and soaks 3h,
Steel disc is taken out, with hair-dryer drying steel disc surface, the steel disc pre-processed, above-mentioned antirust solution is placed in and is stood under room temperature
Deaeration 12min, steel disc is immersed in antirust solution after 5min, is taken out steel disc and is dried 4h, the film of steel disc surface solidification is torn to obtain
Antirust outer membrane;Configure the sodium phytate solution that 25mL mass fractions are 15%, added into sodium phytate solution 50mL deionized waters,
30mL mass fractions are 25% phosphoric acid solution, 3g sodium benzoates, 4g hexamethylenetetramines and 8g benzotriazole, are stirred
40min, obtains phytic acid antirust agent;Count in parts by weight, by 25 parts of phytic acid antirust agent, 20 parts of calcium carbonate powders, 50 parts of polyethylene
Master batch, 15 parts of white carbons are placed in high-speed mixer with the rotating speed of 2200r/min, are stirred 10min, are obtained mixture, will
Mixture is placed in baking oven, is heated to 70 DEG C, dry 12h, obtains mixed dry material;Mixed dry material is placed in twin-screw extrusion
It is kneaded in machine, it is 220 DEG C to control head temperature, and feeding rotating speed is 650r/min, pelletizing rotating speed is 900r/min, collects extrusion
Grain, extrusion particle is put into inflation film manufacturing machine, control main frame rotating speed is 20r/min, hauling speed 8m/min, and blown film is obtained in antirust
Film, antirust inner membrance and antirust outer membrane are bonded, and it is 0.5mmEVA hot melt adhesive that joint place, which is laid with a layer thickness, the bilayer being bonded
Film, hot pressing in hot press is placed in by the duplicature of fitting, and to control hot pressing temperature be 180 DEG C, hot pressing pressure 2.3MPa, is suppressed
To film, that is, antirust film that thickness is 1.0mm.
The antirust film that comparative example is produced with Shanghai City company as a comparison case resists low vapour lock produced by the present invention
Antirust film in electrostatic antirust film and comparative example is detected, and testing result is as shown in table 1:1st, test method
Using《Gas-phase antirusting plastic film》(GB/T19532-2004)Standard is detected and evaluates.
Tensile strength test is detected using GB/T4456-2008 standards.
Elongation at break test is detected using GB/T4456-2008 standards.
Electric conductivity test is detected using GB/T1410-78 standards.
Table 1
Test event | Example 1 | Example 2 | Example 3 | Comparative example |
Tensile strength(MPa) | 55 | 58 | 62 | 28 |
Elongation at break(%) | 620 | 625 | 631 | 300 |
Oxygen transit dose(cm3/m2·24HPa) | 7 | 7 | 6 | 220 |
Steam penetrating capacity(g/m2·24HPa) | 1 | 1 | 1 | 6 |
Sheet resistance(Ω) | 4.1×108 | 3.8×108 | 3.7×108 | 7.0×108 |
Rust-proof life(Year) | 15 | 16 | 16 | 10 |
According to data in table 1, the excellent in mechanical performance of antirust film produced by the present invention, to oxygen and water vapor barrier property
By force, antistatic effect is good, and antirust ability is strong, and in the case where rust-preventing film is not damaged, rust-proof life had wide up to more than 15 years
Prospect of the application.
Claims (6)
1. a kind of preparation method of the antistatic antirust film of low vapour lock, it is characterised in that specifically preparation process is:
(1)Weigh 10~12g ethyl celluloses to pour into beaker, 40~50mL dimethylbenzene is added into beaker, beaker is placed in
In water-bath, heat temperature raising, with magnetic stirrer, after stirring is completely dissolved ethyl cellulose, stands cooling, adds 20
~25mL absolute ethyl alcohols, 3~5mL dibutyl phthalates, 1~3mL paraffin and 1~3mLOP-10, are stirred, are prevented
Become rusty liquid;
(2)Select one piece of steel disc to be polished with silicon carbide paper, steel disc is put into absolute ethyl alcohol and is soaked, take out steel disc, use hair-dryer
Steel disc surface is dried up, the steel disc pre-processed, standing and defoaming under room temperature is placed in by above-mentioned antirust solution, steel disc is immersed anti-
After in rust liquid, take out steel disc and dry, the film of steel disc surface solidification is torn to obtain antirust outer membrane;
(3)20~25mL sodium phytate solutions are configured, 40~50mL deionized waters, 20~30mL phosphoric acid are added into sodium phytate solution
Solution, 2~3g sodium benzoates, 3~4g hexamethylenetetramines and 7~8g benzotriazole, are stirred, and obtain phytic acid antirust
Agent;
(4)Count in parts by weight, by 20~25 parts of phytic acid antirust agent, 10~20 parts of calcium carbonate powders, 40~50 parts of polyethylene mothers
Grain, 10~15 parts of white carbons are placed in high-speed mixer, are stirred, are obtained mixture, mixture is placed in baking oven, are heated
Heating, it is dry, obtain mixed dry material;
(5)Mixed dry material is placed in double screw extruder and is kneaded, collects extrusion particle, extrusion particle is put into inflation film manufacturing machine,
Blown film obtains antirust inner membrance, and antirust inner membrance and antirust outer membrane are bonded, and joint place is laid with one layer of EVA hot-melt adhesive, is bonded
Duplicature, is placed in hot pressing in hot press, compacting obtains film i.e. antirust film by the duplicature of fitting.
A kind of 2. preparation method of low antistatic antirust film of vapour lock according to claim 1, it is characterised in that:Step
(1)Temperature is 50~55 DEG C after the water-bath heat temperature raising, and speed of agitator is 200~220r/min, stands cooling time
For 30~35min, it is 20~25min to be stirred the time.
A kind of 3. preparation method of low antistatic antirust film of vapour lock according to claim 1, it is characterised in that:Step
(2)The polishing time is 5~10min, and soaking time is 2~3h, and the standing and defoaming time is 10~12min, and steel disc immerses
The antirust solution time is 3~5min, and steel disc flash-off time is 2~4h.
A kind of 4. preparation method of low antistatic antirust film of vapour lock according to claim 1, it is characterised in that:Step
(3)The mass fraction of the sodium phytate solution is 15%, and the mass fraction of phosphoric acid solution is 25%, be stirred the time for 30~
40min。
A kind of 5. preparation method of low antistatic antirust film of vapour lock according to claim 1, it is characterised in that:Step
(4)The high-speed mixer rotating speed is 2000~2200r/min, and it is 8~10min to be stirred the time, temperature after heat temperature raising
Spend for 60~70 DEG C, drying time is 10~12h.
A kind of 6. preparation method of low antistatic antirust film of vapour lock according to claim 1, it is characterised in that:Step
(5)When being kneaded in the double screw extruder, it is 200~220 DEG C to control head temperature, and feeding rotating speed is 600~650r/
Min, pelletizing rotating speed are 800~900r/min, and it is 20r/min, hauling speed 8m/ that when inflation film manufacturing machine blown film, which controls engine speed,
Min, hot melt adhesive laying depth are 0.3~0.5mm, hot pressing time control hot pressing temperature is 150~180 DEG C, hot pressing pressure be 2.1~
2.3MPa, obtained film thickness are 0.8~1.0mm.
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