CN107931810A - A kind of General welding signal adapter - Google Patents
A kind of General welding signal adapter Download PDFInfo
- Publication number
- CN107931810A CN107931810A CN201711305735.5A CN201711305735A CN107931810A CN 107931810 A CN107931810 A CN 107931810A CN 201711305735 A CN201711305735 A CN 201711305735A CN 107931810 A CN107931810 A CN 107931810A
- Authority
- CN
- China
- Prior art keywords
- welding
- signal
- cabinet
- control signal
- welding gun
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K11/00—Resistance welding; Severing by resistance heating
- B23K11/24—Electric supply or control circuits therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K11/00—Resistance welding; Severing by resistance heating
- B23K11/10—Spot welding; Stitch welding
- B23K11/11—Spot welding
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Arc Welding Control (AREA)
Abstract
The present invention relates to a kind of General welding signal adapter, including cabinet, the cabinet is internally provided with PLC（41）, interchanger（42）, transformer（43）, ground connection bronze medal（51）, disconnect switch（52）And connecting terminal block（53）；Touch-screen is equipped with outside the cabinet（11）, door lock（12）, indicator light（13）, key switch（14）, signal plug（21）, Ethernet interface（22）, blanking cover（31）And cross coil（32）；External signal passes through PLC（41）Conversion, and communicated using Profinet communication modes and welding controller.Welding controller collection welding gun cooling water route control signal and welding gas circuit control signal, when water route control signal shows the speed and water temperature amplification directly proportional to welding gas circuit gas consumption of water circulation, then illustrate that welding gun is working properly, it is on the contrary then illustrate welding gun break down or work efficiency be lower.
Description
Technical field
The present invention relates to a kind of General welding signal adapter.
Background technology
Resistance spot welding be it is a kind of be widely used making metal sheet attachment device production technology, relatively other welding
Method, the major advantage of resistance spot welding be efficiently, reliable in quality, cost it is low, it is easy to operate, easily realize Automation of Welding, be suitable for
Produce in enormous quantities.Due to above-mentioned plurality of advantages, be especially widely used in modern manufacturing industry and some other high-tech industry with
Field, such as aerospace, automobile making, the energy, electronics and light industry field, account for every year the total welding capacity in the world three/
One.Resistance spot welding has become the main Joining Technology method in automobile industry, is played not in automobile industry
Alternative important function.
The automobile body welding equipment of auto industry at present, is divided into two kinds of manual welding and robot welding.Manual welding controls
, it is necessary to match corresponding soldering turret and aqueous vapor road unit, detection process is cumbersome, complicated, inefficiency when device detects.
Existing robot welding controller detection device volume is larger, mobile heavy, and debugging detection program complicated and time consumption is excessive and right
It is incompatible in different model welding controller.
The content of the invention
The present invention devises a kind of General welding signal adapter, its technical problem solved is current automobile factory's detection electricity
Hinder welding controller detection process it is cumbersome, it is complicated, for different model welding controller it is incompatible the defects of.
In order to solve above-mentioned technical problem, present invention employs following scheme：
A kind of General welding signal adapter, including cabinet, the cabinet are internally provided with PLC（41）, interchanger（42）, transformer
（43）, ground connection bronze medal（51）, disconnect switch（52）And connecting terminal block（53）；Touch-screen is equipped with outside the cabinet（11）、
Door lock（12）, indicator light（13）, key switch（14）, signal plug（21）, Ethernet interface（22）, blanking cover（31）And cross coil
（32）；It is characterized in that：External signal passes through PLC（41）Conversion, and use Profinet communication modes and welding controller
Communication.
Further, the transformer（43）220V input voltages are converted into 24VDC operating voltages.
The General welding signal adapter has the advantages that：
External signal of the present invention can be changed by PLC, be communicated using Profinet communication modes and welding controller.Use
PLC is controlled, and simplifies circuit design structure, the debugging and detection of the compatible most of signal resistance welding controllers of in the market.
Brief description of the drawings
Fig. 1：The front view of General welding signal adapter of the present invention；
Fig. 2：The left view of General welding signal adapter of the present invention；
Fig. 3：The right view of General welding signal adapter of the present invention；
Fig. 4：The interior views of General welding signal adapter of the present invention；
Fig. 5：The inside left view of General welding signal adapter of the present invention；
Fig. 6：The three-dimensional structure diagram of General welding signal adapter of the present invention；
Description of reference numerals：
11-touch-screen；12-door lock；13-indicator light；14-key switch；21-signal plug；22-Ethernet interface；
31-blanking cover；32-cross coil；41—PLC；42-interchanger；43-transformer；51-ground connection bronze medal；52-disconnect switch；
53-connecting terminal block.
Embodiment
With reference to Fig. 1 to Fig. 6, the present invention will be further described：
As shown in Figure 1, the front of novel universal welding signal converter of the present invention is equipped with touch-screen 11, door lock 12, indicator light 13
And key switch 14.
As shown in Fig. 2, the left side of novel universal welding signal converter of the present invention is equipped with signal plug 21 and Ethernet interface
22。
As shown in figure 3, the right side of novel universal welding signal converter of the present invention is equipped with blanking cover 31 and crosses coil 32.
As shown in figure 4, novel universal welding signal converter of the present invention is internally provided with PLC41, interchanger 42 and transformation
Device 43.
As shown in figure 5, the inside of novel universal welding signal converter of the present invention is additionally provided with ground connection bronze medal 51, disconnect switch
52 and connecting terminal block 53.
As shown in figure 5, novel universal welding signal converter compact overall structure of the present invention, small volume, in transport and
Have great advantage on space-saving.Functionally compatible Multiple Type resistance welding controller debugging detection, and it is time-consuming very short.
Fig. 1 all parts functions into Fig. 5 are as follows：
Touch-screen 11：By touch-screen to control welding controller so the break-make of signal, to detect the property of welding controller
Energy.
Door lock 12：Locker door.
Indicator light 13：Indicate the break-make of 24V operating voltages.
Key switch 14：Control the break-make of 24V operating voltages.
Signal plug 21：All signals of welding controller are connected with PLC in cabinet.
Ethernet interface 22：With being communicated using Profinet communication modes welding controller.General welding signal adapter is
Detection device, welding controller are tested measurement equipments.
Blanking cover 31：For expanding the welding controller of other communication modes.
Cross coil 32：Cross the power cord of 220V input voltages.
PLC41：All signals of welding controller are converted into digital quantity, being sent to touch-screen by bus shows and control
System.
Interchanger 42：Distribute the IP address of all devices.
Transformer 43：220V input voltages are converted to 24VDC operating voltages.
Grounding copper bar 51：The safety ground point of all electricity consumption devices in cabinet.
Disconnect switch 52：Control the break-make of 220V input voltages.
Connecting terminal block 53：Operating voltage is provided for 24V electrical equipments in cabinet.
One of inventive point of the present invention is：External signal can be changed by PLC, using Profinet communication modes with
Welding controller communicates.Controlled using PLC, simplify circuit design structure, the compatible most of signal resistance welding of in the market
The debugging and detection of controller.
The two of the inventive point of the present invention are：220V input voltages are converted into 24VDC operating voltages by transformer.
The three of the inventive point of the present invention are：Equipped with overcurrent protection function.
The four of the inventive point of the present invention are：It can be directly connected with PC machine, pass through dependence test software, detection resistance welding
Controller performance.
The five of the inventive point of the present invention are：The visual design of the man-machine interface of touch-screen 11, can clearly indicate
The process and automatic discrimination for going out the debugging of resistance welding controller go out testing result.
Exemplary description is carried out to the present invention above in conjunction with attached drawing, it is clear that realization of the invention and from aforesaid way
Limitation, it is or not improved by the present invention as long as employing the various improvement of inventive concept and technical scheme of the present invention progress
Design and technical solution directly apply to other occasions, within the scope of the present invention.
Claims (3)
1. a kind of General welding signal adapter, including cabinet, the cabinet are internally provided with PLC（41）, interchanger（42）, transformation
Device（43）, ground connection bronze medal（51）, disconnect switch（52）And connecting terminal block（53）；Touch-screen is equipped with outside the cabinet
（11）, door lock（12）, indicator light（13）, key switch（14）, signal plug（21）, Ethernet interface（22）, blanking cover（31）And
Cross coil（32）；It is characterized in that：
External signal passes through PLC（41）Conversion, and communicated using Profinet communication modes and welding controller；
Welding controller collection welding gun cooling water route control signal and welding gas circuit control signal, when water route control signal shows water
When the speed and water temperature amplification of circulation are directly proportional to welding gas circuit gas consumption, then illustrate that welding gun is working properly, it is on the contrary then illustrate
Welding gun breaks down or work efficiency is lower.
2. General welding signal adapter according to claim 1, it is characterised in that：Welding controller gathers and storage water follows
Ring speed, water temperature luffing with welding gas circuit gas consumption ratio, when after the secondary previous ratio amplitude of variation of odds ratio be more than N, N is normal
Number, and continue M times, M is natural number, then illustrates the output of welding gun heat there may be failure, it is necessary to which Butt welding gun is overhauled.
3. General welding signal adapter according to claim 2, it is characterised in that：The transformer（43）220V is inputted
Voltage conversion is 24VDC operating voltages.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711305735.5A CN107931810A (en) | 2017-12-11 | 2017-12-11 | A kind of General welding signal adapter |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711305735.5A CN107931810A (en) | 2017-12-11 | 2017-12-11 | A kind of General welding signal adapter |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107931810A true CN107931810A (en) | 2018-04-20 |
Family
ID=61945506
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711305735.5A Pending CN107931810A (en) | 2017-12-11 | 2017-12-11 | A kind of General welding signal adapter |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107931810A (en) |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2010240698A (en) * | 2009-04-07 | 2010-10-28 | Toshiba Plant Systems & Services Corp | Cooling water circulation device for welding |
| CN204945763U (en) * | 2015-09-29 | 2016-01-06 | 合肥国声电子通信有限责任公司 | Robot welding signals collecting multichannel converter |
| CN204975667U (en) * | 2015-08-26 | 2016-01-20 | 广东普电自动化科技股份有限公司 | Intermediate frequency contravariant dc point projection welder |
| CN205520054U (en) * | 2016-01-15 | 2016-08-31 | 北京中戎华泰科技开发有限公司 | Manual resistance soldering turret detection device |
| CN106216897A (en) * | 2016-08-30 | 2016-12-14 | 合肥国声电子通信有限责任公司 | A kind of intelligent welding industry control network operation platform |
| CN206028994U (en) * | 2016-08-12 | 2017-03-22 | 广州毅翚金属加工机械有限公司 | Intermediate frequency contravariant spot welder |
| CN206561193U (en) * | 2016-10-25 | 2017-10-17 | 永康市加效焊接自动化设备有限公司 | Integrate gas storage, noise elimination, gas-water separation and the tank bracket formula resistance welder cooled down |
-
2017
- 2017-12-11 CN CN201711305735.5A patent/CN107931810A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2010240698A (en) * | 2009-04-07 | 2010-10-28 | Toshiba Plant Systems & Services Corp | Cooling water circulation device for welding |
| CN204975667U (en) * | 2015-08-26 | 2016-01-20 | 广东普电自动化科技股份有限公司 | Intermediate frequency contravariant dc point projection welder |
| CN204945763U (en) * | 2015-09-29 | 2016-01-06 | 合肥国声电子通信有限责任公司 | Robot welding signals collecting multichannel converter |
| CN205520054U (en) * | 2016-01-15 | 2016-08-31 | 北京中戎华泰科技开发有限公司 | Manual resistance soldering turret detection device |
| CN206028994U (en) * | 2016-08-12 | 2017-03-22 | 广州毅翚金属加工机械有限公司 | Intermediate frequency contravariant spot welder |
| CN106216897A (en) * | 2016-08-30 | 2016-12-14 | 合肥国声电子通信有限责任公司 | A kind of intelligent welding industry control network operation platform |
| CN206561193U (en) * | 2016-10-25 | 2017-10-17 | 永康市加效焊接自动化设备有限公司 | Integrate gas storage, noise elimination, gas-water separation and the tank bracket formula resistance welder cooled down |
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|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20180420 |
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| RJ01 | Rejection of invention patent application after publication |