CN107887160B - A kind of transformer production vacuum paint-dipping machine - Google Patents
A kind of transformer production vacuum paint-dipping machine Download PDFInfo
- Publication number
- CN107887160B CN107887160B CN201711445196.5A CN201711445196A CN107887160B CN 107887160 B CN107887160 B CN 107887160B CN 201711445196 A CN201711445196 A CN 201711445196A CN 107887160 B CN107887160 B CN 107887160B
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- CN
- China
- Prior art keywords
- case
- paint
- pipe
- dipping
- dipping lacquer
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/12—Insulating of windings
- H01F41/127—Encapsulating or impregnating
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- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Coating Apparatus (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
Abstract
The invention discloses a kind of transformer production vacuum paint-dipping machines, including fuselage cover, the fuselage cover includes storage paint case and dipping lacquer case, being internally provided with for dipping lacquer case slidably connects laying rack by sliding rail, the inner upper of the laying rack is equipped with infrared ray heating tube, and one end of laying rack is connected with sealing cover, the sealing cover has been symmetrically mounted at the bottom of ball bolt, two ball bolts are slidably connected with ball screw, the internal laying rack for placing dipping lacquer article of the invention is slidably connected by sliding rail and dipping lacquer case, and one end of laying rack is equipped with sealing cover, it can be to being sealed inside dipping lacquer case, ball bolt is installed in the bottom of laying rack, and ball bolt is slidably connected with ball screw, one end of ball screw is connect with servo motor, servo motor is rotated forward drives ball screw to turn by shaft Dynamic, ball screw rotation slides ball bolt on ball screw, can very convenient moving sealed closure.
Description
Technical field
The invention belongs to vacuum paint-dipping machine technical fields, and in particular to a kind of transformer production vacuum paint-dipping machine.
Background technique
Vacuum paint-dipping machine is mainly used in various medium and small transformers, inductance, ballast, relay contactor, motor, horse
It reaches, the insulation paint-dipping process of the soft copies coil such as week, frequency modulator increases filling with insulated paint penetrating power is improved in electronics
Rate, to improve the overall mechanical strength of electric apparatus coil, dielectric strength and the performances such as moisture-proof, mould proof are also applied for each metalloid
The resin of membrane capacitance is filled, the vacuum degassing process of electrolytic capacitor and medium and small resin craft, its advantage is that permeate, fill,
Degassing uniformly, thoroughly, the time is short, easy to operate and safe, pollution-free and all kinds of plastic cement PU raw material vacuum degassing process.
There are some defects in existing vacuum paint-dipping machine, such as vacuum paint-dipping machine needs to soak in dipping lacquer in use
The pick-and-place of the coil of paint is inconvenient, working efficiency is low and vacuum paint-dipping machine on be not provided with air cleaning unit, internal oil
The toxic gas generated after paint drying can cause harm to the human body.
Summary of the invention
The purpose of the present invention is to provide a kind of transformer production vacuum paint-dipping machines, to solve to mention in above-mentioned background technique
Vacuum paint-dipping machine out needs the pick-and-place of the coil of dipping lacquer inconvenient in dipping lacquer, working efficiency is low and vacuum paint-dipping machine on
It is not provided with air cleaning unit, the toxic gas generated after internal paint drying can cause harm to the human body problem.
To achieve the above object, the invention provides the following technical scheme: a kind of transformer production vacuum paint-dipping machine, including
Fuselage cover, the fuselage cover include that storage paint case and dipping lacquer case, being internally provided with for dipping lacquer case are slided by sliding rail
It is connected with laying rack, the inner upper of the laying rack is equipped with infrared ray heating tube, and one end of laying rack is connected with sealing
Lid, the sealing cover have been symmetrically mounted at the bottom of ball bolt, and two ball bolts are slidably connected with ball screw, often
One end of one ball screw is rotatablely connected by a shaft and a servo motor, and the other end of two ball screws passes through and turns
Axis and bearing block are rotatablely connected, and the bottom of two bearing blocks is fixedly connected with supporting table.
Preferably, the supporting table is fixedly connected by support plate with fuselage cover, and the fuselage cover side is close to branch
The lower position of fagging is equipped with XHDM-5 controller, and two servo motors pass through bolt and the top of storage paint case is solid
Fixed connection.
Preferably, storage paint box top is equipped with outlet tube, the both ends of the outlet tube close to the side of servo motor
It is connected to respectively with storage paint case and dipping lacquer case, the side of the outlet tube is equipped with plus paint pipe, and described plus paint pipe one end and storage are painted
Case connection, and add the other end of paint pipe that fixed lid is installed, described plus paint pipe side is equipped with inlet tube, the inlet tube
Both ends are connected to storage paint case and dipping lacquer case respectively.
Preferably, the bottom of the fuselage cover is equipped with support base, close fuselage cover at the top of the support base
Side firm banking is installed, vacuum pump is installed, the vacuum pump passes through connecting tube and electricity at the top of the firm banking
Magnet valve is connected to, and one end on the solenoid valve far from connecting tube is equipped with fixing pipe, and the fixing pipe is through fuselage cover and prolongs
It extends to inside dipping lacquer case.
Preferably, pressure gauge, the side of the pressure gauge are installed close to the side of sealing cover at the top of the fuselage cover
Air inlet pipe is installed, the side of the air inlet pipe is fixedly connected with purifying box, the bottom connection of the purifying box by support frame
There is escape pipe, the escape pipe is through fuselage cover and extends to inside dipping lacquer case.
Preferably, the purifying box includes communicating pipe, exhaust pipe, cabinet, activated carbon adsorption case, appendix and blower,
The inside of the cabinet is equipped with blower, and the air inlet of the blower is connected with appendix, and the appendix is connected to escape pipe,
The exhaust outlet of the blower is connected with communicating pipe, and one end of the communicating pipe is connected to activated carbon adsorption case, and the active carbon is inhaled
Exhaust pipe is communicated at the top of attached case, and the inside of activated carbon adsorption case is filled with active carbon.
Compared with the prior art, the present invention has the following beneficial effects:
(1) the internal laying rack for placing dipping lacquer article of the present invention is slidably connected by sliding rail and dipping lacquer case, and laying rack
One end is equipped with sealing cover, can be equipped with ball bolt, and ball in the bottom of laying rack to being sealed inside dipping lacquer case
Bolt is slidably connected with ball screw, and one end of ball screw is connect with servo motor, and servo motor is rotated forward to be driven by shaft
Ball screw rotation, ball screw rotation slide ball bolt on ball screw, can very convenient moving sealed closure, sealing
Lid is mobile to drive laying rack to move on the slide rail, and can very easily extract laying rack out, place on laying rack and need dipping lacquer
Article, after the completion of placement, then slide into servo motor reversion inside dipping lacquer case laying rack, it is easy to use, change existing
Some vacuum paint dipping chassis lids open cumbersome problem, effectively increase the efficiency of dipping lacquer.
(2) present invention is equipped with purifying box at the top of fuselage cover, and is equipped with blower and work in the inside of purifying box
Property charcoal adsorption box, the toxic gas that drying generates inside dipping lacquer case is drawn into inside activated carbon adsorption case by blower, is passed through
Acticarbon inside activated carbon adsorption case is adsorbed, then is discharged into air, is effectively prevented due to paint drying
The formaldehydes toxic gas of generation is sucked by staff, jeopardizes the physical and mental health of staff.
Detailed description of the invention
Fig. 1 is the structural diagram of the present invention；
Fig. 2 is front view of the invention；
Fig. 3 is the structural schematic diagram of purifying box of the present invention；
Fig. 4 is circuit block diagram of the invention；
In figure: 1- sealing cover, 2- pressure gauge, 3- air inlet pipe, 4- purifying box, 41- communicating pipe, 42- exhaust pipe, 43- cabinet,
44- activated carbon adsorption case, 45- appendix, 46- blower, 5- support frame, 6- fuselage cover, 7- fixing pipe, 8- connecting tube, 9- are true
Empty pump, 10- firm banking, 11- support base, 12- storage paint case, 13- inlet tube, 14- add paint pipe, 15- outlet tube, 16- servo
Motor, 17- dipping lacquer case, 18- laying rack, 19- escape pipe, 20- infrared ray heating tube, 21- ball bolt, 22-XHDM-5 control
Device, 23- support plate, 24- ball screw, 25- supporting table, 26- bearing block, 27- solenoid valve, 28- sliding rail.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other
Embodiment shall fall within the protection scope of the present invention.
Fig. 1-4 is please referred to, the present invention provides a kind of technical solution: a kind of transformer production vacuum paint-dipping machine, including machine
Body shell 6, fuselage cover 6 include storage paint case 12 and dipping lacquer case 17, and storage paint case 12 is for storing paint, the inside of dipping lacquer case 17
It is provided with sliding rail 28 and slidably connects laying rack 18, the inner upper of laying rack 18 is equipped with infrared ray heating tube 20, uses
It dries, and one end of laying rack 18 is connected with sealing cover 1, dipping lacquer case 17 is carried out close in the article on laying rack 18
Envelope, sealing cover 1 have been symmetrically mounted at the bottom of ball bolt 21, and two ball bolts 21 are slidably connected with ball screw 24, often
One end of one ball screw 24 is rotatablely connected by a shaft and a servo motor 16, and servo motor 16 uses GS0040A servo
Motor, and the other end of two ball screws 24 passes through shaft and bearing block 26 is rotatablely connected, the bottom of two bearing blocks 26
It is fixedly connected with supporting table 25.
Further, supporting table 25 is fixedly connected by support plate 23 with fuselage cover 6, and 6 side of fuselage cover is close to branch
The lower position of fagging 23 is equipped with XHDM-5 controller 22, works normally for controlling this vacuum paint-dipping machine, two servos
Motor 16 is fixedly connected by bolt with the top of storage paint case 12.
Further, 12 top of storage paint case is equipped with outlet tube 15 close to the side of servo motor 16, outlet tube 15
Both ends are connected to storage paint case 12 and dipping lacquer case 17 respectively, and the side of outlet tube 15 is equipped with plus paint pipe 14, convenient insufficient in paint
When to storage paint case 12 inside add paint, add paint pipe 14 one end with storage paint case 12 be connected to, and add paint pipe 14 the other end install
There is fixed lid, add the side of paint pipe 14 that inlet tube 13 is installed, case 12 and dipping lacquer case 17 are painted with storage respectively in the both ends of inlet tube 13
Connection.
It is worth noting that the bottom of fuselage cover 6 is equipped with support base 11,11 top of support base is outside fuselage
The side of shell 6 is equipped with firm banking 10, and the top of firm banking 10 is equipped with vacuum pump 9, and vacuum pump 9 works to dipping lacquer case 17
Inside vacuumizes, and vacuum pump 9 is connected to by connecting tube 8 with solenoid valve 27, and one end on solenoid valve 27 far from connecting tube 8 is equipped with
Fixing pipe 7, fixing pipe 7 is through fuselage cover 6 and extends to inside dipping lacquer case 17.
In addition to this, 6 top of fuselage cover is equipped with pressure gauge 2 close to the side of sealing cover 1, for detecting dipping lacquer case 17
Internal air pressure, the side of pressure gauge 2 are equipped with air inlet pipe 3, and the side of air inlet pipe 3 is fixedly connected with purification by support frame 5
Case 4, the bottom of purifying box 4 are connected with escape pipe 19, and escape pipe 19 is through fuselage cover 6 and extends to inside dipping lacquer case 17.
Preferably, purifying box 4 includes communicating pipe 41, exhaust pipe 42, cabinet 43, activated carbon adsorption case 44, appendix 45
With blower 46, the inside of cabinet 43 is equipped with blower 46, and blower 46 uses D55 blower, and the air inlet of blower 46 is connected with gas transmission
Pipe 45, appendix 45 are connected to escape pipe 19, and the exhaust outlet of blower 46 is connected with communicating pipe 41, one end of communicating pipe 41 and activity
Charcoal adsorption box 44 is connected to, and the top of activated carbon adsorption case 44 is communicated with exhaust pipe 42, and the inside filling of activated carbon adsorption case 44
Active charcoal, for removing the pernicious gas in gas.
The working principle of the invention and process for using: it after the transformer production is installed with vacuum paint-dipping machine, connects outer
Portion's power supply rotates forward servo motor 16 by XHDM-5 controller 22, and servo motor 16, which is rotated forward, drives ball screw by shaft
24 rotations, the rotation of ball screw 24 drive ball bolt 21 mobile, and ball bolt 21 is mobile to drive sealing cover 1 mobile, sealing cover 1
It is mobile that laying rack 18 is driven to slide inside dipping lacquer case 17 by sliding rail 28, laying rack 18 is skidded off, is placed on laying rack 18
The article of dipping lacquer is needed, then controls the reversion of servo motor 16, slides into laying rack 18 inside dipping lacquer case 17, while sealing cover 1
Dipping lacquer case 17 is sealed, after the completion of sealing, starts vacuum pump 9,17 internal gas of dipping lacquer case is extracted in the work of vacuum pump 9 out,
Make to turn off the solenoid valve 27 in fixing pipe 7 in vacuum state inside dipping lacquer case 17, open the solenoid valve on inlet tube 13
27, enter the paint inside storage paint case 12 inside dipping lacquer case 17 under pressure difference by inlet tube 13, on laying rack 18
Article carries out dipping lacquer, after the completion of dipping lacquer, opens the solenoid valve 27 on fixing pipe 7 and outlet tube 15, makes 12 inside of storage paint case and leaching
It is balanced to paint 17 internal pressure of case, paint is flowed into storage paint case 12 under gravity or so by outlet tube 15 inside dipping lacquer case 17 at this time
Infrared ray heating tube 20 is restarted in portion, dries to the article after dipping lacquer on laying rack 18, opens simultaneously blower 46, will soak
Gas inside paint case 17 is pumped into inside activated carbon adsorption case 44 by escape pipe 19, passes through the active carbon of activated carbon adsorption case 44
Adsorbent filters the toxic gases such as formaldehyde in gas, and filtered gas is discharged by exhaust pipe 42, after the completion of drying, starting
Servo motor 16 rotates forward servo motor 16, and laying rack 18 is extracted in the rotating forward of servo motor 16 out, takes out the article on laying rack 18
.
It although an embodiment of the present invention has been shown and described, for the ordinary skill in the art, can be with
A variety of variations, modification, replacement can be carried out to these embodiments without departing from the principles and spirit of the present invention by understanding
And modification, the scope of the present invention is defined by the appended.
Claims (6)
1. a kind of transformer production vacuum paint-dipping machine, including fuselage cover (6), it is characterised in that: fuselage cover (6) packet
It has included storage paint case (12) and dipping lacquer case (17), being internally provided with for the dipping lacquer case (17) slidably connects Sheng by sliding rail (28)
It puts frame (18), the inner upper of the laying rack (18) is equipped with infrared ray heating tube (20), and one end of laying rack (18) connects
It is connected to sealing cover (1), the sealing cover (1) has been symmetrically mounted at the bottom of ball bolt (21), two ball bolts (21)
It is slidably connected with ball screw (24), one end of each ball screw (24) is rotated by a shaft and a servo motor (16)
Connection, and the other end of two ball screws (24) passes through shaft and bearing block (26) are rotatablely connected, two bearing blocks
(26) bottom is fixedly connected with supporting table (25).
2. a kind of transformer production vacuum paint-dipping machine according to claim 1, it is characterised in that: the supporting table (25)
It is fixedly connected by support plate (23) with fuselage cover (6), fuselage cover (6) side is close to the lower orientation of support plate (23)
The place of setting is equipped with XHDM-5 controller (22), and two servo motors (16) are solid by the top of bolt and storage paint case (12)
Fixed connection.
3. a kind of transformer production vacuum paint-dipping machine according to claim 2, it is characterised in that: case (12) are painted in the storage
Top is equipped with outlet tube (15) close to the side of servo motor (16), and case is painted with storage respectively in the both ends of the outlet tube (15)
(12) it being connected to dipping lacquer case (17), the side of the outlet tube (15) is equipped with plus paint pipe (14), and described plus painting pipe (14) one
End is connected to storage paint case (12), and the other end of paint pipe (14) is added to be equipped with fixed lid, the installation of described plus paint pipe (14) side
Have inlet tube (13), the both ends of the inlet tube (13) are connected to storage paint case (12) and dipping lacquer case (17) respectively.
4. a kind of transformer production vacuum paint-dipping machine according to claim 2, it is characterised in that: the fuselage cover
(6) bottom is equipped with support base (11), and the side at the top of the support base (11) close to fuselage cover (6) is equipped with solid
Determine pedestal (10), be equipped with vacuum pump (9) at the top of the firm banking (10), the vacuum pump (9) by connecting tube (8) with
Solenoid valve (27) is connected to, and one end on the solenoid valve (27) far from connecting tube (8) is equipped with fixing pipe (7), the fixing pipe
(7) run through fuselage cover (6) and extend to dipping lacquer case (17) inside.
5. a kind of transformer production vacuum paint-dipping machine according to claim 4, it is characterised in that: the fuselage cover
(6) top is equipped with pressure gauge (2) close to the side of sealing cover (1), and the side of the pressure gauge (2) is equipped with air inlet pipe (3),
The side of the air inlet pipe (3) is fixedly connected with purifying box (4) by support frame (5), and the bottom of the purifying box (4) is connected with
Escape pipe (19), the escape pipe (19) is through fuselage cover (6) and extends to dipping lacquer case (17) inside.
6. a kind of transformer production vacuum paint-dipping machine according to claim 5, it is characterised in that: the purifying box (4)
It include communicating pipe (41), exhaust pipe (42), cabinet (43), activated carbon adsorption case (44), appendix (45) and blower (46), institute
The inside for stating cabinet (43) is equipped with blower (46), and the air inlet of the blower (46) is connected with appendix (45), the gas transmission
Pipe (45) is connected to escape pipe (19), and the exhaust outlet of the blower (46) is connected with communicating pipe (41), the communicating pipe (41)
One end is connected to activated carbon adsorption case (44), is communicated with exhaust pipe (42) at the top of the activated carbon adsorption case (44), and activity
The inside of charcoal adsorption box (44) is filled with active carbon.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711445196.5A CN107887160B (en) | 2017-12-27 | 2017-12-27 | A kind of transformer production vacuum paint-dipping machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711445196.5A CN107887160B (en) | 2017-12-27 | 2017-12-27 | A kind of transformer production vacuum paint-dipping machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN107887160A CN107887160A (en) | 2018-04-06 |
| CN107887160B true CN107887160B (en) | 2019-11-12 |
Family
ID=61771397
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711445196.5A Expired - Fee Related CN107887160B (en) | 2017-12-27 | 2017-12-27 | A kind of transformer production vacuum paint-dipping machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107887160B (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108607776B (en) * | 2018-06-19 | 2023-08-08 | 张家港市益成机械有限公司 | Vacuum pressure heat radiation drying paint dipping equipment |
| CN111250346A (en) * | 2018-11-30 | 2020-06-09 | 河北鼎固金属制品有限公司 | Fastener dip coating device with drying function |
| CN111277087B (en) * | 2020-03-30 | 2024-09-13 | 沈阳维科真空技术有限公司 | Push away lid formula VPI equipment suitable for manipulator operation |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH01236965A (en) * | 1987-11-30 | 1989-09-21 | Trinity Ind Corp | Dip-type coating device |
| CN203578127U (en) * | 2013-10-17 | 2014-05-07 | 吴江市精源机电有限公司 | Drying tunnel type continuous vacuum impregnation equipment |
| CN204486130U (en) * | 2015-03-21 | 2015-07-22 | 锦州变压器股份有限公司 | Transformer vacuum varnish apparatus |
| CN105344557A (en) * | 2015-11-20 | 2016-02-24 | 张家港市益成机械有限公司 | Vacuum paint dipping drying machine |
| CN206412218U (en) * | 2017-02-15 | 2017-08-15 | 福建飞创电子科技有限公司 | A kind of vacuum paint-dipping machine for transformer production |
-
2017
- 2017-12-27 CN CN201711445196.5A patent/CN107887160B/en not_active Expired - Fee Related
Also Published As
| Publication number | Publication date |
|---|---|
| CN107887160A (en) | 2018-04-06 |
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| TA01 | Transfer of patent application right |
Effective date of registration: 20191021 Address after: 313000 Building 9, Electric Power Industrial Park, industrial function zone, LEIDIAN Town, Deqing County, Huzhou City, Zhejiang Province Applicant after: Deqing Deyang Automation Technology Co.,Ltd. Address before: 325215 Hexi village, Tao Shan town, Ruian City, Wenzhou, Zhejiang Applicant before: Lin Shengzhen |
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| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20191112 Termination date: 20211227 |
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| CF01 | Termination of patent right due to non-payment of annual fee |