CN107904004A - A kind of energy-saving soybean tempering tower that can be docked with cloud platform - Google Patents
A kind of energy-saving soybean tempering tower that can be docked with cloud platform Download PDFInfo
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- CN107904004A CN107904004A CN201711417669.0A CN201711417669A CN107904004A CN 107904004 A CN107904004 A CN 107904004A CN 201711417669 A CN201711417669 A CN 201711417669A CN 107904004 A CN107904004 A CN 107904004A
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- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11B—PRODUCING, e.g. BY PRESSING RAW MATERIALS OR BY EXTRACTION FROM WASTE MATERIALS, REFINING OR PRESERVING FATS, FATTY SUBSTANCES, e.g. LANOLIN, FATTY OILS OR WAXES; ESSENTIAL OILS; PERFUMES
- C11B1/00—Production of fats or fatty oils from raw materials
- C11B1/02—Pretreatment
- C11B1/04—Pretreatment of vegetable raw material
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05D—SYSTEMS FOR CONTROLLING OR REGULATING NON-ELECTRIC VARIABLES
- G05D27/00—Simultaneous control of variables covered by two or more of main groups G05D1/00 - G05D25/00
- G05D27/02—Simultaneous control of variables covered by two or more of main groups G05D1/00 - G05D25/00 characterised by the use of electric means
Abstract
The invention discloses the energy-saving soybean tempering tower that can be docked with cloud platform, it includes feed zone, discharging section, quenched section, this the quenched section texturizing layer for including the superimposed setting of multilayer, texturizing layer includes layer body, the steam adjusting part of dehydration is dried, the hot wind adjusting part dried, Temperature Humidity Sensor, and processor, the material channel being wherein internally formed per adjacent two layers texturizing layer is staggered bit distribution, the heat that hot wind adjusting part can absorb steam adjusting part dries soybean, processor is connected with cloud platform system, for adjusting the infeed parameter value of steam and hot wind in this layer of body.One aspect of the present invention can save the usage amount of steam, and carry out indirectly heat to the gas for entering texturizing layer using steam heat and realize drying, complete energy saving；On the other hand by the humiture and pressure inside each texturizing layer of cloud platform system control, it is can also be used to the pretreatment of other oil plants, while reduce the height of equipment, it is cost-effective.
Description
Technical field
The present invention is in food processing equipment field, and in particular to a kind of energy-saving soybean that can be docked with cloud platform is quenched
Tower.
Background technology
Soybean peeling technology is applied commonplace in recent years, and the technique is big to produce the dregs of beans of high protein content and raising
Soya-bean oil quality is target, and can obtain rich fibrous soybean peel, is the important channel for improving grease factory economy benefit,
Soybean tempering tower is the key equipment in soybean peeling technology, and soybean is handled after cleaning into soybean tempering tower, can
Soybean is carried out to heat quenched softening, can also reduce soybean moisture content within a short period of time, soybean met decortication, rolled needed for embryo
Suitable temperature, humidity and physical characteristic, is the assembly of the function of softening kettle and dryer.Present medium-and-large-sized grease factory
Newly-built soybean is substantially all using soybean peeling technology for the production line of raw material, therefore soybean tempering tower is into medium-and-large-sized soybean
" standard configuration " of grease factory.
The operation principle of soybean tempering tower is to utilize steam indirectly heat and the direct drying and dewatering of hot wind.Indirect steam adds
Heat, had both improved big bean temperature, and soybean is sufficiently softened, and played the role of drying and dehydrating to soybean, and hot wind is with convection current
Form directly contacts soybean, removes soybean humidity, takes away steam, also play the role of heat temperature raising to soybean.
Soybean tempering tower is modular construction, with a series of by modularized design, manufacture, according to different yield using not
Same module number, product are assembled at the scene with modular transportation.Soybean tempering tower primary structure is made of multilayer, including charging
Section 1 ', heating layer 2 ', hot wind layer 3 ', discharging section 4 ' and control system, wherein heating layer 2 ', hot wind layer 3 ' are intervally arranged（Referring to
Fig. 1）；Heating layer 2 ' uses elliptical tube Heterogeneous Permutation, is heated by low-pressure steam（Participate in Fig. 2）；Hot wind layer 3 ' is divulged information using horn shape
Box（Participate in Fig. 3）；Discharging section is made of several groups of rotary valves.
Control system is automated control, and feed zone material position is controlled with discharging section, and with charging conveying equipment chain, with
The temperature of discharging section soybean come control vapor film into quantity of steam, the heat of hot wind layer is controlled with the moisture content of discharging section soybean
Air temperature or hot blast rate.
The major advantage of soybean tempering tower：Beneficial to Hot Dehulling Technique of Soybean, exfoliant effect is good, goes before leaching again to add
Heat and remove water, save embryo piece drying equipment, the softening kettle that compares can save power consumption.
And main problem existing for above-mentioned soybean tempering tower：
（1）, steam consumption it is big.Existing soybean tempering tower is quenched, soft to soybean progress using indirect steam heating in heating layer
Change, blast hot-air in hot wind layer and soybean is dried, hot-air is heated by air heater, and air heater is by between steam
Connect heating.Automation control system with the temperature of discharging section soybean come control vapor film into quantity of steam, and with discharging section soybean
Moisture content control the hot blast temperature of hot wind layer, that is, control air heater into quantity of steam, equivalent to steam heating layer
Only consider steam heating, hot-air seasoning layer only considers that humidity removes.From the point of view of the operation principle of foregoing soybean tempering tower, heating
Layer elliptical tube indirectly heat, that is, improve big bean temperature, also play the role of drying and dehydrating to soybean, and hot wind is directly contacted with convection current
Soybean, removes soybean humidity, takes away aqueous vapor, also play the role of heat temperature raising to soybean.Therefore automation control system setting
Steam demand calculation amount than actual demand amount bigger, cause during production quantity of steam often to input excessive, cause steam certain
Waste, make steam consumption big.
（2）, high equipment cost, material is more, and volume is big.Soybean tempering tower primary structure is made of multilayer, including feed zone,
The structures such as heating layer, hot wind layer, discharging section, wherein heating layer and hot wind layer form one quenched section, soybean are heated quenched soft
Change, then drying is carried out to soybean and removes humidity, be composed, repeated by multiple such quenched sections in a soybean tempering tower
The operation of quenched softening-drying is carried out, makes device height higher, ratio of height to diameter is larger, will in order to reach required quenched drying
Ask required quenched section also compare it is more.Excessive height puts forward higher requirements plant building, to corresponding supporting equipment such as into
The height of material elevator also has the requirement of higher, and which increase the input of plant and equipment.
（3）, be only applied to soybean peeling technology, it is impossible to applied to other raw materials and other oil plant pretreating process, application
Scope is small.Soybean tempering tower is special in soybean peeling technology, and soybean is softened and is dried, and enables the skin and benevolence of soybean
It is enough to separate, in favor of follow-up decortication, it is impossible to the grains such as corn, wheat, rice are dried, because the temperature pair of heating layer
It is too high for grain, handled grain top layer rapid draing can be made, and interior humidity does not lower also, makes excessive surface
Dry, fragmentation, and internal moistening, cause to damage, are unfavorable for storing to grain, and if only drying baking zone merely,
Deficiency, internal volume waste seriously drying capacity again, and effect is bad.Softening drying and processing to other oil plants, there is also very big
The defects of, such as to vegetable seed pretreating process, then only need to soften, it is not necessary to dry, if desired for drying vegetable seed, then drying capacity
Deficiency, effect are bad.The situation of other oil plant pretreating process or stoving process is similar with vegetable seed.
The content of the invention
The technical problems to be solved by the invention are to overcome the deficiencies of the prior art and provide a kind of improved energy and cloud platform
The energy-saving soybean tempering tower of docking, its one side can save the usage amount of steam, and hot using being formed between jet chimney
Wind heats passage and air exhaust passage realizes drying, completes energy saving；On the other hand, can with cloud platform system docking, and then control
Humiture and pressure inside each texturizing layer so that it can also be used to the pretreatment of other oil plants, strengthen practicality, together
When reduce equipment height, it is cost-effective.
In order to solve the above technical problems, the present invention adopts the following technical scheme that：
A kind of energy-saving soybean tempering tower that can be docked with cloud platform, it includes：
Feed zone, it is located at the top of soybean tempering tower；
Discharging section, it is located at the bottom of soybean tempering tower；
Quenched section, it is between feed zone and discharging section, this quenched section texturizing layer for including the superimposed setting of multilayer, positioned at every
Structure all same in a texturizing layer, and include layer body, the soybean of process can be dried positioned at layer is intrinsic
The steam adjusting part of dehydration, in layer body can by hot wind adjusting part that soybean is dried, for supervisory layers sheet
The Temperature Humidity Sensor of body temperature and humidity and the processor that Temperature Humidity Sensor institute feedack can be received, its
In the material channel that is internally formed per adjacent two layers texturizing layer be staggered bit distribution, hot wind adjusting part is located at steam adjusting part
Top, and the heat that can absorb steam adjusting part dries soybean, processor is connected with cloud platform system, and uses
In the infeed parameter value of steam and hot wind in this layer of body of adjusting.
Preferably, feed zone includes the varying diameter portion, the extension extended downwardly from varying diameter portion that outside diameter becomes larger from top to bottom
Portion, discharging section are symmetrical arranged with feed zone, and extension flushes setting with the peripheral side of layer body.
Preferably, steam adjusting part includes being horizontally set with the intrinsic more quenched pipe of layer, is connected with quenched pipe and can
So that steam flowing supplies steam unit.
A specific implementation according to the present invention and preferred aspect, more quenched pipes form more along layer body height direction
Row, wherein often teasing and ridicule the setting of matter pipe uniform intervals, and is set per sequence between adjacent two rows.By being dislocatedly distributed for quenched pipe,
So that soybean can leak through from gap location, so as to reach the effect for being heated to dehydration.
Preferably, the section of quenched pipe is in waist-shaped hole shape, and the length direction of waist-shaped hole is consistent with layer body height direction.
Further, quenched pipe includes two parallel and upper and lower spaced steam channel pipes, wherein two steamings up and down
Form hot-air channel between vapour tube channel, and hot-air channel is equipped with ventilation mouth, after gas enters, the steaming in steam channel pipe
Vapour, which is heated and shed from ventilation mouth to hot-air channel interior air-flow, dries soybean.Pass through the gas of discharge in hot-air seasoning
It is external that body takes moisture out of layer sheet, and then improves drying effect.
Specifically, the air inlet of hot-air channel is open ended, is closed with the opposed end of air inlet, ventilation mouth have it is multiple,
And the both sides of hot-air channel are evenly distributed on along hot-air channel length direction.So that air-flow uniformly scatters, easy to dry.
Another specific implementation and preferred aspect according to the present invention, hot wind adjusting part include above the quenched pipe and
Multiple angle-like ventilation boxes for being arranged side by side, the air feed unit being connected with hot-air channel and the gas to feeding hot-air channel
The air-flow that the heating unit heated, wherein hot-air channel shed is flowed out the intrinsic moisture of layer from inside angle-like ventilation box
It is external to take layer sheet out of, and the air-flow can also diagonal venting box heated.On the one hand the gas by heating unit to addition
First preheat, then carry out forming hot wind under indirectly heat in vapor stream, by the drying of soybean, while the use of steam can be reduced
Amount；On the other hand heated by discharging air-flow diagonal venting box, and then transfer heat to soybean so that soybean is soft
Change, heat up, is dry, so as to achieve the purpose that quenched.
Preferably, angle-like ventilation box include positioned at top formed apex angle for the first forming part of acute angle, from the first forming part
The second forming part that both sides extend downwards vertically, wherein forming the air draft of bottom-open between the first forming part and the second forming part
Passage, forms the material channel passed through for soybean between adjacent two angle-like ventilation boxes.
Specifically, the bottom of angle-like ventilation box and be staggered between the quenched pipe at top bit distribution, wherein air exhaust passage
Gap between the two neighboring quenched pipe of the face row；The quenched pipe of material channel face.
In addition, the application by the connection with cloud platform system, realizes intelligentized control method, increases appropriate electrical components,
And apparatus control system and processor unicom internet, access the oil equipment cloud platform system of our company.Existing equipment
Automated control is closed-loop feedback manner, i.e., steam input quantity and baking during with the temperature and humidity for the soybean that discharges to control heating
Hot blast rate when dry, when discharging, big bean temperature is low, then the steam input quantity of heating layer just improves, and the humidity for the soybean that discharges is high
, then the hot blast temperature of baking zone just improve, cause steam consumption some waste, also formed discharging soybean temperature and humidity shape
The fluctuation of state parameter.And in the application, after accessing oil equipment cloud platform, one " brain " just is added to equipment, cloud service
Device is detected and analyzed the temperature and humidity situation of the soybean in soybean tempering tower, is passed through calculating based on big data
Determine the quantity of steam and hot blast temperature or hot blast rate of quenched pipe, Cloud Server can draw one " optimum value ", can obtain soybean
To quenched softening, and humidity can be dried, make the quenched best results of soybean, also make the usage amount of steam minimum.Simultaneously for inconvenience
The raw materials such as the corn heated using higher temperature, Cloud Server can be reduced or switched off the steam of indirectly heat, increase hot blast rate, drop
Low-heat air temperature.In short, Cloud Server, which can not suspend collection manufacturing parameter, forms big data, and can be according to the parameter pair detected in real time
Operation constantly sends instruction, realizes intelligentized control method.Our company establishes oil equipment cloud platform, and the production line of client is connect
Enter, based on big data, intervene the production management of production line comprehensively, actual equipment end is very simple, makes equipment cost base
Do not increase in sheet.Therefore, in technical scheme new quenched pipe design, intelligentized control method can be made to be more convenient reliably
Implement.
Meanwhile in the application, each quenched Guan Yousan passage, a middle passage is hot-air channel, is passed through hot wind,
Hot wind is just produced by boasting from the ventilation mouth of both sides, is blown into raw material, and two passages of upper and lower ends are steam channels, towards steam,
Raw material is heated.Therefore it is covered with the texturizing layer of quenched pipe, raw material can be heated at the same time and hot-air seasoning, is also allowed for
Cloud Server is controlled and adjusts to operation at any time according to the temperature and moisture of raw material, but also enables to heating and hot wind
Drying is combined into one, and reduces device height.
Finally, in the application, texturizing layer from top to bottom, some of which texturizing layer only needs to be passed through steam, it is not necessary to logical
Enter hot wind；Or some texturizing layers are only needed into hot wind, and steam is not passed through；Or some texturizing layer steam and hot wind are required for
Be passed through, these are handled by intelligence control system, then are set by the angle-like ventilation box of most last layer, in this example quenched pipe and
The alternate space of angle-like ventilation box is full of raw material（Soybean）, for being passed through hot wind, upper and lower ends passage is quenched pipe intermediate channel
For being passed through steam, after hot wind is passed through, the multiple ventilation mouths being distributed from the length direction of quenched pipe are produced by boasting, and are connected with raw material
Touch, take away moisture, and transfer heat to raw material, then discharged from angle-like ventilation box, the passage of upper and lower ends is passed through steam, uses
Heated in raw material, make raw material heating softening, and the moisture that volatilizees, made raw material softening heating drying, achieve the purpose that quenched.
Due to the implementation of above technical scheme, the present invention has the following advantages that compared with prior art：
One aspect of the present invention can save the usage amount of steam, and utilize formation Hot-blast Heating passage and air draft between jet chimney
Passage realizes drying, completes energy saving；On the other hand, and then can be controlled with cloud platform system docking inside each texturizing layer
Humiture and pressure, make it can also be used to the pretreatment of other oil plants, strengthen practicality, while reduce the height of equipment, save
About cost.
Brief description of the drawings
The present invention will be further described in detail with specific embodiment below in conjunction with the accompanying drawings.
Fig. 1 is the structure diagram of soybean tempering tower in the prior art；
Fig. 2 is the longitudinal cross-section enlarged diagram of heating layer in Fig. 1；
Fig. 3 is the longitudinal cross-section enlarged diagram of hot wind layer in Fig. 1；
Fig. 4 is the structure diagram of the soybean tempering tower of the present invention；
Fig. 5 is the schematic front view of texturizing layer in Fig. 1（Arrow represents airflow direction）；
Fig. 6 be in Fig. 5 A-A to schematic cross-sectional view（Arrow represents airflow direction）；
Fig. 7 is the schematic front view of quenched pipe in Fig. 4；
Fig. 8 is the schematic side view of Fig. 7（Arrow represents airflow direction）.
Wherein：1,1 ', feed zone；10th, varying diameter portion；11st, extension；2,4 ', discharging section；3A, quenched section；3rd, texturizing layer；
30th, layer body；31st, steam adjusting part；310th, quenched pipe；A, steam channel pipe；B, hot-air channel；B1, ventilation mouth；32nd, it is hot
Wind adjusting part；320th, angle-like ventilation box；3201st, the first forming part；3202nd, the second forming part；33rd, Temperature Humidity Sensor；c、
Air exhaust passage；D, material channel；2 ', heating layer；3 ', hot wind layer.
Embodiment
Referring to Fig. 4 to Fig. 8, according to the energy-saving soybean tempering tower that can be docked with cloud platform of the present embodiment, it includes position
Feed zone 1 and discharging section 2 in top and bottom, the quenched section of 3A between feed zone 1 and discharging section 2.
Specifically, feed zone 1 includes varying diameter portion 10 that outside diameter becomes larger from top to bottom, is extended downwardly from varying diameter portion 10
Extension 11, discharging section 2 are symmetrical arranged with feed zone 1, and extension 10 flushes setting with the peripheral side of layer body.
Quenched section of 3A includes the texturizing layer 3 of the superimposed setting of multilayer, the structure all same in each texturizing layer 3, and
Include layer body 30, the steam adjusting part 31 that dehydration soybean of process can be dried in layer body 30,
The hot wind adjusting part 32 that soybean can be dried in layer body 30, for temperature and humidity in supervisory layers body 30
Temperature Humidity Sensor 33 and can receive 33 feedacks of Temperature Humidity Sensor adjust in this layer of body 30 steam and
The processor of hot air flow（Do not shown in figure）, wherein hot wind adjusting part 32 is located at the top of steam adjusting part 31, and energy
The heat for enough absorbing steam adjusting part 31 dries soybean.That is, soybean first passes through 32 wind of hot wind adjusting part
Intervene heat, then it is heated by steam adjusting part 31 again, consequently facilitating dehydration.
Specifically, steam adjusting part 31 includes more quenched pipes 310 being horizontally set with layer body 30 and quenched pipe 310
Connect and enable to the confession steam unit that steam flows（Do not shown in figure）.
More quenched pipes 310 form multiple rows of along 30 short transverse of layer body, are set wherein often teasing and ridicule 310 uniform intervals of matter pipe
Put, and set per sequence between adjacent two rows.By being dislocatedly distributed for quenched pipe 310, so that soybean can be from gap location
Leak through, so as to reach the effect for being heated to dehydration.
In this example, the section of quenched pipe 310 is in waist-shaped hole shape, and the length direction of waist-shaped hole and 30 short transverse of layer body
Unanimously.
Further, quenched pipe 310 includes two parallel and upper and lower spaced steam channel pipe a, wherein upper and lower two
Form hot-air channel b between root steam channel pipe a, and hot-air channel b is equipped with ventilation mouth b1, after gas entrance, steam leads to
Steam in deferent a, which is heated and shed from ventilation mouth b1 to hot-air channel b interior air-flow, dries soybean.Hot-air seasoning
In moisture is taken out of outside layer body 30 by the gas of discharge, and then improve drying effect.
Specifically, the air inlet of hot-air channel b is open ended, opposed end closure with air inlet, ventilation mouth b1 has more
It is a, and it is evenly distributed on along hot-air channel b length directions the both sides of hot-air channel b.So that air-flow uniformly scatters, easy to dry
It is dry.
Hot wind adjusting part 32 includes multiple angle-like ventilation boxes 320 and the heat above quenched pipe 310 and being arranged side by side
The heating unit that the air feed unit and the gas to feeding hot-air channel b that wind passage b is connected are heated, wherein hot wind
The air-flow that passage b sheds takes the moisture in layer body 30 outside layer body 30 out of from the outflow of the inside of angle-like ventilation box 320, and the gas
Stream can also diagonal venting box 320 heated.On the one hand the gas of addition is first preheated by heating unit, then in steam
Air-flow carries out forming hot wind under indirectly heat, by the drying of soybean, while can reduce the dosage of steam；On the other hand discharge is passed through
Air-flow diagonal venting box is heated, and then transfers heat to soybean so that soybean softening, heating, drying, so as to reach
Quenched purpose.
Angle-like ventilation box 320 include positioned at top formed apex angle for the first forming part 3201 of acute angle, from the first forming part
The second forming part 3202 that 3201 both sides extend downwards vertically, wherein shape between the first forming part 3201 and the second forming part 3202
Into the air exhaust passage c of bottom-open, the material channel d passed through for soybean is formed between adjacent two angle-like ventilation boxes 320.
In this example, angle-like ventilation box 320 and be staggered between the quenched pipe 310 at top bit distribution, wherein air exhaust passage c
The bottom face row two neighboring quenched pipe 310 between gap；The quenched pipe 310 of material channel d faces.
Temperature Humidity Sensor 33 is located in layer body 30.
In addition, processor is also connected with cloud platform system, and then control the steam and hot wind entered in every layer of texturizing layer
Infeed parameter value, wherein parameter value major embodiment：Such as steam（Pressure, temperature and flow, wherein pressure are bigger, its temperature
It is higher）；Hot wind（Wind pressure, temperature and flow）.
Therefore, the tempering tower of the application, can realize intelligentized control method, increase appropriate electrical components, and equipment control
System processed and processor unicom internet, access the oil equipment cloud platform system of our company.The automated control of existing equipment
Closed-loop feedback manner, i.e., hot wind when steam input quantity during with the temperature and humidity for the soybean that discharges to control heating and drying
Amount, when discharging, big bean temperature is low, then the steam input quantity of heating layer just improves, and the humidity for the soybean that discharges is high, then baking zone
Hot blast temperature just improve, cause steam consumption some waste, also formed discharging soybean temperature and humidity state parameter ripple
It is dynamic.And in the application, after accessing oil equipment cloud platform, one " brain " just is added to equipment, Cloud Server is with big data
Based on, the temperature and humidity situation of the soybean in soybean tempering tower is detected and analyzed, quenched pipe is determined by calculation
Quantity of steam and hot blast temperature or hot blast rate, Cloud Server can draw one " optimum value ", soybean can be made to obtain quenched softening,
Humidity can be dried again, makes the quenched best results of soybean, also make the usage amount of steam minimum.Higher temperature is used simultaneously for inconvenience
The raw materials such as the corn of heating, Cloud Server can be reduced or switched off the steam of indirectly heat, increase hot blast rate, reduce hot blast temperature.
In short, Cloud Server, which can not suspend collection manufacturing parameter, forms big data, and can be according to the parameter detected in real time to operating constantly
Instruction is sent, realizes intelligentized control method.Our company establishes oil equipment cloud platform, and the production line of client is accessed, to count greatly
Based on, the production management of production line is intervened comprehensively, actual equipment end is very simple, equipment cost is not increased substantially
It is long.Therefore, in technical scheme new quenched pipe design, intelligentized control method can be made to be more convenient reliably to implement.
Meanwhile in the application, each quenched Guan Yousan passage, a middle passage is hot-air channel, is passed through hot wind,
Hot wind is just produced by boasting from the ventilation mouth of both sides, is blown into raw material, and two passages of upper and lower ends are steam channels, towards steam,
Raw material is heated.Therefore it is covered with the texturizing layer of quenched pipe, raw material can be heated at the same time and hot-air seasoning, is also allowed for
Cloud Server is controlled and adjusts to operation at any time according to the temperature and moisture of raw material, but also enables to heating and hot wind
Drying is combined into one, and reduces device height.
Finally, in the application, texturizing layer from top to bottom, some of which texturizing layer only needs to be passed through steam, it is not necessary to logical
Enter hot wind；Or some texturizing layers are only needed into hot wind, and steam is not passed through；Or some texturizing layer steam and hot wind are required for
Be passed through, these are handled by intelligence control system, then are set by the angle-like ventilation box of most last layer, in this example quenched pipe and
The alternate space of angle-like ventilation box is full of raw material（Soybean）, for being passed through hot wind, upper and lower ends passage is quenched pipe intermediate channel
For being passed through steam, after hot wind is passed through, the multiple ventilation mouths being distributed from the length direction of quenched pipe are produced by boasting, and are connected with raw material
Touch, take away moisture, and transfer heat to raw material, then discharged from angle-like ventilation box, the passage of upper and lower ends is passed through steam, uses
Heated in raw material, make raw material heating softening, and the moisture that volatilizees, made raw material softening heating drying, achieve the purpose that quenched.
To sum up, the innovative point of the present embodiment is mainly reflected in：
（1）, set steam indirectly heat and direct hot-wind drying function in one texturizing layer and quenched pipe structure.Existing soybean
Tempering tower sets single indirect steam heating layer and direct hot-air seasoning layer, is to make soybean obtain relatively good quenched effect
Therefore fruit, easy to separation of hull and kernel, but also makes equipment more complicated, volume is big, and equipment is high, operates more complicated, large steam consumption, wave
Take serious.And new texturizing layer and quenched pipe, it can equally realize this purpose, and also allow for control system to any position
The raw material put carries out the adjustment of operating parameter, and this adjustment is that all operation item parameters can adjust.
（2）, new tempering tower texturizing layer, brand-new working method, heating layer and drying of the texturizing layer existing equipment
The function set of layer reduces device height in one, reduces manufacture cost, and when production can be at any time according to feed states pair
Operating parameter is adjusted, and no matter all parameters can be adjusted in which layer, therefore, the steam and hot wind of each layer
Input be at any time all among change.
（3）, intelligentized control method, be processed raw material in tempering tower in moving process, equipment can constantly detect the shape of raw material
State parameter, " brain " of equipment can be analyzed based on big data to be calculated, and best treatment effect can be reached and make defeated by drawing
" preferred plan " of the quantity of steam entered at least, constantly sends operational order to equipment.In order to reduce the cost of client's purchase of equipment,
Our company has built up oil equipment cloud platform, and result in formation of the form of " thin-client, fat server ", the control system of equipment end
System increases some necessary detection, transfer elements, unicom internet, is connected on the basis of conventional automation control system
After the oil equipment cloud platform of our company, it becomes possible to realize intelligentized control method.And the structure and working method of new tempering tower,
It is to realize the necessary premise of intelligentized control method, control system is arbitrarily adjusted operating parameter, performs indirectly heat or drying
Operation, or even indirectly heat and hot-air seasoning are all closed, raw material " standing " a period of time on the basis of the processing of upper strata is allowed, is made
Raw material internal moisture and temperature transfer, state are gradually consistent.
Therefore, the present embodiment has the advantage that：
（1）, reduce steam consumption.Having benefited from intelligentized control method, the machine can strictly control the input of steam and hot blast rate, this
One feature of machine is that each layer of texturizing layer can all be analyzed according to the temperature and water parameters of raw material, and takes corresponding behaviour
Make parameter, control system can consider the coefficient as a result, of indirect steam and direct hot wind in each layer of texturizing layer all
Make every effort to take the steam of " optimal " and the input parameter of hot blast rate, while the effect obtained, the consumption of steam is dropped
To minimum, the waste of steam is avoided as far as possible.
（2）, reduce equipment and materials, reduce device height.The characteristics of texturizing layer, has merged indirectly heat and hot-air seasoning, i.e.,
Original indirectly heat layer and hot-air seasoning layer are designed to one layer, therefore significantly reduce design height, decreases equipment
Manufacture material and cost.
（3）, expand equipment application range.Intelligent soybean tempering tower except applied to soybean peeling technology, to soybean into
Row softening drying is outer, can also be applied to the pretreating process of other oil plants such as vegetable seed, oil plant is softened or is dried, separately
It can also be applied to the drying of the grain materials such as corn, wheat outside.Because can be with reed time controll indirect steam and hot wind, synthesis be examined
Consider indirect steam and hot wind is coefficient as a result, when being operated to oil material softening, be only passed through indirect steam, close hot wind and lead to
Road, when carrying out drying operation, can close indirect steam passage, only be passed through hot wind, for different raw materials, different operations
It is required that Cloud Server can send optimal operating parameter in due course on the basis of big data.In addition, soybean peeling technology produces
Therefore line, also can process other kinds of oil plant, expand the treatment effeciency of production line.
The present invention is described in detail above, its object is to allow the personage for being familiar with this field technology to understand this
The content of invention is simultaneously carried out, and it is not intended to limit the scope of the present invention, and the invention is not restricted to above-mentioned implementation
Example, all equivalent change or modifications that Spirit Essence is made according to the present invention, should all cover in protection scope of the present invention.
Claims (10)
1. a kind of energy-saving soybean tempering tower that can be docked with cloud platform, it includes：
Feed zone, it is located at the top of soybean tempering tower；
Discharging section, it is located at the bottom of soybean tempering tower；
Quenched section, its between feed zone and discharging section,
It is characterized in that：
Described quenched section includes the texturizing layer of the superimposed setting of multilayer, the structure all same in each texturizing layer,
And include layer body, positioned at the intrinsic steam adjusting part that dehydration soybean of process can be dried of the layer,
In the layer body can by hot wind adjusting part that soybean is dried, for monitoring described this body temperature of layer and wet
The Temperature Humidity Sensor of degree and the processor that Temperature Humidity Sensor institute feedack can be received, wherein per adjacent
The material channel that two layers of texturizing layer is internally formed is staggered bit distribution, and the hot wind adjusting part is located at steam adjusting
The top of component, and the heat that can absorb the steam adjusting part dries soybean, the processor and cloud platform
System is connected, and for adjusting the infeed parameter value of steam and hot wind in this layer of body.
2. the energy-saving soybean tempering tower according to claim 1 that can be docked with cloud platform, it is characterised in that：The charging
Section includes the varying diameter portion that outside diameter becomes larger from top to bottom, the extension extended downwardly from varying diameter portion, the discharging section and institute
Feed zone is stated to be symmetrical arranged, and the extension and the layer body
Peripheral side flushes setting.
3. the energy-saving soybean tempering tower according to claim 1 that can be docked with cloud platform, it is characterised in that：The steaming
Vapour adjusting part includes being horizontally set with the intrinsic more quenched pipe of the layer, is connected with the quenched pipe and enable to steam stream
Dynamic supplies steam unit.
4. the energy-saving soybean tempering tower according to claim 3 that can be docked with cloud platform, it is characterised in that：Described in more
Quenched pipe formed along the layer body height direction multiple rows of, set wherein often arranging the quenched pipe uniform intervals, and up and down
Set per sequence between adjacent two rows.
5. the energy-saving soybean tempering tower according to claim 4 that can be docked with cloud platform, it is characterised in that：The tune
The section of matter pipe is in waist-shaped hole shape, and the length direction of waist-shaped hole is consistent with the layer body height direction.
6. the energy-saving soybean tempering tower that can be docked with cloud platform according to claim 3 or 4 or 5, it is characterised in that：Institute
The quenched pipe stated includes two parallel and upper and lower spaced steam channel pipes, wherein up and down two steam channel pipes it
Between form hot-air channel, and the hot-air channel is equipped with ventilation mouth, after gas enters, the steaming in the steam channel pipe
Vapour, which is heated and shed from the ventilation mouth to the hot-air channel interior air-flow, dries soybean.
7. the energy-saving soybean tempering tower according to claim 6 that can be docked with cloud platform, it is characterised in that：The heat
The air inlet of wind passage is open ended, is closed with the opposed end of air inlet, the ventilation mouth have it is multiple, and along the hot wind
Channel-length direction is evenly distributed on the both sides of the hot-air channel.
8. the energy-saving soybean tempering tower according to claim 6 that can be docked with cloud platform, it is characterised in that：The heat
Wind adjusting part is including being located at the multiple angle-like ventilation boxes above the quenched pipe and being arranged side by side, being connected with the hot-air channel
The heating unit that logical air feed unit and the gas to feeding hot-air channel is heated, wherein the hot-air channel sheds
Air-flow to take the intrinsic moisture of the layer out of the layer sheet external for outflow inside the angle-like ventilation box, and the air-flow is also
The angle-like ventilation box can be heated.
9. the energy-saving soybean tempering tower according to claim 8 that can be docked with cloud platform, it is characterised in that：The angle
Shape venting box includes forming first forming part, from the first forming part both sides downwards vertical of the apex angle for acute angle positioned at top
Second forming part of extension, wherein the air draft that bottom-open is formed between first forming part and second forming part is led to
Road, passes through between adjacent two angle-like ventilation boxes and positioned at often arranging to be formed between the two neighboring quenched pipe for soybean
The material channel crossed.
10. the energy-saving soybean tempering tower according to claim 9 that can be docked with cloud platform, it is characterised in that：Described
Angle-like ventilation box and the bit distribution that is staggered between the quenched pipe at top, wherein the bottom face of the air exhaust passage should
Gap between the two neighboring quenched pipe of row；Quenched pipe described in the material channel face.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201711417669.0A CN107904004B (en) | 2017-12-25 | 2017-12-25 | Energy-saving soybean tempering tower capable of being in butt joint with cloud platform |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201711417669.0A CN107904004B (en) | 2017-12-25 | 2017-12-25 | Energy-saving soybean tempering tower capable of being in butt joint with cloud platform |
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| CN107904004B CN107904004B (en) | 2023-07-25 |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN108795564A (en) * | 2018-07-10 | 2018-11-13 | 九三粮油工业集团有限公司 | A kind of energy-efficient soybean pretreatment technique |
| CN112369552A (en) * | 2020-11-13 | 2021-02-19 | 江苏大学 | Wheat bran stabilizing device and method based on steam conditioning-heat preservation enzyme inactivation |
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| JP2009247275A (en) * | 2008-04-04 | 2009-10-29 | Kisaburo Endo | Method for peeling husk of bean |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108795564A (en) * | 2018-07-10 | 2018-11-13 | 九三粮油工业集团有限公司 | A kind of energy-efficient soybean pretreatment technique |
| CN108795564B (en) * | 2018-07-10 | 2022-01-11 | 九三粮油工业集团有限公司 | Energy-saving and efficient soybean pretreatment process |
| CN112369552A (en) * | 2020-11-13 | 2021-02-19 | 江苏大学 | Wheat bran stabilizing device and method based on steam conditioning-heat preservation enzyme inactivation |
| CN112369552B (en) * | 2020-11-13 | 2022-11-22 | 江苏大学 | Wheat bran stabilizing device and method based on steam tempering-heat preservation enzyme inactivation |
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| CN107904004B (en) | 2023-07-25 |
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