CN107894183B - Plant condenser condenser pipe on-line cleaning robot based on flush type - Google Patents

Plant condenser condenser pipe on-line cleaning robot based on flush type Download PDF

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Publication number
CN107894183B
CN107894183B CN201711118495.8A CN201711118495A CN107894183B CN 107894183 B CN107894183 B CN 107894183B CN 201711118495 A CN201711118495 A CN 201711118495A CN 107894183 B CN107894183 B CN 107894183B
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condenser
rack
blast tube
condenser pipe
water
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CN107894183A (en
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袁夫彩
梁凯辉
王念政
杨雷
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Henan University of Technology
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Henan University of Technology
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28GCLEANING OF INTERNAL OR EXTERNAL SURFACES OF HEAT-EXCHANGE OR HEAT-TRANSFER CONDUITS, e.g. WATER TUBES OR BOILERS
    • F28G9/00Cleaning by flushing or washing, e.g. with chemical solvents

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Cleaning By Liquid Or Steam (AREA)

Abstract

The invention belongs to industry cleaning link technical fields, are based especially on the plant condenser condenser pipe on-line cleaning robot of flush type.The robot, including rack, rack are arranged in the water chamber of condenser;In rack it is symmetrical above and below it is horizontally disposed have a guiding mechanism, middle part is horizontally installed with lead-screw drive mechanism;Shell outside is provided with the driving mechanism connecting with lead-screw drive mechanism input terminal;Blast tube middle section is movably arranged on vertically on the lead-screw drive mechanism in rack, and upper-lower section is movably arranged on guiding mechanism;Several nozzles, nozzle location and the centering one by one of condenser pipe nozzle position are provided on blast tube;Water inlet end is provided on blast tube, which passes through lower swivel and rotation mechanical arm mobile communication;Rotation mechanical arm is flexibly connected by upper rotary joint with the water inlet pipe through frame top.The configuration of the present invention is simple, stable, cleaning efficiency is high;In power plant's condensing water chamber, the real-time online cleaning of rinse condenser pipe inwall is realized.

Description

Plant condenser condenser pipe on-line cleaning robot based on flush type
Technical field
The invention belongs to industry cleaning link technical fields, are based especially on the plant condenser condenser pipe on-line cleaning of flush type Robot.
Background technique
Condenser is one of key equipments of industries such as electric power, chemical industry, food, pharmacy, it risen in steam turbine it is cooling and The effect of buffering, can reduce steam turbine exhaust pressure and exhaust temperature, improve the thermal efficiency of cycle of generating set.Large-scale condensing Device is made of ten hundreds of condenser pipes, if the cooling water for flowing through condenser pipe is unholiness, it occur frequently that chemical reaction when heat exchange, Cause condenser collect dirt, or even blocking.Dirt make condenser heat transfer property deteriorate, cause steam turbine vacuum degree rapidly under Drop, generating efficiency drastically reduces, the consumption of Power Plant Fuel is continuously increased.The presence of dirt also will lead to condensation corrosion of the pipe wall, Perforation, hot-spot and appearance is even caused the safety accidents such as to burst.
Currently, the cleaning way of condenser is broadly divided into following two categories: on-line cleaning, offline cleaning.Wherein, it is traditional Line cleaning way includes: rubber ball cleaning and chemical cleaning, and that there are ball collecting rates is low for rubber ball cleaning, is easy to appear mechanical breakdown, cleaning It is not thorough, still needs to periodically be cleaned;Chemical cleaning is used for a long time, and can corrode condenser copper tube, cause to damage to condenser pipe, drops Low condenser service life causes environmental pollution, and cannot thoroughly remove dirt.Traditional offline cleaning way includes two again Major class: artificial mechanism cleaning, high pressure water cleaning;Although offline mode has the advantages that many, still, manually clean labor intensity Height, and scavenging period is restricted, and can only be cleaned in compressor emergency shutdown or overhaul, clean unavoidable stop cleaning offline The fact can bring biggish economic loss, and cannot handle the incrustation generated in operation in time, can not ensure generating set Efficient operation.
And the on-line cleanings mode such as traditional rubber ball cleaning and chemical cleaning and existing offline cleaning way, also because Its respective defect cannot be promoted the use of in time, and the present invention proposes on the basis of mode in summary based on embedment The plant condenser condenser pipe on-line cleaning robot of formula, the machine are able to solve the following technical problem of mode described above:
1, existing cleaning, conveys with high pressure water, mainly uses high-pressure hose.Under water chamber complex environment, high pressure Hose easily disturbs, and will appear winding problem in wiper mechanism movement;And use high-pressure hose, it is also necessary to equipped with disk Pipe device considerably increases the complexity of cleaning machine to control the contraction of high-pressure hose in this way.
2, nozzle used in existing cleaning, uses single injector mostly, and cleaning efficiency is low.
3, the lead-screw drive mechanism that existing wiper mechanism uses, there is lead screws to bear biggish radial load mostly; Long-play can make lead screw that larger radial deformation occur.In this way it is impossible to ensure that the positioning accuracy of turn-screw.
Summary of the invention
The technical problem to be solved by the invention is to provide the plant condenser condenser pipe on-line cleaning machines based on flush type Device people, the robot using installation the multiinjector with the centering one by one of condenser pipe nozzle, to realize the cleaning to rinse condenser pipe inwall Operation;By the anti-winding rotary joint of the machine, to be actively coupled the water pipe at both ends, realize that water pipe is freely rotated and normally supplies Water function;The lead-screw drive mechanism of use bears load by upper and lower two parallel guide rails completely, and play the guiding role.
In order to solve the above-mentioned technical problem, the technical scheme of the present invention is realized as follows:
Plant condenser condenser pipe on-line cleaning robot based on flush type, the robot includes rack, rack It is arranged in the water chamber of condenser;
In rack it is symmetrical above and below it is horizontally disposed have a guiding mechanism, middle part is horizontally installed with lead-screw drive mechanism;
Shell outside is provided with the driving mechanism connecting with lead-screw drive mechanism input terminal;
Blast tube middle section is movably arranged on vertically on the lead-screw drive mechanism in rack, and upper-lower section is movably arranged on guiding In mechanism;
Several nozzles, nozzle location and the centering one by one of condenser pipe nozzle position are provided on blast tube;
Water inlet end is provided on blast tube, which passes through lower swivel and rotation mechanical arm mobile communication;Rotation Mechanical arm is flexibly connected by upper rotary joint with the water inlet pipe through frame top.
It further illustrates, the rack is square bearer shape.
It further illustrates, the guiding mechanism includes spandrel girder, and spandrel girder both ends are fixed on rack by connecting flange Both sides on the inside of;On spandrel girder, along rolling guide on its length direction, is equipped with, rolling guide and spandrel girder are connected with bolt It connects.
It further illustrates, the lead-screw drive mechanism includes ball-screw, and ball-screw both ends are living by bearing arrangement The dynamic two sides for being mounted on rack.
It further illustrates, the driving mechanism, including driving motor, the input of the output shaft and retarder of driving motor Axis is connected by flange bolt;The output shaft of retarder is connected with shaft coupling one end, and the shaft coupling other end and ball-screw input End is connected.
It further illustrates, the blast tube is sectional formula structure, and is connected by flange bolt.
It further illustrates, the blast tube upper-lower section is bolted, and be provided with connecting plate respectively;It is connecting On plate, it is connected with sliding block, sliding block level is slidably arranged on rolling guide;Blast tube middle section is provided through ball wire Thick stick;By ball-screw and the nut being arranged on blast tube middle section, worm drive connection is realized;Nut passes through flange bolt, It is mounted on the two sides in blast tube middle section.
It further illustrates, in blast tube middle section, which passes through lower swivel and rotation for the water inlet end setting Mechanical arm mobile communication, the rotation mechanical arm include rotation gadget arm and the big mechanical arm of rotation;It rotates between size mechanical arm, It is connected by intermediate rotary joint;Rotation mechanical arm is flexibly connected by upper rotary joint with the water inlet pipe through frame top.
It further illustrates, the lower swivel and upper, intermediate rotary joint structure are consistent, and as anti-winding rotation connects Head, the rotary joint include shell, inlet segment and water exit end;
Shell is fixedly connected with inlet segment, and right end is equipped with thrust bearing in shell, is applied for bearing inlet segment Axial load;
High-wearing feature, erosion-resisting V-shaped seal ring are equipped between water exit end and the dynamic contact surface of shell right end, realization is moved close Envelope;In order to enable water exit end flexibly to rotate in shell with stable, it is equipped with a pair of of deep groove ball bearing, water exit end can be made opposite It realizes 360 ° in shell to rotate freely, this is to leaning on sleeve to realize axially position between bearing, left end deep groove ball bearing is by end cap reality Existing axially position, is equipped with gasket for adjusting gap between end cap and shell, the rotating contact face between water exit end and end cap by Sealing ring and retaining ring realize sealing and gap adjustment.
Compared with prior art, the present invention it is advantageous that: the configuration of the present invention is simple, stable, cleaning efficiency is high, no The labor intensity of worker is only alleviated, and reduces production cost, improves cleaning efficiency, realizes plant condenser condensation The real-time online of inside pipe wall cleans.Specifically:
(1) present invention utilizes anti-winding rotary joint.Connector one end water pipe opposite other end water pipe realizes that rotation connects It connects, avoids using the connection bring water pipe disturbance of conventional high-tension hose and winding problem, province has used coil device, optimizes clear The structure of washing machine.
(2) present invention improves the stability of turn-screw, turn-screw using double guide tracked guiding mechanism arrangement forms Suffered radial load is smaller, is unlikely to deform, and frictional resistance is small, and bearing capacity is strong, ensure that the positioning accuracy of turn-screw.
(3) present invention is arranged using high pressure multiinjector, constitutes the pattern of nozzle row, improves cleaning effect Rate.
Detailed description of the invention
Fig. 1 is schematic view of the front view of the invention.
Fig. 2 is left view structural representation of the invention.
Fig. 3 is the structural schematic diagram of anti-winding rotary joint in the present invention.
Fig. 4 is the plant condenser condenser pipe on-line cleaning robot mounting location signal of the invention based on flush type Figure.
Fig. 5 is that multi-jet structural schematic diagram can be arranged on a blast tube.
In Fig. 1 and Fig. 2: 1 is blast tube lower section;2 be connecting flange;3 be spandrel girder;4 be shaft coupling;5 be retarder;6 For driving motor;7 be rack;8 be sliding block;9 be connecting plate;10 be condenser pipe;11 be nozzle;12 be rolling guide;13 be spray Mouth pipe upper section;14 be blast tube middle section;15 be ball-screw;16 be nut;17 be anti-winding rotary joint;18 be the small machine of rotation Tool arm;19 be the big mechanical arm of rotation;20 be water inlet pipe.
In Fig. 3: 17-1 is inlet segment flange;17-2 is inlet segment;17-3 is V-shaped seal ring;17-4 is thrust bearing; 17-5 is deep groove ball bearing;17-6 is sleeve;17-7 is end cap;17-8 is water exit end flange;17-9 is water exit end;17-10 is Sealing ring;17-11 is retaining ring;17-12 is gasket;17-13 is shell.
Specific embodiment
Below in conjunction with attached drawing 1 to Fig. 5 and embodiment, the present invention is made and is further described.
As shown in figure 4, being mounted on right water the present invention is based on the plant condenser condenser pipe on-line cleaning robot of flush type It is indoor.The cylinder of the lp steam turbine of condenser shell and top is linked together, the steam flowed into from top low-pressure turbine Salt-free water from high-purity needs to be cooled to condensed water by condenser to avoid wasting, and is sent to boiler recycling. It in condenser, passes through and arranges intensive condenser pipe, water inlet water chamber is connected to the right end of tube bank, water outlet Water chamber is connected to left end.Cooling water is flowed into from right end water inlet water chamber, is restrained into condenser pipe, after coming out in tube bank, from a left side Bring out the outflow of mouth of a river water chamber.The steam being discharged by low-pressure turbine, the condensing zone formed into tube bank, condenses into water;Condensed water The hot well of lower section is flowed to, then by condensation water out, into water circulation system.
As depicted in figs. 1 and 2, the plant condenser condenser pipe on-line cleaning robot based on flush type, the machine People includes rack 7;Rack 7 is square bearer shape, and rack 7 is arranged in the right water chamber of condenser.
It is horizontally disposed to have guiding mechanism in rack 7.The guiding mechanism, including spandrel girder 3,3 both ends of spandrel girder are logical Cross two insides that connecting flange 2 is fixed on rack 7;Along rolling guide 12 on its length direction, is equipped on spandrel girder 3, roll Dynamic guide rail 12 is bolted with spandrel girder 3;Its middle part level, which runs through, lead-screw drive mechanism.The lead screw transmission machine Structure, including ball-screw 15,15 both ends of ball-screw, the two sides of rack 7 are movably arranged on by bearing arrangement.
It is provided on the outside of rack 7, the driving mechanism being connect with lead-screw drive mechanism input terminal;The driving mechanism includes driving The output shaft of motor 6, driving motor 6 is connect with the input shaft of retarder 5 by flange bolt;The output shaft and connection of retarder 5 4 one end of axis device is connected, and 4 other end of shaft coupling is connected with ball-screw one end.
Blast tube upper section 13, middle section 14 and lower section 1 are sectional formula structure, and are connected by flange bolt;Blast tube Middle section 14 is movably arranged on vertically on the lead-screw drive mechanism in rack 7;Its upper section 13 and lower section 1 are movably arranged on guiding respectively In mechanism;The blast tube upper section 13 and lower section 1 is bolted respectively with connecting plate 9;Connect on connecting plate 9 with bolt It is connected to sliding block 8,8 level of sliding block is slidably arranged on rolling guide 12;Blast tube middle section 14 is provided through ball-screw, ball Lead screw realizes that worm drive are connect with the nut 16 being arranged on blast tube middle section 14;Nut 16 is mounted on by flange bolt The two sides in blast tube middle section 14.
Several nozzles 11,11 position of nozzle and the centering one by one of condenser pipe nozzle position are provided on blast tube.
It is provided with water inlet end on blast tube middle section 14, which is connected by lower swivel and rotation mechanical arm activity It is logical;Rotation mechanical arm is flexibly connected by upper rotary joint with the water inlet pipe 20 through 7 top of rack;The water inlet end passes through backspin Adapter and rotation mechanical arm mobile communication;The rotation mechanical arm includes rotation gadget arm 18 and the big mechanical arm 19 of rotation;Turn It is connected between dynamic size mechanical arm 18,19 by intermediate rotary joint.
As shown in figure 3, lower swivel and upper, intermediate rotary joint structure are consistent, and as anti-winding rotary joint 17, rotation Adapter 17 includes shell 17-13, inlet segment 17-2, water exit end 17-9.
Shell 17-13 is fixedly connected with inlet segment 17-2, and right end is equipped with thrust bearing 17-4 in shell 17-13, is used for Bear the axial load that inlet segment 17-2 is applied.
High-wearing feature, erosion-resisting V-shaped seal ring are equipped between water exit end 17-9 and the dynamic contact surface of shell 17-13 right end 17-3 realizes dynamic sealing;In order to enable water exit end 17-9 it is flexible, it is stable rotated in shell 17-13, be equipped with a pair of of zanjon Ball bearing 17-5 can make water exit end 17-9 realize 360 ° relative to shell 17-13 and rotate freely;This between bearing lean on sleeve 17-6 realizes axially position, and left end deep groove ball bearing realizes axially position by end cap 17-7, between end cap 17-7 and shell 17-13 Equipped with gasket 17-12 for adjusting gap, the rotating contact face between water exit end 17-9 and end cap 17-7 by sealing ring 17-10 and Retaining ring 17-11 realizes sealing and gap adjustment.
Inlet segment flange 17-1 is mounted on the head inlet segment 17-2;The head inlet segment 17-2 successively with rotation gadget arm 18 Water outlet, the big mechanical arm 19 of rotation water outlet, water inlet pipe 20 water outlet connection.Water exit end flange 17-8 is mounted on water outlet The head section 17-9;The head water exit end 17-9 successively with the water intake end in blast tube middle section 14, rotate gadget arm 18 water intake end, turn Move the water intake end connection of big mechanical arm 19;High-pressure water outside the water intake end connection of water inlet pipe 20.
The working principle of the invention:
The working principle of plant condenser condenser pipe on-line cleaning robot based on flush type is: the cleaning robot connects It is ordered by operator, and controls servo-actuating device;Ball-screw transmission mechanism in cleaning machine, is driven by servo motor, and Drive multiinjector, in the vertical plane for being parallel to tube sheet at the uniform velocity or fixed point movement;Effect of the multiinjector mechanism in guiding mechanism Under, keep stabilized walking;Water system is by the water pipe and anti-winding rotary joint on rotation mechanical arm, constantly by high pressure water It is delivered in multi-jet wiper mechanism;High pressure water after pressurized is sprayed in the form of high-speed water jet, high pressure from nozzle Instant water completes plant condenser condenser pipe with dirt and other attachments in huge impact force impact condenser condenser pipe The cleaning task of inner wall.
Embodiment described above, only to the description of the preferred embodiment of the present invention.It is set not departing from the present invention Under the premise of meter spirit, the various changes and improvements that those skilled in the art make technical solution of the present invention be should belong to The protection scope that claims of the present invention determines.

Claims (8)

1. the plant condenser condenser pipe on-line cleaning robot based on flush type, the robot includes rack, and rack is set It sets in the water chamber of condenser;It is characterized by: in the rack it is symmetrical above and below it is horizontally disposed have a guiding mechanism, middle part water Safety is equipped with lead-screw drive mechanism;
Shell outside is provided with the driving mechanism connecting with lead-screw drive mechanism input terminal;
Blast tube middle section is vertically installed on the lead-screw drive mechanism in rack, and upper-lower section is arranged on guiding mechanism;
Several nozzles, nozzle location and the centering one by one of condenser pipe nozzle position are provided on blast tube;
Water inlet end is provided on blast tube, which is connected to by lower swivel with rotation mechanical arm;It is logical to rotate mechanical arm Rotary joint is crossed to connect with the water inlet pipe through frame top;Lower swivel is consistent with upper rotary joint structure, as revolves Adapter, rotary joint include shell, inlet segment and water exit end;
Shell is fixedly connected with inlet segment, and right end is equipped with thrust bearing, the axial direction applied for bearing inlet segment in shell Load;
High-wearing feature, erosion-resisting V type sealing ring are equipped between water exit end and the dynamic contact surface of shell right end, realization is moved close Envelope, in order to enable water exit end it is flexible, it is stable rotated in shell, be provided with a pair of of deep groove ball bearing, water exit end phase can be made 360 ° are realized for shell and rotates freely movement, this leans on sleeve to realize axially position, left end deep groove ball bearing between bearing Axially position is realized by end cap, gasket is equipped between end cap and shell for adjusting gap, the rotation between water exit end and end cap Contact surface realizes that sealing and gap adjust by sealing ring and retaining ring.
2. the plant condenser condenser pipe on-line cleaning robot according to claim 1 based on flush type, feature exist In: the rack is square bearer shape.
3. the plant condenser condenser pipe on-line cleaning robot according to claim 1 based on flush type, feature exist In: the guiding mechanism includes spandrel girder, and spandrel girder both ends are fixed on the inside of the two of rack by connecting flange, on spandrel girder Rolling guide is installed on its length direction, is connected between rolling guide and spandrel girder.
4. the plant condenser condenser pipe on-line cleaning robot according to claim 1 based on flush type, feature exist In: the lead-screw drive mechanism includes ball-screw, and ball-screw both ends are movably arranged on the two of rack by bearing arrangement Side.
5. the plant condenser condenser pipe on-line cleaning robot according to claim 1 based on flush type, feature exist In: the driving mechanism includes driving motor, and the output shaft of driving motor and the input shaft of retarder are connected by flange bolt It connects, the output shaft of retarder is connected with shaft coupling one end, and the shaft coupling other end is connected with ball-screw one end.
6. the plant condenser condenser pipe on-line cleaning robot according to claim 1 based on flush type, feature exist In: the blast tube upper, middle and lower section is sectional formula structure, and is connected by flange bolt.
7. the plant condenser condenser pipe on-line cleaning robot according to claim 1 or 6 based on flush type, feature Be: the blast tube upper-lower section is bolted respectively is provided with connecting plate, and sliding block has been bolted on connecting plate, sliding Block level is slidably arranged on rolling guide;Blast tube middle section is provided through ball-screw, and ball-screw and setting are in nozzle Nut screw transmission connection on pipe middle section, nut are mounted on the two sides in blast tube middle section by flange bolt.
8. the plant condenser condenser pipe on-line cleaning robot according to claim 1 based on flush type, feature exist In: the water inlet end setting, should by lower swivel and rotation mechanical arm mobile communication in blast tube middle section, the water inlet end It rotates mechanical arm to include rotation gadget arm and rotate big mechanical arm, rotates and connected between size mechanical arm by intermediate rotary joint It connects, intermediate rotary joint is consistent with upper and lower rotary joint structure, and rotation mechanical arm is by upper rotary joint and runs through rack top The water inlet pipe in portion is flexibly connected.
CN201711118495.8A 2017-11-14 2017-11-14 Plant condenser condenser pipe on-line cleaning robot based on flush type Active CN107894183B (en)

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CN107894183B true CN107894183B (en) 2019-06-04

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* Cited by examiner, † Cited by third party
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CN110314891B (en) * 2019-07-16 2024-05-07 山鹰国际控股股份公司 Automatic cleaning device for scraping rod
CN110285705A (en) * 2019-07-31 2019-09-27 西安绿动透平技术有限公司 A kind of condenser water inside pipe wall on-line auto-cleaning robot device
CN112344786A (en) * 2020-11-06 2021-02-09 南京拓耘达智慧科技有限公司 Integrated belt cleaning device of condenser integration robot
CN112696970A (en) * 2021-02-05 2021-04-23 河南浩睿智能科技有限公司 Power plant condenser online cleaning manipulator device

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Publication number Priority date Publication date Assignee Title
JPH10300389A (en) * 1997-04-25 1998-11-13 Toshiba Corp Device for preventing biological fouling of heat-exchanger
CN102401609A (en) * 2011-11-17 2012-04-04 姬鄂豫 Online cleaning device for heat exchange tube of condenser
CN105135935A (en) * 2015-09-14 2015-12-09 郑州赛为机电设备有限公司 Online flushing robot device for condenser
CN205505847U (en) * 2016-01-28 2016-08-24 姚思聪 Dual drive formula condenser online cleaning robot device

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH10300389A (en) * 1997-04-25 1998-11-13 Toshiba Corp Device for preventing biological fouling of heat-exchanger
CN102401609A (en) * 2011-11-17 2012-04-04 姬鄂豫 Online cleaning device for heat exchange tube of condenser
CN105135935A (en) * 2015-09-14 2015-12-09 郑州赛为机电设备有限公司 Online flushing robot device for condenser
CN205505847U (en) * 2016-01-28 2016-08-24 姚思聪 Dual drive formula condenser online cleaning robot device

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