CN107917960A - A kind of workpiece nondestructive detection system based on ultrasonic imaging - Google Patents

A kind of workpiece nondestructive detection system based on ultrasonic imaging Download PDF

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Publication number
CN107917960A
CN107917960A CN201711342563.9A CN201711342563A CN107917960A CN 107917960 A CN107917960 A CN 107917960A CN 201711342563 A CN201711342563 A CN 201711342563A CN 107917960 A CN107917960 A CN 107917960A
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CN
China
Prior art keywords
ultrasonic
ultrasonic wave
workpiece
unit
system based
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201711342563.9A
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Chinese (zh)
Inventor
李伟平
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Dalian Science And Technology Co Ltd
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Dalian Science And Technology Co Ltd
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Publication date
Application filed by Dalian Science And Technology Co Ltd filed Critical Dalian Science And Technology Co Ltd
Priority to CN201711342563.9A priority Critical patent/CN107917960A/en
Publication of CN107917960A publication Critical patent/CN107917960A/en
Pending legal-status Critical Current

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Classifications

    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N29/00Investigating or analysing materials by the use of ultrasonic, sonic or infrasonic waves; Visualisation of the interior of objects by transmitting ultrasonic or sonic waves through the object
    • G01N29/04Analysing solids
    • G01N29/06Visualisation of the interior, e.g. acoustic microscopy
    • G01N29/0654Imaging
    • G01N29/069Defect imaging, localisation and sizing using, e.g. time of flight diffraction [TOFD], synthetic aperture focusing technique [SAFT], Amplituden-Laufzeit-Ortskurven [ALOK] technique
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N29/00Investigating or analysing materials by the use of ultrasonic, sonic or infrasonic waves; Visualisation of the interior of objects by transmitting ultrasonic or sonic waves through the object
    • G01N29/04Analysing solids
    • G01N29/043Analysing solids in the interior, e.g. by shear waves
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N29/00Investigating or analysing materials by the use of ultrasonic, sonic or infrasonic waves; Visualisation of the interior of objects by transmitting ultrasonic or sonic waves through the object
    • G01N29/04Analysing solids
    • G01N29/06Visualisation of the interior, e.g. acoustic microscopy
    • G01N29/0609Display arrangements, e.g. colour displays
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N29/00Investigating or analysing materials by the use of ultrasonic, sonic or infrasonic waves; Visualisation of the interior of objects by transmitting ultrasonic or sonic waves through the object
    • G01N29/34Generating the ultrasonic, sonic or infrasonic waves, e.g. electronic circuits specially adapted therefor
    • G01N29/341Generating the ultrasonic, sonic or infrasonic waves, e.g. electronic circuits specially adapted therefor with time characteristics
    • G01N29/343Generating the ultrasonic, sonic or infrasonic waves, e.g. electronic circuits specially adapted therefor with time characteristics pulse waves, e.g. particular sequence of pulses, bursts
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N29/00Investigating or analysing materials by the use of ultrasonic, sonic or infrasonic waves; Visualisation of the interior of objects by transmitting ultrasonic or sonic waves through the object
    • G01N29/36Detecting the response signal, e.g. electronic circuits specially adapted therefor
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2291/00Indexing codes associated with group G01N29/00
    • G01N2291/02Indexing codes associated with the analysed material
    • G01N2291/023Solids
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2291/00Indexing codes associated with group G01N29/00
    • G01N2291/02Indexing codes associated with the analysed material
    • G01N2291/028Material parameters
    • G01N2291/0289Internal structure, e.g. defects, grain size, texture

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  • Physics & Mathematics (AREA)
  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Analytical Chemistry (AREA)
  • Biochemistry (AREA)
  • General Health & Medical Sciences (AREA)
  • General Physics & Mathematics (AREA)
  • Immunology (AREA)
  • Pathology (AREA)
  • Acoustics & Sound (AREA)
  • Investigating Or Analyzing Materials By The Use Of Ultrasonic Waves (AREA)

Abstract

The invention discloses a kind of workpiece nondestructive detection system based on ultrasonic imaging, it is characterised in that includes at least:Launch the display unit of the image after the ultrasonic transmitting element of ultrasonic wave, the ultrasonic wave receiving unit for receiving the ultrasonic wave after the ultrasonic transmitting element is launched, the signal processing unit that the ultrasonic signal received is analyzed and processed, the scanning element being scanned to workpiece, the display scanning element scanning and control the control unit of said units.The present invention can accurately judge whether workpiece has damage, and can accurately grasp the specific damage position for damaging workpiece, reduce substantial amounts of manpower and materials, while add the accuracy of detection.

Description

A kind of workpiece nondestructive detection system based on ultrasonic imaging
Technical field
The present invention relates to a kind of workpiece nondestructive detection system based on ultrasonic imaging, the Non-Destructive Testing for belonging to workpiece is led Domain.
Background technology
So far, Non-Destructive Testing of the industry for workpiece be typically limited to only Knowing material with it is whether defective in component Or authority experience substantially judges size or the position of defect.Ultrasonic imaging is to scan workpiece using ultrasonic acoustic beam, by anti- Reception, the processing of signal are penetrated, to obtain the image of intracorporeal organ.Common ultrasonic instrument has a variety of:A types (amplitude mode) are The power of reflected signal is represented with the height of wave amplitude, it is shown that a kind of " echogram ".M types (spot scan type) are with Vertical Square The time is represented Xiang representing from shallow to deep locus, horizontal direction, is shown as movement profiles of the luminous point in different time.With Upper amphitypy is one-dimensional display, is of limited application.Type B (brightness mode) i.e. ultrasound cross-section imaging instrument, referred to as " B ultrasound ".It is Represent to receive the power of signal with the different luminous point of brightness, when probe is moved along horizontal level, luminous point on display screen also edge Horizontal direction synchronizing moving, is linked to be the sectional drawing that ultrasonic acoustic beam scanned by luminescent spot track, is two-dimensional imaging.It is root as D types .C types are made then with the scan mode of approximate TV according to principle of Doppler, show the cross section acoustic image perpendicular to acoustic beam Figure.In recent years, ultrasonography technology continues to develop, as grayscale show and colour display, real time imaging, ultrasound holography, is worn Saturating formula ultrasonic imaging, ultrasonoscope and machine tomography rubbish shadow, three-dimensional imaging, ultrasonic imaging etc. in body cavity.
Existing workpiece Non-Destructive Testing is that size or the position of defect are substantially judged by experience mostly, causes the essence of detection Accuracy is relatively low and can not accurately judge the position of defect, meanwhile, the workpiece that indivedual lossless inside of appearance but damage is not easy to be sent out It is existing.
The content of the invention
The it is proposed of the present invention in view of the above problems, the present invention propose a kind of workpiece Non-Destructive Testing system based on ultrasonic imaging System, it is characterised in that include at least:Launch the ultrasonic transmitting element of ultrasonic wave, receive the ultrasonic transmitting element transmitting It is the ultrasonic wave receiving unit of ultrasonic wave afterwards, the signal processing unit for being analyzed and processed the ultrasonic signal received, right The display unit and control said units of image after scanning element that workpiece is scanned, the display scanning element scanning Control unit;
Further, the ultrasonic transmitting element transmitting ultrasonic wave, the ultrasonic wave receiving unit reception send super Sound wave, the ultrasonic signal that the processing unit processes receive, and swept by the scanning element that described control unit controls Workpiece image is retouched, signal processing unit is acquired signal and is shown by the display unit.
Further, the ultrasonic wave transmitter/receiver unit includes ultrasonic wave transmitting/receiving circuit and amplifying circuit, The ultrasound wave transmitting circuit transmitting high-voltage pulse, the excitation ultrasound ripple after amplifying circuit, the ultrasonic wave receiving unit connect Receive echo-signal and the signal processing unit is sent to after enhanced processing.
Further, the scanning element includes the lens and light beam deflection film once connected.Further, it is described aobvious Show that unit is shown by LED and/or LCD display.The ultrasonic transmitting element uses the model transmitter of T186UE.
The advantage of the invention is that:Ultrasonic wave is launched by ultrasonic transmitting element, ultrasonic wave receiving unit is received and sent Ultrasonic wave, by described control unit control the scanning element scan workpiece image, signal processing unit to signal carry out Gather and shown by the display unit.It can accurately judge whether workpiece has damage, and can accurately grasp and damage work The specific damage position of part, reduces substantial amounts of manpower and materials, while adds the accuracy of detection.
Brief description of the drawings
, below will be to embodiment or existing for clearer explanation the embodiment of the present invention or the technical solution of the prior art Have technology describe needed in attached drawing do one and simply introduce, it should be apparent that, drawings in the following description are only Some embodiments of the present invention, for those of ordinary skill in the art, without creative efforts, may be used also To obtain other attached drawings according to these attached drawings.
Fig. 1 is the overall structure diagram of the present invention.
Embodiment
To make the purpose, technical scheme and advantage of the embodiment of the present invention clearer, with reference to the embodiment of the present invention In attached drawing, the technical solution in the embodiment of the present invention is clearly completely described:
A kind of workpiece nondestructive detection system based on ultrasonic imaging as shown in Figure 1, includes at least:Launch ultrasonic wave Ultrasonic transmitting element, the ultrasonic wave receiving unit for receiving the ultrasonic wave after the ultrasonic transmitting element is launched, will receive Ultrasonic signal analyzed and processed signal processing unit, workpiece is scanned scanning element, the display scanning The display unit of image after unit scan and the control unit for controlling said units.
In the present embodiment, ultrasonic transmitting element transmitting ultrasonic wave, the ultrasonic wave receiving unit receive what is sent Ultrasonic wave, the ultrasonic signal that the processing unit processes receive, and the scanning element controlled by described control unit Workpiece image is scanned, signal processing unit is acquired signal and is shown by the display unit.It can be understood as other In embodiment, signal is transferred to display unit by WIFI and is shown by the signal processing unit, the display unit It can also would detract from position and protrude mark, be handled image i.e. as long as disclosure satisfy that and can launch to receive by ultrasonic wave Can.
As preferred embodiment, the ultrasonic wave transmitter/receiver unit includes ultrasonic wave transmitting/receiving circuit and puts Big circuit, the ultrasound wave transmitting circuit transmitting high-voltage pulse, the excitation ultrasound ripple after amplifying circuit, the ultrasonic wave receive Unit receives echo-signal is sent to the signal processing unit after enhanced processing.It is to be understood that in other embodiment party In formula, the ultrasonic transmitter can also drive ultrasonic wave by the high-frequency ac electric signal to match with ultrasonic wave transducer Transducer works.It is to be understood that in other embodiments, ultrasonic power supply is general from the aspect of transfer efficiency Using the circuit form of Switching Power Supply.
In the present embodiment, the scanning element includes the lens and light beam deflection film once connected.It is to be understood that In other implementations, the scanning element can also be by each of chip by jtag test principle boundary scan testing I/O feet add a boundary scan cell (BSC, boundary scan cell) and additional testing and control logic realization , BSC be mainly by register group into.As long as disclosure satisfy that can scan workpiece image and by the image display after scanning In the display unit.
In the present embodiment, the display unit is shown by LED and/or LCD display.It can be understood as institute It can also be that touch manner is shown to state display unit.As long as disclosure satisfy that can go out the presentation of information after processing.
As preferred embodiment, the ultrasonic transmitting element uses the model transmitter of DYSTM32F. Micro controller of the DYSTM32F4 high-frequency ultrasonics development board based on STM32F407VGT6, including an onboard JLINK interface, two-way LED, three road Independent keys, LCD12864 display interfaces, original ultrasound wave transmitting circuit, original ultrasonic wave receiving circuit, UART Asynchronous serial port, MAX232 electrical level transferring chips, temperature sensor MF58 interfaces.STM32F407VGT6 micro controllers are ARM Cortex-M4 kernels, 32 MCU and with FPU units have 210DMIPS, 3 ADC, 15 communication interfaces and a shooting Mouthful.
The foregoing is only a preferred embodiment of the present invention, but protection scope of the present invention be not limited thereto, Any one skilled in the art the invention discloses technical scope in, technique according to the invention scheme and its Inventive concept is subject to equivalent substitution or change, should be covered by the protection scope of the present invention.

Claims (5)

1. a kind of workpiece nondestructive detection system based on ultrasonic imaging, it is characterised in that include at least:
The ultrasonic wave of ultrasonic wave after the ultrasonic transmitting element of transmitting ultrasonic wave, the reception ultrasonic transmitting element transmitting connects The signal processing unit that the ultrasonic signal received receives unit, analyzed and processed to, the scanning list being scanned to workpiece The display unit of image after member, the display scanning element scanning and the control unit for controlling said units;
The ultrasonic transmitting element launches ultrasonic wave, and the ultrasonic wave receiving unit receives the ultrasonic wave sent, the processing The ultrasonic signal that cell processing receives, and workpiece image, letter are scanned by the scanning element of described control unit control Number processing unit is acquired signal and is shown by the display unit.
2. a kind of workpiece nondestructive detection system based on ultrasonic imaging according to claim 1, is further characterized in that:
The ultrasonic wave transmitter/receiver unit includes ultrasonic wave transmitting/receiving circuit and amplifying circuit, the ultrasonic wave transmitting electricity High-voltage pulse is launched on road, and the excitation ultrasound ripple after amplifying circuit, the ultrasonic wave receiving unit receives echo-signal is through amplification The signal processing unit is sent to after processing.
3. a kind of workpiece nondestructive detection system based on ultrasonic imaging according to claim 1, is further characterized in that:Institute State lens and light beam deflection film that scanning element includes once connecting.
4. a kind of workpiece nondestructive detection system based on ultrasonic imaging according to claim 1, is further characterized in that:Institute Display unit is stated to be shown by LED and/or LCD display.
5. a kind of workpiece nondestructive detection system based on ultrasonic imaging according to claim 1, is further characterized in that:Institute State the model transmitter that ultrasonic transmitting element uses DYSTM32F4.
CN201711342563.9A 2017-12-14 2017-12-14 A kind of workpiece nondestructive detection system based on ultrasonic imaging Pending CN107917960A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114487091A (en) * 2021-12-30 2022-05-13 四川拙研智能科技有限公司 Novel ultrasonic imaging system

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101101277A (en) * 2007-08-10 2008-01-09 华南理工大学 High-resolution welding seam supersonic image-forming damage-free detection method and detection system
CN102879472A (en) * 2012-09-22 2013-01-16 华南理工大学 Adaptive steel rail ultrasonic flaw detection method and device based on frequency spectrum recognition
CN103926320A (en) * 2013-12-04 2014-07-16 中航复合材料有限责任公司 Nonlinear ultrasonic imaging detection method based on automatic scanning
CN105067705A (en) * 2015-07-25 2015-11-18 南昌航空大学 Ultrasonic nondestructive detection characteristic imaging system based on LabVIEW
CN107102065A (en) * 2017-05-05 2017-08-29 常俊杰 The ultrasonic wave detecting system of one kind of multiple coupled modes

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101101277A (en) * 2007-08-10 2008-01-09 华南理工大学 High-resolution welding seam supersonic image-forming damage-free detection method and detection system
CN102879472A (en) * 2012-09-22 2013-01-16 华南理工大学 Adaptive steel rail ultrasonic flaw detection method and device based on frequency spectrum recognition
CN103926320A (en) * 2013-12-04 2014-07-16 中航复合材料有限责任公司 Nonlinear ultrasonic imaging detection method based on automatic scanning
CN105067705A (en) * 2015-07-25 2015-11-18 南昌航空大学 Ultrasonic nondestructive detection characteristic imaging system based on LabVIEW
CN107102065A (en) * 2017-05-05 2017-08-29 常俊杰 The ultrasonic wave detecting system of one kind of multiple coupled modes

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114487091A (en) * 2021-12-30 2022-05-13 四川拙研智能科技有限公司 Novel ultrasonic imaging system

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Application publication date: 20180417