CN107934134A - Bearing structure - Google Patents

Bearing structure Download PDF

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Publication number
CN107934134A
CN107934134A CN201710582593.0A CN201710582593A CN107934134A CN 107934134 A CN107934134 A CN 107934134A CN 201710582593 A CN201710582593 A CN 201710582593A CN 107934134 A CN107934134 A CN 107934134A
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CN
China
Prior art keywords
bearing structure
core
polymer
feature
edge
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201710582593.0A
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Chinese (zh)
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CN107934134B (en
Inventor
史蒂芬·维克斯
连紫光
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Leswick Private Limited Company
Original Assignee
Deckard Eyre & Co
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Deckard Eyre & Co filed Critical Deckard Eyre & Co
Priority to CN202210014735.4A priority Critical patent/CN114408335B/en
Publication of CN107934134A publication Critical patent/CN107934134A/en
Application granted granted Critical
Publication of CN107934134B publication Critical patent/CN107934134B/en
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Anticipated expiration legal-status Critical

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D19/00Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D19/0004Rigid pallets without side walls
    • B65D19/0006Rigid pallets without side walls the load supporting surface being made of a single element
    • B65D19/0008Rigid pallets without side walls the load supporting surface being made of a single element forming a continuous plane contact surface
    • B65D19/001Rigid pallets without side walls the load supporting surface being made of a single element forming a continuous plane contact surface the base surface being made of a single element
    • B65D19/0012Rigid pallets without side walls the load supporting surface being made of a single element forming a continuous plane contact surface the base surface being made of a single element forming a continuous plane contact surface
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D19/00Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D19/02Rigid pallets with side walls, e.g. box pallets
    • B65D19/06Rigid pallets with side walls, e.g. box pallets with bodies formed by uniting or interconnecting two or more components
    • B65D19/18Rigid pallets with side walls, e.g. box pallets with bodies formed by uniting or interconnecting two or more components made wholly or mainly of plastics material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D19/00Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D19/38Details or accessories
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D19/00Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D19/38Details or accessories
    • B65D19/40Elements for spacing platforms from supporting surface

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Laminated Bodies (AREA)

Abstract

The present invention provides one kind to have impression, groove, grain tank, conduit or other similar concave moveable bearing structures on its underside.These depressions coordinate with individual features, for improving bearing capacity.The bearing structure further includes roughening lateral margin, for improving the intensity at edge.The bearing structure can be liner plate platform or the case for storing and/or shipping cargo.

Description

Bearing structure
Technical field
The present invention relates to the general domain of bearing structure, especially, is related to a kind of for loading, storing and/or transporting goods The bearing structure of thing.
Background technology
Conveying tray, which is well-known, places the carrying for loading cargo, moveable platform.Pallet usually loads difference Article, such as crate or chest.The pallet loaded can use tray carriage or elevator to carry.
Use for International standardization plant quarantine monitoring (ISPM) -15 of wood package materials (WPM), it is desirable to dry All timber used in dry-cure shipping case and liner plate platform (pallet).The U.S. is with Mexico and Canada's cooperation 2005 On September starts to perform 15 standards of ISPM for 16.North American Plant protective tissue (NAPPO) strategy for strengthening performing will divide three A stage carries out.1st stage, September in 2005 on January 31st, 16 days 1, it is desirable to by customer manager and be attached to comprising not Notice on satisfactory WPM, which is realized, to be performed.2nd stage, 2 months 2006 on July 4th, 1 day 1, it is desirable to refusal from The violation crate and pallet of North America outlet.Pass through customer manager and the goods for being attached to the WPM that requirement is closed with other type mismatch Notice on thing continues to keep performing.Phase III, on July 5th, 2006, including as defined in supervision into the WPM of North America entirely Face performs.Non-compliant WPM would not allow for enter the U.S..The use of ISPM-15 is reflected between country to that can input moth The growing interest of the wooden transport product of carpenter worm, chelura include Asia Chang Jiao beetles (Asian Long horned Beetle), Asia beetle (Asian Cerambycid Beetle), pine wood nematodes (Pine Wood Nematode), loose line transfer Worm (Pine Wilt Nematode) and longicorn beetle (Anoplophora Glapripwnnis).
Therefore, international transport of the wooden dunnage platform to product is unattractive.In addition, wooden surfaces are not defended It is raw, because it may keep mould and bacterium in addition to insect.Therefore, Wooden Crate is normally unsuitable for transporting foodstuffs and other requirements The product of sanitary condition.In addition, it is contemplated that carbon emission, with greater need for weight lighter platform and case.
Plastic dunnage platforms or pallet are known, see the United States Patent (USP) and Woods of the Patent No. 3915089 of Nania Deng Patent No. 6216608 United States Patent (USP), the two patents by quote be integrally incorporated the application.Thermoplastic molded pad Plate platform is known, see, for example, the Patent No. 6,786,992,7,128,797,7,927,677,7,611 of Dummett, 596th, 7,923,087,8,142,589,8,163,363 and 7,544,262 United States Patent (USP), these are integrally incorporated this by quoting Application, discloses the preformed rigid structure that thermoplastic plastic sheet is applied to manufacture liner plate platform.Other content bags United States Patent (USP) No.8,244,602 and No.8244,721 are included, the two United States Patent (USP)s are integrally merged into this by quoting herein In application.
The content of the invention
The present invention relates to a kind of bearing structure, which has top side and bottom side, while has in top side and bottom side Between thickness connecting the two width.The bearing structure, which can include, can not also include multiple supporting items or extension, and And the supporting item or extension are and if so, can be in substantial vertical direction from the bottom side of the bearing structure Extension.
Bearing structure is commonly used in land transportation or sea-freight transport goods by air transport, such as using truck or railway Thing.In any type means of transportation, the weight of bearing structure usually influences to transport the cost of cargo.For air transport especially such as This.At the same time, bearing structure needs durable and adapts to extensive handling.In order to lighter weight, bearing structure can be with Be made of lightweight polymeric core, the polymer core can by one or more polymer sheet either film covering or It is in connection to improve intensity and durability.In order to further improve bearing capacity, the larger core of density can also be used (will be described in further detail below) either thicker or multilayer cover layer or cover sheets, so often increase cost and So that bearing structure is heavier.Further improve bearing capacity as described above and with substantially the same heavy the present invention relates to a kind of The bearing structure of amount.
In an illustrative embodiments, bearing structure of the invention can be by utilizing one or more polymer Sheet material either film covering or formed with one or more polymer sheet or the lightweight polymeric core of film combination. By making core that there is at least one depression on the downside of core, for example, groove, grain tank, impression or conduit and with this extremely At least one individual features that few a groove, grain tank, impression or conduit coordinate, it is possible to achieve improve bearing capacity, such as The more heavy weight ability of transport either increases rigidity or intensity, without making bearing structure heavier.
One or more depression can have random length or width, and can be located at the bottom of core or bearing structure Optional position on side.For example, the length can be with the substantially identical length of vertical or horizontal size or any short of core.It is right In another example, if there is supporting item or extension, concave length only can be between supporting item or extension away from From equally long.If there is long depression, then the depression of the length can be with further improve carrying after individual features cooperation The intensity of structure.
In one aspect, at least one depression can be included in be spaced apart on the downside of polymer core one or Multiple depressions.Can not be all depressions (if there is more than one depression) all has identical length, shape or depth Degree.In one embodiment, individual features can be with existing all recesses.In another embodiment, it is not All depressions (if there is more than one depression) all match with individual features.
If it is more than one depression exist and and mate features, each feature may be embodied in can under certain situation To be the raised portion of central part, which can be with or without the example from the extension of the lower part of central part both sides Such as the section of the arbitrary shape of the flat part of wing feature, for example, substantially in dome-shaped or semicircle section, substantially rectangular Section, the section that is substantially triangular in shape or similar cross-section.The raised portion can have straight side wall or tapered sidewalls. When engaged, central part can substantially fill in one in groove, grain tank, impression or the conduit of at least one respective shapes In a.Central part and wing are and if so, polymer core directly or indirectly can be adhered to or be adhered to Downside.In one embodiment, this feature can utilize one or more polymer sheet or film cover aggregation thing Cover aggregation thing core or combined before core is either combined with polymer core with polymer core.In another implementation In mode, this feature can utilize one or more polymer sheet either film cover aggregation thing core or with polymerizeing Thing core covers bearing structure or is combined with bearing structure after combining.
On the other hand, at least one depression can include one or more groups of parallel depressions closely separated, such as recessed Groove, grain tank, impression or conduit.Depression in one group can be with can not also be with identical length, shape or depth. Inside spacing between one group of depression can be less than the spacing between adjacent sets (if present).In other words, if there is two A separated groove, then two sseparated depression intervals that the parallel depression in one group each other can be less in one group are more Closely.These groups can also be inserted into single depression.In one embodiment, individual features can be fitted to existing institute There is depression.In another embodiment, not every recess groups have individual features (if there is more than one group) Match.In another embodiment, all depressions in a group be not can be with mate features.
No matter depression whether be group a part, each concave individual features can include being used for each concave At least one elevated central part.If all depressions in one group all coordinate with feature, one group of concave feature can wrap Include at least one elevated central part or at least two raised portions, which can have with or without from rise The arbitrary shape of the flat part of such as wing feature of the lower part extension of partial both sides or the section of arbitrary shape combination, example Such as, substantially in dome-type section, substantially rectangular section, the section being substantially triangular in shape or similar cross-section.As above institute State, raised portion can have straight side wall or tapered sidewalls.If there is more than one group, then raised portion can have There is the section of arbitrary shape or arbitrary shape combination, it prolongs with or without from the lower part of the both sides of a raised portion The flat part for such as wing feature stretched, for example, being in substantially dome-type section, substantially rectangular section, being in triangle substantially The section of shape or similar cross-section.When engaged, raised portion can be substantially filled with respective shapes at least one groove, One in grain tank, impression or conduit.The raised portion and wing feature (if present) can be directly or indirectly Bond or be adhered to the downside of polymer core.In one embodiment, this feature can be poly- using one or more Compound sheet material either film cover aggregation thing core or cover aggregation thing core or with polymerizeing before being combined with polymer core Thing core combines.In another embodiment, this feature can be covered using one or more polymer sheet or film Lid polymer core covers bearing structure or is combined with bearing structure after either being combined with polymer core.
Polymer core, which can include, can not also include the extension extended from the bottom of polymer core, as above institute State, and supporting item or extension from the bottom side of bearing structure and if so, can extend in substantial vertical direction.
According to the one side of any embodiment, this feature can be solid construction.According to the another of any embodiment On one side, this feature can include the hollow inside of arbitrary extent, such as Dome shaped portion or other portions in central part Point, to reduce the weight of the bearing structure obtained.Obtained it is especially surprising that improvement will not be weakened using the central part hollowed out Bearing structure ability, such as transport the ability of more weight body.
Wing feature is if there is can have small thickness so that after coordinating together with this feature and groove etc. is made, and Before making polymer core with thermoplastic sheet or film combination or using thermoplastic sheet or film cover aggregation thing core, Huo Zhe Make polymer core and thermoplastic sheet or film combination or with after thermoplastic sheet or film cover aggregation thing core, the knot of acquisition Zoarium can be concordant substantially with the remaining part of this feature is not present on the downside of polymer core.In general, no matter central part is Solid, arbitrary extent is still hollowed out, the downside of the bearing structure of acquisition there can be smoother sensation, have non- Often small visible raised or protuberance.There is at least one groove on the downside of polymer core and this is at least one recessed The bearing structure that groove is combined with least one feature or covered by least one feature has improved characteristic, such as can Than not having reeded bearing structure transport more weight.
Wing feature and if so, can aid in this feature according to be using sheet material either film cover or bonding Before or after to core add this feature come adhere to either be adhered to bearing structure downside or adhesion or bonding To core either film or sheet material.Wing feature can also be it is tapering towards end so that this feature to have on the downside of core compared with Smooth transition.
In one embodiment, when there are during wing feature, such as the concave construction of grain tank, impression or conduit Can with there is no depression construction during wing feature is identical.Wing feature can be located on the top on the downside of bearing structure, or On the core either top of cover layer or cover sheets.With reference to or bonding after, the bottom side of bearing structure can as above institute State and substantially smooth sensation or appearance is presented.In another embodiment, can be to recessed when there are during wing feature Fall into (for example, grain tank, impression or conduit) to modify, such as press, to accommodate wing feature, make that there is wing feature Feature can be completely concordant with bottom side.With reference to or bonding after, substantially smooth sense can be presented in the bottom side of bearing structure Feel or appearance.
When there are during extension, extension can be that an internal part is cavity, or it is internal substantially all for sky Chamber.Cavity portion can towards bottom, to form such as depression of grain tank, impression or conduit on the bottom surface of extension, and Cavity portion can coordinate with similar characteristics as described above so that after being combined or being bonded with feature, the bottom of extension is in Existing substantially smooth sensation or appearance, may be not present the sign that it is cavity.Cavity extension also contributes to reduce carrying The weight of structure.
Although the inside of extension is cavity, when polymer core is combined with thermoplastic film or sheet material, i.e. heat During forming processes, the cooperations of the extension and individual features can present substantially with the polymer core with solid extension The similar outside of body.As described above, the cooperation of these features can also occur after the bonding process.
Extension can be hollowed out when manufacturing core or after core manufacture.Building the extension hollowed out during fabrication can It can be easier and save the time.
In one embodiment, hollow out in the basic whole length that can appear in extension, and can be shaped as Individual features, to be substantially adapted to whole depression.In one aspect, this feature can be hollowed out as described above.In another side Face, this feature can be solid.In another embodiment, the depression of extension or to hollow out inside can be local 's.
Cavity inside can also be taper.In one aspect, which can be towards bottom.In another aspect, should Taper can be towards top.It is easier towards the tapering cooperation that can cause with this feature in top, and this feature substantially may be used To be filled in the void space of extension.Can be towards the tapering of bottom, but extension can not have to be substantially filled with The space of cavity inside, and this feature can not have to correspond essentially to concave shape, so that easily this feature is inserted into In depression.When tapering, this feature is also correspondingly tapering, so as to preferably coordinate with depression.As described above, this feature may be used also Comprising cavity center portion, the weight entirely constructed is reduced to minimum.
The hollow inside of extension and this feature additionally aid the weight for reducing bearing structure, and have no substantial effect on The load-carrying properties of the structure.Indeed, it is possible to strengthen load-carrying properties.The length of this feature can utilize any method to customize.Can To be manufactured with desired length, can also batch micro operations, then, cut, be adapted to the depression to be coordinated (such as groove, Grain tank or conduit) length.In an embodiment of the invention, regardless of whether there are supporting item or extension, depression (such as groove, grain tank, impression either conduit) or one or more groups of depressions can extend polymerization substantially in any direction The whole length or width of thing core.For example, depression can in the vertical, in transverse direction or crisscross upper extension.It is not institute Some depressions can coordinate with feature, and also not all depression all extends the whole length or width of (run) core substantially Degree.Equally, in this embodiment, should if feature coordinates with the whole length of basic extension core or the depression of width Feature extends the whole length of bearing structure substantially.In another embodiment, it is recessed when there are when supporting item or extension Fall into (such as groove, grain tank, impression or conduit) or one or more groups of depressions can reside between supporting item.In the implementation In mode, when depression (such as groove, grain tank, impression either conduit) or multigroup depression can coordinate with feature, they It can extend between supports.As other embodiment, not every depression can coordinate with feature, and Some, which are recessed, can also substantially extend the whole length or width of core.Equally, when feature is fitted to these depressions, The cooperation can also combined it using thermoplastic film or sheet material cover aggregation thing core or with polymer core as described above Preceding progress.In another embodiment, in some cases, at least one depression (such as groove, grain tank, impression or groove Road) there may also be on the side of supporting item or extension.In this embodiment, be recessed (such as groove, grain tank, impression Or conduit) or multigroup depression can also extend to the side of supporter, and when feature is fitted to depression, the cooperation It can be carried out as described above before being combined using thermoplastic film or sheet material cover aggregation thing core or with polymer core. Equally, in this embodiment, some depression can reside between supporting item beyond, and not all depressions all with Feature coordinates.In further embodiment, when there are when supporting item or extension, some depressions (such as groove, grain tank, pressure Trace or conduit) or some recess groups can reside between supporting item or extension, and if they coordinate with feature, Then there may also be between supporting item and extension for this feature;While the other parts in depression or recess groups can also prolong The substantially whole length or width of stretched polymer core, or it is any it is crisscross on extend, for example, depression can be Longitudinal direction, horizontal or crisscross upper extension, and similarly, if feature is matched somebody with somebody with the other parts in the depression or recess groups Close, then the feature that can coordinate in the present embodiment with them can extend the whole length of bearing structure.As described above, Can not be all depressions has cooperation, there may be any combination by the depression for coordinating and not coordinated.In another reality Apply in mode, in some cases, at least one depression (such as groove, grain tank, impression or conduit) or multigroup depression It can reside on the side of supporter.In this embodiment, groove, grain tank, impression or conduit can also extend to branch The side of support member, and when feature and the depression for the side for extending to supporter coordinate, which can be as described above in profit Carried out before being combined with thermoplastic film or sheet material cover aggregation thing core or with polymer core;Concave other portions at the same time Point can also extend the substantially whole length or width of polymer core, or it is any it is crisscross on extend, for example, recessed Fall into can in longitudinal direction, horizontal or crisscross upper extension, and similarly, if feature coordinates with the concave other parts, The feature that can then coordinate in the present embodiment with them can also extend the whole length of bearing structure.Equally, as above institute State, not every depression can be coordinated, and there may be any combination by the depression for coordinating and not coordinated.Embodiment party Formula embodiment
In another illustrative embodiments, bearing structure of the invention can be made of lightweight polymeric core, should Polymer core by one or more polymer sheet either film covering or with one or more polymer sheet or Film combination, wherein extension extend from the bottom of polymer core.It is at least one for example recessed by making core have on the downside of it Groove, grain tank, impression either the depression of conduit and coordinate extremely with one at least one groove, grain tank, impression or conduit Few individual features, can further improve bearing capacity, such as, transport the ability of more weight body, or increase rigidity Or intensity, without making bearing structure heavier, wherein, side lower section extension of at least one depression also to each extension, and Extended by the sideways top in bottom, then extended by the whole length or width of bearing structure.
In one aspect, at least one depression can be included in be spaced apart one on the downside of the polymer core A or multiple depressions.If there is more than one depression, then not every depression can be provided with identical length, shape Shape or depth.In one embodiment, can there will be all depressions be engaged with individual features.In another implementation In mode, if there is more than one depression, then not every depression has individual features cooperation.
If there are more than one feature, each feature can include elevated central part, which can With the section with arbitrary shape, for example, being in dome-type section, substantially rectangular section substantially, being substantially triangular in shape Section or similar cross-section, it can be with can not also be with from the flat part of the lower parts of the both sides of central part extension, example Such as, wing feature.When engaged, central part can substantially fill out variously-shaped at least one groove, grain tank, impression or In one in person's conduit.Elevated central part and wing feature (if present) then can be adhered to directly or indirectly To or be adhered to downside and the extension of polymer core.In one embodiment, this feature can be in polymer core By one or more polymer sheet either film covering or with before one or more polymer sheet or film combination Cover aggregation thing core is combined with polymer core.In another embodiment, this feature can be in polymer core By one or more polymer sheet either film covering or with after one or more polymer sheet or film combination Covering bearing structure is combined with bearing structure.
On the other hand, at least one depression can include one or more groups of parallel depressions closely separated, such as recessed Groove, grain tank, impression or conduit.Depression in one group can have and can not also be of similar shape or depth.One group of depression Between inside spacing can be less than adjacent sets (if present) between spacing.In other words, if there is not in one group Two sseparated grooves, then the parallel depression in one group can be close together each other compared with two sseparated grooves. In one embodiment, existing all depressions can be made there are individual features to be engaged.In another embodiment, If there is more than one recess groups, not every recess groups have individual features cooperation.In another embodiment In, all depressions are can not be in a group and are all coordinated with feature.
No matter depression whether the part for being one group, each concave individual features can include being used to each be recessed At least one elevated central part.If all depressions in one group all coordinate with raised portion, one group of concave feature It can include at least two elevated central parts, what which can combine with arbitrary shape or arbitrary shape Section, for example, substantially in dome-type section, substantially rectangular section, the section being substantially triangular in shape or similar section Face, it is carried or the flat part without such as wing feature from the extension of the lower part of the both sides of central part.If there is one Recess groups above, then the raised portion can have the section that arbitrary shape or arbitrary shape combine, for example, basic is in justify The section of dome-shaped, substantially rectangular section, the section being substantially triangular in shape or similar cross-section, its with or without The flat part of such as wing feature extended from the lower part of the both sides of a central part.When engaged, central part can be substantially Fill one at least one groove, grain tank, impression or the conduit of respective shapes.The central part and wing feature are (such as Fruit presence) it directly or indirectly can bond or be attached to the downside of polymer core.In one embodiment, this feature One or more polymer sheet either film cover aggregation thing core or before being combined with polymer core can utilized Cover aggregation thing core is combined with polymer core.In another embodiment, this feature can using one or The multiple polymer sheets of person either film cover aggregation thing core or after being combined with polymer core covering bearing structure or Combined with bearing structure.
As described above, the length of feature can utilize any method to customize.It can be manufactured with desired length, can also Batch micro operations, then, are cut, to be adapted to the length of the depression to be coordinated (such as groove, grain tank or conduit).At this In one embodiment of invention, groove, grain tank, impression or conduit can substantially extend the whole long of polymer core Degree or width, or it is any it is crisscross on extend.For example, depression can in the vertical, in transverse direction or it is crisscross on Extension.Equally, in this embodiment, feature can extend the whole length or width of bearing structure substantially.At another In embodiment, some depressions (such as groove, grain tank, impression or conduit) or some recess groups can reside in supporting item Or between extension, and when these depressions coordinate with feature, this feature there may also be in supporting item or extension it Between;Meanwhile other depressions can also substantially extend the whole length or width of polymer core, to supporting item or extension Side lower section extension, cross the bottom of supporting item or extension, to another side of supporting item or extension above prolong Stretch, for example, the depression can be in longitudinal direction, horizontal or crisscross upper extension, and similarly, if feature and these depressions Coordinate, then the feature that can coordinate in the present embodiment with them can extend the whole length or width of bearing structure. In present embodiment, when feature coordinates with depression, which can be as described above poly- using thermoplastic film or sheet material covering Compound core is combined progress before with polymer core.
Extension can include it is multiple, for example, at least 4, or more for example, at least 6, ground, and even more ground example Such as at least nine component.This group of component can be evenly spaced from each other, can not also be evenly spaced, as long as can utilize for example Forklift easily loads and unloads.
In one embodiment, multiple enhancing extensions can be evenly spacedly on a substantially vertical direction Extend from the bottom of polymer core.In another embodiment, multiple enhancing extensions can be unevenly spacedly one Extend on a substantially vertical direction from the bottom of polymer core.According to the one side of any embodiment, this feature can To be solid construction.According to the other side of any embodiment, this feature can be in central part (such as dome-shaped part Or other parts) place includes the hollow inside of arbitrary extent, to reduce the weight of the bearing structure obtained.It is astonishing It is the improvement for the ability that the central part hollowed out does not weaken to thus obtained bearing structure, as do not weakened transport more weight body Ability.
Wing feature is if it does, can have small thickness so that after coordinating together with this feature and groove etc. is made, and Before making polymer core and thermoplastic sheet or film combination either using thermoplastic sheet or film cover aggregation thing core or Make polymer core and thermoplastic sheet either film combination or with thermoplastic sheet or film cover aggregation thing core after, acquisition Combination can substantially with the downside of polymer core be not present this feature remaining part it is concordant.In general, no matter center Portion is solid, is still hollowed out arbitrary extent, and the downside of the bearing structure of acquisition can have smoother sensation, tool There is very small visible raised or protuberance.There is at least one groove in the downside of polymer core and this is at least one Groove is combined with least one feature or the bearing structure that is covered by least one feature has an improved characteristic, it is all as can Enough than not having reeded bearing structure transport more weight.
Wing feature is if it is present can aid according to being using sheet material, either film covers or is adhered to core Before or after body add this feature, by this feature adhesion be either adhered to bearing structure downside or adhesion or It is adhered to core either film or sheet material.Wing feature can also be tapering towards end, so that this feature is under core There is smoother transition in side.
In one embodiment, when there are during wing feature, such as the concave construction of grain tank, impression or conduit Can with there is no depression construction during wing feature is identical.On the top for the downside that wing feature can be located at bearing structure, or Person is located at the core either top of cover layer or cover sheets.After combination or bonding, the bottom side of bearing structure can be in Existing substantially smooth sensation or appearance, as described above.In another embodiment, can be with when there are during wing feature Modify, such as press to depression (for example, grain tank, impression or conduit), to accommodate wing feature, make special with wing The feature of sign can be completely concordant with bottom side.After combination or bonding, the bottom side of bearing structure, which can be presented, substantially puts down Sliding sensation or appearance.
Extension can be interior section have cavity or it is internal it is substantially all be cavity.Cavity portion can be towards Bottom, to form such as depression of grain tank, impression or conduit on the bottom surface of extension, and cavity portion can with as above The similar characteristics coordinate so that after being combined or being bonded with feature, substantially smooth sense is presented in the bottom of extension Feel or appearance, may be not present the sign that it is cavity.Cavity extension also contributes to reduce the weight of bearing structure.
Although the inside of extension is cavity, when polymer core is combined with thermoplastic film or sheet material, i.e. heat During forming processes, the cooperations of the extension and individual features can present substantially with the polymer core with solid extension The similar outside of body.It can also occur after the bonding process as described above, the extension coordinates with feature.
Hollowing out extension can perform when manufacturing core or after core manufacture.Cavity extension is built during fabrication It may be easier and save the time.
In one embodiment, hollow out in the basic whole length that can appear in extension, and can be shaped as Individual features, to be substantially adapted to whole depression.In one aspect, this feature can be hollowed out as described above.In another side Face, this feature can be solid.In another embodiment, the depression of extension or to hollow out inside can be local 's.
Cavity inside can also be taper.In one aspect, which can be towards the bottom of supporting item or extension Portion.In another aspect, which can be towards the top of supporting item or extension.Towards supporting item or extension The tapering cooperation that can cause with feature in top is easier, and this feature can be substantially or with any desired degree It is filled in the void space of supporting item or extension.Can be tapering towards bottom, but extension can not have to substantially The space of upper filling cavity inside, and this feature can not have to correspond essentially to concave shape, so that easily by the spy In sign insertion depression.
When tapering, this feature can also be correspondingly tapering, so as to preferably coordinate with depression.As described above, this feature Hollow central part can also be included, the weight entirely constructed is reduced to minimum.At the same time, positioned at the downside of core And side lower extension to each extension and extended by its bottom to its side surface upper part, re-extend and pass through bearing structure Whole length either width at least one such as depression of groove, grain tank or conduit, and with least one groove, At least one individual features of a cooperation in grain tank, impression or conduit can further enhance extension and its with gathering The connection of the bottom of compound core.
The hollow inside of extension and this feature additionally aid the weight for reducing bearing structure, and have no substantial effect on The load-carrying properties of the structure.Indeed, it is possible to strengthen load-carrying properties.
Hollow out extension and feature not only facilitates the weight for reducing bearing structure, and have no substantial effect on the structure Load-carrying properties.Indeed, it is possible to strengthen load-carrying properties.For example, on the downside of the core and to the side of each hollow extension Face lower part extend and by its bottom to its side surface upper part extend through bearing structure whole length or width extremely Few such as a groove, grain tank either the depression of conduit with one at least one groove, grain tank, impression or conduit At least one individual features coordinated, can further enhance hollow extension and its company with the bottom of polymer core Connect, regardless of whether the connection is integrally formed.In the one side of above-mentioned any embodiment, positioned at the downside of core A line either at least one depression of multirow or multigroup row (such as groove, grain tank, impression or conduit) can be along one A direction is present in the downside of core and coordinate with one of at least one groove, grain tank, impression or the conduit at least one In a individual features.In another aspect, a line either multirow it is at least one depression (such as groove, grain tank, impression or Conduit) can be present in along multiple directions core downside and with least one groove, grain tank, impression or the conduit One of coordinate at least one individual features on.
It can cast and either mould for example, extrusion molding molding or injection molding this feature.Raw material can be it is moldable or Person is cast into the sheet material or film of required feature.Raw material can also be pellets, powder type or can easily convey To any form for extrusion molding molding or the extruder of injection molding.The mold treatment of use can form solid features Or with cavity center portion without the feature that further handles.Wing feature is if there is can be with the remaining part of this feature It is integrally formed.
This feature can be by any polymer (for example, passing through extrusion molding, injection molding or any other film forming method The polymer of film can be formed) it is made.The polymer can with during manufacture bearing structure cover aggregation thing core or with it is poly- The polymer sheet or film that compound core combines are similar or like.For some embodiments, this feature can include gold Belong to film.
The shape of core usually determines the shape of bearing structure.As described above, core may include top side and bottom side and The width segments connecting the two between top side and bottom side, and in some cases, can be multiple from core comprising that can not also include The extension of the bottom side extension of body.When there are during multiple extensions, multiple extensions form the supporting item of bearing structure.Bottom side With extension (if present) can by polymer sheet or film covering either with polymer sheet or film combination, if only made With a polymer sheet or film, sheet material or film extend to wrap up bottom surface, extension (if present) and the whole thickness of width Degree and at least a portion at top, if using two polymer sheets or film covering top surface, the whole thickness of width and bottom surface And the lap of the sheet material around width may be included, a sheet material or film may extend away to cover the thickness of one side and width At least a portion, and the second sheet material or film can cover the remainder of exposed surface.Largely, it is one or more Polymer sheet is adhered to core, or if using a polymer sheet, substantially almost whole sheet material is adhered to core Body.The bonding can be realized by heating and/or suppressing.As described above, this feature can one or more sheet material with Core is combined or assembled before or after bonding.
When core is covered by a polymer sheet, sheet material covering bottom, the whole thickness of width and top are extremely Few a part of, the peripheral edge portion of the polymer sheet on core top surface can be by using band, sealing chemical composition, sealing Liquid or machinery and/or heat seal (and may include such as ultrasonic sealing device) additional seal to core top surface a part.It is close Envelope band, sealing fluid, sealing chemical composition or machinery and/or apparatus for heat sealing help to seal marginal portion to the top of core Face, seals the remainder of sheet material to the bottom of core, extension (if present), width although it may be additionally aided Whole thickness and core top surface a part, but be not essential.
When core is covered by two polymer sheets, the bottom surface of bottom sheet covering core, extension (if present) with And at least a portion of the thickness of the width of core, and at least the one of the thickness of the top surface of top-sheet covering core and width Part, is forming the small overlapping of the first sheet material and the second sheet material, if desired around width.First sheet material and the second sheet material Overlapping at least a portion (for example, at least a portion close to the lap of the edge of one or more sheet material) can be by Seal feature is strongly sealed together, for example, by using band, sealant (sealing solvent), sealingization Compound or machinery and/or heat seal, and such as ultrasonic sealing device can be included.Band, sealing fluid, sealed compound Or machinery and/or heat seal, and such as ultrasonic sealing device can be included and be used to assist the overlapping of the first and second sheet materials Partial edge seal, can also assist in and seal the remainder of the first and second sheet materials to core and assist first and the The remainder of two sheet materials seals against each other.
The edge of sheet material or film can be the outer rim of sheet material or film, or the edge of the folding when some flangings occur.
In general, polymer core can be steeped by such as polystyrene foam, polyurethane foam, vinyl foam, acrylic acid The foamed material of foam or phenol foam is made.Foam of polymers usually can be closed-cell foam (closed cell foam). The closed-cell foam can also provide certain surface roughness, thus contribute to its be adhered to feature and/or polymer film or Sheet material.The density of foam can change, and the bearing capacity of bearing structure is usually not significantly affected.But, it is generally accepted that The density of increase polymer core (or foam) can influence the intensity of the bearing structure obtained, i.e. the density of core is got over Height, the intensity of bearing structure are higher.Therefore, using the foam of higher density, the polymer core of relatively small thickness can be obtained, So as to cause, in the case where having substantially no effect on the bearing capacity of bearing structure of acquisition, to make the thickness of width segments smaller.Hold Load structure, which can include, can not also include extension.In some cases, the shorter bearing structure of shape is advantageously possible for transporting It is defeated be also limited except the weight external space cargo when, be so favourable.
Using the low-density core of the individual features coordinated with impression and together, can also realize with improving load-carrying properties Relatively small thickness or compared with little profile bearing structure.The bearing structure, which can include, can not also include extension.Cause This, this feature can improve the performance compared with low-density core, without using higher density to the shorter bearing structure of shape Core.
Polymer sheet or film can be made of any filmogen that can assign core material intensity, core material for example, Including but not limited to high impact polystyrene;For example, polypropylene, low density polyethylene (LDPE), high density polyethylene (HDPE), polyethylene and poly- The polyolefin of butylene etc;Makrolon;Acrylonitrile-butadiene-styrene (ABS);Polyacrylonitrile;Polyphenylene oxide;There is high-impact polyphenyl The polyphenylene oxide alloy of ethene (HIPS);The polyester of such as PET (polyethylene terephthalate), APET and PETG etc;It is unleaded Polyvinyl chloride;Copolyester/makrolon;Or the copolymer of any of above polymer;Or composite HIPS structure.
In general, cover layer or sheet material can not have an impact the gross thickness of bearing structure.However, polymer film or The intensity of person's sheet material is higher, then cover sheets or film can be thinner, and without sacrificing the overall strength of bearing structure.This feature It can be made of polymers mentioned above, as described above.For by either sheet material is essentially identical or similar poly- with cover layer Feature made of compound, from using different polymer phase ratios, adhesion or bonding between feature and cover layer can be more preferable, Regardless of whether this feature is applied before or after using polymer sheet or film cover aggregation thing core.
In general, the edge of bearing structure may include the polymer core by polymer sheet or film covering, as described above. In some embodiments, supplementary features can intermittently or consecutively appear in some perimeters.This feature can usually change The intensity at kind or increase bearing structure edge, so that during use or the abrasion during reusing or destroy minimizes.
In general, feature can include extention, to improve this intensity and can increase the weight of bearing structure sometimes Amount.For example, this feature may include edge protector, as described below.Edge protector can reside in core or polymer sheet On.When being present on core, either film can be combined or bonded with or without edge protector polymer sheet.If side Edge watch box is not combined or bonded with one or more polymer sheet, then the outer rim of sheet material can be glued by seal feature Close edge protector.If edge protector is combined or bonded with one or more polymer sheet, the outer rim of the sheet material Edge protector can also be adhered to by seal feature.
In these embodiments, bearing structure can be strengthened with some edge protectors.When the cargo being loaded in structure Article compacting is kept by cargo, such as helps to fix with bandage, tie-down (tiedowns), cable, rope and/or other articles During cargo, particularly in transport, it may be necessary to which edge protector, minimum is reduced to by movement.In use, close to carrying knot The root edge of the width of structure root edge and part substantially usually are exposed to whole power of such as bandage.In one embodiment, watch box Can compartment of terrain appear in precalculated position in bearing structure, reinforcer may be needed there.Bandage also can be identical at these Precalculated position use, to help fixed cargo, so that movement is reduced to minimum.In another embodiment, edge protects Body can continuously occur in the periphery of structure.In another embodiment, edge protector can continuously or intermittently occur In bottom and apical margin.According to an embodiment, edge protector can have l-shaped cross section, and can be intermittently or consecutively The periphery of the part at least a portion and width segments of the bottom of core is appeared in, to wrap up bottom at outer rim The part in face is to wind the edge and extend in a manner of covering the part in the width segments of bottom surface.According to another Embodiment, edge protector can have the cross section of the approximately C-shaped of right angle edge, and can intermittently or consecutively appear in core The periphery of a part for the bottom of body, width segments and top, with the part at the close outer rim of cladding bottom surface to wind The edge simultaneously extends in a manner of cover width part and close to a part for the top surface of width segments.According to another embodiment party Formula, edge protector occur in pairs, and each have the cross section of generally L-shaped, and can be spaced or continuously occur in core Bottom, width segments and top a part around, with a parcel of a centering close to the bottom surface of outer rim a part with Wind at least a portion of a part for the edge and the width segments close to bottom side;And one centering another extension to cover The mode of a part for a part and the top surface for closing on width segments in the width segments of the close top surface of lid.
In one embodiment, edge protector can be present on core before core is covered with polymer sheet.One Aspect, core can be retracted, to accommodate one or more watch boxes, so that one or more watch boxes are flushed with the remaining part of core, so Sheet material can cover the core with one or more watch boxes, just as watch box is not present.On the other hand, core can be retracted but deficiency To accommodate the whole thickness of one or more watch boxes, so after being covered with sheet material, there is place and might have slight protuberance in watch box. Slight protuberance as indicator or how positioning holding device.In another embodiment, watch box can be in core by one Or added after multiple polymer sheet coverings, and can flush or stretch out slight grand to be formed with the remainder of bearing structure Rise.
When watch box with polymer sheet cover core before be added when, core can be retracted (as described above), and with gather It may be not easy to distinguish watch box after compound sheet material covering core.In the example similar with these, some guide features may alternatively appear in In bearing structure, preferably to position holding feature, such as the bandage fixed for cargo.Guide features may include mark, light Micro- protuberance, projection or ridge, preferably to limit bandage position.
Watch box can by any polymer or metal material or they be bonded, can be easy molding or casting Into desired shape and be rigid (substantially rigid) or with sufficient intensity edge.In one embodiment, When watch box is occurring before core is covered with one or more polymer sheets, watch box can be by identical with sheet material or with similar The material of adhesive property is made, and sheet material and/or core are bonded under the tack temperature of sheet material to core to help watch box.So And as described above, watch box can still be adhered to the outer rim of sheet material using seal feature made of other materials.At another In embodiment, when being added to bearing structure after watch box is bonded to core in one or more sheet materials, watch box, which can be used, appoints What material.
To help watch box being maintained on core before bonding or in adhesion process, it is possible to use cohesive material (such as it is viscous Mixture or two-sided tape).The example of adhesive may include contact adhesive, such as hot melt pressure sensitive adhesive or non-melt pressure sensitive Adhesive.The example of two-sided tape may include double-sided pressure-sensitive adhesive adhesive tape, for example, two-sided melt pressure sensitive adhesive tape or two-sided Non- melt pressure sensitive adhesive tape.The thickness of adhesive or adhesive tape can be very thin so that it does not form the thickness of edge protector substantially Degree.In some embodiments, adhesive or adhesive tape can melt substantially in adhesion process.
After watch box appears in adhesion process, in order to firmly fix edge protector, construction adhesive, example can be used As used in those in foregoing or following edge seal (edge sealing), so that edge protector is in the process of tying up In and will not fall off after tying up or mobile cargo to be fixed.
As long as providing required reinforcing to edge, watch box can have any thickness.Some materials have higher than other materials Rigidity, therefore relatively thin watch box can have enough rigidity.Those more flexible, thicker components may be needed to provide enough firm Degree or intensity, to sustain the power of any cargo securing device of such as bandage etc.
Edge protector can be located at any position in bearing structure, include the position where this feature.In an implementation In mode, this feature and watch box can core and polymer sheet either film combination or using polymer sheet or It is additional before film covering core.In another embodiment, this feature and watch box can in core and polymer sheet or Person's film combination is either using additional after polymer sheet or film covering core., can be in core in further embodiment Body and polymer sheet either film combination or using additional this feature before polymer sheet or film covering core, and Watch box can be added after which., can be in core and polymer sheet or film combination in another embodiment again Either using additional this feature after polymer sheet or film covering core, and watch box can be added before it.
Edge protector can be manufactured by moulding or casting.In one embodiment, edge protector can be made in batches Make, be then cut into certain size.In another embodiment, edge protector can be separately manufactured as one or more Size.
In general, the intensity for improving the weight of carrying and improving edge at the same time is desired.The present invention includes can be with Include the feature of roughening edge (such as jagged edges, such as jagged edge) part.The roughening edge can be with polymerizeing Thing core is integral.This is different from edge protector recited above, and the edge protector is not integral with polymer core, but It is attached to polymer core.
Roughening marginal portion can reside on core, and can be combined with one or more polymer sheets Retain shape afterwards.In general, the roughening marginal portion can be formed on core during core is formed, Huo Zheke To be introduced after core is made.
In one embodiment, roughening marginal portion can reside in the width segments of connection top side and bottom side At least on root edge.In another embodiment, roughening marginal portion can reside in appointing along the width segments f of core Meaning position.As described above, roughening marginal portion can continuously or discontinuously be deposited along the width segments of connection top side and bottom side .Although material existing for the core with roughening marginal portion is less, due to being roughened edge of the edge from core Some indented regions are provided, the edge of obtained core surprisingly relatively surrounding there can be the core of planar edge more By force.
The jagged edges part of the tooth with random length and shape, such as sawtooth can be included by being roughened marginal portion Shape structure division or similar structures.In one embodiment, the end of tooth can be substantially smooth.In another implementation In mode, the end of tooth can be somewhat prominent.The length of each tooth can be substantially the thickness of border width, or base It is a half thickness of border width in sheet, or the length of each tooth can be between above-mentioned half length and whole length Random length.In addition, as described above, roughening marginal portion will not be than not being roughened marginal portion further from the side of core It is prominent.
Certain length can be extended along the edge of core by being roughened marginal portion, be not roughened therebetween or edge part Divide and interrupt.In one embodiment, roughening marginal portion can exist along two parallel sides of core.At another In embodiment, roughening marginal portion can exist along all sides of core.In the presence of the side along core, this is coarse Changing marginal portion can continuously or discontinuously exist along the side.
As described above, no matter with or without edge protector or roughening edge, above-mentioned side can be used in bearing structure Edge seal.
As described above, in the case of with or without this feature or watch box, core polymerize with one or more Combination between thing sheet material can be realized by heating and pressurizeing.In some embodiments, core and thermoplastic sheets or The part that intermembranous bonding and polymer sheet or intermembranous bonding generally comprise the core for closing on its surface polymerize with closing on The part of thing sheet surface fully bonds, or a polymer sheet on its neighbouring surface part with closing on its surface The part of second polymer sheet material fully bonds, so that the trial of two components of any separation will not generally cause the complete of component It is fully separating, but may result in some cohesion failures adjacent to border face.Usually occur for manufacturing this adhesion process At relatively high temperature, such as, it is sufficient to soften the temperature of polymeric material.The temperature, which additionally depends on, produces one or more The type for the polymer that sheet material uses.
When polymer core is covered by a polymer sheet, the edge of polymer sheet is by heating with pressurized adhesion extremely The surface of core.When core is covered and overlapped with the edge of two films by two polymer films, the edge of a sheet material can lead to Heating and pressurized adhesion are crossed to the surface of the second sheet material.Although sheet material is bonded to core completely or glues sheet material by adhesion process Sheet material is bonded to, but due to the flaw in for example bonding, by the perfect bonding of edge so that no adhesive or cohesion failure are appeared in and connect It is difficult on interface.In addition, can usually occur more such failures at edge, this is also attributable to repeat to grasp edge.
Either feature and sheet material or film can utilize sufficiently high heat or sufficiently high heat for this feature and core Bonded with pressure, to obtain basic overall bearing structure.The downside of bearing structure with eigen is substantially smooth , there is minimum protrusion, as previously described.
When polymer core is covered by a polymer sheet or film, appointing for film can be repaired after adhesion process What unbonded part.When core is covered with two polymer films and the edge of two films is overlapped, can be repaired and removed Any unbonded part of two films.However, general finishing processing may and be not efficient enough, to cut the unbonded of requirement completely Part.The some parts of unbonded edge are retained in bearing structure.For example, for two polymer to be bonded at edge Film, the marginal portion of non-good bond can be trimmed to as far as possible close to cementing line, but may not necessarily without excessive cost or consideration Enough by all unbonded trimmed aways.Core is bonded to for a film, unbonded trimmed away is equally difficult.This Outside, it is such as above-mentioned although good bonding between core and polymer film or between two polymer films, for example, it may be difficult to bond completely Edge, may be due to for example repeating to grasp appointing for adhesive or adhesion caused by edge at interface so as to need not trim Some flaws or cohesion failure in how destroying and/or bonding also usually occur more in edge.
There is the embodiment for folding edge for polymer film or sheet material, folding part is edge, although and may not have Trimmed, some flaws still occur in edge bonding is folded.
When one or more face is bonded together, one or more face is more smooth or more flat, more can be with Less defect forms more intact bonding.In the case where being not intended to be limited by theory, thus it is speculated that although make core and/or One or more face of person's polymer sheet is smooth as homogeneously as possible, but this of core and/or polymer sheet one A or multiple faces still can be uneven, and therefore, there may be defect in bonding, unless taking costliness or special The step of, so that one or more face is smooth.After completing manufacture core and/or sheet material, make the easy of smooth surface Mode can be heated to surface to be up to enough the temperature for making melt surface so that melted material can flow, with covering Make this and/or multiple faces are uneven or rough defect.So the processing of high-temperature may unnecessarily be broken Bad core and/or sheet material.
When in the core for leaving edge, either there are this defect or uneven on one or more surface of sheet material When, moisture, dust and/or from the product that previous cargo is left and on moisture, dust or the product left from previous cargo The bacterium of growth can not possibly gather because these surfaces exposed to moisture, dust and/or the product left from previous cargo with And in moisture, dust or the bacterium grown from the product that previous cargo is left.However, any such defect of edge is more It may attract moisture, dust and/or leave product from previous cargo, by moisture, dust or the bacterium for leaving product production With moisture, dust and/or leave product and bacterium may be easier to gather in perimeter, and be once retained on product Become more difficult to once remove totally, because accumulation is more or less hiding.This may result in contamination of products or at least hands over Fork pollution, and if the structure is reused be used for different from previous cargo cargo (such as different food species, Such as poultry, fresh vegetables, fresh fruit) or even same type product, carrying out strong purification also can cause load-bearing surface to weigh Multiple use or reuse are dangerous.The new bearer structure for even not covering or not storing suitably before use can easily get dirty Dye or infection.Therefore, these hidden areas eliminate pollution or experience pollutant be to cargo it is important, such as food and medicine, The product of electronic product or any contaminated exposed surface of meeting.
In an illustrative embodiments, sealing fluid can be used.Core is capped and is bonded by one or more sheet materials Afterwards, which can be used for the overlapping edge of the border face between core and sheet material or multiple sheet materials.Sealing fluid can be any incites somebody to action Polymeric material (or the multiple polymeric materials) softening in the border face between sheet material and core or multiple sheet materials is dissolved into To a certain degree to promote each component in the liquid of edge good bond.It is expected in a controlled manner or dosage distributes and application Sealing fluid so that the waste of overflow or drippage or liquid minimizes or minimizes the excessive dissolving of material on border face, for example, By using injector type distributor or other metering devices.Whatsoever distributor, the front tip of distributor, such as Hole, has small cross section, such as has just been enough in liquid to be allocated.Sealing fluid can be active at room temperature.Pass through Outer rim to one or more sheet material or the core to carry out this sealing apply the liquid, can also be glued by sheet material Before closing core or another sheet material, sealing fluid is applied.
In another illustrative embodiments, sealant tape can be used.One or more sheet materials are being bonded to core Before, adhesive tape can be used for the edge or core (when using a sheet material) of one of one or more sheet materials, to be used in bonding one The high temperature of a or multiple sheet materials can also activate the adhesive for adhesive tape to be bonded to core or sheet material in edge.Adhesive tape can Inviscid or solid heat-activatable adhesive (such as hotmelt, the hot setting adhesive or anti-being included on side Answer type adhesive), and contact or the cementitious binder of opposite side.It can be covered using preceding contact or cementitious binder with pad Lid, adhesive tape can be tensioned in rolls during storage.When applied to sheet material, pad can be bonded from contact or stickiness first Agent side separates and is bound at least a portion of core top surface or the edge of sheet material is (if during using a sheet material or vice versa also So), or at least a portion for the second sheet material side that need to be combined together with the first sheet material is bound to (if using two pieces Material or vice versa is as the same), or it is disconnected substantially at the same time, will contact or cementitious binder be used in need to be bound to core top surface extremely The one side (if using a sheet material) of the sheet material of a few part or sheet edge, or with extremely one need to be incorporated in the first sheet material At least a portion (if as the same using two sheets or vice versa) of the second sheet material risen, so that heat-activatable adhesive face is in quilt It can be exposed before being bound to core or sheet material or the first sheet material or the second sheet material.
Sealant tape may include that one side scribbles the heat-activatable adhesive sheet material of contact or cementitious binder, as described above. In one embodiment, heat-activatable adhesive can be coated to pad, and non-cementitious binder piece is formed when cooled or drying Material.On the one hand, adhesive can be coated to pad in the form of a solution, and after solution evaporation, adhesive phase can form non-cementitious binder Sheet material.On the other hand, can be by adhesive extrusion coated to padding and be cooled to non-cementitious binder sheet material.In another implementation In mode, the adhesive of thermal activation can any can be cast or be extruded and be cooled to the film shape of non-cementitious binder sheet material Formula, such as hot-melt adhesive.
Heat-activatable adhesive can be coated in exposure by contact or cementitious binder, if heat-activatable adhesive occurs On liner plate, or if do not pad in either side.Any suitable paint-on technique coating contact or stickiness can be used Adhesive, includes but not limited to the silk screen of solvent-coating, Extrusion Coating or the array pattern with usually dense point or microdot Printing.Contact or the thickness of cementitious binder and heat-activatable adhesive can change, but they usually can be sufficiently thin, so as to More inapparent edge after edge combines is created, separation tendency can be reduced in turn.Contact or cementitious binder may be selected And heat-activatable adhesive is to form between core and polymer sheet edge or first polymer sheet material and second polymer sheet material Good combination between edge.Bond properties that can be good selects contact or cementitious binder, to be glued in it and hot melt Good combination is formed between mixture layer, with the cohesion failure on their border face of reduction.Adhesive tape, which may also aid in, is connecing interface Exposed edge establish smoother transition, and can also contribute to reduce edge separation tendency.The adhesive of thermal activation Can be any hotmelt, hot setting adhesive, reactive adhesive etc., i.e., in the bonding with polymeric layer and core Activated at the identical about the same temperature of temperature, to form good combination at edge, as described above.
In the application, pad and can manually be realized from the separation of adhesive layer, by that will pad from core before use Or polymer sheet is peeled off, or by while with will contact or cementitious binder is attached to polymer sheet or almost at the same time Using tape dispensers, tape dispensers in use automatically can separate pad from cementitious binder.
In other embodiments, also can be after the combination of one or more polymer sheets by tape applications to above-mentioned side Edge, so that adhesive tape appears in outside.In these embodiments, adhesive can be only in side, coating overleaf pressure-sensitive Or heat sensitive adhesive.
In other embodiments, the one side of adhesive tape may include heat-activatable adhesive, and opposite side may include it is pressure-sensitive and hot Sensitive adhesive so that during cohesive process adhesive tape before thermal activation by pressure fixing.
In further illustrative embodiments, chemical seal component can be used.When one polymer sheet of use When, the edge of sheet material can be further combined with to polymer core, or when using two polymer sheets, is bound to tool There is before use first and second layers of overlapping region of the chemical seal component that can be liquid.Chemical constituent can be viscous Liquid or slurries dry or be activated under tack temperature can be passed through during conjunction.Slurry may include with polymer sheet The mixture of the liquid of material dispersed particle.Liquid chemical sealing component can be in the form of its natural liquid, slurry or semi-solid shape Formula is used with processed solid form.And the liquid of native form can be in a manner of similar to above-mentioned sealing fluid It is employed.Processed slurry can be applied before or after cohesive process or from case (such as above-mentioned squeeze bottle, but it distributes end tool Have larger opening) in distribution to the edge of the polymer sheet between core and sheet material.When before cohesive process in use, should Component can help to sheet material being bonded to core or sheet material be bonded to sheet material, liquid and particle can in cohesive process quilt Activation.When processed chemical seal component is solid form, it may include by the small encapsulating particle including liquid-packing.Solid The application of form may include before cohesive process using for spilling processed chemical constituent to core and one or more The device at the edge of polymer sheet.In any form, if it is desired, polymer core can be made to gather with one or more Activating chemical sealing component in the cohesive process that compound sheet material combines.
The processing material of chemical seal component for forming processed solid form can make its free-flowing, i.e. place The form managed is not adhering to each other, but can adhere sufficiently to core or sheet material, even temporary transient before cohesive process Adhesion.
The example of size combination may include the mixture of the above-mentioned sealing fluid mixed with activated polymer powder, example Such as mixed with the same or similar powdered polymer materials used in the manufacture of polymer sheet.For example, work as polymer sheet When material is made of high impact polystyrene, then powder is powdered polystyrene.Sealing fluid can be relatively not volatile, So that do not evaporated substantially before adhesion process of the liquid between sheet material and core and/or sheet material.
The more detailed description done as follows, chemical seal composition can also include self-recovery and/or self-regeneration Composition.There may also be in any other seal feature for the self-recovery and/or self-regeneration composition.
In another illustrative embodiments, edge can be sealed by machinery and/or apparatus for heat sealing, for example, ultrasonic Heat seal device.For example, such as ultrasonic amplitude transformer and/or ultrasonic bonding machine can be used to produce ultrasonic energy.Ultrasonic energy may be selected The horizontal edge to influence but in non-warping bonding.
In some embodiments, as the first and second polymer sheets are bonded to polymer core, they can be with that This is partially folded, and fold domain can be through heated, pressure and/or vacuum, to create the bonding zone of sealing.It will can polymerize The excess stock of thing sheet material pares off.
In one embodiment, polymer sheet or film layer may include the antiseptic with certain surface activity.Another In one embodiment, the antimicrobial coating with certain surface activity can be applied in the exposed surface of bearing structure It is at least one, no matter whether surface is covered by sheet material or film layer.Antiseptic can be powder type or liquid form.Any shape In formula, antiseptic can bear tack temperature, without reducing or losing its performance.
According to an embodiment, the polymer film or sheet layer for covering core can have antibacterial characteristics.On the one hand, gather Compound layer (such as high impact polymer sheet material) can cover a part for the top surface of bottom surface, the whole thickness of width and core.Separately On the one hand, polymer film or sheet layer (such as high impact polymer sheet material with antibacterial properties) can be covered in the top of core All thickness of portion and bottom and substantially width.
In an illustrative embodiments, at least one antiseptic with certain surface activity can be added and be used for In the material for manufacturing sheet material.Antiseptic can be powder type or liquid form., can in another illustrative embodiments At least one antiseptic with certain surface activity is coated in bearing structure exposed surface or surface, no matter the surface Whether covered by sheet material or film layer.Antiseptic can be powder type or liquid form.In any form, antiseptic can be held The tack temperature of core is bonded to by one or more sheet materials, without reducing or losing its performance.
In another embodiment, porous surface (can be above-mentioned porous plate matrix), or polymer core (example Such as, foamed polymer core or polyurethane core) surface can be covered by polymer sheet, with one of core top surface Divide the form of exposure.Polymer sheet can be impregnated by waterborne antibacterial component and at least one antimicrobial component substantially without leaching, water Property antimicrobial component can be the form of lotion or dispersion, and the antimicrobial component without leaching substantially is substantially free of environmentally harmful Material.After being impregnated with antimicrobial component, the porous surface can with or further cannot be coated or be used film layer from the beginning to the end Protection.
In another embodiment, can be that the porous surface of porous plate base material can use waterborne antibacterial component and at least There is at least one can be lotion or divide for a kind of surface-active antimicrobial component dipping substantially without leaching, waterborne antibacterial component The polymer support of dispersion, the substantially antimicrobial component without leaching are substantially free of environmentally harmful material.
In another embodiment, non-multi orifice plate base material can be by waterborne antibacterial component and at least one substantially without leaching Antimicrobial component coating, waterborne antibacterial component have it is at least one can be lotion or dispersion polymer support, base This antimicrobial component without leaching is substantially free of environmentally harmful material.
For having the bearing structure of thermoplastic sheets on core, exposed surface can be it is porous, as above State.Porous material can be impregnated with waterborne antibacterial component, and also described above, antimicrobial component can be formed in itself makes surface non-porous Film.
In some embodiments, the porous material surface impregnated with antimicrobial component can be with right and wrong after drying or placement Porous, and can work just as it has been coated or covered with above-mentioned thermoplastic sheets or screening glass.
When exposed surface is non-porous, above-mentioned same lotion or dispersion liquid also are coated with bearing structure Exposed surface, the core of bearing structure have two thermoplastic sheets from the beginning to the end.
In any embodiment disclosed above, antiseptic can be added after heat seal process.In addition antiseptic In the embodiment for realizing heat seal afterwards, antiseptic used can keep or not lose its antibacterial properties in adhesion process.
In any embodiment with antibacterial characteristics, edge bonding can be before or after being coated with antibiotic layer Carry out.
Antiseptic can aid in is reduced to minimum by accumulation of the bacterium in bearing structure.However, edge sealing and antibacterial Agent can aid in is reduced to minimum by dust, dirt or the accumulation of bacterium.In other embodiments, core may include Structural metal net, to resist the puncture on surface.
In another embodiment, above-mentioned bearing structure has anti-microbial property and/or cutting resistance, it is also possible to has There are fire resistance and/or uv-protection performance.
In an embodiment of the invention, above-mentioned bearing structure can be the liner plate platform for having top and bottom, Top and bottom are separated from each other by the width with thickness.The platform can be generally square or rectangular shape.Case can be by more A bearing structure (such as liner plate platform) assembles, and each bearing structure has lightweight polymeric core and basic covering core The high impact polymer sheet material of body, it is such as above-mentioned.It may include matching together available for the liner plate platform for being assembled into case to form case Interlocking features.
The bearing structure edge of case can be by band, the chemical composition of sealing, sealing fluid or machinery and/or heat seal (such as with ultrasonic sealing device) combines, such as above-mentioned.
In one embodiment, when above-mentioned bearing structure can be assembled into the case with bottom, top and wall, expand Exhibition may alternatively appear in one or more bottoms, top and wall.
In certain aspects, lightweight, also may be used firmly and by the casees that above-mentioned multiple moveable bearing structures are assembled into With being folded without breaking and/or there is fire resistance and/or uv-protection performance, with or without anti-microbial property.
One in the bearing structure or liner plate platform of case can also have multiple branch extended from the bottom surface of the structure Foot, as described above.
In some embodiments, structural metal net can be inserted into core to resist the puncture on surface.The case is also Can have fire resistance and/or uv-protection performance.
The structure of the carrying of the present invention can be used for loading, store or transporting product, otherwise these products cannot bear this Class pollutes or cross contamination, fragile, otherwise it is the situation undesirable to the perception of non-clean degree.The invention further relates to straight The bearing structure for dust free room is connect, used in dustless room is in manufacture electronic component, microelectronic device, medicine and medicine, such as snacks Food or need to keep clean similar products with dust, dirt or bacterium.Cargo can be after fabrication without extra step Suddenly it is directly loaded up, additional step refers to that cargo leaves dust free room and is transferred to bearing structure, so that when reducing step, saving Between, reduce human hand or machinery or the risk of pollution or damage.Edge seal further increases the cleannes of bearing structure.
According to the present invention, polymer core, such as can be closed-cell foam core, such as expanded polystyrene (EPS) core, hair Foamed polystyrene core, which has, to be closed on it and passes through combination of heating and pressurize with high impact polymer sheet material (such as polystyrene sheet) Surface region.In an illustrative embodiments, at least one antiseptic with certain surface activity can be added to In material for manufacturing sheet material.Antiseptic can be powder type or liquid form.In another illustrative embodiments In, at least one antiseptic with certain surface activity can be applied at least one in the exposed surface of sheet material. Antiseptic can be powder type or liquid form.
Bearing structure may also include multiple supporting items, as described above, supporting item usually can be by the bottom surface of bearing structure and ground Face and/or other supporting surfaces separate.Supporting item can also be spaced apart from each other, such as can use forklift and/or other movable machineries Manipulate the space that bogey is fitted between supporting item.In some embodiments it is possible to including bar, bridgeware and/or Other connectors, such as usually multiple supporting item (the connecting multiple of the intensity of increase bottom and/or rigidity supports).For example, bridgeware can be (including polyolefin, polyester, unleaded by timber, metal and/or various plastic materials PVC etc.) or any of the above described suitable polymer sheet material form.In some embodiments, bar or bridgeware are by HIPS (high impact polystyrene) is made using extruding-out process.In addition, bridgeware is configurable to:Make each of which Two or more supporting items in a line are crossed over respectively, and can be fixed to the end of supporting item, so that they are mutually interconnected Connect.It is, for example, possible to use suitable adhesive adheres to bridgeware.In addition, the bottom of the supporting item for fixing bridgeware can Including the recess for positioning bridgeware so that bridgeware will not be protruded from supporting item bottom, but with the bottom of supporting item Concordantly.
Bar (runners) or bridgeware can extend between adjacent supporting piece.In general, bar or bridgeware and bearing structure Downside separate, space is left between bottom side and bar or bridgeware.In one embodiment, bridgeware can be consolidated Multiple wear-resistant parts of the fixed bottom surface at least some supporting items, and suitable for bearing substrate, can set and hold in substrate Carry structure.In addition, bar or bridgeware can be configured to:Make each of which respectively cross over a line in two or more Supporting item, and can be fixed on each supporting item wall, to be connected with each other in the same manner.For example, bar or bridgeware can be used and closed Suitable adhesive is fixed to abutting end.
The feature that bearing structure may also include anti-skidding component or further strengthen, for example, the bottom surface or bottom of bearing structure Portion (if it is used as the component of case), and/or supporting item can also include ridge, rib reinforcer, and/or other surfaces and strengthen Part, for example, the intensity and/or rigidity of polycrystalline substance are helped to improve, intensity and/or rigidity especially under a load.Some Improve and also contribute to any unexpected slip for reducing case and remain static.On the one hand, which can make bottom surface thicker It is rough, slided with reducing.Also believe, if each wall includes multiple ribs approximately longitudinally extended, supporting item and/or bottom resistance The ability of compressive load is greatly improved.
From the point of view of the description of following preferred embodiments as shown in drawings, other objects, features and advantages of the present invention Should be obvious.
Brief description of the drawings
Fig. 1 and 1a be respectively it is according to the present invention have extension either supporting item and without extension or The stereogram of the top side of the core of the bearing structure of supporting item;
Fig. 2 and 2a is the bottom side for the core for showing multiple grooves shown in Fig. 1 and 1a, grain tank, impression or conduit respectively Stereogram;
Fig. 3 shows the stereogram of the embodiment of the feature of the present invention;
Fig. 3 a, 3b, 3c and 3d show the sectional view of the embodiment of the feature of the present invention;
Fig. 4 show embodiment according to the present invention have multiple grooves, grain tank, impression or conduit with And the bearing structure of the feature coordinated with groove;
Fig. 4 a-4f show the different embodiments and bearing structure of the feature of embodiment according to the present invention Groove, grain tank, the different embodiments of impression or conduit coordinate;Fig. 5 show have with multiple grooves, grain tank, impression or The bearing structure for multiple features that conduit coordinates;
Fig. 6 and 7 is the bottom side for the core for showing multiple grooves shown in Fig. 1 and 1a, grain tank, impression or conduit respectively Stereogram;
Fig. 6 a are to show multiple grooves, grain tank, the impression along surface and extension or supporting item in one direction Or the stereogram of the bottom side of the core of conduit;
Fig. 6 b are along surface and are located at more on the side of the cavity extension with capping feature or supporting item A groove, grain tank, impression or conduit core bottom side stereogram;
Fig. 6 c are along surface and extension or support on another direction different from Fig. 6 a illustrated embodiments Multiple grooves of part, grain tank, impression or conduit core bottom side stereogram;
Fig. 6 d and 6e show to be disposed with the cavity extension or supporting item of the bearing structure of capping feature;
Fig. 6 f and 6g show the stereogram of the bottom side of core, and which show the feature of the length/width of basic extension core And edge feature;
Fig. 6 h show the schematic diagram of the edge feature in multiple embodiments of polymer core;
Fig. 8 shows the embodiment using the case of at least one bearing structure assembling of the present invention and shows Interconnect feature;
Fig. 8 a-8e show the embodiment of the case of the present invention of the interconnection feature shown in assembling process;
Fig. 9 is shown to be had for fixing the bearing structure of the present invention of the depression of phase-change material on top side Embodiment;
Figure 10 shows the L-shaped half-shell with the case of bottom surface made of bearing structure of the present invention;
Figure 11 is shown to be made with the bearing structure by the phase-change material phase of the present invention with depression Bottom surface case L-shaped half-shell lines figure;Figure 12,12a-12g, 12f-1 show it is of the present invention have extension or The embodiment of the bearing structure of person's supporting item, wherein, which has at least one polymer sheet combined with it Material and the seal feature for polymer sheet edge (edges);
Figure 12 h-12m show the embodiment of bearing structure of the present invention, wherein, which has two A polymer sheet combined with it and the fold seals feature for polymer sheet edge (edges);
Figure 13 and 13a shows that the utilization in embodiment of the present invention seals liquid and seals polymer sheet to polymerization The method of thing core;
Figure 14,14a and 14a-1 show the embodiment for adhesive tape being used as seal feature in embodiment of the present invention;
Figure 14 b and 14c show in embodiment of the present invention by tape applications in the polymer core with bearing structure With reference to polymer sheet edge at;
Figure 14 d show the polymerization positioned at the polymer core for being incorporated in bearing structure in embodiment of the present invention Side rubber coating adhesive tape at the edge of thing sheet material;
Figure 14 e show the single polymer of the polymer core for being bound to bearing structure in embodiment of the present invention The edge of sheet material;
Figure 15-15h show the embodiment of the bearing structure of no extension of the present invention or supporting item, It has the seal feature at least one polymer sheet and the polymer sheet edge being combined;
Figure 16 and 16a shows the embodiment of the case with ribbet in embodiments of the present invention;
Figure 17 and 17a shows the bottom of the embodiment of case shown in Figure 16 and 16a;
Figure 18,18a and 18e show the siding of the embodiment of case shown in Figure 16 and 16a;
Figure 18 b, 18c and 18d respectively illustrate connecting with top plate, another siding and bottom in embodiment of the present invention The siding connect;
Figure 19 and 19a shows the top plate of the embodiment of case shown in Figure 16;
Figure 20 shows the assembling of the embodiment of case shown in Figure 16;
Figure 21 and 21a-e shows the embodiment of the bottom with different extensions or supporting item of the present invention;
Figure 22,22a and 22b show being fully formed or being connected with substantially L-shaped structure in embodiment of the present invention Siding, it is used to be connected with top plate and bottom;
Figure 23,23a and 23b show in another embodiment of the present invention it is a pair of with substantially L-shaped structure completely into Shape or the siding of connection, one of them is fully formed or links together with top plate, another is fully formed or is connected with bottom Together;
Figure 24 and 24b-24c shows the bearing structure with depression (depression) in embodiment of the present invention, Wherein, which is used for receiving edges watch box with holding freight supporter;
Figure 24 a show the concave bearing structure for having in embodiments of the present invention and being used for accommodating feature;
Figure 24 d, which are shown in embodiment of the present invention, has extension or supporting item and concave bearing structure, its In, which is used to accommodate the edge protector without guide groove;
Figure 24 e, which are shown in embodiments of the present invention, to be had for being recessed of receiving edges watch box, without guide groove or The bearing structure of person's extension or supporting item;
Figure 25 shows the bearing structure with edge protector and guide groove in embodiment of the present invention;
Figure 25 a, 25b and 25c show the office with the exemplary bearing structure of edge protector in embodiment of the present invention Portion's schematic cross-section, wherein, edge protector is located in the valley;
Figure 26 and 26a respectively illustrates the example of the L-shaped and C-shaped edge protector in embodiment of the present invention;And
Figure 27 and 27a shows the carrying knot with the edge protector with guidance feature in embodiment of the present invention Structure.
Embodiment
The detailed description carried out below is intended to description System, apparatus and method, without being used to indicate that the sole mode that can prepare wherein or using the present invention.Conversely, it is understood that , identical or equivalent function and component can be completed by different embodiments, wherein, these different implementations Mode, which is also intended to, to be comprised in the spirit and scope of the present invention.In addition, unless be defined, otherwise all skills used herein Art and scientific terminology are respectively provided with those skilled in the art of the invention and are generally understood that identical implication.Although it is any with it is literary Described in method, equipment and similar or equivalent method, equipment and the material of material can be in the practice or test of the present invention Middle use, but illustrative methods, equipment and material are hereafter only described.All publications described herein are by order to describe It is herein incorporated with disclosed reference, for example, setting described in the publication that can be used in combination with the present invention that will be described Meter and methodology.Only provide publication date earlier than the applying date of the application it is above, hereafter and enumerate or discuss in entire article Publication.But do not recognize that inventor haves no right by preferred invention come this disclosure in advance herein.
Firm and light-weight bearing structure can be used for air transport, land transportation, the carriage of goods by sea.Although transport all of cargo Mode can experience the interests of light-weight bearing structure, but for the economic interests of air transport, light-weight bearing structure More than other means of transportation.
The present invention relates to a kind of firm, light-weight bearing structure, which includes is gathered by one or more Compound sheet material either film covering or with the sheet material or the lightweight polymeric core of film combination.In order to not make bearing structure Improve bearing capacity (such as transporting more heavy weight ability) in the case of heavier, which can include on bottom side At least one groove, grain tank, impression either conduit and at least one groove, grain tank, impression or conduit coordinate it is corresponding Feature.Either conduit can be any shape for example, basic is in semilune or square side for this groove, grain tank, impression Face.Individual features can also be any shape, and can include central part, which has the section of any shape, For example, substantially in dome-type section, substantially rectangular section etc., the central part can with can not also with from The wing feature of the both sides extension of the lower part of central part.Central part can be filled at least one groove, grain tank, impression or In one in conduit.If it is present wing feature can have small thickness so that when being combined with bearing structure, the spy Sign is substantially concordant with the remainder of the bottom side of bearing structure, to present with very small visible protrusion or protuberance Smoother sensation.On the bottom side of polymer core have at least one groove, grain tank, impression or conduit and this at least One groove, grain tank, the impression bearing structure that either conduit is combined or covered by least one feature improve characteristic, all Such as compared with the bearing structure of no groove, grain tank, impression or conduit, there is the ability of transport more weight.
In Fig. 1, foamed polymer core 10a (such as polystyrene core) is the common square with width 12 (Fig. 1) Shape plate (slab) shape, which has can be with the thickness 14a of any size, for example, about 1cm to about 5cm.Core 10a Can have a smooth top side 16a, the top side can part or polymer layer is completely covered, for example, such as high-impact polyphenyl The high impact polymer sheet material 67 of vinyl plate etc, it can have the length for being approximately similar to 4 feet and 40 inches of width Degree.Polymer sheet 67 can have the thickness of about 1mm to about 5mm.Smooth top side 16a can be usually transitted to positioned at its tool The width 12 having chance with the circumference of 12a.As shown in Figure 2, the bottom side 18 of core 10a can include one or more extension Portion either supporting item 20-28 but some embodiments can not include multiple extensions or supporting item, such as Fig. 1 a and 2a It is shown.If it is present these extensions or supporting item can stretch out e.g., from about 2 to 6 inches from bottom side 18a, (about 5cm is extremely About 20cm) length.
Fig. 1 a and 2a are the embodiments similar with Fig. 1 and 2, but without multiple extensions or supporting item.With reference to figure 2a, Fig. 2 a show the bottom side of bearing structure, and edge 12a is adjacent with the interval 42,44,46,48 on bottom side 18.
Bearing structure 10 equally also has width 12, which has thickness 14, which is core 10a and plate 67 gross thickness combined.Cargo can be loaded on the top side 16a of bearing structure 10.The cargo can be it is flimsy or It is non-damageable, and fresh vegetables and fruit, poultry and meat products, medicine and medicine, electronic component and equipment can be included Deng.
In some illustrative embodiments, polymer core can include at least one groove, grain tank, conduit, impression And/or other recesses, being usually located on the bottom surface of polymer core as shown in Fig. 2,2a, 6,7 and/or if deposit Then be usually located in supporting item groove, grain tank, conduit, impression and/or other recesses 13 on the side of supporting item, 13 ', 15th, 15 ', 15 " equally.These grooves, grain tank, conduit, impression and/or other recesses help to reduce polymer core Weight, can be feature or group with least one groove, grain tank, conduit, impression and/or other recesses fits Part, to further enhance the intensity of the bearing structure obtained as described above and/or stiff member.
Fig. 3 and 3a illustrates feature or the example of component 17 with stereogram and section respectively.In general, feature or group Part can be attached to bearing structure, and for example can be bonded or be fused to polymer core, and/or, if in profit With polymeric layer, sheet material either film (for example, high impact polystyrene layer, film or sheet material) covering or adhesive polymer core This feature or component 17 are attached before body, then this feature or component can be assembled in the individual features of polymer core, all As the polymer core 10a in Fig. 2,2a, 6,7 groove 13,13 ', 15,15 ', 15 " in.In some embodiments, it is recessed Groove may be extended on the side of supporting item 20-28, for example, the groove 13 of Fig. 2,5,6 and Fig. 6 a, 6b and 6c, 13 ', Shown in 13 " sidepiece 13a, and it may be extended on the end of supporting item, as shown in the end 13b of Fig. 6 a and 6c.Groove Extension on supporting item is probably desired, for example, with further enhance the intensity of the bearing structure of acquisition and/or Person's rigidity, can particularly carry at the supporting item of elevated pressure in such as stacking bearing structure, and/or enhancing Prevent from destroying the durability of supporting item.In some embodiments, any one in supporting item 20-28 can be cavity , and extension of the groove on cavity supporting item can increase the rigidity or intensity of supporting item.
In some embodiments, groove can only extend on polymer core in one direction, such as Fig. 2 and 6c In extended with first direction, and extended in Fig. 6 a and 6c with second direction.This is probably for example in particular directions, such as It may be carried on the elevated either load of enhancing or the direction of pressure in the bearing structure of acquisition, further enhance acquisition Bearing structure intensity and/or rigidity it is desirable.Groove can also be on a polymer core both in a first direction It is upper to extend in a second direction again, as shown in Fig. 6,7,21b, 21c, 21d and 24a.
As another example, if using polymer film, layer either sheet material covering or adhesive polymer core, Feature either component 17 can for example be bonded, with reference to or be fused to polymer sheet, layer or film.If using sheet material, Either there is these features either component then table of the component or feature 17 usually with polymer core before layer covering in film Face is consistent, either if there is these features or group after being covered or being bonded core with polymer film, sheet material or layer Part, then this feature or component 17 are usually consistent with the surface of bearing structure.
In one embodiment, feature or component can also include wing feature, for example, such as Fig. 3 a-3d, 4a- 17a shown in 4f, for strengthening rigidity/strength and/or helping feature or component 17 being assembled to polymer core Body.It may it is generally desirable to feature or component 17a is consistent with the surface of polymer core, because can so occur substantially Continual and/or smooth surface, without undesirable protrusion, it is undesirable to protrusion may interfere with or destroy it His part or bearing structure.Feature or component 17 can include elevated central part as depicted and be consistent with flat Portion, flat part 17a and elevated central part 17b as shown in Fig. 3 and 3a-3d.Flat part 17a usually can substantially be put down Arrange smoothly and/or the flush with polymer core 10a, and elevated central part 17b can protrude into polymer core In body 10a, such as protrude into such as groove, grain tank, conduit, impression and/or other recesses 13,13 ', 15,15 ', 15 ", such as Shown in Fig. 4,4a-4f with feature, either component 17 is inserted into the groove 13 or as shown in Figure 5 of polymer core 10a The groove 13 ' being inserted into multiple features or component 17 between extension 21,24.Flat part 17a extends to elevated Outside the size of central part 17b, as being shown as wing feature in Fig. 3 and 3a-3d, flat part 17a can also be with elevated center Portion 17b is of the same size or essentially identical size, as shown in Figure 3b.Elevated central part 17b can take any suitable When cross sectional shape, such as semicircle, rectangle, triangle and/or any other appropriate format, in Fig. 3 a and 3b Semicircle 17b, Fig. 3 c in triangle 17b and Fig. 3 d in rectangle 17b shown in.The raised portion can have straight Side wall or the side wall of taper.It is generally desirable to selection be consistent with the corresponding recesses of polymer core 10a or compressiblly/rub The cross sectional shape being assembled to wiping in the corresponding recesses of polymer core 10a.Corresponding recesses can be with elevated central part 17b With identical either substantially the same shape such as with shown in the groove 13 in Fig. 4 c, 4d or 4e or different Shape, such as with shown in the groove 13 in Fig. 4 a and 4b.Depression can have straight side wall or the side wall of taper.It can also repair Change corresponding recesses, to be consistent with raised center portion 17b, and the flat part 17a with wing feature is accommodated, in Fig. 4 f Shown in groove 13.In this embodiment, groove includes impression, and the wing feature of flat part 17a is assembled in impression. Feature or component 17 can also include such as cavity portion 17c, cavity portion 17c can with another example help to reduce feature or The weight of person's component 17, and/or enable feature or component 17 when insertion groove 13,13 ', 15,15 ', 15 " Deformation or compression.This deformation either compression be probably desirable so that feature or component 17 can compressively or Frictional fit into groove.If desired, this feature or component 17 can be usually assembled to before polymer sheet is applied In groove, as described below so that feature or component 17 and polymer core 10a can be maintained at one by polymer sheet Rise, this can also make feature either component 17 it is smooth and/or make feature or component 17 there are unobvious.
Wing feature 17a can be uniform thickness, can also be tapering towards end, so that in feature or component 17 Using sheet material either film or sheet material covering core or when occurring before being combined with core, further with the surface of core It is consistent, either occurs in feature or component 17 after covering or combining core using sheet material or film, then tied with carrying The surface of structure is consistent.
In some embodiments, the feature of supporting item can be it is at least one can coordinate with feature or component or Widened groove, grain tank, conduit, impression and/or other recesses of person's engagement, to further enhance the bearing structure of acquisition Intensity and/or rigidity, as described above.In some embodiments, which can include the cavity in supporting item main body Space, as shown in the void space 20a in the supporting item 20 in Fig. 6 d and 6e.It is larger in supporting item by omitting or removing The material of amount, the widened void space in supporting item can for example significantly reduce the overall weight of polymer core.
In some embodiments, cavity supporting item can include supplementary features, the supplementary features by strengthen and/ Or closed cavity space is used for the intensity and/or rigidity that strengthen the bearing structure obtained, in such as Fig. 6 b, 6d and 6e Cover shown in feature 13c.Covering feature 13c can be substantially similar with feature or component 17, but it is usually larger and/ Or its shape is more like the global shape of supporting item 20, such as more cubic rectangle so that capping feature 13c can have completely Effect ground closed cavity space 20a.For example, capping feature 13c usually can be the width 20b phases at least with void space 20a The width of width 20b of the same width either more than void space 20a.Capping feature 13c and/or void space 20a may be used also With comprising the supplementary features for sealing capping feature 13c, such as respective steps, groove, rib, impression/elevated portion and/ Or any other appropriate feature.For example, Fig. 6 d and 6e are shown respectively void space 20a and cover the respective steps of feature 13c 13c ' and 20c so that capping feature 13c can be sealed on void space 20a and provide flat end to supporting item 20, As shown in the unclosed closing arrangement for being arranged into Fig. 6 e from Fig. 6 d.It is identical with using feature or component 17, if desired, envelope Lid feature 13c can be usually assembled in void space 20a before polymer sheet is applied, as described below so that by poly- Compound sheet material keeps together feature 13c and polymer core 10a is covered, and can also so make capping feature 13c smooth simultaneously And/or person make capping feature 13c there are unobvious so that in another example overlapping with the remainder of polymer core 10a.
In other embodiments, void space 13 can be taper.When void space 13 is taper, those are special Sign is also corresponding taper, so as to preferably coordinate with depression.In an aspect, taper can be for example similar with Fig. 4 d Towards the top of supporting item 20-28.In another aspect, with Fig. 4 d on the contrary, taper can be towards supporting item 20-28's Bottom.The tapering cooperation that can cause with feature in top towards supporting item is easier, and these features can be filled out substantially It is charged in the void space of extension.Although tapering insufficient can be filled into inside towards bottom, extension For in hollow space, and this feature and concave shape base can not be made for ease of these features are inserted into depression This correspondence.As described above, these features can include hollow central part, the weight always constructed is reduced to minimum.With this Meanwhile on the bottom side of core under the side of each extension, by its bottom, to extending through carrying knot on its side The whole length of the structure either depression of at least one such as groove, grain tank or conduit of width and at least one recessed with this At least one individual features of one in groove, grain tank, impression or conduit cooperation can further enhance extension and its With the connection of the bottom surface of polymer core.
In some embodiments, the bottom of polymer core can include it is at least one depression (such as groove, grain tank, Impression or conduit), such as the depression can prolong substantially along the whole length and/or width of the bottom of polymer core Stretch, as shown in Fig. 6 f and 6g, wherein polymer core 10 includes the 15-1 that is recessed, and depression 15-1 is shown as substantially in bottom side Extend in 18 whole length.As shown in the figure, depression 15-1 can generally be separated with further feature (such as be recessed 13,13') And/or further feature is not connected to, such as allow depression 15-1 to keep its integrality along whole length, with than it Situation about being interrupted more preferable intensity and/or rigidity are provided.Depression 15-1, which can also be accommodated, can be fitted to depression 15-1 Insert or further feature, the insert or further feature can also be complete length in itself, be multiple components compared to them Or situation about interrupting in other ways, it is possible to provide more preferable intensity and/or rigidity.
As described above, depression 15-1,13 or 13' can exist with least one single depression or at least one set of depression.It is recessed It is the parallel depression (such as groove, grain tank, impression or conduit) closely separated each other to fall into group (such as 15-1).One group recessed The single depression that can be similar in appearance as shown in 15-1 is trapped in, but close to inspection or in expansion, can be identified At least two or more depressions closely separated.Depression in one group can be with can not also be with identical length, shape Shape or depth.Inside spacing between one group of depression can be less than the spacing between adjacent sets (if present).Multigroup depression (if present) can also be inserted between (interpose) single depression.
At least one depression can coordinate with individual features 17.In one embodiment, all depressions can be with phase Feature 17 is answered to coordinate.In another embodiment, not every recess groups (if there is more than one group) all by with Close individual features 17.In another embodiment, in one group can and not all depression all coordinate with individual features 17。
As described above, depression (such as 15-1) there can be different length, and can reside in bearing structure At diverse location.Literally, in single bearing structure, there may be multiple and different depression combinations, for example, it is different The combination of the single depression or recess groups of length, width, depth and shape and quantity.Any specific theory is there is no, it is recessed Fall into (such as the 15-1 that is recessed) be not necessarily required to extension polymer core 10 whole length or width to realize required reinforcing And/or the load in increase rigidity, such as polymer core 10 can usually be primarily present in the center at edge 12 or from edge 12 inwardly exist so that increased intensity or rigidity usually can be more desirably close to internal rather than edges 12.Reduce Length generally also can leave remaining region at by proximal edge 12, it may not be such as the depression one of extension whole length The easy warpage of sample or bending, because the depression of extension whole length can promote the bending perpendicular to depression span.
As it was previously stated, no matter be recessed whether be group a part, each concave individual features can include being used for every A concave at least one raised portion 17a, and can include can not also include arbitrary flat 17b (for example, Wings).In some embodiments, if all depressions in one group all coordinate with feature 17, one group of concave spy Sign can include at least two raised portion 17a, and at least two raised portion 17a can have arbitrary shape or arbitrary shape The section of shape combination, for example, substantially dome-type section, substantially rectangular section, the section being substantially triangular in shape or class Like section, its flat part 17b with or without such as wing feature from the extension of the lower part of the both sides of central part 17a. If there is more than one recess groups, then raised portion 17a can have with or without from the two of a central part 17a The arbitrary shape of the flat part 17b of such as wing feature of the lower part extension of side or the section of arbitrary shape combination, for example, base This is in dome-type section, substantially rectangular section, the section being substantially triangular in shape or similar cross-section.When engaged, in Center portion 17a can be substantially filled with one at least one depression 15-1, for example, the groove of respective shapes, grain tank, impression Or conduit.Central part and wing feature (if present) directly or indirectly can bond or be attached to polymer core Downside.For that can gather with this concave given bearing structure with or without individual features, core with one or two Compound film or sheet material combine.In one embodiment, this feature can be covered with one or more polymer sheets or film Polymer core cover aggregation thing core or is combined with polymer core before being combined with polymer core.At another In embodiment, this feature can be with one or more polymer sheets or film cover aggregation thing core or and polymer core Body covers bearing structure or is combined with bearing structure after combining.
As described above, in the one side of above-mentioned and shown any embodiment, a line on core bottom side or At least one depression (for example, groove, grain tank, impression or conduit) of person's multirow can along on core bottom side and with least The direction at least one individual features that one groove, grain tank, impression or conduit coordinate exists.Above-mentioned any In the other side of embodiment, although when not specifically illustrated exist on the bottom surface of supporting item 20-28 At least one depression, but similar with 24a, in the case where not being used for the depression 12b of receiving edges watch box 11, a line or Person's multirow it is at least one depression (for example, groove, grain tank, impression or conduit) can along it is on the bottom surface of core and with extremely Multiple directions at least one individual features of a cooperation in few groove, grain tank, impression or a conduit exist.
As shown in fig. 24 a, in a first direction there are 3 groups of depressions 13, and in the second direction vertical with first direction There are 2 groups of depressions 13.In other embodiments, if desired, there may be less or more multigroup depression 13.Shown In embodiment, depression 13 extends to the side of supporting item 20- 28.In other embodiments, depression 13 can also extend To the bottom side of supporting item 20-28.In some embodiments, or depression 13 can not also extend towards supporting item 20-28. These depressions 13 can coordinate with individual features 17, as described above.
In some embodiments, supplementary features can surround some parts interruption at edge or be continuously present.These Feature usually can improve or increase the intensity at the edge of bearing structure so that during use or reuse during mill Damage destroys minimum.In general, the supplementary features of edge protector for example as described herein can be included.Edge protector can have The protection of effect ground and the intensity for improving edge, prevent from wearing.However, as described above, these features also increase carrying when in use The weight of structure.
The feature of the weight of bearing structure is not increased the invention further relates to the intensity that can improve edge and.In fact, These features may reduce the weight of bearing structure.Core can include roughening edge or jagged edges (such as zigzag Edge) part.The exemplary stereogram of polymer core 10 with this feature can see in Fig. 6 f, this paper institutes The view of the part of any one embodiment of the multiple embodiments for the polymer core 10 stated can be in such as Fig. 6 h See.Fig. 6 h show the polymer core 10 with feature 12f, and this feature 12f can be along the span (span) at edge 12 In the presence of.As shown in the figure, feature 12f can be zigzag and/or a series of small indentures, it usually may be existing for it The continuity at edge 12 is destroyed in place.Being roughened edge (such as feature 12f) usually can be integral with polymer core 10. Roughening marginal portion can reside on core 10, and can be protected after being combined with one or more polymer sheets Hold shape.In general, roughening marginal portion can be both formed on core during core is formed, can also be in core Introduced after being made.Being roughened edge can also be realized by following process, such as by cutting notch and/or extrusion side Edge 12 forms the roughening edge.In one embodiment, roughening marginal portion can reside in connection top side and bottom On at least root edge 18 of the width segments of side 18.In another embodiment, roughening marginal portion can reside in along core The optional position of the width of body 10.As described above, roughening marginal portion can connect along the width segments of connection top side and bottom side Continue or discontinuously exist, as shown in the interruption feature 12f in Fig. 6 f.Although with roughening marginal portion core with compared with Few material exists, but when roughening edge is from some indented regions of the marginal existence of core, the edge of gained core exceeds Expecting ground can be stronger than the edge of core of the surrounding with even edge.Any specific theory is there is no, but edge 12 is coarse Change and/or the interruption to its successional other manner can make the material by the effect of Latent destruction object less, so that only Less material may occur once to be broken, and it will cause a bulk of material at continuous edge to be destroyed.
The tooth of random length and shape can be included by being roughened marginal portion.For example, the end of tooth can be substantially flat It is sliding or can be somewhat prominent.Each tooth can have the length of the thickness for the width segments for being for example substantially edge, Such as other example, each tooth can have the length of a half thickness of the width segments for being substantially edge, or For other example, the length of each tooth can be the random length between above-mentioned half length and whole length.In addition, As described above, roughening marginal portion will not be protruded further from the side of core compared to not being roughened marginal portion.Therefore, it is coarse The size for the bearing structure not being roughened will not be increased by changing edge.
In general, the form or shape of core determine the final form or shape of bearing structure.The jagged edges of core with Retain after polymer sheet or film combination.
If edge-protected is main purpose, new edge-protected feature (for example, edge of roughening) may have Above-mentioned concave any embodiment is not included in any embodiment as described herein and.
In an illustrative embodiments, for loading, the bearing structure for transporting or storing cargo has foamed polymer Thing core, at least one polymer sheet and whole weight and increase for reducing the bearing structure carrying knot At least one feature of the intensity at least one edge of structure, the feature include roughening marginal portion.The foamed polymer Thing core have top side, bottom side and and width segments, the width segments have around edge in the top side and the bottom Link the thickness of the two between side.At least one polymer sheet has the first side with outer rim, first side respectively with The foamed polymer core is in the bottom side, at least a portion of the thickness of the width segments of the foamed polymer core With reference to.The bearing structure can include that the supporting item extended from the bottom side of polymer core can not also be included.As described above, The bearing structure can include that any depression or recess groups can not also be included.
In some embodiments, in order to have more preferable compatibility in covering, combination or bonding, these are corresponding Either component can usually be made feature of the material same or similar with polymer core or polymer sheet, as follows It is described, such as polystyrene or high impact polystyrene (HIPS).It may also require that and use same or similar material Material so that whole bearing structure can separate for example as a unit arrangement or circulation without material.In general, feature Or component can by compared with whole polymer core relatively strong and/or high stiffness material formed, so as to pass through Additional minimum material, which provides, more to be significantly increased.For example, 8 features or component 17 are added such as in groove 13,13 ' In the case of, multiple features or component can increase at least 10% to 15% total increase intensity and/or at most 25% it is attached Add peel strength (racking strength).Feature or component can for example by extruding, die cast and/or other Proper technology manufactures.Either component can for example be formed and be cut to arbitrary dimension or be cut to feature with some length It is adapted to the size of appropriate groove.
Except the material same or similar with polymer sheet, for the suitable material of feature or component no matter Core, which is present in before or after being combined or bonded with one or more sheet material in bearing structure, can include arbitrarily Metal and polymeric material, as long as this material can manufacture the rigidity of acquisition or notable rigid part.Suitable material Example can include but be not limited to polymer can for example mould, thermoforming or casting.It is adapted to polymer bag Contain:Polyethylene;Polypropylene;Polybutene;Polystyrene;Polyester;Polytetrafluoroethylene (PTFE) (PTFE);Acrylate copolymer;Polychlorostyrene second Alkene;The acetal polymer (Acetal polymer) of such as polyformaldehyde or acetal resin (can be obtained by E.I.Du Pont Company);My god Right or synthetic rubber;Polyamide or other high temperature polymers, other high temperature polymers are such as:It is similarIt is poly- Etherimide, as the compound of makrolon and polybutylene terephthalate such asThe polymer of resin Alloy, as makrolon and isophathalic acid salt terephthalate resorcinol (isophthalate terephthalate Resorcinol) the copolymer of resinPlastics (can all be obtained from General Electric's Plastics Company (GE Plastics) );Such as contain the polyarylate or poly- of at least one compound selected from the group formed as follows as a kind of component The liquid crystal polymer of aromatic ester acid amides (aromatic polyester amide):(such as hydroxybenzoate is (firm for aromatic hydroxy group hydroxy acid Property monomer), hydroxynaphthoate (elastic monomer)), aromatic series hydroxyamine and aromatic diamine (United States Patent (USP) 6,242, 063,6,274,242,6,643,552 and 6,797,198 illustrations, merge these United States Patent (USP)s by quoting herein Content);(United States Patent (USP) 6,730,377 is illustrated polyester-imide acid anhydride with end anhydride group or horizontal acid anhydride, herein Merge the content of the United States Patent (USP) by quoting) or above combination.Some materials in these materials are recyclable Or it is made into recyclable.Can also use fermentable or biodegradable material, and it is fermentable or Person's biodegradable material can include any one biodegradable or the fermentable polyester of biology, such as polylactic acid tree Fat (including L- lactic acid and D-ALPHA-Hydroxypropionic acid) and poly- acetic acid alcohol (PGA), poly- hydroxypentanoic acid/hydroxybutyric acid resin (poly butyric Pentyl ester (PHBV)) (3-hydroxybutyrate and 3- hydroxypentanoic acids (3-hydroxy pentanoic acid (3-hydroxy valeric Acid copolymer))) and polyhydroxyalkanoate (PHA) copolymer and polyester/polyurethane.Some it is not fermentable or Non-biodegradable material can also be processed into by adding special additive it is fermentable or biodegradable, For example, such as by Britain Bo Lunhan Wood symphony environment (Symphony Environmental, Borehamwood, United Kingdom) D2WTM that provides, and and had by Columbia Province of Britain, Canada Vancouver EPI environmental products Limit company (EPI Environmental Products Inc.Vancouver, British Columbia, Canada) manufactures 'sAny aerobic-biodegradable additive.
In addition it is also possible to using any polymer composite, such as engineering preimpregnation material or composite material, these Polymer is filled with pigment, carbon particle, silica, glass fibre or their mixture.For example, can be with Use makrolon and the mixture of ABS (acrylonitrile-butadiene-styrene (ABS)).In another example can also use carbon fiber and/ Or fiberglass reinforced plastics.
Applicable metal or metal material can include metal and metal alloy, such as aluminium, steel, stainless steel, NiTi Alloy etc..
Moisture, dust and/or bottom product and the bacterium that is grown on moisture, dust or bottom product can be with Cause contamination of products or at least cause cross contamination, and can also be used for again in bearing structure and previous cargo Different cargo (for example, the food variety that poultry, fresh vegetables and fresh fruit etc etc. are different, or even It is identical product type) in the case of, it is impossible to using or dangerous re-use, and cannot be previous Strong clean-up effect.Even if bearing structure is remake, dust and/or moisture and in dust or moisture The cargo that the bacterium of upper growth can cause to be loaded in structure produces pollution.If between layer there are it is defective connection and/ Or combine, then hidden in the seam that dust and/or moisture and bacterium are possible to be easy between the layer of material, Growth or accumulation.
In general, when polymer film normally is adhered to polymer core, using heating and pressurization so that close to bottom side The part of the polymer core on 18 surfaces and the part of the polymer sheet 67 of the bottom side surface close to polymer sheet 67 are formed The compound fully strengthened.In addition, a part of polymer core of proximity relation is in gathering close to edge 12 and with bottom side 18 The part of compound sheet material 67 combines.
However, even if the bonding between the major part and polymer sheet of polymer core is sufficiently strong, defective and do not have Enhanced bearing structure can be produced in the case of defective, also still suffers from the periphery for improving polymer sheet and polymer The needs of bonding between core, to minimize or eliminate any defect, dust, dirt and/or moisture usually can be hidden Hide, grow or accumulate in these defects, and between layers exist connection or and/or bonding defect when, usually it is hidden Hide, grow or accumulate in the seam between the layer of material.
As shown in Fig. 1,1a, 2 or 2a, bearing structure or platform 10 can be including as described above by a polymer The lightweight polymeric core 10a that sheet material or two pieces of polymer sheets 67 cover, and one piece of polymer sheet 67 or 68 is (such as Shown in Figure 12 and 15) seam between the surface of core, or by by one piece of polymer sheet and another piece of polymer sheet Material is overlapping and/or is bordered by the seam for the edge to be formed and can be sealed using seal feature, for example, sealing liquid, thermal activities Adhesive, sealed compound or machinery and/or heat seal, and ultrasonic sealing equipment can be included, so that minimum Changing the bacterium for either eliminating moisture, dust and/or bottom product and being grown on dust or moisture may hide, is raw Long and/or accumulation region.
Close to one or more at the periphery of such as polymer sheet 67 or the outer rim of polymer sheet 67,68 The outer rim coating seal feature of polymer sheet.Although major part can be sealed, using seal feature sealing outer rim compared with It is sufficient that fraction.Utilize seal feature sealing such as about 4 millimeters to about 12 millimeters of distance periphery, more such as distance periphery About 5 millimeters to about 10 millimeters and more for example apart from about 5 millimeters to about 8 millimeters of the periphery of polymer sheet.As described above, During manufacturing bearing structure, using heating and/or pressure, the remaining bonding of polymer sheet of the bonding comprising outer rim Region.In Figure 13 and 13a, for example, there are seal feature at about 7 millimeters of the outer rim of the second sheet material of distance 68.
It can include in the example of heat activated adhesive, but be not restricted to, include the adhesive of ethylene-alpha-olefin copolymer, Adhesive as disclosed in United States Patent (USP) 6,319,979,6,107,430 and 7,199,180;Binding agent based metallocene network Compound, wherein, which includes the adhesive containing substantially linear ethene/1- octene copolymers, it can be from Tao Shi Chemical company is commercially available, it further includes United States Patent (USP) 8,222,336 and 8, the adhesive disclosed in 163,833;Including U.S. The metallocene hot melt adhesive glue of adhesive disclosed in state's patent 8476359;Propylene based on hotmelt, The adhesive includes placed in the middle containing non-metallocene complexes, metal, heteroaryl and coordinates base catalysis propylene and ethylene copolymer The adhesive of adhesive;Reactive hot-melt adhesive as disclosed in United States Patent (USP) 8,507,604;Including United States Patent (USP) 8, The hot-melt adhesive of the thermal activation of adhesive disclosed in 475,046 and 8,240,915;Contain metallocene and non- The adhesive of metallocene polymer, such as United States Patent (USP) 8, the adhesive disclosed in 475,621;Include ethylene ' alpha '-olefin Binding, such as United States Patent (USP) 6, adhesive disclosed in 107,430;Hot melt adhesive thing comprising block polymer is such as beautiful Binding disclosed in state's patent 8,501,869;Polyolefin as disclosed in United States Patent (USP) 8,283,400 and 8,242,198 Binding, merges these United States Patent (USP)s by quoting entirety herein.
The sealing liquid can any core and/or polymer sheet can slightly be dissolved in seal process Solvent, the liquid provided is without poison.It is also desirable that the liquid has appropriateness to core and/or polymer sheet High-dissolvability coefficient so that a small amount of liquid just uses enough.The liquid room temperature may carefully have slight volatility or With respect to non-volatility.Example can include the chlorinated solvent such as tetrachloro-ethylene;Or some cyanoacrylate adhesives Compound.As it was noted above, the liquid can be applied to polymer sheet and core or two polymer sheets by distributing equipment On the edge of seam between material.Figure 13 shows an example.The smearing can be completed after cohesive process, particularly such as The fruit liquid has relative volatility and comparatively faster drying at room temperature.
The sealed compound can include any relatively nonvolatile liquid, and can in liquid form, such as include Liquid and solid particle mixture, or the treated form of the semiliquid synthetic of suspension, such as any liquid adhesive The solid form of the capsule of agent or sealing synthetic exists.
Treated sealing chemical composition may have compared with the pure solvent even low volatilization of compound as suspension Property, therefore it can also be smeared in addition to being allocated in the distributor from similar case, wherein, although the case is such as Squeeze bottle or syringe are similar to described in upper, but there is larger opening on its distribution end, the distribution end is in core and plate Between cohesive process before or after positioned at polymer sheet any edge on, this depend on synthetic activation temperature. In some embodiments, suspension synthetic may include the powder with being used in being manufactured in polymer sheet as previously described The mixture of the same or similar sealing liquid of last polymeric material.For example, when polymer sheet is by high impact polystyrene (HIPS) when being made, the powder can include powdered polystyrene.Seal liquid can with respect to non-volatility so that It can make evaporate substantially before cohesive process of the liquid between the plate and/or plate with core.Can in one example Including the solvent mixed with solid, such as the tetrachloroethylene solvent mixed with HIPS powder, it can be carried out as described above with being formed The suspension of coating.This suspension can be dried after coating, if also, for example, later phases occur thermal activation, So particle can help to be sealed.
In the presence of treated chemical seal synthetic is can include the solid form of small package particle, it can apply Plus-pressure or heat and pressure are activated, to crush or melt capsule and releasing adhesive, wherein encapsulation particle can be with For solvent, suspension or any liquid-packing portion in the inner for sealing synthetic.
Figure 12,12a-f show the carrying knot with extension or supporting item shown in all as described and Fig. 1 and 2 An exemplary part for structure 10, Figure 15-15h are exemplary one without the bearing structure 10 of extension or supporting item Point, the exemplary part shown in all as described and Fig. 1 a and 2a, or show above without other portions of description Point, it can also include the lightweight polymeric core 10a with width 12.Bearing structure 10 is also possible that as mentioned before At least one piece of polymer sheet, such as shown polymer sheet 67,68, and be also possible that at least one sealing is special Sign 70 or 80, the edge for making polymer sheet 67,68 seals against each other and/or to be sealed in polymer sheet 67,68 poly- Compound core 10a, can illustrate.In general, sealing and/or the polymer sheet of polymer sheet and polymer core Sealing between material can in a manner of being equal with any bearing structure described herein and/or case and/or be similar into OK.
Figure 12 and 15 shows the reality of the bearing structure 10 with first polymer sheet material 67 and second polymer sheet material 68 Mode is applied, wherein, first polymer sheet material 67 can mutually be interconnected with second polymer sheet material 68 at knot circle (abutment) 69 Connect place's adjoining.Knot circle 69 can usually be formed by edge 67c, 68c of polymer sheet 67,68 respectively, and can be smooth connect Seam, or some gaps and/or bumps can be included, for example, these gaps and/or bumps are due to as mentioned before The manufacture that polymer sheet 67,68 is attached to polymer core 10a and/or connection procedure and produce.Such as Figure 12 Shown in 15, in some embodiments, it can seal and/or cover using seal feature (sealing feature) 80 Knot circle 69 between two polymer sheets of lid 67,68.Seal feature 80 usually can be covered and/or filled to be present in and connect Any gap and/or bumps at seam, and usually can also extend a specified rate, example on each polymer sheet 67,68 Such as with the firmer and/or durable sealing of formation.In general, the seal feature on covering knot circle 69 is as shown in figures 12 and 15 Seal feature 80 can equally be applied after polymer sheet 67,68 is attached to polymer core 10 because seal feature 80 on the top of polymer sheet 67,68.It can include seal feature described above suitable for the seal feature of this application In any one, for example, the sealant tape of bonding surface can be included on the side of adhesive tape.
The seal feature can also be located between the sheet material 67,68 at edge, similar to close shown in Figure 12 e and 15e Seal feature 70.The seal feature 70 can be any one in above-mentioned seal feature, for example, bilateral gluing sealant tape, close Sealing liquid body, sealed compound, the machinery and/or heat seal that ultrasonic sealing can be included.
In other embodiments, as shown in Figure 12 a, 12b, 15a and 15b, bearing structure 10 can include single gather Compound sheet material 67, wherein, which can be in the whole thickness part of the width segments 12 of polymer core 10a Extend around 14a (Fig. 1 and 1a shown in) and surround, or the top of core can be even extended to as shown in Figure 12 a and 15a The some parts on surface 16, or abutted at the width segments 12 of polymer core 10a, as shown in Figure 12 b and 15b.Polymerization The edge 67a or 67b of thing sheet material 67 can be sealed on polymer core 10a by seal feature 70, wherein, sealing is special Sign 70 can be placed between polymer sheet 67 and polymer core 10a as shown in Figure 12 a, 12b, 15a and 15b.Citing For, seal feature 70 can be applied on polymer core 10a before conjugated polymer sheet material 67.Again for example, it is close Envelope feature 70 can also be applied on polymer sheet 67 and with polymer sheet 67 in combination with to polymer core On 10a.In another embodiment, seal feature 70 can have been integrated into polymer core 10a in polymer sheet 67 It is applied to afterwards between edge 67a, 67b of polymer sheet 67 and polymer core 10a.For example, seal feature 70 can wrap Include sealing liquid, chemical seal synthetic, adhesive tape etc. as previously described, and can be inserted into, inject, be pressed into And/or person is otherwise placed between polymer sheet 67 and polymer core 10a.In another example, seal Feature can be provided by heating seal, or can be ultrasonic sealing equipment.
Still in other embodiments, as shown in Figure 12 c, 12d, 15c and 15d, there is single polymers sheet material 67 Bearing structure 10 can be abutted as shown in Figure 12 c and 15c at the width 12 of polymer core 10a, or such as Figure 12 d and 15d Around the shown width 12 for being looped around polymer core 10a.Polymer sheet 67 in Figure 12 d and 12c or 15d and 15c Edge 67a, 67b can be respectively smooth seam, or it can include some gaps and/or bumps, for example, these Gap and/or bumps are due to that polymer sheet 67 is attached to manufacture and/or the connection procedure of polymer core 10a And produce.Afterwards, seal feature 80 can be used for seal and/or edge 67a, 67b of cover aggregation thing sheet material 67 and Extend on polymer core 10a.Seal feature 80, which usually can be covered and/or filled, is likely to be present in any of seam crossing Gap and/or bumps, and can also usually extend a specified rate on polymer sheet 67, for example (,) it is firmer to produce And/or durable sealing effect.In general, cover aggregation thing sheet material edge and partial polymer core 10a it is close Polymer can be attached to as the seal feature 80 as shown in Figure 12 c, 12d, 15c with 15d in polymer sheet 67 by sealing feature Applied after core 10, because seal feature 80 is located on the top of polymer sheet 67.The seal feature can include described above Seal feature in any one, for example, unilateral rubber coating adhesive tape.
Figure 12 e and 15e show the bearing structure 10 with first polymer sheet material 67 and second polymer sheet material 68 Embodiment, wherein, first polymer sheet material 67 and second polymer sheet material 68 can at knot circle 69 at interconnection it is adjacent Connect.Knot circle 69 can usually be formed by edge 67c, 68c of polymer sheet 67,68 respectively, and can be smooth seam, Or it can include some gaps and/or bumps, for example, these gaps and/or bumps are due to by polymer sheet 67th, 68 be attached to polymer core 10a manufacture and/or connection procedure and produce.In some embodiments, as schemed Shown in 12e and 15e, seal feature 80 can be used to edge 67c, 68c being sealed between two polymer sheets 67,68 Tie on the polymer core 10a at boundary 69.Seal feature 80, which usually can be covered and/or filled, is likely to be present in seam crossing Any gap and/or bumps, and can also usually extend between polymer sheet 67,68 and polymer core 10a One specified rate.Polymer sheet 67,68 can also be pressed into the seal feature 80 at edge 67c, 68c, such as to help Any gap and/or bumps at filling knot circle 69.In general, the seal feature of 69 lower section of knot circle is (such as institute in Figure 12 e and 15e The seal feature 80 shown) it can be applied after polymer sheet 67,68 is incorporated in polymer core 10a, because sealing is special Sign 80 is located at the lower section of polymer sheet 67,68.Seal feature 80 can also include sealing liquid, sealing synthetic or close Sealed adhesive tape, and in another example, it can also be after polymer sheet 67,68 be attached to polymer core 10a It is inserted into, injects, being pressed into and/or is otherwise placed between polymer sheet 67,68 and polymer core 10a. Still in another example, seal feature 80 can also be applied to polymerization bag 67, one of 68 or two before bonding On, and thus with polymer sheet 67,68 in combination with polymer core 10a.The seal feature can include above Any one described seal feature, for example, bilateral rubber coating adhesive tape, sealing liquid, chemical seal synthetic, by including ultrasound The sealing that the machinery and/or heat sealing equipment of ripple water-tight equipment produce.
Figure 12 f and 15f show the bearing structure 10 with first polymer sheet material 67 and second polymer sheet material 68 Embodiment, wherein, first polymer sheet material 67 and second polymer sheet material 68 can be connected with each other at overlapping 69 ' place.It is overlapping 69 ' usually can as shown in the edge 68c on edge 67c tops respectively by by edge 67c, 68c of polymer sheet 67,68 it One overlaps to form with another, and for example, can be attached to by second polymer sheet material after first polymer sheet material poly- Compound core 10a is produced.In some embodiments, as shown in Figure 12 f and 15f, seal feature can be used to polymerize The edge of thing sheet material is sealed to polymer core 10a, and/or an edge of polymer sheet is sealed to polymer sheet Another edge, such as edge 67c is sealed to polymer core 10a as shown in the figure and edge 67c, 68c are sealed against each other.Sealing Feature 70 usually can cover and/or fill any gap for being likely to be present in overlapping 69 ' place and/or bumps, and lead to It is given that one can also often be extended on the lower section of polymer sheet 67, one of 68 and/or the top of polymer sheet 67,69 Amount.Polymer sheet 67,68 can also be pressed into the seal feature 70 at edge 67c, 68c, such as overlapping to help to fill Any gap at 69 ' places and/or bumps.Seal feature 80 in Figure 12 g and 15g can be combined in a polymer sheet After to polymer core 10a and second polymer sheet is combined and applied before.Seal feature 80 can also be incorporated in One polymer sheet, and with one block application, for example, for example by by seal feature 80 by polymer sheet 68 be bound to polymer core 10a and polymer sheet 67 before be applied on the edge of polymer sheet 68, wherein, polymerization Thing sheet material 67 can combine before polymer sheet 68.Still in another example, seal feature 80 can also polymerize Thing sheet material 67,68 is inserted into, injects, is pressed into and/or is otherwise placed on after being attached to polymer core 10a Between polymer sheet 67,68 and polymer core 10a.Plate 67 or 68 is bound to by the seal feature described above It may not also be activable to be probably at the temperature and/or pressure of core 10a.
In another embodiment, as shown in Figure 12 f-1 and 15h, seal feature 70 is present in the overlapping of plate 67,68 Between part 69 '.The seal feature 70 can be any one in seal feature described above.To double-sided adhesive adhesive tape For, it can usually be applied before the second plate 68 is bound to core and the first plate, and the adhesive can combine Activated in journey.This adhesive can be applied on the edge of the side of the second adhesive tape of core to be incorporated in.To sealing fluid For body, it can be coated after cohesive process.
Figure 12 g and 15g show the bearing structure 10 with first polymer sheet material 67 and second polymer sheet material 68 Embodiment, wherein, first polymer sheet material 67 and second polymer sheet material 68 can be connected with each other at overlapping 69 ' place.It is overlapping 69 ' usually can as shown in the edge 68c on edge 67c tops respectively by by edge 67c, 68c of polymer sheet 67,68 it One overlaps to form with another, and for example, can be attached to by second polymer sheet material after first polymer sheet material poly- Compound core 10a is produced.In some embodiments, as shown in Figure 12 g and 15g, seal feature 80 can be used to make to gather The edge of compound sheet material seals against each other, as shown in being sealed against each other edge 67c, 68c.Seal feature 80 usually can be covered and/or filled out Any gap for being likely to be present in overlapping 69 ' place and/or bumps are filled, and usually can also be in polymer sheet 67,68 Extend a specified rate on top.Seal feature 70 shown in Figure 12 g and 15g can be bound to polymer core in polymer sheet Applied after body 10a, because seal feature 80 is on overlapping 69 ' top.The seal feature is described above by plate 67 Or 68 be bound to be probably at the temperature and/or pressure of core 10a may not also be activable.Sealing liquid can Either distributed in the bottle or case at end with distribution tip with being comprised in.The liquid can be assigned in edge, here The edge of polymer sheet touches the surface of core, or a thermoplastic plate edge after bearing structure is made with the second heat The edge contact of mould plate.As it was noted above, the sealing liquid can apply to core 10a and/or thermoplastic plate 67 or 68 Solvent, and can slightly dissolve the material close to the surface of core 10a either film 67 or 68.
Still in other embodiments, as shown in figure 14e, bearing structure 10 has polymer sheet 67,68, polymerization Thing sheet material 68 can be with the top of cover aggregation thing core 10a.The edge 68c of polymer sheet 68 (can not show herein with plate 67 Go out) edge it is overlapping, formed the seam of relative smooth, or its can with some flat wealthy gaps and/or bumps, for example, this A little gaps and/or bumps can be due to that polymer sheet 68 is attached to 67 polymer core 10a of polymer sheet Manufacture and/or connection procedure and produce.Afterwards, seal feature can be used to seal as described above and/or The edge 68c of cover aggregation thing sheet material 68 and/or extend on polymer core 10a.The seal feature can cover and/or Person, which fills, is likely to be present in any gap and/or the bumps of seam crossing, and usually can also polymer sheet 67 with And/or extend a specified rate on person's polymer core 10a, such as to produce firmer and/or durable sealing effect.It is logical Often, covering whether there is lap 69a, and can be the sealing spy of the polymer sheet edge of partial polymer core 10a Sign can be applied after polymer sheet 67,68 is bound to polymer core 10a, because seal feature is located at polymer sheet On the top of material 68.The seal feature can include any one in seal feature described above, for example, unilateral gluing glue Band.
In addition, there may be indenture in Figure 14 e, the indenture is from bottom edge or polymer core 10a to close to bottom edge Width a part, to accommodate edge protector 11 ' as shown in 26a.If edge protector is located at core and polymer sheet Or between plate, then the indenture can be then sightless.
Sealing liquid can be applied as seal feature 70,80 described above, and can be in polymer sheet knot Applied before or after being bonded to polymer core.The sealing liquid can also be applied on polymer sheet.If liquid exists Film 67 either 68 be bound to core 10a or film 67 or 68 be combined with each other before coat, then the sealing liquid then can be Described above being bound to plate 67 or 68 at the temperature and/or pressure of core 10a activates.In some embodiments In, as described above, sealing liquid can also be completed plate 67 either 68 being bound to 67 or 68 phase of core and/or plate It is injected into after mutually combining below polymer sheet, and it is possible thereby to need not be described above by plate 67 or 68 Being bound at the temperature and/or pressure of core 10a to activate.Figure 13 and 13a show will sealing liquid be injected into it is poly- The example of the lower section of compound sheet material 68, wherein, polymer sheet 68 has been incorporated in polymer core 10a.Figure 13 shows plate 67th, the lap between 68 (invisible herein), and it is injected into edge 68c's by liquid is sealed using syringe 50 Lower section, so that edge 68c to be bound to the edge of plate 67 and/or a part of polymer core 10a.Afterwards, can such as with hand or Person presses down on edge 68c using pressing element and/or presses, being pressed using human hand 90 as shown in Figure 13 a, such as with Reduce any concavo-convex and/or gap at edge 68c and/or to produce more continuous sealing.
Sealed compound can exist or even with suspension in the form of treated solid either natural liquid Form exist, and the sealed compound can usually be applied to the edge of polymer sheet before it is bound to core, with And its sealing performance can usually activate during cohesive process as described above.In one embodiment, liquid form Compound can be encapsulated in capsule.The capsule does not adhere to each other, so that they can be entered with free-flowing form. However, the capsule may adsorb the surface for being either attracted to film or polymer sheet so that they can for example by It is sprayed onto before cohesive process on the surface of being sealed to apply.Core can be bound to the process of plate by the synthetic Period is activated by heating and/or pressure.In another embodiment, which can directly in liquid form Using, the application of sealing liquid similarly as described above, and the compound may may also need not be described above It is activable plate 67 or 68 to be bound at the temperature and/or pressure of core 10a.For example, as described above, Liquid compound can also be mixed with aggregated particles to form suspension.In the present embodiment, when polymer sheet is by height Spend resistance to when rushing polystyrene and being made, then powder is exactly to become powdered polystyrene.The sealing liquid can be opposite Non-volatility so that the liquid does not evaporate substantially before plate with the cohesive process of heart and/or plate.Chemical seal closes It can also include self-recovery and/or self-regeneration synthetic into thing.This synthetic it is expected to use, because sealing Feature may reside in high pressure, high infringement and/height abrasion, and it can be by using self-recovery/self-regeneration material Expect to increase the efficiency and/or service life of bearing structure.
When using sealant tape when, the adhesive tape can include with contact or cementitious binder side and with The opposite side of heat-activatable adhesive.Stickiness or contact adhesive side can be covered by liner, and the adhesive tape can be such as figure Roll is wound in shown in 14.Afterwards, the roll 63 of adhesive tape 60 can be unfolded either manually or by adhesive tape dispenser and Liner 61 is removed, to expose stickiness or the contact bonding in Figure 14 a and Figure 14 a-1 shown in the example of adhesive tape dispenser 30 Agent surface 62.Shown adhesive tape 60 can be bilateral rubber coating adhesive tape or unilateral rubber coating adhesive tape, and can be with after can including As the liner of such as seal feature of seal feature 70,80, and it is applied to as described above and shown in adhesive tape 60 poly- On the edge and/or polymer core of compound sheet material, wherein, adhesive tape 60 is used on polymer sheet 67 and polymerize On thing core 10a, while liner 61 is being removed, to expose stickiness or the contact adhesive surface in Figure 14 b and 14c 62.In some embodiments, adhesive tape 60 can be bilateral, and in other embodiments, adhesive tape 60 can be side , such as the adhesive tape 60 in Figure 14 d, and the adhesive tape 60 can be applied combining on seam.
On the other hand, it is viscous can to include hot-melt adhesive, thermoset adhesive or activity for the heat-activatable adhesive Mixture.The heat-activatable adhesive can during cohesive process at a temperature of select activation.
In some embodiments, seal feature 70,80 can include self-recovery as described above and/or self Repair synthetic.This synthetic it is expected to use, because seal feature 70,80 may reside in high pressure, high infringement With in/high abrasion, and its can by using self-recovery/self-regeneration material come increase the efficiency of bearing structure and/ Or service life.For example, the contact for the adjoining edge that some polymer pass through polymeric material is regrouped and/or connect Tactile adhesion can recover and/or repair tear and/or other damages.These polymer can include for example exposed The polymer to regroup from each other in the case of ultraviolet and/or other electromagnetic radiation and/or heat.Citing For, polyurethane-chitosan mixed polymer can be regrouped using ultraviolet, with recover tear and/ It is or other discontinuous.For another example, a new class of polymer can also be utilized, such polymer is from poly Formed in condensation reaction between formaldehyde and 4,4 '-diaminodiphenyl ether of IBM research and development.It is as described above, described herein various It can include the synthetic of self-recovery and/or self-regeneration in any one in seal feature.
In other embodiments, seal feature 70,80 can include polymer sheet (such as polymer sheet 67,68 And/or polymer core 10a) in the fusing of material, welding, sintering and/or the connection of other heat/pressures.Example Such as, the edge of polymer sheet can be melted and/or linked together using ultrasonic bonding by local heating, and/ Or the edge of polymer sheet is melted and/or linked together with polymer core 10a.The join domain may be by To the effect of pressure.
In some embodiments, as shown in Figure 12 h-12m, polymer sheet can mutually be folded in seam crossing.This connects Seam is also possible to be acted on be subject to heat, pressure and/vacuum, to help to link together polymer sheet at folding, And/or polymer sheet is bound on polymer core.In one embodiment, can using stop device come At least one polymer sheet and/or polymer core are fixed it is in place, so as to fulfill the folding of polymer sheet and close Envelope, the stop device is as shown in the stop device 40 in Figure 12 h.Polymer core 10a, which may be inserted into, relies on stop device 40 the first polymerization half 67.For example, which has enough rigidity in this stage, to combine Keep substantially vertical during process, until it is subject to the effect of extra heat, pressure and/or mechanical force and produces folding It is folded.For example, when first polymer sheet material 67 is just being incorporated in polymer core 10a (not shown), it can be by vertically solid It is scheduled on position so that the polymer sheet is in the case of cooling down and recovering rigid in its edge everywhere in suitable vertical orientations. In some embodiments, as shown in Figure 12 h, polymer core 10a can also include chamfering 12 ', which for example may be used With about 45 degree of beveling, such as (for another example) to help folded polymeric thing sheet material.Second polymer sheet material 68 can To be placed on polymer core 10a, and it can also be covered on the vertical margin of first polymer sheet material 67, to be formed Closed area 45 shown in Figure 12 i.The second polymer sheet material 68 can also such as be fixed on stop device 40 at edge 68d On, such as to help to fix polymer sheet 68 in place during folding.Once polymer sheet 67,68 positions, they Can mutually it fold, the example is as shown in Figure 12 j.For example, can be by the end 67d of polymer sheet 67 towards oblique Incisxal edge 12 ' folds, while the folding line 68e of polymer sheet 68 can be folded into closed area 45.This folding operation can lead to Cross heating polymer sheet 67,68, to region apply pressure and/or mechanical force and/or for example in closed area 45 Applying vacuum helps to carry out.Completed once folding, such as being clipped in the middle for the end 67d in Figure 12 K and folding line 68e (sandwiched) shown in folding, it is possible to the folding is sealed using heat and/or pressure, such as so that polymer Sheet material 67,68 can for example by melting, welding and/or other modes are adhering to each other to be combined together.It is similar to The adhesive of heat-activatable adhesive in region, and by heating at folding there may also be activating, so as to help to produce Seam with sealing.Afterwards, the excess stock of polymer sheet 68 is trimmed, leaves may be located remotely from as shown in Figure 121 The cut-out edge of bearing area.As shown in the close up view in Figure 12 m, the seam of completion is it is possible thereby to including for example in beveling edge 12 ' Place is clipped in the polymer sheet 67 between two layers of polymers sheet material 68, and the cut-out edge 68f away from seam.These edge also may be used To be combined with seal feature to improve binding deficient described above.
In some embodiments, bearing structure 10 can also include groove, low ebb (d é tentes) and/or its Its resemblance, which place for representing polymer sheet can be trimmed and/or cut, in the example such as Figure 25 Groove 12d shown in.Groove 12d can be appeared in around the whole circumference of width 12, such as so that it is special there are a kind of shape Levy to guide finishing polymer sheet.This is probably needs, for example, is combined there may be only a polymer sheet To the place of polymer core, and the cause of the polymer sheet this may be trimmed to about be shorter than load-bearing surface 16 so that should Edge is not covered with part load-bearing surface 16, can make in loading and/or unloaded, the edge of the polymer sheet cannot Carry (catch) cargo.
In some embodiments, as described above, the edge protection shown in including but not limited to such as Figure 26 and 26a Thing can also be with bearing structure.In one aspect of the invention, when cargo is loaded in bearing structure, for example, The cargo its surface can by such as belt, tie the cargo of (tiedowns), anchor cable, cable and/or other articles Fixture is fixed in place.In an exemplary embodiment, bearing structure can utilize protective 11 either 11 ' continuously or As cargo fixture in predetermined areas either bearing structure optional position contact or be wrapped in around bearing structure Position at reinforce.In some embodiments, the protective can be edge protector, it can be located substantially at carrying knot At the circumference of structure.This is probably needs, for example, because when using cargo fixture, bottom edge and close carrying knot The part of the width of the bottom edge of structure is typically subjected to the big of cargo fixture and measures one's own ability.In one embodiment, protective can between It is present in the pre-position in bearing structure 10 every ground, as shown in Figure 25 with depression 12b and edge protector 11, It may need reinforcement herein.For example, protective can disperse from the cargo fixture through the large area in bearing structure Force and/or pressure, and/or reinforce used in cargo fixture position region.For example, the protective Can be harder than the floor portions of bearing structure, for another example, it so can preferably disperse applying in bearing structure Power, without producing obvious flexure, deformation or damage.In other embodiments, the protective, which can reside in, holds The whole circumference of structure is carried, rather than compartment of terrain occurs.Cargo fixture can these identical precalculated positions or its Used at its position, to help cargo to be held in place.Figure 24 shows the embodiment of bearing structure, and the bearing structure is usual It can include top side 16 and width 12, wherein cargo can load (not shown) at top side 16, and width 12 can be vertical It is or substantially vertical with top side 16.In some embodiments, bearing structure 10 can also be used together with edge protector.Figure 24 show bearing structure 10, and wherein the bearing structure can include multiple depression 12b along width 12, can be with the recess Place edge protector.In general, depression 12b can adjust size with receiving edges watch box, such as so that these edges protect Body is flushed with the surface of width 12.Depression 12b can be spaced apart on width 12 by neat and/or predetermined, and And it may be typically located at the position that cargo fixture can be in contact with bearing structure 10.In some embodiments, as schemed Shown in 24a, the bottom side of bearing structure 10 can include conduit 13, and cargo is fixed article and can be placed wherein.As shown in the figure, 12b be recessed it is possible thereby to positioned at the end of conduit 13.As shown in Figure 24 b and 24c, depression 12b can usually have end edge 12c.In other embodiments, bearing structure 10 can include depression 12b, and as shown in Figure 24 d and 24e, bearing structure 10 bottom side can not include conduit 13.Edge 12c can somewhat than be recessed 12c remainder more as it can be seen that and can help Depression 12b and/or edge protector position in place.
Figure 25 shows the example of bearing structure 10, wherein the bearing structure appropriate position at depression 12b as described above Put with edge protector 11.
As described above, the end edge 12c of depression 12b can reside on polymer core 10a, and edge protector can To be placed in the depression 12b between the edge 12c of end so that they can be flushed or the residue with polymer core 10a Part is substantially flush.After cover aggregation film or polymer sheet, protective may may also be not easily seen and/or Distinguish.If protective is invisible or non-discernable in itself at the appropriate location on polymer core 10a, then just There may be indicant, for example, for example, the visible lines of end edge 12c and/or checking tiny impression by tactile To distinguish.
In some embodiments, edge protector can have l-shaped cross section, as in Figure 26 have outer surface 11a and Shown in the L-shaped end protective 11 of inner surface 11b, wherein, outer surface 11a can for example touch cargo and fix article, and interior Surface 11b can touch depression 12b.L-shaped edge protector 11 according to certain way compartment of terrain or can be continuously present in Around the bottom of core and width, wherein the mode refers to that L-shaped edge protector 11 will be close to the part bag of the bottom side of outer rim Envelope, to be wrapped in around edge and extend over a part for the width close to bottom side, such as the office of bearing structure 10 in Figure 25 a Shown in portion's interface schematic diagram, in the figure, L-shaped edge protector 11 is seated in the depression 12b on core 10a.
In other embodiments, edge protector can have substantially C-shaped cross section, such as having outside in Figure 26 a Shown in the C-shaped end protective 11 ' of surface 11a and inner surface 11b, wherein, outer surface 11a can for example touch cargo and consolidate Earnest product, and inner surface 11b can touch depression 12b.The C-shaped edge protector 11 ' can according to certain way compartment of terrain or Person is continuously present in around bottom, width and the top of core, wherein the mode refers to that C-shaped edge protector 11 ' will lean on The part encapsulating of the bottom side of nearly outer rim, to be wrapped in around edge and extend over width and close to the top side of width A part, as shown in the schematic partial cross-sectional view of bearing structure 10 in Figure 25 b, in the figure, C-shaped edge protector 11 ' is wound Around width 12 and it is seated in depression 12b.According to another embodiment, edge protector can exist in pairs, wherein respectively Edge protector is respectively provided with substantially L-shaped cross section, and according to certain way compartment of terrain or can be continuously present in core Around the bottom of body, width and top, wherein the mode refers to a bottom that will be close to outer rim in each pair protective The part encapsulating of side, to be wrapped in around a part for edge, and another then extends over one of the width close to top side Point and close to width top side a part, afterwards this can occur in the form of similar to C-shaped edge protector 11 '.Each pair Protective may may also will not meet needs when being placed in bearing structure 10.In other embodiments, carry Structure 10 can include individually depression for the upper limb and lower edge of width 12, such as the partial cross sectional of bearing structure 10 in Figure 25 c Shown in the schematic diagram of face, in the figure, there is upper depression 12b-1 and lower recess 12b, wherein edge protector 11-1 and 11, side Edge watch box 11-1 and 11 is respectively seated at each unitary part 12e of width 12, and the unitary part of width 12 exposes to edge protector 11st, between 11-1.
In some embodiments, edge protector as shown in Figure 27 and 27a can also include be oriented to and/or it is other Feature, for fixing cargo fixture.As shown in the figure, edge protector 11 " can include guide part 11c, it can be used for guiding And cargo fixture is held in place, the belt that cargo 490 is fixed in bearing structure 10 as shown in Figure 27 a.This can Can be desired, such as to help to prevent belt transverse shifting or slip.Guide part 11c can also protrude and help side Edge watch box 11 " can be seen, so that cargo fixture can position on edge protector.
In some embodiments, protective can be present in before polymer sheet covers core as mentioned before On core.On the one hand, as described above and shown in Figure 24-26a, core can be machined with indenture to accommodate protective so that Protective is flushed with core, covers core so as to allow plate with protective, seemingly protective is not present.It is another Aspect, core can be machined with indenture but e insufficient to accommodate the whole thickness of protective so that after being covered with plate, protect Watch box may be there are a small amount of protrusion there are place, and edge protector 11 " is stretched out as protrusion just in Figure 27 and 27a It is good example.In another embodiment, protective can add after with polymer sheet or plate covering core Add.
Wherein these polymerizations or gold can be made by arbitrarily polymerizeing either metal material or their combinations in protective Belonging to material, either their combination can easily mold and either cast desired shape and be rigid or essentially firm Property or there is enough consolidation effects for edge.In one embodiment, when protective is with polymer sheet or plate Before covering core when being present on core, protective can by it is identical or to the binding ability similar to plate Material is made, so as to protective it is hardened be bonded to core at a temperature of be bound to plate also/or be bound on core.This can Can need further exist for because bearing structure can be more convenient in the case where being made of substantially homogenous material and/or Person more easily recycles.When edge protector is located on core, if do not utilize similar material manufacture edge protector or Edge protector is not joined to or is adhered to one or more polymer sheet, can be by the outer of sheet material using seal feature Edge is adhered to edge protector, then one or more polymer sheet either can cannot combine or be adhered to edge shield Body.
In another embodiment, it is attached to carrying after protective is adhered to core in one or more sheet material During structure, any materials can be used for protective.
In addition to identical or similar to polymer sheet material, the suitable material of edge protector, especially in core It is bound to single plate or multiple plates is present in the suitable material of the edge protector in bearing structure afterwards, can includes any Metal and polymeric material, as long as such material can be made into rigid or substantially rigid part.Suitable material Example in can include, but this is not restricted to, for example, can mold, the polymer of hot forming or casting.Applicable is poly- Compound includes polyethylene;Polypropylene;Polybutene;Polystyrene;Polyester;Polytetrafluoroethylene (PTFE) (PTFE);Acrylate copolymer;It is poly- Vinyl chloride;The acetal polymer of such as polyformaldehyde or acetal resin (can be obtained from E.I.Du Pont Company);Natural or synthesis rubber Glue;Polyamide, or other high temperature polymers, such asIt is similar toResin, LexanPlastics polymerize the same polyetherimide of alloy, wherein,Resin is makrolon and gathers to benzene The synthetic of two ester fiber of dioctyl phthalate fourth, LexanPlastics are makrolon and isophthalate pair The copolymer of phthalic acid salt resorcinol resin (all to be obtained from General Electric's Plastics Company (GE Plastic)); Liquid crystal polymer, such as aromatic polyester either aromatic polyester acid amides, polyester-imide acid anhydride or their combination, wherein, virtue The component of fragrant adoption ester or aromatic polyester acid amides is included from aromatic hydroxy group hydroxy acid (such as hydroxybenzoate (rigid unitary), hydroxyl naphthalene Hydrochlorate (elastic monomer)), at least one compound for being selected in combining of aromatic series hydroxyamine and aromatic diamine, (it is illustrated with United States Patent (USP) 6,242,063,6,274,242,6,643,552 and 6,797,198, these patents Content is incorporated herein by reference), polyester-imide acid anhydride has end anhydride group or horizontal acid anhydride (with United States Patent (USP) 6,730,377 It is illustrated, the content of the patent is incorporated herein by reference).Some materials in these materials are recyclable Or it is made into recyclable.Fermentable or biodegradable material can also be used, and it can be wrapped Include any one biodegradable or the fermentable polyester of biology, such as polylactic resin (including Pfansteihl and D-ALPHA-Hydroxypropionic acid) With poly- acetic acid alcohol (PGA), poly- hydroxypentanoic acid/hydroxybutyric acid resin (polyhydroxybutyrate valerate (PHBV)) (3-hydroxybutyrate and 3- The copolymer of hydroxypentanoic acid) and polyhydroxyalkanoate (PHA) copolymer, and polyester/polyurethane.Some can not ferment Either non-biodegradable material can also be processed into by adding special additive it is fermentable or can biology drop Solution, for example, such as by Britain Bo Lunhan Wood symphony environment (Symphony Environmental, Borehamwood, United Kingdom) provide D2W and by Columbia Province of Britain, Canada Vancouver EPI ENVIRONMENTAL PRODUCTS INC. (EPI Environmental Products Inc.Vancouver, British Columbia, Canada) manufactureAny oxygen-containing-biodegradable additive.
In addition it is also possible to using any polymer composite, such as engineering preimpregnation material or meet material, these Polymer is filled with pigment, carbon particle, silica, glass fibre or their mixture.For example, can be with Use makrolon and the mixture of ABS (acrylonitrile-butadiene-styrene (ABS)).For another example, it can also make With carbon fiber and/or fiberglass reinforced plastics.
Applicable metal or metal material can include metal and metal alloy, such as aluminium, steel, stainless steel, NiTi Alloy etc..
Exist to help protective to be maintained at core before bonding and during cohesive process, adhesive can be used Or bilateral gluing adhesive tape.This is probably desired, for example, because protective may before cohesive process It is not enough to adhere to and/or is clamped in bearing structure.The example of adhesive can include contact adhesive, such as hot melt pressure Sensitive adhesive or non-hot melt pressure sensitive adhesive.The example of bilateral rubber coating adhesive tape can include bilateral gluing contact adhesive glue Band, for example, bilateral gluing hot pressing sensitive tape or the non-hot-melt pressure sensitive adhesive tape of bilateral.The thickness of adhesive or adhesive tape can be very It is thin so that adhesive or adhesive tape will not substantially increase the thickness of edge protector, and/or will not prevent edge protector The surface of obvious prominent bearing structure.In some embodiments, adhesive or adhesive tape may during cohesive process base This thawing.The quantity of adhesive or adhesive tape can also be few, so that it will not significantly affect the whole of bearing structure Material composite, this is probably desired through one, because bearing structure can in the case where being made of substantially homogenous material To be more convenient and/or more easily be recycled.
In other embodiments, protective can use frictional fit (fits), coarse and/or textured Contact surface and/or other machinery means, to make it be connected in bearing structure and/or fixed in place.
To make edge protector firmly hold in place when it is appeared in after cohesive process, structure bond can be used Agent (construction adhesive such as used in edge sealing above or described below) so that edge protector during tying up or Person will not separate or move back and forth afterwards, so that cargo is held in place.
As long as protective provides required consolidation effect for edge, it can have any thickness.Because some material ratios Other materials has higher rigidity, so relatively thin protective can have enough rigidity.It is and more flexible for those For material, it may be necessary to which thicker component provides enough rigidity.
Edge protector can be manufactured by molding or casting.In one embodiment, edge protector can be made in batch Make, then the long required size of cutting.In another embodiment, edge protector can individually be processed into required size. Substantially L-shaped edge protector and generally c-shaped edge protector 11 ' are also likely to be needs, because continuous shape of cross section Continuous length can be formed by extruding, which can be cut into required shape.
The present invention's can have anti-microbial property for the bearing structure of liner plate platform or case, as described above.Antibacterial Agent is a kind of medicine of the one or more organisms of actively resistance, and the organism includes bacterium, virus, fungi, primary life Thing, parasite and larva.External host is bacterium, pathogen or the life for referring to transport on the surface of bearing structure Thing.Antibacterials can be powdered form or liquid.
In an example embodiment, it can eliminate, prevent, the antibacterials of growth that is sluggish or minimizing bacterium Exposed surface can be placed on, for example, the top side 16 of the bearing structure 10 shown in Fig. 1, width 12a and/or bottom side 18。
In any embodiment, when at least one antibacterials are added into the plate for manufacture as described above In the material of polymer sheet, or at least one antibacterials with some surface-actives are applied to as described above Plate polymer sheet exposed surface on when, including chemical anti-biotic material or the material of compound can produce it is anti- Bacterium performance, it is described chemistry anti-biotic material or compound substantially at least such as bearing structure service life regular period It is interior forever to combine;Alternatively, when at least one antibacterials are applied to for example as described above with the help of smears Plate polymer sheet on when, their antibacterial effect can be kept.In one embodiment, chemicals can pass through Covalent bond is deposited on the surface of bearing structure.
When manufacturing incorporation one or more antiseptic in material used in polymeric layer (such as sheet material), the one kind Or a variety of doses can be distributed to this directly or by appropriate carrier, such as adhesive, solvent or suitable mixed with polymers auxiliary agent In material.These carriers can also be useful to above-mentioned coating additive.Effective adhesive refers to not influence the anti-of antiseptic Those adhesives of bacterium activity.In one embodiment, when antiseptic be incorporated into for manufacture polymeric layer (such as State sheet material) material in when, antiseptic can be the masterbatch in the material, or is added to desired ratio for making Make the carrier with higher density before the material of polymeric layer (such as sheet material).In another embodiment, antiseptic It can be directly appended in the material for manufacturing polymeric layer (such as sheet material), without intermediate steps.
In other embodiments, in the coating or be incorporated into for manufacture polymeric layer material in antiseptic It may include chemical anti-biotic material or compound, it can be configured in a manner of impermanent so that they can delay in use Slow dissolving, slowly leach or in addition discharge antibacterial material.When at least one antiseptic is added to for manufacturing above-mentioned polymeric layer Material in when, or when at least one antiseptic is applied to the exposed surface of polymeric layer (such as the above sheet), the material Material can be adequately bonded, despite temporary and/or with enough amounts continue at least one period (such as carrying is tied The service life of structure);Or when at least one antiseptic is coated to polymeric layer (such as the above sheet) by means of smears When on exposed surface, their antibacterial action is kept.Suitable one or more agent is to tend to slowly migrate or without leaching to surface Go out (as defined herein) to be supplied to those reagents of antibacterial surface characteristic.
In other embodiments, in the coating or antiseptic that incorporation is used to manufacture in the material of polymeric layer can Including antimicrobial agent source, the latter can be leached in a humid environment or when with contact with moisture and/or releasing agent.These sources can mix Enter into the host material for manufacturing polymeric layer (such as the above sheet).Mix these sources and may be particularly well suited for polymer Matrix.
Chemical anti-biotic material or compound may include various materials, include but not limited to antibiotic, antifungal agent, general Antiseptic, quaternary ammonium cation, metal ion source, triclosan (triclosan), the Chlorhexidine of such as metal ion generation material Or any other materials that can produce antibacterial effect, and/or any other appropriate compound or its mixture.
In another embodiment, antibacterial activity (especially can have little to no effect human body by using various metals Transition metal) anti-microbial property obtain.Example may include free silver ions source, and the free silver ions source is with its antibacterial effect With it is almost without biological effect and famous to human body.The antibacterial activity of metal ion can be produced by a variety of methods, these methods can Including for example metal ion source is mixed with polymeric layer (such as sheet material) in the fabrication process, is sunk by such as plasma Long-pending method coating surface, by disintegrate the surface of polymeric layer (such as coating or sheet material) loosely complexation of metal ions source with By such as etch or the method for corona discharge formed affine or binding site and by such as electroplating, photo-reduction and the precipitation method Metal is configured to surface.Coated surface then can slowly discharge in use can produce the free of antibacterial effect Metal ion.
In some embodiments, including the layer of the substantially impermanent coating of antimicrobial compound can reside in comprising anti- The top of the basic permanent coating of bacterium compound.
Substantially permanent antimicrobial coating can be, such as substantially flexible, so that coating covers substantially in use The working face of bearing structure, even if the structure is in the bent state.If antimicrobial compound itself cannot form substantially flexible Coating, then the pliability that can form the adhesive of substantially flexible coating to contribute to gained coating can be used.
The detailed description of antimicrobial coating and agent can be in Application No. 13/549,474, entitled " holding with anti-microbial property Found in the U.S. Patent application of load structure ", its content is integrally incorporated by quoting herein.
Bearing structure can also be including that can be affixed to all embodiments of bearing structure described in the invention extremely Multiple bridgewares in second face of few some extensions or supporting item 20-28, bar (runner), wear-resistant parts and/ Or connector.Wear-resistant parts can usually be attached to the bottom of some supporting items in multiple supporting items, so that they can be with Protruded from the bottom of supporting item, and contribute to the durability of supporting item.The detailed description of wear-resistant parts can be in Patent No. Found in 7,908,979 and 5,868,080 United States Patent (USP), the content of the two United States Patent (USP)s is incorporated herein by reference.
These wear-resistant parts are similar to the bridgeware or bar extended between adjacent extensions or supporting item.One In a little embodiments, a wear-resistant parts may be only existed.In other embodiments, two in these components can be with It is arranged to cross shaped head.In other embodiment, each wear-resistant parts attach to bearing structure periphery it is every To adjacent extensions or supporting item.In other embodiments, they can be connected to each pair extension of bearing structure Or supporting item.
Bar, bridgeware and/or other connectors can also be by comprising such as connecting multiple supporting item (connecting Multiple supports), it can usually increase the intensity and/or rigidity of matrix.Figure 21 a show the multiple extensions of connection Or the example of the cross bar 906 of supporting item 904.Figure 21 is shown along two edges with every group of three extensions or branch The example for the bar 926 that 924 mode of support member connects.Figure 21 d show that parallel mode connects three groups of extensions or supporting item 914 Bar 916 example.In general, the combination of any desired extension or supporting item can be connected by strip or bridgeware. Strip or bridgeware can be made of any suitable material.For example, bridgeware can be by timber, metal and/or various plastics Material is formed, including those described above is used to manufacture the material of overlay film, which includes polyolefin, polyester, lead-free PVC etc..One In a little embodiments, bar or bridgeware are made of HIPS (high impact polystyrene) of extruding formation method.In addition, bridgeware can To be configured to:The two or more supporting items for making each of which cross in a line, and the branch can be attached to The end of support member is so that they are connected with each other.It is, for example, possible to use suitable adhesive adheres to bridgeware.
As described above, bar or bridgeware are attached to the bottom surface of supporting item, can be flushed with the bottom surface portions of supporting item, example Such as, it is attached in the recess of supporting item bottom surface formation, is protruded as shown in Figure 21 c and 21d, or from the bottom surface portions of supporting item, such as Shown in Figure 21 a, so as to improve the wear-resistant of supporting item.In addition, the bottom surface of bar or bridgeware can be also roughened, to improve base The slip resistance of body.
Lightweight polymeric core can be by steeping comprising polystyrene foam, polyurethane foam, vinyl foam, acrylic acid The closed-cell foam core of foam or phenol foam, as described above.The density of foam can arrive about 45 at about 15 kilograms every cubic metre In the range of kilogram every cubic metre.As described above, the density of foam is unimportant, to the integral strength of bearing structure substantially Do not influence, although intensity can be influenced to a certain extent.For the foam of higher density, polymer core can have There is less thickness.
For light-type bearing structure, core 10a is generally made of a foam material, such as closed-cell foam core 10a, such as Expanded polystyrene (EPS) core 10a, it is combined in the region of neighbouring surface by heating and/or suppressing with polymeric layer, this polymerization Nitride layer is, for example, high impact polymer sheet material 67 (such as polystyrene sheet material).
Foam core 10a is using the bulk form manufacture produced, and such as expanded polystyrene foam, it can be cut Into desired shapes and sizes.Depending on the degrees of expansion of the glass dust for manufacturing foam, foam density can also be various Change.Foam density can also determine suitable useful load or be loaded cargo.
General foam core itself may not have enough structural strengths as carrying platform, unless with higher Density, for example, particle does not have high level expansion.Liner plate platform with sufficient intensity can be by by core 10a and high impact poly Compound sheet material 67 (for example, polystyrene board) is combined to be formed.
, can be with selective polymer sheet material or film, to be glued with polymer core for any polymer core used Close or there is more preferable compatibility when combining.In general, either sheet material can include times that can be formed as sheet material or film to film What polymeric material, and can include:Acrylonitrile-butadiene-styrene (ABS);Polyester;Polystyrene;Makrolon;PET; APET;PETG;Lead-free PVC;Copolyester/makrolon;And HDPE.For example, for polystyrene foam, high-impact polyphenyl Ethene sheet material or film may meet needs.In addition, high intensity is also presented in high impact polystyrene sheet material or film so that can To use relatively thin sheet material or film.
As described above, feature can also be made of the material same or similar with cover layer or sheet material.So also may be used To contribute to feature to be bonded with film or sheet material.
In one embodiment, sheet material 67 may include to be added into for manufacture sheet material 67 material in antibacterial Agent.Antiseptic can be powder type or liquid form.In another embodiment, at least one antiseptic can be applied It is layed onto on the exposed surface 16 of sheet material 67.Antiseptic can be powder type or liquid form., can be with when coating antiseptic Before sheet material 67 is combined with core 10a or bearing structure 10 be made after be coated.
With reference to may be influenced by heating and/or pressurizeing.In an instantiation of bearing structure, cohesive process The some of the expanded polystyrene (EPS) core 10a of adjacent floor 18 may be caused by heating and pressurizeing and high impact poly Styrenic sheet 67 combines, to form the polystyrene strengthened.In addition, the foaming polyphenyl second of neighbouring edge 12a and adjacent floor 18 A part for alkene can be combined by heating and pressurizeing with high impact polystyrene, to form the polystyrene strengthened (if needed Will).The detailed description of this cohesive process can be found in US6,786,992, its content is integrally incorporated this hair by quoting It is bright.
The United States Patent (USP) of Patent No. 7,908,979, the international application of Publication No. WO04041516 and Patent No. 7, Another specific example of bearing structure 10 is disclosed in 413,698 United States Patent (USP), the content of all these patent documents is all The present invention is integrally incorporated by quoting.
In another illustrative embodiments, any of above-mentioned bearing structure can be assembled into case, these bearing structures Any one in the wall of case, top and bottom component, particularly bottom are formed, as shown in Fig. 8, Fig. 8 A- Fig. 8 E, bottom tool There are multiple multiple supporting items extended below core 10a, side wall and top can include or not include supporting item.Wherein, on State bearing structure (such as shown in Fig. 1,1a, 2,2a, 4,5,6,7,12,12a-f) include those have can eliminate, prevent, Delay or the antimicrobial coating for minimizing bacterial growth, the antimicrobial coating may be present in for manufacturing polymeric layer (such as sheet material) Material in or coated on one or more exposed surfaces.
Such as Fig. 9, the polycrystalline substance of case can also be combined by core 10a with polymeric sheet 67 to be made, figure as described above 1st, 1a, 2 and 2a.In figures 10 and 11, show according to embodiment of the present invention, thereon with casing half 380 The lines figure of the embodiment of bearing structure, wherein, casing half 380 is located in bearing structure.Referring again to Fig. 9, carrying knot Structure 10a can have top surface 115 and edge 110 as the bottom of the case of Figure 11, the bottom.In the present embodiment, it is shown Bearing structure 10a has six (6) depressions (pocket) 125 and two (2) grooves or recess 130 through top surface 115, Each of which extends to the core 10a (not shown) of liner plate platform 10.In an embodiment of the invention, depression 125 can be used to positioning phase-change material.In an embodiment of the invention, the groove or recess 130 can be used for fixed The one or more shells in position.Figure 11 shows bearing structure according to embodiment of the present invention, bearing structure tool There are the phase-change material case or depression 125a in depression 125, and with the casing half in bearing structure.This place Show that these casees or small depression are substantially rectangular but it is also possible to be other shapes.
As shown in figure 9, in another embodiment, bottom can also as shown in Fig. 1 a or 2a, but With groove 130.
It is detachable or folding for what is stored and/or transport in another illustrative embodiments of the present invention Case have bottom, from bottom extension four walls and top plate to form shell, these bottoms, wall and top plate all have inner surface, Outer surface, the width and four inward flanges and four outer rims for connecting the inner surface and the outer surface.Bottom, from its extension four walls and Top plate can be made of the bearing structure of the present invention.After case folds or dismantles, shared area is no more than maximum single portion The area of part, as shown in Fig. 8, Fig. 8 A- Fig. 8 E.In an embodiment of the invention, bottom, four walls and top are wrapped Include the about 80% surface extension substantially along four inward flanges no more than the wall of any box part, bottom and top, adjacent portions Feature on part has opposite interlocking (opposite interlocking) feature, as shown in Fig. 8, Fig. 8 A- Fig. 8 E.I.e., such as Fruit edge has groove, and the length of the groove is less than the 80% of edge length.In the alternate embodiments of the present invention, bottom, four Wall and top include about 90% table substantially along any four inward flanges no more than the wall of box part, bottom and top Face extends, and the feature on adjacent component has opposite interlocking features.I.e. if edge has groove, the length of the groove is less than edge The 90% of length.
Also may be defined as with respect to interlocking features on tank wall it is corresponding with the projection of cargo be recessed, case " is matched somebody with somebody with cargo Close ", without fastener.Interlocking features may include respective depression and protruding features on abutting connection part.For example, work as edge The feature of side, which has, accommodates characteristic, and the feature on adjacent component has prominent characteristic so that interlocking features match to be formed Case, not by additional clip or fastener.Term mean " without fastener " interlocking features without the help of it is any be not bottom The component in portion, four walls or top interlocks.If desired, additional fixing device can be used to ensure that case is more complete, this The additional fixing device of sample may include belt and/or heat shrinkable package.In one embodiment, each wall of case, top Can also be by substantially being formed by the lightweight core that polymeric layer (such as high-impact sheet material) covers with bottom, this polymeric layer tool There is antibiotic property or be combined with least one antiseptic in or on which, it is poly- by being covered at least one surface of core Compound layer is to form the bearing structure with above-mentioned width.In another embodiment, structural metal net can be inserted into To core to resist the puncture on surface, and each wall of case, top and bottom can also be by substantially by polymeric layer (examples Such as high impact-resistant sheet material) lightweight core of covering forms, this polymeric layer can with or without antibacterial characteristics or wherein or Be combined with least one antiseptic thereon, by least one surface of core overlying polymer layer to be formed with upper State the bearing structure of width.Fig. 8 show assembling after case 800 perspective view, generally include bottom 812, side plate 801,802, 803 and 804 and top 816.In general, case 800 can be assembled into the form shown in Fig. 8, without using adhesive, fastener and/ Or other assembling auxiliary members, and substantially can in a predetermined pattern assemble and keep the form of diagram.In an embodiment In, as shown in Figure 8 A, bottom 812 usually can be rectangle, and may include multiple conduits or groove 831,832,833 and 834, The edge of each adjacent bottom 812.Each groove 831,832,833 and 834 terminates at the angle substantially open to edge, as angle 812a, B, shown in c and d, so that at least one end open of groove is to be inserted into side plate.812a, b, c and d may also comprise enclosed edge at angle, Backstop is thus acted as, for example, one or more side plates can be resisted against the enclosed edge at angle and remain essentially in angle and prevent Side plate exceedes angle.As shown in Figure 8 B, side plate, such as side plate 801, it may include corresponding ridge 841, ridge 841 can be slid into and retained in phase In the groove answered, such as groove as depicted 831.Side plate, such as side plate 801 as shown in the figure, may also include opposite with ridge 841 Ridge 841a, ridge 841a can be corresponding with the groove at top 816 and be maintained in groove.
In general, side plate 801,802,803 and 804 may include that ridge corresponding with the groove at top 816 and bottom 812 is vertical Edge, as shown in the top view of Fig. 8 C raising middle flasks 800.The interlocking connection in general, orthogonal edge can cooperate, as connected in figure Connect shown in 853,854 and 855.In general, in order to assemble case 800, for example, side plate 804 can be inserted into groove 834, then side plate 803 insertion grooves 833,802 insertion groove 832 of side plate, then 801 insertion groove 831 of side plate.Side plate 801 and 802 may include noninterlocked Connection, as in figure against edge 851 and 852 shown in, make side plate 801 can be inserted into and from projection tab disturb.As in fig. 8d Top 816 may include ridge 842a, 842b, 842c and the 842d that can correspond respectively to side plate groove 833a, 833b, 833c and 833d, then setting makes corresponding ridge be assembled in the groove at top 816, closes case 800.Top 816 can also for example place Placed before all side plates, as illustrated in fig. 8e.Side plate (side plate 801 as seen in fig. 8e) can also include handle feature, Such as handle recess 801d, so as to be easier to operate to side plate.
Application No. 13/549,472 and 14/158,488 entitled " being used for the cargo container for storing and transporting cargo " Embodiments have been detailed description, the content of all these patents are overall by quoting to case for U.S. Patent application It is incorporated herein.
In further illustrative embodiments, case includes two identical half portions with generally L-shaped cross section 380, each half portion has at least two walls and bottom or top component, and each component has corresponding or complementary interlocking spy Sign, is enclosed the chlamydate case of tool, as shown in Figure 10 to be combined together.In other embodiments, bottom can not have There is depression.Each half portion has the inner surface and the outer surface connected by width.The floor space of case after dismounting or folding (footprint) it is not more than the half portion of the approximately C-shaped cross section in the bearing structure of the present invention.In an embodiment party In formula, each half portion by least one layer of internal lightweight core for strengthening coating covering by being made.In another embodiment, The metal mesh of structuring can be inserted into core to resist the puncture on surface.On the one hand, case can have thermal insulation properties, with The situation that cargo is exposed to low temperature is reduced as far as possible.On the other hand, case can also have thermal insulation properties to reduce cargo as far as possible Exposed to the situation of high temperature.In another aspect, case can have the combination of any foregoing described performance of aspect.According to one Embodiment, case can include the shell with ameristic inner cavity.According to another embodiment, case, which can include, has more than one The shell of a inner compartment.These embodiments are also disclosed in Application No. 13/549,472 and 14/158,488, the two is equal The U.S. Patent application and Application No. 13/254,127 of entitled " being used for the cargo compartment for storing and transporting cargo ", it is entitled " to use In storage, transport and preserve cargo temperature control cargo compartment " U.S. Patent application in, the content of above-mentioned application passes through Reference is integrally incorporated the present invention.
According to an embodiment, case may include the shell with ameristic inner cavity, as shown in Figure 8 C.According to another Embodiment, case may include the shell with more than one inner compartment, not specifically illustrated.On the one hand, inside can have molding To the separator of modular construction side, (not specifically illustrated).On the other hand, separator can be added to case to be formed individually Compartment.
The size and shape of case can be made to holding freight or cargo may be included in the packaging of its own and then be inserted Enter to case.
In some embodiments, having chlamydate case also can be by detachable or foldable for what is stored and/or transport Case 200 is made, as shown in figure 16, its four wall and top plate for extending with bottom, from bottom, to enclose shell, four walls Shape it is substantially similar and be equipped with identical interlocking features so that case 200 can have at least three different components:Top plate, Bottom and siding.Identical interlocking features on siding usually can also contribute to be formed rigid, flexible and be easy to group The case 200 of dress/dismounting.
Figure 16 shows the stereogram of case 200, it may include 210, four sidings 220 of top plate and bottom 230, top plate 210, Each in four sidings 220 and bottom 230 or only bottom can be the bearing structures of the present invention.Siding 220 usually can be with It is connected with each other at side joint interface 204, to form shell substantially rectangular in cross section, with space 201 as illustrated in fig 16 a, siding 220 can then engage with bottom 230 in bottom border face 206 and with top plate 210 in top border face 202.
In general, as shown in Figure 17 and 17a, bottom 230 may include main platform 232, the main platform 232 when case 200 is assembled On cargo and/or other materials can shelve.As described above, during assembling, the main terrace part of all components limits case 200 Inner space.Bottom 230 usually may also include multiple supporting items, the leg 238 that can such as extend from bottom surface 231, such as Figure 17 a It is shown.At the bottom border face 206 with siding 220, bottom 230 can usually include seam feature (interface Feature), the circumferential slot 236 such as between main platform 232 and peripheral ring or marginal portion 234, as shown in figure 17.In general, wall The a part of of plate 220 can be connected by being inserted into circumferential groove 236 with bottom 230.A part for siding 220 can also rest on circumferential direction On the top surface 235 of ring 234, make such as siding 220 and bottom 230 and connected at bottom border face 206 with minimum clearance or space Connect.Bottom 230 can also be equipped with fillet, chamfering and/or other smooth edges so that the tip and/or protrusion of case 200 Minimize, such as the Chamfer Edge 237 and fillet 239 of circumferential ring 234, and the fillet 233 of main platform 232, as shown in figure 17.
As shown in Figure 19 and 19a, top plate 210 usually may include main terrace part 212 and outer surface 211, when 200 quilt of case During assembling, main terrace part 212 can form head cover.At the top border face 202 with siding 220, top plate 210 usually may be used Including seam feature, such as the circumferential slot 216 between internal main terrace part 212 and peripheral ring 214, as shown in figure 19a.It is logical Often, a part for siding 220 can be connected by being inserted into circumferential slot 216 with top plate 210.A part for siding 220 can also rest on On the bottom surface 215 of circumferential ring 214 so that such as siding 220 and top plate 210 can be at lower surfaces 202 with minimum clearance Or space connection.Top plate 210 is also provided with fillet, chamfering and/or other shapes of edge so that the tip of case 200 and/ Or protrusion minimizes, such as the Chamfer Edge 217 and fillet 219 of circumferential ring 234, and the fillet of main terrace part 212 213, as shown in Figure 19 and 19a.
Each siding 220 usually may include that four edge have the rectangular slab 222 of seam feature.In some embodiments, The step edge of three in the four edge parts that can form the gross thickness with outwardly extending rectangular slab 222, with forming portion Divide circumferential step, step edge 226a, 226b and 226c as shown in Figure 18 and 18e form step 226.4th edge can be formed Extend for winding, the extension 224 with a rectangular slab 222 gross thickness part as shown in Figure 18 and 18a, it prolongs from edge 223 Stretch out and wind substantially 90 ° of angles relative to the plane of rectangular slab 222 to the inner surface 228 of rectangular slab 222, it usually can be with shape Into the winding part of extension 224 and the conduit or groove that do not extend between edge 223a of rectangular slab 222, such as institute in Figure 18 and 18a The groove 225 shown.
Step edge 226a, 226b and 226c are generally shaped in the groove for the other components for being assembled to case 200, such as edge 226a is assembled in the circumferential slot 216 of the top plate 210 shown in Figure 18 b, and edge 226b is assembled to another shown in Figure 18 c In the groove 225 of siding 220, edge 226c is assembled in the circumferential slot 236 of the bottom 230 shown in Figure 18 d, this usually can be with With minimum space and/or gap shape between the component at top border face 202, sidepiece border face 204 and bottom border face 206 Into substantially continuous seam.Connect interface pocket, extension and/or corner connection interface and also usually be used as tongue and groove seam, and can be with Therefore rigidity between component is provided and/or mostly self-supporting connects, may when assembling if any any bracing means Ask these components minimum.These seams can generally also be resisted in all directions and loaded.
In other embodiments, as shown in Figure 18 and 18a, siding 220 may also comprise outside plate 222, outside plate 222 with it is interior Plate 226 connects and/or is configured to single part.222 side of outside plate for example usually may include seam feature at corner connection interface 234, The edge of inner panel 226 can be usually extended across, as shown in the figure.In some embodiments, corner connection interface 234 usually may include Generally L-shaped cross section, allows it substantially across 90 ° of angles to be connected with another siding 220.The L-shaped at corner connection interface 234 is horizontal Section can generally form the groove 225 between corner connection interface 234 and inner panel 226.
Inner panel 226 can usually include edge (except on edge with the corner connection interface 234) extension for crossing outside plate 222 Border face, such as with extension 226a, 226b and 226c, as shown in the figure.Extension 226a, 226b and 226c usually may be used To be configured to be assembled in the groove of other components of case 200, for example, extension 226a is assembled to the top plate shown in Figure 18 b In 210 circumferential slot 216, extension 226b is assembled in the groove 225 of another siding 220 shown in Figure 18 c, extension 226c is assembled in the circumferential slot 236 of the bottom 230 shown in Figure 18 d, this usually can be in top border face 202, sidepiece Substantially continuous seam is formed with minimum interval and/or gap between component at border face 204 and bottom border face 206.Connect Boundary's groove, extension and/or turning border face also usually are used as tongue and groove seam, and can therefore provide the rigidity between component and/ Or mostly self-supporting connects, when assembling if any bracing means, it may be required that these components are minimum.These connect Seam can generally also be resisted in all directions and loaded.
In some embodiments, siding 220 can be identical, and can form the case with square cross section.It is required that The sums of different components be that three (top plate, bottom and sidings) are probably desired.In other embodiments, can use Various sizes of siding 220, for example, with two sidings and two sidings of another length with length, so that case is horizontal Rectangular cross-section.In general, the size of top plate 210 and bottom 230 can determine that the type of required siding 220 to be used.
In general, case 200 can be assembled by making siding 220 be connected with bottom 230 and be covered with top plate 210, such as Figure 20 institutes Show.Since all corner connection interfaces 224 and extension 226a, 226b and 226c are protruded from a plane, siding 220 can be by example A such as assembler is inserted into bottom 230 one at a time, and siding 220 can pass through pure vertical translation and be connected with each other And be connected with bottom 230, as shown in figure 20, this can be adapted to reduce intractable and/or difficult number of assembling steps.
The bottom of case usually may include multiple supporting items, such as leg, can take different form in or shape, such as The leg of bottom 900,910,920 and 930 shown in Figure 21,21a, 21b, 21c, 21d, 21e.Being normally supported part can be the bottom of by The bottom surface in portion is separated with ground and/or other surfaces.Supporting member can also be spaced apart from each other, for example, can use forklift and/or its Its movable machinery manipulates the space that bottom is fitted between supporting item.
Figure 21 and 21a shows multiple legs 904 extended from the bottom surface 902 of bottom 900.In some embodiments, Leg can have some angled walls, and can have the outer wall basically perpendicular to bottom surface 902 in the periphery of bottom, such as scheme Shown leg 904.
In some other embodiments, leg can have angled wall, and inwardly have interval from bottom outer-edge, such as The leg 914,924 and 934 for the bottom 910,920 and 930 being shown in Figure 21 b, 21c, 21d and 21e.
In addition, the bearing structure of the present invention may also include ridge, rib, reinforcer and/or other surfaces are improved, such as Figure 21 b, Shown in 21c and 21d, for example, helping to further improve the structural strength of polymer core and/or rigidity, under especially loading Structural strength and/or rigidity.If it is also believed that each side wall include multiple ribs generally longitudinally extended, groove or other The ability of thickness change section, supporting item and/or core resistance compressive load will greatly improve.Figure 21 b and 21d, which are shown, to be propped up The ridge or the example of rib 913 being connected with each other on the wall of foot 914 and bottom surface 912.Figure 21 c show the groove on bottom surface 922 923 example, has not connected ridge or rib on leg 924.Figure 21 e show the salient rib of the bigger on bottom surface 932 933 example, leg 934 extend from salient rib 933.
Cargo compartment may also comprise drier, to control indoor humidity.
In another illustrative embodiments of the present invention, case 200 is made of two half-unit, and each half portion It may include or do not include top or bottom part.Connection lock feature on component may include any one in the above Or all combinations.In one embodiment, case 200 includes two identical or mirror image generally L-shaped cross section half portions, such as Half portion 220' shown in Figure 22 and 22a, each half portion all have at least two wall components 220, and each component has corresponding Interlocking features, to form case to be combined together, case have for example when with top 210 and bottom 230 cooperation when closure outside Shell, as shown in figure 22b.
In yet another embodiment of the present invention, case 200 includes two identical or mirror image substantially L shapes cross sections Half portion, half portion 210' and 230' as shown in Figure 23 and 23a, each half portion, which all has, is respectively connected at least the two of half portion A wall components 220 and top component 210 or bottom 230, each component has corresponding interlocking features, to be combined together Case is formed, case has the shell of such as closure.
By two identical, case that generally L-shaped cross section half portion 220' or wall form, each half portion 220' can be integral Shaping is formed by the connection of two wall portions 220, as discussed above, to be connected with top 210 and 230 component of bottom.Wall Portion can generally have the same or similar shapes and sizes, although being integrally formed or linking together, each wall portion is still protected Hold respective terrace part 228.Half portion 220' can also include the feature of all composition wall portions 220, if as described above, half Portion 220' is integrally formed, and two form the feature that wall portion 220 normally connects and can be not present, but forms reliable continuous knot Structure.In these embodiments, each half portion 220' includes two vertical edge, such as border face 224 and 226b;And two Horizontal edge, such as 226a and 226c, to be interconnected with other components, for example, being connected with each other;And with top 210 and bottom 230 connections, to form the case 200 with inner space 201, as shown in figure 22b.Half portion 220' can for example due to they Shape and it is identical nest together, this can usually save space during being stored under dismounting form.
In one embodiment, a generally L-shaped cross section half portion can be integrally formed or is connected with top component, The half portion 210' that top 210 formed are connected to by wall portion 220 as shown in Figure 23 a.And another generally L-shaped cross section half Portion can be integrally formed or is connected with bottom or bottom part, and as shown in figure 23, half portion 230' is connected to bottom 230 by wall portion 220 Formed so that two half-unit 210', 230' can be assembled to form complete closure case 200, as shown in fig. 23b.With half portion 220' is the same, and the wall portion in half portion 210', 230' can usually have the same or similar shapes and sizes, although one into Type links together, and each wall portion still maintains its respective terrace part 228.Half portion 210', 230' can also include institute There is the feature for forming wall portion 220, ibid, if half portion 210', 230' is integrally formed, make two to form wall part 220 and top The feature normally contacted between 210 or bottom 230 can be not present, and form reliable continuous structure.In these embodiments In, each half portion 210', 230' includes two vertical edge, such as edge 224 and 226b, and two horizontal edge, such as 226a And 226c, to be interconnected with other components, such as it is connected with each other, and bottom 230 may include groove 236 with half portion 230''s Edge contacts, and top 210 may contact to form the case 200 with inner space 201 including groove 216 with the edge with half portion 230', As shown in fig. 23b.Half portion 210', 230' can for example due to they shape and be approximately to nest together, this is being dismantled Space can be usually saved during being stored under form.
For above-mentioned half portion 210', 220', 230', edge can be the edge 223 of rounding in circular or chamfering, such as figure The border face (not shown) of substantially 90 shown or non-circular or smooth degree.
As described above, seam feature can be in the fabrication process any step formed.In an example, when each component Can be with molded feature when being made.Bottom, top or wall may include lightweight core, such as closed-cell foam core, with polymer film knot Close or surrounded by polymer film to form reinforcement structure.Core can include seam feature, and combine or surrounding step or mistake Polymer film can match with the feature of core in journey.In another embodiment, the feature can be after component be made Component is entered by forging, is strengthened for example, bottom, top or wall may include to be combined with polymer film or surrounded by polymer film with being formed The lightweight core (such as closed-cell foam core) of structure.Core does not include any seam feature.Seam feature can be in core and film Exposed surface with reference to rear forging, and core can keep exposure or increase spraying to cover the exposed surface of core.
In each embodiment of the platform of one or more backing plates of the present invention, the first shell and second housing are by core System into, be made of one or more materials, these materials include expanded polystyrene, polyurethane, polyphenylene oxide, pentane dipping Polystyrene, the mixture of polyphenylene oxide and pentane impregnated polystyrene, polyethylene, polypropylene etc..In one kind or more of the present invention In each embodiment of kind of liner plate platform, the first shell and second housing are by including the core systems of above-mentioned one or more materials Into.In the embodiment of one or more liner plate platforms of the present invention, the first shell and second housing are by one or more warm Plastic sheet or layer are made, and thermoplastic sheets or layer include high impact polystyrene, be, for example, polypropylene, low density polyethylene (LDPE), High density polyethylene (HDPE), polyethylene and polyacrylic polyolefin;Makrolon;Acrylonitrile-butadiene-styrene (ABS);Polyacrylonitrile; Polyphenylene oxide;There is the polyphenylene oxide alloy of high impact polystyrene;Such as PET (polyethylene terephthalate), APET and PETG Polyester;Leadless polyvinyl chloride;Copolyester/makrolon;Or composite HIPS structure as described above.
In each embodiment of one or more liner plate platforms of the present invention, the first shell and second housing thermoplasticity Sheet material is formed by the mixture of any of the above described polymer.In each embodiment of one or more liner plate platforms of the present invention, First shell and second housing are made of the core with embedded reinforcement material, and reinforcement material is selected from by silk screen, perforated sheet The group of composition, and barrier insertion core.In each embodiment of one or more liner plate platforms of the present invention, the first shell It is made of with second housing the core with embedded reinforcement material, reinforcement material selects free metal, carbon fiber, aramid fiber, profound Military rock coiled material blanket (basalt-web blanket) and the group of bakelite composition.It is used to promote to magnetic scanner as described above, working as During the safety inspection of the airfreight of transparent cargo, non-metal box can be used.
As described above, polymeric layer (such as sheet material or coating on polymeric layer) may include chemical antibacterial material or Compound, its can essentially permanently, at least a period of time as bearing structure service life or when with processing aid or When smears coats, the exposed surface of polymeric layer (such as sheet material or coating 67) is bonded in.In an example, chemicals The surface of polymeric layer (such as sheet material or coating 67) can be placed in, or mixes polymeric layer (such as sheet material or coating 67) In material.Surface 16 can band antibacterial activity in itself, for example, by by antiseptic covalent bonding to polymeric layer (such as sheet material Or coating 67) surface, or the if in bulk material for being used to manufacture polymeric layer (such as sheet material or spray-painting) of incorporation In, surface may be moved to.These covalent bonding materials can minimize the microorganism growth on surface, and either one It is secondary property or reuse.Furthermore, it is possible to have an opportunity to be attached at any microbial organisms on material can by with coating Interaction be killed.For example, quaternary ammonium cation (such as N- alkyl-pyridines) is applied in the polymer surfaces of covalent attachment It can be used as antibacterial part in layer.It is before known to be previously noted poly- (4- vinyl-N- hexyls pyridine) (N- alkane in the case of one kind Base-PVP) it is that antibacterial activity has optimal alkyl side chain lengths.Antimicrobial coating is also served as before polyethyleneimine (PEI), when It is alkylated in its primary amino radical N- and then N- methylates to improve quaternary ammonium cation base in its two level and three-level amino group During the total number of group.Any such covalent bonding quaternary ammonium cation polymer coating can be used for one of bearing structure or Multiple surfaces provide anti-microbial property.Other examples of quaternary ammonium compound include but not limited to:Benzalkonium chloride, benzethonium chloride, chlorine Change methylbenzethonium, cetalkonium chloride, cetylpyridinium chloride, cetrimonium (cetrimonium), west song Bromine ammonium, dofanium chloride, ammonium, tetraethylammonium bromide, didecyl Dimethy ammonium chloride and Bradosol Bromide.
For one or more antiseptics to be mixed to the material for manufacturing polymeric layer (such as sheet material or spray-painting) and using In, one or more preparations can be dispersed directly into material, or in suitable carrier (such as adhesive, solvent or suitable poly- Compound mixed aid) with the help of be distributed in material.These carriers may be selected so that they can polymerize with for manufacturing The material mixing of nitride layer (such as sheet material or spray-painting), and one or more antiseptics with using are compatible.Effective bonding Agent refers to those not influenced with the antibacterial activity of antiseptic.
As noted above, additional shell (such as bag-like enclosure) can be used for covering any of above bearing structure.This hair It is bright to also disclose the system being intended to easy to safety inspection step, including for loading perishable or not perishable cargo light weight Type bearing structure, bearing structure have the width of top deck, bottom deck and connection top and bottom, and bottom deck has more It is a to be loaded into from the leg and cargo of its extension in the top deck of bearing structure;With for covering goods and bearing structure At least one of bag-like enclosure of width, bag-like enclosure have elasticity, for extending to about bearing structure width around its periphery Opening.The bag-like enclosure of bearing structure and this structure is all relative to the magnetic imaging scanner used in security sweep It is bright, to contribute to perishable goods or not perishable goods, big or small cargo safety inspection, without from bearing structure Unloading and reshipment.
Bag-like enclosure can be made of film, fabric sheet or non-woven sheet material, these materials, which have, to be used to spread apart and cover The sufficient intensity of lid cargo, and light weight will not increase unnecessary weight to cargo enough.It can be closed with three side seals and be beaten with one end Open, there are some elasticity around the opening of openend.Cargo can be packaged and bag-shaped material is extended on whole cargo, be opened Mouth end stretches under the edge of bottom and labels in starting point, and total can be packed by shrink film.Bag-shaped material Surface can also have antibiotic property.Any of the above described antibacterial embodiment is probably suitable.More details are in application number 13/ 549477, find in the U.S. Patent application of entitled system of cargo safety inspection " promote shipment ", its content passes through herein Reference is integrally incorporated.
Although the present invention has been specifically illustrated and has been described with reference to illustrative embodiments, those skilled in the art It should be appreciated that the change in form and details can be made without departing from the spirit and scope of the present invention.

Claims (32)

1. a kind of bearing structure, including:
Polymer core, the polymer core have top side, bottom side and width segments, and the width segments have described Link the thickness of the two between top side and the bottom side, basic whole length or width of the bottom side including the extension bottom side At least one depression, at least one depression include single depression, the depression of one group of tight spacing or its combine;
With at least one individual features of a cooperation at least one depression, the individual features include at least one Raised portion and two flat sidepieces from the extension of the both sides of the raised portion;
At least one polymer sheet with the first side with outer edge, the polymer sheet comprising the outer edge The first side and bottom side of the polymer core, at least a portion knot of the width segments and top side Close.
2. bearing structure according to claim 1, wherein, the raised portion of at least one individual features includes Substantially it is in dome-type section, substantially rectangular section or the section being substantially triangular in shape.
3. the bearing structure according to claims 1 or 2, wherein, it is hollow that at least one individual features include part Inside or hollow inside completely.
4. according to the bearing structure described in claim 1,2 or 3, wherein, described two flat sides of the individual features Portion includes wing feature integrally formed with the raised portion.
5. according to the bearing structure described in claim 1,2 or 3, wherein, the depression is matched somebody with somebody with the described of the individual features Conjunction occurs before or after the polymer core is combined with the polymer sheet.
6. according to the bearing structure described in claim 1,2 or 3, wherein, the length of described two flat sidepieces it is different or Person is identical.
7. the bearing structure according to claims 1 or 2, wherein, by least one seal feature by the polymer The outer edge of first side of sheet material and some parts of the polymer core are sealed.
8. according to the bearing structure described in claim 1,2 or 3, wherein, the flat sidepiece has overall uniform thick Degree or towards the end gradually thin thickness.
9. the bearing structure described in any one in claim 1-8, wherein, at least one depression is a side Extend on upward or more than one direction along at least a portion of the bottom side.
10. the bearing structure described in any one in claim 1-9, further includes at least one edge protector, described At least one edge protector is located at a part for the bottom side of the bearing structure and the width portion close to the bottom side Near the part divided, feature is kept for accommodating at least one cargo.
11. a kind of bearing structure with top side, bottom side and the width segments between the top side and the bottom side, bag Include:
Foamed polymer core, the foamed polymer core have top side, bottom side and width segments, the width segments tool There is the thickness for linking the two between the top side and the bottom side, the bottom side includes:Multiple supporting items, the multiple supporting item From the orthogonal extension in the bottom side of the core;With at least one depression, at least one depression is between adjacent supporting piece Extension, and at least one be recessed extends the length or width of the bottom side substantially, and at least one depression includes single The depression of a depression or one group of tight spacing;
The individual features coordinated with least one depression, the feature have the raised portion with hollow inside;
Polymer sheet, the polymer sheet have the first side and the second side with outer rim, first side and its outer fate The thickness of the bottom side, the multiple extension and the width segments not with the foamed polymer core is at least Part combines;And
Second polymer sheet material, the second polymer sheet material have the first side and the second side with outer rim, second side and Its outer rim is respectively at least part of the top side of the foamed polymer core and the thickness of the width segments Combined with the foamed polymer core, thus in the outer rim of first sheet material and the outer rim of second sheet material Between, formed around the width segments overlapping.
12. bearing structure according to claim 11, wherein, each supporting item includes being located at towards adjacent supporting piece At least one depression on side, it is described depression be the polymer core extension and with described in the polymer core Depression on bottom side is adjacent.
13. according to the bearing structure described in claim 11 or 12, wherein, further included at least on the top of the bearing structure Two loads enclose structure to form fully sheathed case.
14. according to the bearing structure described in claim 11 or 12, wherein, at least one of bottom of each supporting item Including depression.
15. according to the bearing structure described in claim 11,12,3 or 14, it is additionally included in the root edge of the bearing structure and leans on At least one edge protector around a part for the width segments of the nearly root edge, keeps special to accommodate at least one cargo Sign.
16. bearing structure according to claim 13, further includes the depression on the side of the bearing structure, is used for Position phase-change material.
17. bearing structure according to claim 14, wherein, the depression and the individual features of the supporting item coordinate.
18. the bearing structure described in any one in claim 11-17, further include be connected across adjacent supporting piece it Between at least one bridge.
19. the bearing structure described in any one in claim 11-18, wherein, extend between adjacent supporting piece At least one depression in one direction or more than one side upwardly extends.
20. a kind of bearing structure for being used to loading, transport or storing cargo, including:
Foamed polymer core, the foamed polymer core have top side, bottom side and width segments, and the width segments have Link the thickness of the two between the top side and the bottom side around edge;
At least one polymer sheet with the first side with outer rim, it is respectively at the bottom of the foamed polymer core Combined at least a portion of the thickness of side and the width segments with the foamed polymer core;
For reducing at least one of the whole weight of the bearing structure and the edge of the increase bearing structure At least one feature of intensity, the feature include some parts at roughening edge.
21. bearing structure according to claim 20, wherein, the roughening edge shaping is jagged edges.
22. according to the bearing structure described in claim 20 or 21, wherein, the roughening edge and the polymer core Integrally, and after being combined with the polymer sheet its shape is kept.
23. according to the bearing structure described in claim 20,21 or 22, the bottom side of the polymer core is additionally included in On at least one depression, at least one depression extends the basic whole length or width of the bottom surface.
24. bearing structure according to claim 23, further includes the individual features with concave at least one cooperation, The feature has raised portion.
25. bearing structure according to claim 24, wherein, the raised portion of the feature includes hollow interior Portion.
26. according to the bearing structure described in claim 21-23, the length that the tooth has is substantially the width at the edge Partial thickness, either the half of the thickness of the width segments at substantially described edge or the length of each tooth can be Random length between half length and overall length.
27. according to the bearing structure described in claim 20,21 or 22, wherein, the roughening marginal portion is not than Marginal portion is roughened to protrude further from the side of the core.
28. according to the bearing structure described in claim 20-27, wherein, roughening marginal portion is prolonged along the edge of the core Certain length is stretched, is not roughened between marginal portion or interrupted.
29. bearing structure according to claim 28, wherein, two of the roughening marginal portion along the core put down Row side is arranged, or is arranged along all sides of the core.
30. the bearing structure according to claim 23 or 24, wherein, at least one depression includes at least one single Depression, or the depression of at least one set of tight spacing.
31. according to the bearing structure described in any one of claim 20-30, wherein, the bottom side is further included from the core Multiple supporting items that the bottom side of body extends substantially vertically, each supporting member have first side, bottom surface and the second side Face.
32. bearing structure according to claim 31, wherein, the supporting item includes hollow inside, described hollow It is internal to coordinate with second feature, for closing the top of the hollow inside.
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