CN107882079A - Monitoring sensor for filling concrete - Google Patents

Monitoring sensor for filling concrete Download PDF

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Publication number
CN107882079A
CN107882079A CN201810014226.5A CN201810014226A CN107882079A CN 107882079 A CN107882079 A CN 107882079A CN 201810014226 A CN201810014226 A CN 201810014226A CN 107882079 A CN107882079 A CN 107882079A
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CN
China
Prior art keywords
sensor
cable
main body
monitoring
end cap
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201810014226.5A
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Chinese (zh)
Inventor
张海滨
徐士厚
朱飞
徐德胜
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Jiangsu Css Iot Technology Co Ltd
Original Assignee
Jiangsu Css Iot Technology Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Jiangsu Css Iot Technology Co Ltd filed Critical Jiangsu Css Iot Technology Co Ltd
Priority to CN201810014226.5A priority Critical patent/CN107882079A/en
Publication of CN107882079A publication Critical patent/CN107882079A/en
Pending legal-status Critical Current

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Classifications

    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02DFOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D33/00Testing foundations or foundation structures
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02DFOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D2600/00Miscellaneous
    • E02D2600/10Miscellaneous comprising sensor means

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  • Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Mining & Mineral Resources (AREA)
  • Paleontology (AREA)
  • Civil Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Structural Engineering (AREA)
  • Investigating Or Analyzing Materials By The Use Of Electric Means (AREA)

Abstract

The present invention relates to a kind of monitoring sensor for filling concrete, including sensor body and cable-assembly, the sensor body is electrically connected with by the cable-assembly and monitoring device, the both ends of the sensor body are provided with the taper surface for reducing resistance when device uses, the sensor body includes being used to complete the sensor main body of moisture content detection and the sensor end cap for realization device connection in concrete, the sensor main body is tightly connected with the sensor end cap, one end of the cable-assembly is connected through the sensor end cap and with the sensor main body, the other end is connected with the monitoring device.The present invention is compact-sized, and being completely embedded between each part of shell, sealing are high, substantially avoid the device caused by the liquid such as mud enter sensor internal and damages.Meanwhile shell mechanism of the invention possesses certain taper, the resistance being subject in device removal process is smaller, and protectiveness is stronger.

Description

Monitoring sensor for filling concrete
Technical field
The present invention relates to one kind monitor sensor, more particularly to it is a kind of used during filling concrete be used for monitor The monitoring sensor of filling concrete height, belongs to building engineering field.
Background technology
In building engineering field, cast-in-place concrete pile is without friction, without squeezing soil when being constructed by it, noise is small, is suitable for The advantages that City Building City Regions use, it is applied to more and more widely in all kinds of architectural engineerings.
In the work progress of reality, cast-in-place concrete pile technology difficult point the most prominent is exactly the top of cast-in-place concrete pile Absolute altitude controls.In order to identify the interface of concrete and laitance exactly, so that it is determined that the actual height of concrete, traditional applies Work method is that weight is manually positioned over to designed elevation position or the bamboo pole feeler inspection of bored concrete pile by lining rope, by staff Feel or experience whether has pulling force to human hand judging weight or whether have concrete to apply thrust to bamboo pole mixed to identify The interface of solidifying soil and laitance, but requirement of these methods to operating personnel is higher, and can not also ensure weight or bamboo pole Bottom is positioned exactly at the designed elevation position of bored concrete pile, therefore the identification error of interface is larger, simultaneously as building-site ring Border is complicated, and these methods are had a great influence by building-site operating environment so that accuracy of identification further reduces.
In view of the above-mentioned problems, occur a kind of cast-in-place concrete pile influx height monitoring sensor on the market at present, it is this Sensor can be realized to the monitoring in real time of concrete height during filling concrete in an automated manner, and monitor steady It is qualitative higher.But this kind of sensor remains problems during its use, specifically, including it is following several Point:
First, the shell mechanism of existing monitoring sensor is more numerous and diverse, and the connected mode between each part of shell is connected using screw thread more Connect, but such connected mode is easy to loosening, gap occur, is easy to mud occur during the use of monitoring sensor The problem of entering sensor internal Deng liquid, so as to cause the damage of sensor.
2nd, the shell mechanism of existing monitoring sensor outer housing is more round and smooth, and after its use, sensor departs from mixed When solidifying soil and laitance layer, suffered resistance is larger, and the feelings for damage sensor occur are easy to during sensor reclaims Condition.
3rd, both threads cable, i.e. transmission cable and tension cable, this both threads are typically connected with existing monitoring sensor Cable is substantially all outside, and during long-term use, transmission cable is easy to damage because of excessive tensile and mud corrosion It is bad.
Therefore, how to provide a kind of can just become in the art efficiently against the monitoring sensor of above mentioned problem Technical staff institute urgent problem to be solved.
The content of the invention
In view of prior art has drawbacks described above, used the purpose of the present invention is to propose to one kind during filling concrete Be used for monitor the monitoring sensor of filling concrete height.
The purpose of the present invention, it will be achieved by the following technical programs:
A kind of monitoring sensor for filling concrete, including sensor body and cable-assembly, the sensor body are borrowed The cable-assembly is helped to be electrically connected with monitoring device, the both ends of the sensor body are provided with for reducing device use When resistance taper surface, the sensor body include being used for completing in concrete the sensor main body of moisture content detection and For the sensor end cap of realization device connection, the sensor main body is tightly connected with the sensor end cap, the cable One end of component through the sensor end cap and be connected with the sensor main body, the other end is connected with the monitoring device Connect.
Preferably, the outer circumferential side of the sensor main body is arranged with multiple inductance loops for being used to gather external information, described An assembling cavity is offered inside sensor main body, sensor mainboard is provided with the assembling cavity.
Preferably, the sensor main body and the encapsulated shaping of the inductance loop, the outer circumferential side of the sensor main body open up There are multiple mounting grooves, quantity, the shape of the mounting groove match corresponding, the sense one by one with quantity, the shape of the inductance loop Ying Huan, which is embedded, to be fixed in the mounting groove, and the outer peripheral face of the inductance loop is concordant with the outer peripheral face of the sensor main body.
Preferably, filled with bradyseism, the filler of sealing function has been used in the assembling cavity, the filler is full of The assembling cavity, the sensor mainboard, which buries, to be overlying in the filler.
Preferably, one end of the sensor main body is fixedly connected with the sensor end cap, the other end is provided with first Circular conical surface, one end of the sensor end cap is fixedly connected with the sensor main body, the other end is provided with the second circular conical surface, institute State and connection through hole offered at the top dead center position of the second circular conical surface, the cable-assembly through it is described connection through hole and with institute State the electric connection of sensor mainboard.
Preferably, it is provided between the sensor main body and the sensor end cap for lifting sealing between the two Sealing ring, in the assembled condition, the outer peripheral face of the sensor main body, sensor end cap and sealing ring three are concordant.
Preferably, the connected mode between the sensor main body and the sensor end cap for be threadedly coupled, ultrasonic wave Welding, sweat soldering or glue bonding.
Preferably, the connection shape of through hole, the shape of diameter and the cable-assembly, diameter match corresponding one by one, The limiting card for preventing the cable-assembly abjection is fixedly installed on the inside of the sensor end cap, on the cable-assembly Hoop, the external diameter of the spacing clip are more than the diameter of the connection through hole.
Preferably, the taper of first circular conical surface is 1:1~1:4, the taper of second circular conical surface is 1:1~1:4.
Preferably, the cable-assembly includes the data cable for data transfer and exchange, is coated on the number According to transmission cable outer circumferential side, the tension wirerope layer for lifting the data cable tensile property, and apply located at described Tension wirerope layer outer circumferential side, the corrosion-resistant finishes for lifting cable corrosion resistance, one end of the data cable with The monitoring device is electrically connected with, the other end is electrically connected with the sensor mainboard, and the data cable resists with described The length of wirerope layer is drawn to match.
The present invention protrusion effect be:The present invention is compact-sized, and the annexation between each part of shell is close, in sensor The sealing of portion's cavity is high, substantially avoid the sensor degradation caused by the liquid such as mud enter sensor internal.Meanwhile The shell mechanism of the present invention possesses certain taper, compared with prior art, the resistance that the present invention is subject in device removal process Power is smaller, stronger to the protectiveness of sensor body.Cable structure in the present invention be also effectively protected transmission cable not by The influence of the factors such as routine use, building site environment, sensor follow-up maintenance, the frequency repaired are significantly reduced, to greatest extent On extend the present invention service life.In addition, the present invention functionally irrigates height with cast-in-place concrete pile of the prior art Degree monitoring sensor is perfect corresponding, and higher with the suitability of other relevant devices, monitoring result can be widely applied to construct Used in journey to all kinds of relevant devices in, for relevant device normal operation provide data support.And the present invention's is whole Individual monitoring process fully relies on sensor and is automatically performed, and smaller, the automation journey of whole operation process is influenceed by human factor Degree and demarcation accuracy are high.
In summary, structure of the present invention is excellent, and monitoring accuracy is high, and equipment suitability is good, have very high use and Promotional value.
Just accompanying drawing in conjunction with the embodiments below, is described in further detail to the embodiment of the present invention, so that of the invention Technical scheme is more readily understood, grasped.
Brief description of the drawings
Fig. 1 is the side structure schematic diagram of the present invention;
Fig. 2 is cross-sectional view of the present invention along A-A directions;
Wherein:1st, sensor main body;2nd, sensor end cap;3rd, cable-assembly;4th, inductance loop;5th, sensor mainboard;6th, the first circle The conical surface;7th, the second circular conical surface;8th, sealing ring;9th, spacing clip.
Embodiment
Present invention is disclosed a kind of monitoring for being used to monitor filling concrete height used during filling concrete Sensor.
As shown in Fig. 1 ~ Fig. 2, a kind of monitoring sensor for filling concrete, including sensor body and cable-assembly 3, the sensor body is electrically connected with by the cable-assembly 3 and monitoring device, and the both ends of the sensor body are all provided with The taper surface for reducing resistance when device uses is equipped with, the sensor body includes being used to complete moisture in concrete The sensor main body 1 of detection and the sensor end cap 2 for realization device connection, the sensor main body 1 and the sensing Device end cap 2 is tightly connected, and one end of the cable-assembly 3 is connected through the sensor end cap 2 and with the sensor main body 1 Connect, the other end is connected with the monitoring device.
The outer circumferential side of the sensor main body 1 is arranged with multiple inductance loops 4 for being used to gather external information, the sensor An assembling cavity is offered inside main body 1, sensor mainboard 5 is provided with the assembling cavity.
The sensor main body 1 and the 4 encapsulated shaping of inductance loop, the outer circumferential side of the sensor main body 1 offer more Individual mounting groove, quantity, the shape of the mounting groove match corresponding, the inductance loop one by one with quantity, the shape of the inductance loop 4 4 are embedded and are fixed in the mounting groove, and the outer peripheral face of the inductance loop 4 is concordant with the outer peripheral face of the sensor main body 1.
The inductance loop 4 is copper ring, silver-colored ring or stainless steel ring, in the present embodiment, the outer circumferential side of the sensor main body 1 Two inductance loops be arrangeding in parallel 4 are arranged with, the inductance loop 4 is preferably stainless steel ring.
Filled with bradyseism, the filler of sealing function has been used in the assembling cavity, the filler is full of the dress With cavity, the sensor mainboard 5, which buries, to be overlying in the filler.The filler can be the chemistry of all kinds of filling effects Gel, in the present embodiment, the filler are preferably epoxy resin.
One end of the sensor main body 1 is fixedly connected with the sensor end cap 2, the other end is provided with the first circular conical surface 6, one end of the sensor end cap 2 is fixedly connected with the sensor main body 1, the other end is provided with the second circular conical surface 7, described Offer connection through hole at the top dead center position of second circular conical surface 7, the cable-assembly 3 through the connection through hole and with institute Sensor mainboard 5 is stated to be electrically connected with.
The sealing for lifting sealing between the two is provided between the sensor main body 1 and the sensor end cap 2 Circle 8, in the assembled condition, the sensor main body 1, sensor end cap 2 and the outer peripheral face of the three of sealing ring 8 are concordant.
Connected mode between the sensor main body 1 and the sensor end cap 2 is is threadedly coupled, ultrasonic bonding, Sweat soldering or glue bonding.For the ease of the installation operation of user, in the present embodiment, the sensor main body 1 Connected mode between the sensor end cap 2 is to be threadedly coupled.
The connection shape of through hole, the shape of diameter and the cable-assembly 3, diameter match corresponding, the biography one by one The spacing clip 9 for preventing the cable-assembly 3 from deviating from is fixedly installed on the inner side of sensor end cap 2, the cable-assembly 3, The external diameter of the spacing clip 9 is more than the diameter of the connection through hole.In the present embodiment, the spacing clip 9 is preferably not Become rusty steel clamping band.
The taper of first circular conical surface 6 is 1:1~1:4, the taper of second circular conical surface 7 is 1:1~1:4.In this reality Apply in example, first circular conical surface 6 is identical with the taper of second circular conical surface 7, is 1:1.Such taper design be for Ensure the present invention fluid resistance suffered in recovery, put on its dynamics when reducing device recovery, protected so as to play Shield sensor, the purpose for extending its service life.
The cable-assembly 3 includes the data cable for data transfer and exchange, is coated on the data transfer Cable outer circumferential side, the tension wirerope layer for lifting the data cable tensile property, and apply and be located at the tension steel Cable layer outer circumferential side, the corrosion-resistant finishes for lifting cable corrosion resistance, one end of the data cable and the prison Measurement equipment is electrically connected with, the other end is electrically connected with the sensor mainboard 5, the data cable and the tension wirerope The length of layer matches.
The set-up mode of the cable-assembly 3 ensure that the safety of the data cable on to greatest extent, avoid Cable bad in operating process caused by improper use or environmental corrosion, further extend device it is overall use the longevity Life, the frequency for reduce device maintenance, changing.
Below just so that the monitoring device is the superfilled monitoring device of bored concrete pile as an example, the use process of the present invention is sketched:
It is connected first by of the invention with the superfilled monitoring device of the bored concrete pile, is then moved to the superfilled monitoring device of bored concrete pile Suitable station, stationary fixture is fixedly installed at the designed elevation of steel reinforcement cage tail end, then the present invention is installed on the fixation In fixture, and starter.Then the steel reinforcement cage is transferred to designed elevation using loop wheel machine, the present invention is immersed in mud In.
Then begin to carry out filling concrete, because the density of each material in mud is different, therefore mud integrally occurs Lamination,
When the inductance loop 4 of the present invention enters in the mixed layer of concrete and mud, the superfilled monitoring device of bored concrete pile receives To from the present invention signal, device early warning immediately, now operator should slow down rate of flooding,
When the inductance loop 4 of the present invention enters in concrete layer, the superfilled monitoring device of bored concrete pile is received from the present invention Signal, device alarms immediately, and now operator should terminate to irrigate.
After filling concrete terminates, the recovery to the present invention is completed, is finally completed bored concrete pile perfusion.
The present invention is compact-sized, and the annexation between each part of shell is close, and the sealing of sensor internal cavity is high, fills Divide and avoid the sensor degradation caused by the liquid such as mud enter sensor internal.Meanwhile shell mechanism tool of the invention Standby certain taper, compared with prior art, the resistance that the present invention is subject in device removal process is smaller, to sensor body Protectiveness it is stronger.Cable structure in the present invention is also effectively protected transmission cable not by routine use, building site environment etc. The influence of factor, significantly reduce sensor follow-up maintenance, repair frequency, to greatest extent on extend the present invention use Life-span.In addition, the present invention is functionally perfect corresponding with cast-in-place concrete pile influx height of the prior art monitoring sensor, Higher with the suitability of other relevant devices, monitoring result can be widely applied to all kinds of correlations arrived used in work progress In equipment, data support is provided for the normal operation of relevant device.And the whole monitoring process of the present invention fully relies on sensing Device is automatically performed, and smaller, the automaticity and demarcation accuracy height of whole operation process are influenceed by human factor.
In summary, structure of the present invention is excellent, and monitoring accuracy is high, and equipment suitability is good, have very high use and Promotional value.
It is obvious to a person skilled in the art that the invention is not restricted to the details of above-mentioned one exemplary embodiment, Er Qie In the case of without departing substantially from spirit and essential characteristics of the invention, the present invention can be realized in other specific forms.Therefore, no matter From the point of view of which point, embodiment all should be regarded as exemplary, and be nonrestrictive, the scope of the present invention is by appended power Profit requires rather than described above limits, it is intended that all in the implication and scope of the equivalency of claim by falling Change is included in the present invention, and any reference in claim should not be considered as to the involved claim of limitation.
Moreover, it will be appreciated that although the present specification is described in terms of embodiments, not each embodiment is only wrapped Containing an independent technical scheme, this narrating mode of specification is only that those skilled in the art should for clarity Using specification as an entirety, the technical solutions in the various embodiments may also be suitably combined, forms those skilled in the art It is appreciated that other embodiment.

Claims (10)

1. a kind of monitoring sensor for filling concrete, including sensor body and cable-assembly(3), the sensor sheet Body is by the cable-assembly(3)It is electrically connected with monitoring device, it is characterised in that:The both ends of the sensor body are respectively provided with There is the taper surface for reducing resistance when device uses, the sensor body includes being used to complete moisture in concrete and examined The sensor main body of survey(1)And the sensor end cap for realization device connection(2), the sensor main body(1)With it is described Sensor end cap(2)It is tightly connected, the cable-assembly(3)One end pass through the sensor end cap(2)And with the sensing Device main body(1)It is connected, the other end is connected with the monitoring device.
2. the monitoring sensor according to claim 1 for filling concrete, it is characterised in that:The sensor main body (1)Outer circumferential side be arranged with and multiple be used to gather the inductance loops of external information(4), the sensor main body(1)Inside offers One assembling cavity, described assemble in cavity are provided with sensor mainboard(5).
3. the monitoring sensor according to claim 2 for filling concrete, it is characterised in that:The sensor main body (1)With the inductance loop(4)Encapsulated shaping, the sensor main body(1)Outer circumferential side offer multiple mounting grooves, the installation Quantity, shape and the inductance loop of groove(4)Quantity, shape match one by one correspondingly, the inductance loop(4)It is embedded and is fixed on institute State in mounting groove, the inductance loop(4)Outer peripheral face and the sensor main body(1)Outer peripheral face it is concordant.
4. the monitoring sensor according to claim 2 for filling concrete, it is characterised in that:In the assembling cavity Filled with the filler for a bradyseism, sealing function, the filler is full of the assembling cavity, the sensor mainboard (5)Bury and be overlying in the filler.
5. the monitoring sensor according to claim 2 for filling concrete, it is characterised in that:The sensor main body (1)One end and the sensor end cap(2)It is fixedly connected, the other end is provided with the first circular conical surface(6), the sensor end cap (2)One end and the sensor main body(1)It is fixedly connected, the other end is provided with the second circular conical surface(7), second circular conical surface (7)Top dead center position at offer connection through hole, the cable-assembly(3)Through it is described connection through hole and with the sensing Device mainboard(5)It is electrically connected with.
6. the monitoring sensor according to claim 1 for filling concrete, it is characterised in that:The sensor main body (1)With the sensor end cap(2)Between be provided with sealing ring for lifting sealing between the two(8), in the assembled condition, The sensor main body(1), sensor end cap(2)And sealing ring(8)The outer peripheral face of three is concordant.
7. the monitoring sensor according to claim 5 for filling concrete, it is characterised in that:The sensor main body (1)With the sensor end cap(2)Between connected mode be threaded connection, ultrasonic bonding, sweat soldering or glue is bonded.
8. the monitoring sensor according to claim 5 for filling concrete, it is characterised in that:The connection through hole Shape, diameter and the cable-assembly(3)Shape, diameter match one by one correspondingly, the sensor end cap(2)It is inner side, described Cable-assembly(3)On be fixedly installed for preventing the cable-assembly(3)The spacing clip of abjection(9), the spacing clip (9)External diameter be more than it is described connection through hole diameter.
9. the monitoring sensor according to claim 5 for filling concrete, it is characterised in that:First circular conical surface (6)Taper be 1:1~1:4, second circular conical surface(7)Taper be 1:1~1:4.
10. the monitoring sensor according to claim 2 for filling concrete, it is characterised in that:The cable-assembly (3)Including the data cable for data transfer and exchange, the data cable outer circumferential side is coated on, for being lifted The tension wirerope layer of the data cable tensile property, and apply located at the tension wirerope layer outer circumferential side, for being lifted The corrosion-resistant finishes of cable corrosion resistance, one end of the data cable are electrically connected with the monitoring device, are another End and the sensor mainboard(5)It is electrically connected with, the length of the data cable and the tension wirerope layer matches.
CN201810014226.5A 2018-01-08 2018-01-08 Monitoring sensor for filling concrete Pending CN107882079A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201810014226.5A CN107882079A (en) 2018-01-08 2018-01-08 Monitoring sensor for filling concrete

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Application Number Priority Date Filing Date Title
CN201810014226.5A CN107882079A (en) 2018-01-08 2018-01-08 Monitoring sensor for filling concrete

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CN107882079A true CN107882079A (en) 2018-04-06

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109457742A (en) * 2018-12-24 2019-03-12 成都恒感科技有限公司 A kind of isolation force cell device of laitance for identification and concrete
CN112067665A (en) * 2020-08-13 2020-12-11 四川坤德智联科技有限公司 Fluid medium detection device

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN202369941U (en) * 2011-09-22 2012-08-08 建维科技(深圳)有限公司 Traffic monitoring beam, traffic road structure and dynamic traffic monitoring system
CN102680387A (en) * 2012-04-28 2012-09-19 中交四航工程研究院有限公司 Real-time monitoring sensor for durability of concrete structures and fabricating method thereof
CN107165202A (en) * 2017-03-31 2017-09-15 江苏中海昇物联科技有限公司 Concrete casting monitors sensor
CN207862997U (en) * 2018-01-08 2018-09-14 江苏中海昇物联科技有限公司 Monitoring sensor for filling concrete

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN202369941U (en) * 2011-09-22 2012-08-08 建维科技(深圳)有限公司 Traffic monitoring beam, traffic road structure and dynamic traffic monitoring system
CN102680387A (en) * 2012-04-28 2012-09-19 中交四航工程研究院有限公司 Real-time monitoring sensor for durability of concrete structures and fabricating method thereof
CN107165202A (en) * 2017-03-31 2017-09-15 江苏中海昇物联科技有限公司 Concrete casting monitors sensor
CN207862997U (en) * 2018-01-08 2018-09-14 江苏中海昇物联科技有限公司 Monitoring sensor for filling concrete

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109457742A (en) * 2018-12-24 2019-03-12 成都恒感科技有限公司 A kind of isolation force cell device of laitance for identification and concrete
CN109457742B (en) * 2018-12-24 2023-09-12 成都恒感科技有限公司 Isolation force transducer device for identifying floating slurry and concrete
CN112067665A (en) * 2020-08-13 2020-12-11 四川坤德智联科技有限公司 Fluid medium detection device

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Application publication date: 20180406