CN107930643A - A kind of catalyst and its application for preparation of low carbon olefines by synthetic gas - Google Patents

A kind of catalyst and its application for preparation of low carbon olefines by synthetic gas Download PDF

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Publication number
CN107930643A
CN107930643A CN201711087127.1A CN201711087127A CN107930643A CN 107930643 A CN107930643 A CN 107930643A CN 201711087127 A CN201711087127 A CN 201711087127A CN 107930643 A CN107930643 A CN 107930643A
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catalyst
gas
preparation
iron
reaction
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王晨光
田志鹏
马隆龙
陈伦刚
徐莹
张兴华
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Guangzhou Institute of Energy Conversion of CAS
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Guangzhou Institute of Energy Conversion of CAS
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/02Impregnation, coating or precipitation
    • B01J37/0201Impregnation
    • B01J37/0207Pretreatment of the support
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/70Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper
    • B01J23/76Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36
    • B01J23/84Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36 with arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
    • B01J23/889Manganese, technetium or rhenium
    • B01J23/8892Manganese
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J35/00Catalysts, in general, characterised by their form or physical properties
    • B01J35/30Catalysts, in general, characterised by their form or physical properties characterised by their physical properties
    • B01J35/391Physical properties of the active metal ingredient
    • B01J35/393Metal or metal oxide crystallite size
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C1/00Preparation of hydrocarbons from one or more compounds, none of them being a hydrocarbon
    • C07C1/02Preparation of hydrocarbons from one or more compounds, none of them being a hydrocarbon from oxides of a carbon
    • C07C1/04Preparation of hydrocarbons from one or more compounds, none of them being a hydrocarbon from oxides of a carbon from carbon monoxide with hydrogen
    • C07C1/0425Catalysts; their physical properties
    • C07C1/043Catalysts; their physical properties characterised by the composition
    • C07C1/0435Catalysts; their physical properties characterised by the composition containing a metal of group 8 or a compound thereof
    • C07C1/044Catalysts; their physical properties characterised by the composition containing a metal of group 8 or a compound thereof containing iron
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G2/00Production of liquid hydrocarbon mixtures of undefined composition from oxides of carbon
    • C10G2/30Production of liquid hydrocarbon mixtures of undefined composition from oxides of carbon from carbon monoxide with hydrogen
    • C10G2/32Production of liquid hydrocarbon mixtures of undefined composition from oxides of carbon from carbon monoxide with hydrogen with the use of catalysts
    • C10G2/33Production of liquid hydrocarbon mixtures of undefined composition from oxides of carbon from carbon monoxide with hydrogen with the use of catalysts characterised by the catalyst used
    • C10G2/331Production of liquid hydrocarbon mixtures of undefined composition from oxides of carbon from carbon monoxide with hydrogen with the use of catalysts characterised by the catalyst used containing group VIII-metals
    • C10G2/332Production of liquid hydrocarbon mixtures of undefined composition from oxides of carbon from carbon monoxide with hydrogen with the use of catalysts characterised by the catalyst used containing group VIII-metals of the iron-group
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G2300/00Aspects relating to hydrocarbon processing covered by groups C10G1/00 - C10G99/00
    • C10G2300/70Catalyst aspects
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G2400/00Products obtained by processes covered by groups C10G9/00 - C10G69/14
    • C10G2400/20C2-C4 olefins

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • General Chemical & Material Sciences (AREA)
  • Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
  • Catalysts (AREA)

Abstract

The invention discloses a kind of catalyst for preparation of low carbon olefines by synthetic gas, the catalyst is using activated carbon as carrier, and using iron as active metal component, potassium and manganese are as auxiliary agent;The load capacity of the iron is 5 20wt%, and the load capacity of the potassium is 2 5wt%, and the load capacity of the manganese is 10 30wt%;Its activity of obtained catalyst mutually has higher dispersion degree and less particle diameter, with higher activity and selectivity of light olefin, stability is good, higher reactivity is still kept after when reaction 100 is small, solving conventional carbon load ferrum-based catalyst, easily generation migration polymerization causes the reduction of effective active bit quantity under the reaction condition of high temperature and pressure there are metal active particle, and the problem of accessory substance is more, and the selectivity of low-carbon alkene is relatively low, have good industrial applications prospect.

Description

A kind of catalyst and its application for preparation of low carbon olefines by synthetic gas
Technical field:
The present invention relates to catalyst technical field, and in particular to a kind of catalyst for preparation of low carbon olefines by synthetic gas and its Using.
Background technology:
Low-carbon alkene such as ethene, propylene, butylene are the important industrial chemicals in fossil energy, be synthetic plastic, rubber, The Important Platform molecule of the high-molecular compounds such as staple fibre, and the chemicals of global yield maximum.Ethene be synthetic fibers, Synthetic rubber, synthetic plastic (polyethylene and polyvinyl chloride), the basic chemical raw materials of synthesizing alcohol (alcohol), are also used for manufacture chlorine Ethene, styrene, ethylene oxide, acetic acid, acetaldehyde, ethanol and explosive etc., can further be made tubing, film article, packaging The products such as bag, cosmetics, high-polymer fiber, it is closely bound up with our daily life.As main fossil fuel, propylene can be with The chemical products such as acrylonitrile, propylene oxide, acetone are used to prepare, butylene then can be used for preparing butadiene, epoxy butane, butylene The product such as polymer and various plastics.Low-carbon alkene is one of chemical products of yield maximum in the world, is accounted in national economy There is consequence.In the world using ethylene, propylene yield as the important symbol for weighing a national oil development of chemical industry level One of.In recent years, with the rapid development of economy, the consumption figure of China's ethylene, propylene and yield increase year by year, according to national statistics Office's statistics display, China's ethylene yield in 2016 is up to 17,810,000 tons, it has also become the ethylene production for being only second to the U.S. in the world is big State.Although the ethylene yield in China, production scale and technical merit all achieve significant progress, also it is faced with the same time very big Challenge.Such as:The proportion that China's yield accounts for Apparent con- sumption only has 92.8%, and importation dependence is higher.Larger production rule Mould still cannot meet the needs of growing.Major technique of the crude oil pyrolysis as production low-carbon alkene, to petroleum import Dependency degree is higher, and production efficiency is low, and environmental pollution is serious, if China is still with single crude oil pyrolysis technical limit spacing low-carbon Alkene is obviously difficult to realize sustainable development.
China's national territorial area is wide, and biomass material derives from a wealth of sources, using biomass as raw material through pyrolysis obtain mainly into It is divided into H2After the synthesis gas of CO, the technology path through a step Fischer-Tropsch Synthesis synthesizing low-carbon alkene, there are raw material sources to enrich, Environmental-friendly, the less advantage of production process energy consumption.Using biomass as raw material, it is dirty that the environment caused by crop straw burning can be reduced Dye, and agriculture and forestry organic waste material is made full use of, realize " zero " discharge of carbon dioxide.F- T synthesis is by synthesis gas (H2And CO) Hydrocarbon oxide, including the product such as methane, gaseous state low-carbon hydro carbons and liquid hydrocarbon compound are catalytically conveted under high temperature and pressure.Often The catalyst for being used for F- T synthesis producing light olefins is mainly ferrum-based catalyst, and traditional body phase ferrum-based catalyst exists It is easily broken the shortcomings of service life is relatively low, the conversion ratio of unit mass iron is relatively low.Can be effective using carbon carrier supported ferric catalyst Raising activity mutually in the degree of scatter of carrier surface, so as to improve the conversion ratio of reaction, and carbon carrier is compared to titanium dioxide The carriers such as silicon, molecular sieve, metal oxide, what weaker activity was mutually conducive to catalyst the interaction between carrier goes back original shape Viability phase cementite.However, conventional carbon load ferrum-based catalyst there are metal active particle high temperature and pressure reaction condition Lower easily generation migration polymerization causes the reduction of effective active bit quantity, and accessory substance is more, and the selectivity of low-carbon alkene is relatively low.
The content of the invention:
The object of the present invention is to provide a kind of catalyst for preparation of low carbon olefines by synthetic gas and its application, obtained catalysis Agent has higher dispersion degree and less particle diameter, has higher activity and selectivity of light olefin, stability is good, is reacting 100 it is small when after still keep higher reactivity, solving conventional carbon load ferrum-based catalyst, there are metal active particle to exist Migration polymerization easily occurs under the reaction condition of high temperature and pressure and causes the reduction of effective active bit quantity, and accessory substance is more, low-carbon alkene The problem of selectivity of hydrocarbon is relatively low.
The present invention is achieved by the following technical programs:
A kind of catalyst for preparation of low carbon olefines by synthetic gas, the catalyst are used as activity using activated carbon as carrier, using iron Metal component, potassium and manganese are as auxiliary agent;The load capacity of the iron is 5-20wt%, and the load capacity of the potassium is 2-5wt%, described The load capacity of manganese is 10-30wt%, and auxiliary agent potassium and manganese are fixed by being pre-processed to absorbent charcoal carrier potassium permanganate solution Modified on to carrier and to surface group, active component iron is to load to processed activated carbon by equi-volume impregnating On carrier, the load-type iron-based catalyst of permanganate pretreatment, the preparation method of the catalyst are obtained after drying, calcining Comprise the following steps:
1) activated carbon is boiled and washed with deionized water, to remove the ash content and impurity in activated carbon, redisperse to nitre It is heated to reflux, is washed with deionized afterwards to filtrate pH=7 in acid solution, removes remaining metal ion in activated carbon; Through washing the activated carbon redisperse with pickling into potassium permanganate solution, the mass ratio of potassium permanganate and activated carbon is controlled to exist Between 0.2-1.1, the magnetic agitation 20-40min at 50-100 DEG C, it is nothing that filtered afterwards and deionized water, which is washed to filtrate, Color, is dried overnight in 120 DEG C of baking ovens, obtains pretreated absorbent charcoal carrier;
2) iron nitrate aqueous solution is prepared by the load capacity of 5-20wt%, pretreated absorbent charcoal carrier is dispersed in nitric acid In ferrous solution, when magnetic agitation 24 is small at normal temperatures after be placed in 120 DEG C of baking ovens and be dried overnight, in nitrogen atmosphere after grinding Under with the heating rate of 2 DEG C/min rise to 200-500 DEG C and calcine 3-5 it is small when obtain final catalyst.
Preferably, the potassium permanganate solution concentration is 0.02mol/L-0.1mol/L.
Preferably, the temperature of the potassium permanganate solution processing activated carbon is 70 DEG C.
Preferably, the load capacity of iron is 5-10wt% in the catalyst.
Preferably, calcining heat is 300 DEG C to the catalyst after load iron under nitrogen atmosphere, when calcination time is 3 small.
Preferably, the volume of iron nitrate aqueous solution is 2ml, equal to the total pore volume of activated carbon used.
The application of the present invention also protection catalyst for preparation of low carbon olefines by synthetic gas, comprises the following steps:
Above-mentioned catalyst is uniformly mixed with quartz sand, is filled in fixed bed reactors;In H2Molar ratio with CO is 1 It it is 280~360 DEG C in reaction temperature, reaction pressure is after when~3 lower 300 DEG C of normal pressure in-situ reducings 12 of synthesis gas atmosphere are small 1.0~3.0MPa, reacting gas volume space velocity are 1500~15000h-1Under conditions of, synthesis gas and fixed bed reactors are urged Agent contacts, and generates the mainly low-carbon alkene containing C2~C4, while by-product C5+Deng gasoline segment length's chain hydrocarbon products.
Preferably, reaction temperature is 300-320 DEG C, reaction pressure 2MPa, and the molar ratio of reaction gas is H2:CO=1, instead It is 1500~3000h to answer gas volume air speed-1
Reaction temperature is more preferably 320 DEG C, and reacting gas volume space velocity is 3000h-1
Beneficial effects of the present invention are as follows:
1st, catalyst of the present invention is the loaded catalyst prepared by equi-volume impregnating, and iron active particle is put down Equal particle diameter is smaller, high in absorbent charcoal carrier Dispersion on surface degree, is conducive to greatly improve the activity of catalytic reaction;
2nd, the carrier of catalyst of the present invention is impregnated again after being pre-processed using potassium permanganate solution at 50-100 DEG C Active phase precursor, on the one hand with activated carbon redox reaction, activated carbon used occur for potassium permanganate in processing procedure The oxy radical of carrier surface is improved, and is conducive to the increase of surface defect position, can effectively improve point of iron presoma The electronic effect of divergence and absorbent charcoal carrier;On the other hand auxiliary agent manganese and potassium are introduced into catalyst carrier at the same time, be conducive to The generation of active phase and the raising of selectivity of light olefin, while there is good catalyst stability, react 100 it is small when after Higher reactivity and the selectivity of target product low-carbon alkene are still kept, conventional carbon load ferrum-based catalyst is solved and deposits Migration polymerization easily occurs under reaction condition of the metal active particle in high temperature and pressure and causes the reduction of effective active bit quantity, and The problem of accessory substance is more, and the selectivity of low-carbon alkene is relatively low.
3rd, catalyst prepared by the method for the present invention, low raw-material cost, preparation method is simple and easy to control, has the conversion of higher Rate and selectivity of light olefin, there is good industrial applications prospect.
4th, the present invention is used for the reaction system of the application proposition of the catalyst of preparation of low carbon olefines by synthetic gas at 300 DEG C of normal pressure First be adjusted to again after in-situ reducing suitable reaction pressure and at a temperature of carry out F- T synthesis producing light olefins reaction, original position also The induction time that former process can effectively shorten catalyst reaction initial stage, is conducive to the generation of active phase cementite.In the reaction Under the conditions of can stably high-efficiency and continuous production low-carbon alkene, while by-product C5+Deng gasoline, diesel oil segment length's catenanes product.
Brief description of the drawings:
The reactivity that Fig. 1 is the catalyst Fe -10MnK-AC of embodiment 1 changes over time figure.
Fig. 2 is the transmission electron microscope picture after the catalyst reaction 100h in embodiment 1.
Embodiment:
It is to further explanation of the invention, rather than limitation of the present invention below.
Embodiment 1:
Comprise the following steps:
1. proper amount of active carbon is boiled and washed with deionized water, to remove the ash content and impurity in activated carbon, redisperse Into the salpeter solution of 10wt%, under 80 DEG C of oil baths flow back 5 it is small when, be washed with deionized afterwards to filtrate pH=7, with except Remaining metal ion in deactivation charcoal, filter cake are placed in 60 DEG C of baking ovens and are dried overnight;3g is taken through washing the activated carbon with pickling In the potassium permanganate solution that redisperse is 0.1mol/L to concentration, the mass ratio of potassium permanganate and activated carbon is controlled in 0.2- Between 1.1, magnetic agitation 30 minutes at 70 DEG C, it is colourless that filtered afterwards and deionized water, which is washed to filtrate, in 120 DEG C of bakings It is dried overnight in case, the absorbent charcoal carrier pre-processed;
2. preparing iron nitrate aqueous solution by the load capacity of 10wt%, pretreated absorbent charcoal carrier is dispersed in the nitric acid In ferrous solution, solvent is removed when magnetic agitation 24 is small at normal temperatures, iron presoma uniform adsorption is put in activated carbon surface It is dried overnight in 120 DEG C of baking ovens, rises to 300 DEG C with the heating rate of 2 DEG C/min under nitrogen atmosphere after grinding and calcining 3 is small When, obtained catalyst is denoted as Fe-10MnK-AC;
3. it is filled to after the catalyst obtained in step 2 and quartz sand (60-80 mesh) are mixed in fixed-bed reactor, In H2/ CO=1:When the 1 lower 300 DEG C of normal pressure in-situ reducings 12 of synthesis gas atmosphere are small, pressure is adjusted to 2MPa (gauge pressure), temperature tune To 320 DEG C, catalyze and synthesize gas generation Fischer-Tropsch synthesis and prepare low-carbon alkene, reacting gas volume space velocity is 3000h-1
After stable reaction, the gas that reaction obtains is passed directly into gas-chromatography (FID, TCD) on-line checking and analyzes its group Point, the liquid component (water phase and oil phase) reacted is cooled down by the cold-trap after being connected on fixed bed and collected, when 24 is small Take out liquid component and weigh, hydrocarbon content is extremely low wherein in water-phase product ignores, and oil-phase product passes through offline gas phase color Spectrum is analyzed.Key component is the alkane and alkene of below C5 in gas phase hydrocarbon product, key component in oil phase hydrocarbon product It is the materials such as long chain alkane alkene and its isomers, the alcohols of more than C5, chromatography detection is all the external standard demarcated by standard sample Method carries out quantitative analysis, and the Carbon balance of obtained all products and unstripped gas is maintained at more than 95%.
Embodiment 2:
Reference implementation example 1, difference are 0.05mol/L in the concentration of the potassium permanganate solution in step 1, are obtained Catalyst is denoted as Fe-5MnK-AC;It is other same as Example 1.
After stable reaction, the gas that reaction obtains is passed directly into gas-chromatography (FID, TCD) on-line checking and analyzes its group Point, the liquid component (water phase and oil phase) reacted is cooled down by the cold-trap after being connected on fixed bed and collected, when 24 is small Take out liquid component and weigh, hydrocarbon content is extremely low wherein in water-phase product ignores, and oil-phase product passes through offline gas phase color Spectrum is analyzed.Key component is the alkane and alkene of below C5 in gas phase hydrocarbon product, key component in oil phase hydrocarbon product It is the materials such as long chain alkane alkene and its isomers, the alcohols of more than C5.Chromatography detection is all the external standard demarcated by standard sample Method carries out quantitative analysis, and the Carbon balance of obtained all products and unstripped gas is maintained at more than 95%.
Embodiment 3:
Reference implementation example 1, difference are 0.02mol/L in the concentration of the potassium permanganate solution in step 1, are obtained Catalyst is denoted as Fe-2MnK-AC;It is other same as Example 1.
After stable reaction, the gas that reaction obtains is passed directly into gas-chromatography (FID, TCD) on-line checking and analyzes its group Point, the liquid component (water phase and oil phase) reacted is cooled down by the cold-trap after being connected on fixed bed and collected, when 24 is small Take out liquid component and weigh, hydrocarbon content is extremely low wherein in water-phase product ignores, and oil-phase product passes through offline gas phase color Spectrum is analyzed.Key component is the alkane and alkene of below C5 in gas phase hydrocarbon product, key component in oil phase hydrocarbon product It is the materials such as long chain alkane alkene and its isomers, the alcohols of more than C5.Chromatography detection is all the external standard demarcated by standard sample Method carries out quantitative analysis, and the Carbon balance of obtained all products and unstripped gas is maintained at more than 95%.
Embodiment 4:
Reference implementation example 1, difference in step 3 reacting gas volume space velocity be 1500h-1.Other and embodiment 1 It is identical.
After stable reaction, the gas that reaction obtains is passed directly into gas-chromatography (FID, TCD) on-line checking and analyzes its group Point, the liquid component (water phase and oil phase) reacted is cooled down by the cold-trap after being connected on fixed bed and collected, when 24 is small Take out liquid component and weigh, hydrocarbon content is extremely low wherein in water-phase product ignores, and oil-phase product passes through offline gas phase color Spectrum is analyzed.Key component is the alkane and alkene of below C5 in gas phase hydrocarbon product, key component in oil phase hydrocarbon product It is the materials such as long chain alkane alkene and its isomers, the alcohols of more than C5.Chromatography detection is all the external standard demarcated by standard sample Method carries out quantitative analysis, and the Carbon balance of obtained all products and unstripped gas is maintained at more than 95%.
Embodiment 5:
Reference implementation example 1, difference in step 3 reacting gas volume space velocity be 9000h-1
After stable reaction, the gas that reaction obtains is passed directly into gas-chromatography (FID, TCD) on-line checking and analyzes its group Point, the liquid component (water phase and oil phase) reacted is cooled down by the cold-trap after being connected on fixed bed and collected, when 24 is small Take out liquid component and weigh, hydrocarbon content is extremely low wherein in water-phase product ignores, and oil-phase product passes through offline gas phase color Spectrum is analyzed.Key component is the alkane and alkene of below C5 in gas phase hydrocarbon product, key component in oil phase hydrocarbon product It is the materials such as long chain alkane alkene and its isomers, the alcohols of more than C5.Chromatography detection is all the external standard demarcated by standard sample Method carries out quantitative analysis, and the Carbon balance of obtained all products and unstripped gas is maintained at more than 95%.
Embodiment 6:
Reference implementation example 1, difference in step 3 reacting gas volume space velocity be 15000h-1
After stable reaction, the gas that reaction obtains is passed directly into gas-chromatography (FID, TCD) on-line checking and analyzes its group Point, the liquid component (water phase and oil phase) reacted is cooled down by the cold-trap after being connected on fixed bed and collected, when 24 is small Take out liquid component and weigh, hydrocarbon content is extremely low wherein in water-phase product ignores, and oil-phase product passes through offline gas phase color Spectrum is analyzed.Key component is the alkane and alkene of below C5 in gas phase hydrocarbon product, key component in oil phase hydrocarbon product It is the materials such as long chain alkane alkene and its isomers, the alcohols of more than C5.Chromatography detection is all the external standard demarcated by standard sample Method carries out quantitative analysis, and the Carbon balance of obtained all products and unstripped gas is maintained at more than 95%.
Embodiment 7:
Reference implementation example 1, difference in step 3 catalytic reaction temperature be adjusted to 280 DEG C, catalyze and synthesize gas occur expense Support synthetic reaction prepares low-carbon alkene.
After stable reaction, the gas that reaction obtains is passed directly into gas-chromatography (FID, TCD) on-line checking and analyzes its group Point, the liquid component (water phase and oil phase) reacted is cooled down by the cold-trap after being connected on fixed bed and collected, when 24 is small Take out liquid component and weigh, hydrocarbon content is extremely low wherein in water-phase product ignores, and oil-phase product passes through offline gas phase color Spectrum is analyzed.Key component is the alkane and alkene of below C5 in gas phase hydrocarbon product, key component in oil phase hydrocarbon product It is the materials such as long chain alkane alkene and its isomers, the alcohols of more than C5.Chromatography detection is all the external standard demarcated by standard sample Method carries out quantitative analysis, and the Carbon balance of obtained all products and unstripped gas is maintained at more than 95%.
Embodiment 8:
Reference implementation example 1, difference in step 3 temperature be adjusted to 360 DEG C, catalyze and synthesize gas occur F- T synthesis it is anti- Low-carbon alkene should be prepared.
After stable reaction, the gas that reaction obtains is passed directly into gas-chromatography (FID, TCD) on-line checking and analyzes its group Point, the liquid component (water phase and oil phase) reacted is cooled down by the cold-trap after being connected on fixed bed and collected, when 24 is small Take out liquid component and weigh, hydrocarbon content is extremely low wherein in water-phase product ignores, and oil-phase product passes through offline gas phase color Spectrum is analyzed.Key component is the alkane and alkene of below C5 in gas phase hydrocarbon product, key component in oil phase hydrocarbon product It is the materials such as long chain alkane alkene and its isomers, the alcohols of more than C5.Chromatography detection is all the external standard demarcated by standard sample Method carries out quantitative analysis, and the Carbon balance of obtained all products and unstripped gas is maintained at more than 95%.
Comparative example 1:
Reference implementation example 1, difference do not have redisperse to permanganic acid in the activated carbon through washing and pickling in step 1 Handled in aqueous solutions of potassium;
Comprise the following steps:
1. proper amount of active carbon is disperseed in deionized water, handled under 100 DEG C of oil baths 2 it is small when after filter and use deionization Water washing, in the salpeter solution of redisperse to 10wt%, flow back under 80 DEG C of oil baths 5 it is small when, be washed with deionized afterwards to Filtrate pH=7, filter cake are placed in 60 DEG C of baking ovens and are dried overnight, the absorbent charcoal carrier pre-processed;
2. preparing iron nitrate aqueous solution by the load capacity of 10wt%, pretreated absorbent charcoal carrier is dispersed in the nitric acid In ferrous solution, solvent is removed when magnetic agitation 24 is small at normal temperatures, is placed in 120 DEG C of baking ovens and is dried overnight, after grinding When rising to 300 DEG C and small calcining 3 under nitrogen atmosphere with the heating rate of 2 DEG C/min, obtained catalyst is denoted as Fe-AC;
3. it is filled to after the catalyst obtained in step 2 and quartz sand are mixed in fixed-bed reactor, in H2/ CO= 1:When the 1 lower 300 DEG C of normal pressure in-situ reducings 12 of synthesis gas atmosphere are small, pressure is adjusted to 2MPa (gauge pressure), temperature is adjusted to 320 DEG C, Catalyze and synthesize gas generation Fischer-Tropsch synthesis and prepare low-carbon alkene, reaction gas gas volume air speed is 3000h-1
After stable reaction, the gas that reaction obtains is passed directly into gas-chromatography (FID, TCD) on-line checking and analyzes its group Point, the liquid component (water phase and oil phase) reacted is cooled down by the cold-trap after being connected on fixed bed and collected, when 24 is small Take out liquid component and weigh, hydrocarbon content is extremely low wherein in water-phase product ignores, and oil-phase product passes through offline gas phase color Spectrum is analyzed.Key component is the alkane and alkene of below C5 in gas phase hydrocarbon product, key component in oil phase hydrocarbon product It is the materials such as long chain alkane alkene and its isomers, the alcohols of more than C5.Chromatography detection is all the external standard demarcated by standard sample Method carries out quantitative analysis, and the Carbon balance of obtained all products and unstripped gas is maintained at more than 95%.
Comparative example 2:
Comprise the following steps:
1. proper amount of active carbon is disperseed in deionized water, handled under 100 DEG C of oil baths 2 it is small when after filter and use deionization Water washing, in the salpeter solution of redisperse to 10wt%, flow back under 80 DEG C of oil baths 5 it is small when, be washed with deionized afterwards to Filtrate pH=7, filter cake are placed in 60 DEG C of baking ovens and are dried overnight, the absorbent charcoal carrier pre-processed;
2. being 10wt% by the load capacity of Fe, the load capacity of K is water-soluble for the mixing of 5wt% preparation ferric nitrates and potassium nitrate Liquid, pretreated absorbent charcoal carrier is dispersed in the solution, is removed solvent when magnetic agitation 24 is small at normal temperatures, is put It is dried overnight in 120 DEG C of baking ovens, rises to 300 DEG C with the heating rate of 2 DEG C/min under nitrogen atmosphere after grinding and calcining 3 is small When, obtained catalyst is denoted as Fe-10K-AC;
3. it is filled to after the catalyst obtained in step 2 and quartz sand are mixed in fixed-bed reactor, in H2/ CO= 1:When the 1 lower 300 DEG C of normal pressure in-situ reducings 12 of synthesis gas atmosphere are small, pressure is adjusted to 2MPa (gauge pressure), temperature is adjusted to 320 DEG C, Catalyze and synthesize gas generation Fischer-Tropsch synthesis and prepare low-carbon alkene, reaction gas gas volume air speed is 3000h-1
After stable reaction, the gas that reaction obtains is passed directly into gas-chromatography (FID, TCD) on-line checking and analyzes its group Point, the liquid component (water phase and oil phase) reacted is cooled down by the cold-trap after being connected on fixed bed and collected, when 24 is small Take out liquid component and weigh, hydrocarbon content is extremely low wherein in water-phase product ignores, and oil-phase product passes through offline gas phase color Spectrum is analyzed.Key component is the alkane and alkene of below C5 in gas phase hydrocarbon product, key component in oil phase hydrocarbon product It is the materials such as long chain alkane alkene and its isomers, the alcohols of more than C5.Chromatography detection is all the external standard demarcated by standard sample Method carries out quantitative analysis, and the Carbon balance of obtained all products and unstripped gas is maintained at more than 95%.
Comparative example 3:
Reference implementation example 1, difference in step 1 activated carbon pass through without washing and pickling, it is and high in processing procedure The mass ratio of potassium manganate and activated carbon is 3.2, is comprised the following steps:
1. 1g activated carbons are taken to be distributed in the potassium permanganate solution that concentration is 0.1mol/L, the magnetic agitation 30 at 70 DEG C Minute, it is colourless that filtered afterwards and deionized water, which is washed to filtrate, is dried overnight, is pre-processed in 120 DEG C of baking ovens Absorbent charcoal carrier;
2. preparing iron nitrate aqueous solution by the load capacity of 10wt%, pretreated absorbent charcoal carrier is dispersed in the nitric acid In ferrous solution, solvent is removed when magnetic agitation 24 is small at normal temperatures, is placed in 120 DEG C of baking ovens and is dried overnight, after grinding When rising to 300 DEG C and small calcining 3 under nitrogen atmosphere with the heating rate of 2 DEG C/min, obtained catalyst is denoted as Fe-30MnK- AC;
3. it is filled to after the catalyst obtained in step 2 and quartz sand are mixed in fixed-bed reactor, in H2/ CO= 1:When the 1 lower 300 DEG C of normal pressure in-situ reducings 12 of synthesis gas atmosphere are small, pressure is adjusted to 2MPa (gauge pressure), temperature is adjusted to 320 DEG C, Catalyze and synthesize gas generation Fischer-Tropsch synthesis and prepare low-carbon alkene, reaction gas gas volume air speed is 3000h-1
After stable reaction, the gas that reaction obtains is passed directly into gas-chromatography (FID, TCD) on-line checking and analyzes its group Point, the liquid component (water phase and oil phase) reacted is cooled down by the cold-trap after being connected on fixed bed and collected, when 24 is small Take out liquid component and weigh, hydrocarbon content is extremely low wherein in water-phase product ignores, and oil-phase product passes through offline gas phase color Spectrum is analyzed.Key component is the alkane and alkene of below C5 in gas phase hydrocarbon product, key component in oil phase hydrocarbon product It is the materials such as long chain alkane alkene and its isomers, the alcohols of more than C5.Chromatography detection is all the external standard demarcated by standard sample Method carries out quantitative analysis, and the Carbon balance of obtained all products and unstripped gas is maintained at more than 95%.
Table 1 is embodiment 1~8 and catalyst reaction condition of comparative example 1~3, the conversion ratio of raw material and low-carbon alkene The comparing result of selectivity.
Table 1
It can be seen that under identical reaction conditions from embodiment 1 with the results contrast of comparative example 1 and 2, potassium is as a kind of Base agent effectively inhibits the generation of byproduct methane, while compared to the Fe-AC of no auxiliary agent, C2-C4The ratio of alkane declines , illustrate that potassium promoter inhibits the hydrogenation reaction of CO and low-carbon alkene active in F- T synthesis preparing low carbon olefin hydrocarbon, reduce The selectivity of alkane.Catalyst Fe -10MnK-AC has higher CO conversion ratios in embodiment 1, illustrates to be used as common expense Additive synthesis are held in the palm, one side manganese improves the dispersion degree of iron activity phase, improves adsorption capacity of the catalyst to CO;On the other hand Manganese weakens the C=O double bonds in carbon monoxide molecule, makes absorption be easier to occur to dissociate and then join in the CO molecules of avtive spot With reaction.Catalyst Fe -10MnK-AC has higher selectivity of light olefin, C in embodiment 15+Product only has 29.7%, says Bright manganese auxiliary agent inhibits the further hydrogenation and chain growth of reaction during the reaction, passes through Anderson-Schulz-Flory The chain growth factor that its product is calculated in model is 0.73, illustrates that the catalyst in embodiment 1 can be by the hydro carbons in product Concentrate in C5Below.
From embodiment 1 with the results contrast of comparative example 1 and 3 can be seen that step 1 of the present invention wash, pickling and permanganic acid Potassium processing synergistic effect, generates unexpected technique effect.Compared to comparative example 1 and comparative example 3, the conversion ratio of CO has greatly Amplitude improves, and illustrates that activated carbon has more oxy radicals in its surface after washing, pickling and permanganate pretreatment, favorably In the activity for improving reaction.Comparison with comparative example 3 can be seen that the content of excessive manganese and potassium and inhibit to a certain extent The conversion ratio of CO and the selectivity of low-carbon alkene, illustrate that there are the mass ratio of a potassium permanganate and activated carbon in processing procedure Optimized scope.
Embodiment 1~3 compared for what is prepared using the absorbent charcoal carrier that the potassium permanganate solution of various concentrations pre-processes The mass ratio of the reaction effect of catalyst, potassium permanganate and activated carbon is between 0.2-1.1.It can be seen that from XRF characterization results The mass ratio of iron and manganese is respectively 1 in three kinds of catalyst:3,1:2 and 1:1.It can be drawn by the CO conversion ratios for comparing reaction, Its reactivity of the higher catalyst of manganese content is lower.Illustrate that the combination of manganese and iron causes slightly subtracting for avtive spot It is few.It is due to manganese to H and the catalyst compared with high Mn content shows higher selectivity of light olefin2Make with competitive Adsorption Its surface could be reduced around iron activity phase by, which being present in, only enough manganese, can participate in the H of hydrogenation reaction2Content, So as to suppress the secondary hydrogenation of alkene.Meanwhile manganese is not the avtive spot in Fischer-Tropsch synthesis, enough manganese can be effectively Similar avtive spot is kept apart, absorption C on adjacent active site is increased on microcosmic*Distance, make its be difficult into One step occurs carbochain and increases.
Embodiment 1 and embodiment 4~6 compared for the reaction effect of Fe-10MnK-AC under different air speeds.It can substantially see Go out, reduce with the increase CO conversion ratios of air speed, illustrate raw material CO and H2Shorter in the residence time of catalyst surface, reaction is more not Completely.Contrast 1500h-1、3000h-1、9000h-1And 15000h-1Selectivity of light olefin can be seen that reaction and in air speed be 3000h-1When low-carbon alkene selective highest.
Embodiment 1 and embodiment 7~8 compared for the reaction effect of Fe-10MnK-AC under different temperatures.It is as can be seen that anti- Should there was only 17.1% by CO conversion ratios at 280 DEG C, illustrate that the reactivity of the catalyst under low temperature is relatively low.By comparing product The distribution of middle hydro carbons can be seen that high temperature and be conducive to product to be migrated to lower carbon number hydrocarbons direction, but excessive temperature (360 DEG C) and can be made Into the aggravation of chain propagation reaction.
In summary embodiment, the reaction condition optimization for preparation of low carbon olefines by synthetic gas catalyst are:Temperature 320 DEG C, air speed 3000h-1, preparation condition is optimized for the Pre-Treatment of Activated high-area carbon of potassium permanganate solution using 0.1mol/L.To excellent Catalyst Fe -10MnK-AC after change under the reaction condition of optimization during sustained response 100h (Fig. 1), catalyst it is anti- It active should keep stablizing, CO conversion ratios maintain more than 80%, show that catalyst does not have obvious deactivation phenomenom.In embodiment 1 Catalyst reaction 100h after transmission electron microscope picture such as Fig. 2, it can be seen that iron particle still maintains preferable dispersion degree on surface, Particle diameter distribution is concentrated mainly on 13nm or so, also illustrate that pickling and permanganate pretreatment help to improve catalyst activity position The stability of point.C2-C4Alkene and alkane ratio (O/P) stabilization be held essentially constant in 4-5, the selectivity of low-carbon alkene (40% or so).In short, the catalyst of the present invention for preparation of low carbon olefines by synthetic gas has preparation process simply without dirt The advantages of dye, low in raw material price, catalyst show the reactivity of higher, the choosing of higher low-carbon alkene during the reaction Selecting property and good stability, have good industrial applications prospect.

Claims (7)

1. a kind of catalyst for preparation of low carbon olefines by synthetic gas, it is characterised in that the catalyst is using activated carbon as carrier, with iron As active metal component, potassium and manganese are as auxiliary agent;The load capacity of the iron is 5-20wt%, and the load capacity of the potassium is 2- 5wt%, the load capacity of the manganese is 10-30wt%, and auxiliary agent potassium and manganese are by absorbent charcoal carrier potassium permanganate solution Pretreatment is fixed on carrier and surface group is modified, and active component iron is to load to processing by equi-volume impregnating On the absorbent charcoal carrier crossed, the load-type iron-based catalyst of permanganate pretreatment, the catalyst are obtained after drying, calcining Preparation method comprise the following steps:
1) activated carbon is boiled and washed with deionized water, redisperse is heated to reflux into salpeter solution, uses deionized water afterwards To filtrate pH=7, redisperse controls the mass ratio of potassium permanganate and activated carbon in 0.2- into potassium permanganate solution for washing Between 1.1, the magnetic agitation 20-40min at 50-100 DEG C, filtered afterwards and deionized water wash to filtrate be it is colourless, It is dried overnight in 120 DEG C of baking ovens, obtains pretreated absorbent charcoal carrier;
2) iron nitrate aqueous solution is prepared by the load capacity of 5-20wt%, it is molten that pretreated absorbent charcoal carrier is dispersed in ferric nitrate In liquid, when magnetic agitation 24 is small at normal temperatures after be placed in 120 DEG C of baking ovens and be dried overnight, after grinding under nitrogen atmosphere with The heating rate of 2 DEG C/min rise to 200-500 DEG C and calcine 3-5 it is small when obtain final catalyst.
2. the catalyst according to claim 1 for preparation of low carbon olefines by synthetic gas, it is characterised in that the potassium permanganate Concentration of aqueous solution is 0.02mol/L-0.1mol/L.
3. the catalyst according to claim 1 or 2 for preparation of low carbon olefines by synthetic gas, it is characterised in that the Gao Meng The temperature of sour aqueous solutions of potassium processing activated carbon is 70 DEG C.
4. the catalyst according to claim 1 or 2 for preparation of low carbon olefines by synthetic gas, it is characterised in that the catalysis The load capacity of iron is 5-10wt% in agent.
5. the catalyst according to claim 1 or 2 for preparation of low carbon olefines by synthetic gas, it is characterised in that after load iron Catalyst under nitrogen atmosphere calcining heat be 300 DEG C, calcination time for 3 it is small when.
6. the application of the catalyst for preparation of low carbon olefines by synthetic gas in claim 1-5 described in any one claim, It is characterised in that it includes following steps:Catalyst is uniformly mixed with quartz sand, is filled in fixed bed reactors;In H2With It is 280~360 in reaction temperature after when the lower 300 DEG C of normal pressure in-situ reducings 12 of synthesis gas atmosphere that the molar ratio of CO is 1~3 are small DEG C, reaction pressure is 1.0~3.0MPa, and reacting gas volume space velocity is 1500~15000h-1Under conditions of, synthesis gas and fixation The catalyst contact of bed reactor, generates the mainly low-carbon alkene containing C2~C4, while by-product C5+Gasoline segment length's chain hydrocarbon products.
7. the application of the catalyst according to claim 6 for preparation of low carbon olefines by synthetic gas, it is characterised in that reaction temperature Spend for 300-320 DEG C, reaction pressure 2MPa, the molar ratio of reaction gas is H2:CO=1, reacting gas volume space velocity are 1500 ~3000h-1
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CN111659395A (en) * 2020-05-26 2020-09-15 北京化工大学 Preparation method and application of foamed iron-based catalyst with high all-olefin selectivity
CN112517034A (en) * 2019-09-18 2021-03-19 中国科学院广州能源研究所 Graphene-like coated iron carbide catalyst and preparation method and application thereof

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CN112517034A (en) * 2019-09-18 2021-03-19 中国科学院广州能源研究所 Graphene-like coated iron carbide catalyst and preparation method and application thereof
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Application publication date: 20180420