CN107935486A - A kind of high-performance color self-compacting concrete manufacture craft - Google Patents

A kind of high-performance color self-compacting concrete manufacture craft Download PDF

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Publication number
CN107935486A
CN107935486A CN201711181484.4A CN201711181484A CN107935486A CN 107935486 A CN107935486 A CN 107935486A CN 201711181484 A CN201711181484 A CN 201711181484A CN 107935486 A CN107935486 A CN 107935486A
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China
Prior art keywords
water
concrete
cement
manufacture craft
less
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CN201711181484.4A
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Chinese (zh)
Inventor
薛明
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JIAXING DINGYE NEW BUILDING MATERIALS Co Ltd
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JIAXING DINGYE NEW BUILDING MATERIALS Co Ltd
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Priority to CN201711181484.4A priority Critical patent/CN107935486A/en
Publication of CN107935486A publication Critical patent/CN107935486A/en
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/02Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/80Optical properties, e.g. transparency or reflexibility
    • C04B2111/82Coloured materials

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Inorganic Chemistry (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)

Abstract

The invention discloses a kind of high-performance color self-compacting concrete manufacture craft, include the following steps:S1, cement:The II 52.5R type cement of high fineness P produced using Qinhuangdao Qian Ye Cement Co., Ltds.Slag powders:The property indices using Shoudu Iron and Steel Co water-granulated slag as main material production are used to meet or exceed the ground slag powder of S95 standards.Specific surface area is not less than 4000cm2/g, and water demand ratio is preferably not more than 105, and loss on ignition is preferably not more than 5%;S2, silica flour:Silica flour is the dust for controlling golden electric furnace discharge, and specific surface area is not less than 180000cm2/g, density about 2200Kg/m3, and average diameter is 0.1~0.2 microns, and wherein the SiO2 contents of high activity are not less than 85%;S3, additive:Use the special special efficient retarding and water reducing agents of UNF 5AS C60 of Tianjin Yong Yang water-reducing agents factory, water-reducing rate is more than 25%, due to the addition of flyash, it instead of part of cement dosage, reduce the cost of raw material, the slurry viscosity of concrete is set to diminish, the mobility higher of concrete mix, it is easier to fill closely knit.

Description

A kind of high-performance color self-compacting concrete manufacture craft
Technical field
The present invention relates to building material field, more specifically, more particularly to a kind of high-performance color self-compacting concrete Manufacture craft.
Background technology
The good landscape and the feature of environmental protection that environment-friendly type bank protection and green retaining wall have, can be widely applied to all parts of the country The multiple fields such as river transformation, reservoir reconstruction, lake transformation, highway rebuilding, garden landscape, real estate cell.Its landscape is to production The requirement of product overall appearance is very high, must not there is aberration, honeycomb, pitted skin, and front and side must not have a large amount of stomatas.Due to the mould knot Structure is complicated, feeds stenostomia, vertical height is deep, and the product produced using normal concrete, is extremely difficult to above-mentioned requirements.Together When the Die price it is expensive, the attached vibrator used in existing production technology mould is damaged it is big, during vibration moulding Loud noise can be produced, production technology is badly in need of improving.Meanwhile common concrete cannot meet the production need of environment-friendly type bank protection Ask, this has been obtained for verifying in actual production.And self-compacting concrete refers under self gravitation effect, can flow, It is closely knit, template can be also filled up completely even if there is fine and close reinforcing bar, while fine homogenieity is obtained, and extraneous vibration is not required Concrete.Therefore in order to meet the production needs for pouring environment-friendly type bank protection, it is necessary to research and develop that a kind of working performance is excellent, mobility Bigger, can exempt from the self-compacting concrete that shakes completely, by design science, rational production technology to meet the need of manufacturing enterprise Will, for this reason, a kind of it is proposed that high-performance color self-compacting concrete manufacture craft.
The content of the invention
The purpose of the present invention is to solve shortcoming existing in the prior art, and a kind of high-performance color proposed is from close Real concrete for making technique, makes the slurry viscosity of concrete diminish, the mobility higher of concrete mix, it is easier to fill close It is real.
To achieve the above object, the present invention provides following technical solution:A kind of high-performance color self-compacting concrete makes Technique, includes the following steps:
S1, cement:The II 52.5R type cement of high fineness P produced using Qinhuangdao Qian Ye Cement Co., Ltds.Slag powders:Make The ground slag powder of S95 standards is met or exceeded for the property indices of main material production to Shoudu Iron and Steel Co water-granulated slag.Than Surface area is not less than 4000cm2/g, and water demand ratio is preferably not more than 105, and loss on ignition is preferably not more than 5%;
S2, silica flour:Silica flour is the dust for controlling golden electric furnace discharge, and specific surface area is not less than 180000cm2/g, density about 2200Kg/ M3, average diameter are 0.1~0.2 microns, and wherein the SiO2 contents of high activity are not less than 85%;
S3, additive:Use the special special efficient retarding and water reducing agents of UNF-5AS-C60 of Tianjin Yong Yang water-reducing agents factory, water-reducing rate More than 25%, sand:Use sand in IIth area, modulus of fineness:2.8, stone:To enable concrete to pass through closeer reinforcing bar, stone Seed footpath uses 5~15mm continuous gradings;
S4, water:Drinking water, alkali content limit value:Total alkali per cubic meter of concrete is not preferably greater than 3kg, and 3.3.2 match ratios are set The design strength for counting concrete is prepared by C70, is computed and trial, definite main proportioning are:Water 165Kg/m3;Cement 358Kg/ m3;Sand 658Kg/m3;Stone 947Kg/m3;Slag powders 193Kg/m3;Silica flour 26Kg/m3;Additive 15.43Kg/m3;
S5, stirring:Water-reducing agent and water are launched into mixer, stirring, terminates to stir after mixer spindle motor current remains stable Mix, transport:After stirring, discharging, reaches mould park, scrap steel container need to install vibration damping and set by forklift transport hopper It is standby, prevent concrete disintegration Qinshui;
S6, pour:Hopper is adjusted to directly over mould, hopper is opened, feeds intake and pour, it is desirable to the uniform blanking of concrete, and its Speed is unsuitable too fast or excessively slow, was advisable with 3~5 minutes, rested:Waterproof cloth is covered after the completion of pouring to rest 90~120min, makes to mix Solidifying soil reaches or is up to initial set, steam-cured:Into waterproof cloth, logical steam heat up steam-cured, keeps the temperature 4~5h afterwards, then opens Waterproof cloth cools down;
S7, the demoulding:It is no more than 5 DEG C when mould and product temperature are down to room temperature difference and can demoulds, using hanging by product and steel Mould separates, natural curing:Product is transported to pile at outdoor stacking by fork truck, starts to carry out watering maintenance in 7 days, is finished product Storage.
Preferably, the mixing time is 120s.
Preferably, the steam-cured requirement of steam-cured heating is warming up to 60 DEG C in 1h.
The technique effect and advantage of the present invention:
1st, the self-compacting concrete formula as a result of science and it is advanced pour production technology, it is not only easy to operate, save Manually, energy consumption is reduced, moreover it is possible to reduce mould damage while eliminating production noise.
, due to the addition of flyash, instead of part of cement dosage, reduce the cost of raw material, make the slurry of concrete Viscosity diminishes, the mobility higher of concrete mix, it is easier to fill closely knit.
, addition water-reducing agent, saved the dosage of cementitious material, reduced production cost, improved the working performance of concrete, Make up to the effect of self-compaction;The addition of water-reducing agent reduces water-cement ratio, prevents that the viscosity of concrete is too small, cement slurry is wrapped up in Incessantly bubble and emerge, be enriched with to be formed compared with gross blow hole in product surface.
, steam curing process can shorten demoulding time, accelerate the production cycle, improve mould utilization factor, strengthen early strength, reduce Product breakage, is adapted to the needs of the higher punching block cement prefabricated component manufacturing enterprise of cost.
Embodiment
In order to make the purpose , technical scheme and advantage of the present invention be clearer, below in conjunction with specific embodiment, to this Invention is further elaborated.It should be appreciated that the specific embodiments described herein are merely illustrative of the present invention, not For limiting the present invention.Based on the embodiments of the present invention, those of ordinary skill in the art are not before creative work is made All other embodiments obtained are put, belong to the scope of protection of the invention.
Embodiment
A kind of high-performance color self-compacting concrete manufacture craft, includes the following steps:
S1, cement:The II 52.5R type cement of high fineness P produced using Qinhuangdao Qian Ye Cement Co., Ltds.Slag powders:Make The ground slag powder of S95 standards is met or exceeded for the property indices of main material production to Shoudu Iron and Steel Co water-granulated slag.Than Surface area is not less than 4000cm2/g, and water demand ratio is preferably not more than 105, and loss on ignition is preferably not more than 5%;
S2, silica flour:Silica flour is the dust for controlling golden electric furnace discharge, and specific surface area is not less than 180000cm2/g, density about 2200Kg/ M3, average diameter are 0.1~0.2 microns, and wherein the SiO2 contents of high activity are not less than 85%;
S3, additive:Use the special special efficient retarding and water reducing agents of UNF-5AS-C60 of Tianjin Yong Yang water-reducing agents factory, water-reducing rate More than 25%, sand:Use sand in IIth area, modulus of fineness:2.8, stone:To enable concrete to pass through closeer reinforcing bar, stone Seed footpath uses 5~15mm continuous gradings;
S4, water:Drinking water, alkali content limit value:Total alkali per cubic meter of concrete is not preferably greater than 3kg, and 3.3.2 match ratios are set The design strength for counting concrete is prepared by C70, is computed and trial, definite main proportioning are:Water 165Kg/m3;Cement 358Kg/ m3;Sand 658Kg/m3;Stone 947Kg/m3;Slag powders 193Kg/m3;Silica flour 26Kg/m3;Additive 15.43Kg/m3;
S5, stirring:Water-reducing agent and water are launched into mixer, stirring, terminates to stir after mixer spindle motor current remains stable Mix, transport:After stirring, discharging, reaches mould park, scrap steel container need to install vibration damping and set by forklift transport hopper It is standby, prevent concrete disintegration Qinshui;
S6, pour:Hopper is adjusted to directly over mould, hopper is opened, feeds intake and pour, it is desirable to the uniform blanking of concrete, and its Speed is unsuitable too fast or excessively slow, was advisable with 3~5 minutes, rested:Waterproof cloth is covered after the completion of pouring to rest 90~120min, makes to mix Solidifying soil reaches or is up to initial set, steam-cured:Into waterproof cloth, logical steam heat up steam-cured, keeps the temperature 4~5h afterwards, then opens Waterproof cloth cools down;
S7, the demoulding:It is no more than 5 DEG C when mould and product temperature are down to room temperature difference and can demoulds, using hanging by product and steel Mould separates, natural curing:Product is transported to pile at outdoor stacking by fork truck, starts to carry out watering maintenance in 7 days, is finished product Storage.
In summary:A kind of high-performance color self-compacting concrete manufacture craft provided by the invention, as a result of section Self-compacting concrete formula and it is advanced pour production technology, it is not only easy to operate, save manually, reduce energy consumption, moreover it is possible to Reduce mould damage while eliminating production noise, due to the addition of flyash, instead of part of cement dosage, reduce former material Expect cost, the slurry viscosity of concrete is diminished, the mobility higher of concrete mix, it is easier to fill closely knit.
Finally it should be noted that:The foregoing is only a preferred embodiment of the present invention, is not intended to limit the invention, Although the present invention is described in detail with reference to the foregoing embodiments, for those skilled in the art, it still may be used To modify to the technical solution described in foregoing embodiments, or equivalent substitution is carried out to which part technical characteristic, Within the spirit and principles of the invention, any modification, equivalent replacement, improvement and so on, should be included in the present invention's Within protection domain.

Claims (3)

  1. A kind of 1. high-performance color self-compacting concrete manufacture craft, it is characterised in that:Include the following steps:
    S1, cement:The II 52.5R type cement of high fineness P produced using Qinhuangdao Qian Ye Cement Co., Ltds, slag powders:Make The ground slag powder of S95 standards is met or exceeded for the property indices of main material production to Shoudu Iron and Steel Co water-granulated slag, than Surface area is not less than 4000cm2/g, and water demand ratio is preferably not more than 105, and loss on ignition is preferably not more than 5%;
    S2, silica flour:Silica flour is the dust for controlling golden electric furnace discharge, and specific surface area is not less than 180000cm2/g, density about 2200Kg/ M3, average diameter are 0.1~0.2 microns, and wherein the SiO2 contents of high activity are not less than 85%;
    S3, additive:Use the special special efficient retarding and water reducing agents of UNF-5AS-C60 of Tianjin Yong Yang water-reducing agents factory, water-reducing rate More than 25%, sand:Use sand in IIth area, modulus of fineness:2.8, stone:To enable concrete to pass through closeer reinforcing bar, stone Seed footpath uses 5~15mm continuous gradings;
    S4, water:Drinking water, alkali content limit value:Total alkali per cubic meter of concrete is not preferably greater than 3kg, and 3.3.2 match ratios are set The design strength for counting concrete is prepared by C70, is computed and trial, definite main proportioning are:Water 165Kg/m3;Cement 358Kg/ m3;Sand 658Kg/m3;Stone 947Kg/m3;Slag powders 193Kg/m3;Silica flour 26Kg/m3;Additive 15.43Kg/m3;
    S5, stirring:Water-reducing agent and water are launched into mixer, stirring, terminates to stir after mixer spindle motor current remains stable Mix, transport:After stirring, discharging, reaches mould park, scrap steel container need to install vibration damping and set by forklift transport hopper It is standby, prevent concrete disintegration Qinshui;
    S6, pour:Hopper is adjusted to directly over mould, hopper is opened, feeds intake and pour, it is desirable to the uniform blanking of concrete, and its Speed is unsuitable too fast or excessively slow, was advisable with 3~5 minutes, rested:Waterproof cloth is covered after the completion of pouring to rest 90~120min, makes to mix Solidifying soil reaches or is up to initial set, steam-cured:Into waterproof cloth, logical steam heat up steam-cured, keeps the temperature 4~5h afterwards, then opens Waterproof cloth cools down;
    S7, the demoulding:It is no more than 5 DEG C when mould and product temperature are down to room temperature difference and can demoulds, using hanging by product and steel Mould separates, natural curing:Product is transported to pile at outdoor stacking by fork truck, starts to carry out watering maintenance in 7 days, is finished product Storage.
  2. A kind of 2. high-performance color self-compacting concrete manufacture craft according to claim 1, it is characterised in that:It is described to stir It is 120s to mix the time.
  3. A kind of 3. high-performance color self-compacting concrete manufacture craft according to claim 1, it is characterised in that:The steaming Support the steam-cured requirement of heating and 60 DEG C are warming up in 1h.
CN201711181484.4A 2017-11-23 2017-11-23 A kind of high-performance color self-compacting concrete manufacture craft Pending CN107935486A (en)

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Application Number Priority Date Filing Date Title
CN201711181484.4A CN107935486A (en) 2017-11-23 2017-11-23 A kind of high-performance color self-compacting concrete manufacture craft

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101353242A (en) * 2008-09-16 2009-01-28 中国建筑第三工程局商品混凝土供应站成都分站 Machine-made sand self-compaction concrete
CN103058597A (en) * 2013-01-08 2013-04-24 黄清林 Material for manufacturing wood color self-compacting concrete
CN104230256A (en) * 2014-08-23 2014-12-24 湖北正茂新材料科技有限公司 Self-compaction concrete and production technique of prefabricated municipal quadrate culvert component
CN104692714A (en) * 2013-12-05 2015-06-10 湖北正茂新材料科技有限公司 Self compact concrete and environmentally friendly slope protection member production technology

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101353242A (en) * 2008-09-16 2009-01-28 中国建筑第三工程局商品混凝土供应站成都分站 Machine-made sand self-compaction concrete
CN103058597A (en) * 2013-01-08 2013-04-24 黄清林 Material for manufacturing wood color self-compacting concrete
CN104692714A (en) * 2013-12-05 2015-06-10 湖北正茂新材料科技有限公司 Self compact concrete and environmentally friendly slope protection member production technology
CN104230256A (en) * 2014-08-23 2014-12-24 湖北正茂新材料科技有限公司 Self-compaction concrete and production technique of prefabricated municipal quadrate culvert component

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Application publication date: 20180420