CN107881658A - The control method of sewing machine and sewing machine - Google Patents

The control method of sewing machine and sewing machine Download PDF

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Publication number
CN107881658A
CN107881658A CN201710899669.2A CN201710899669A CN107881658A CN 107881658 A CN107881658 A CN 107881658A CN 201710899669 A CN201710899669 A CN 201710899669A CN 107881658 A CN107881658 A CN 107881658A
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cloth
feed
information
sewing
pressing force
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CN107881658B (en
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竹村徹
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Brother Industries Ltd
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Brother Industries Ltd
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    • DTEXTILES; PAPER
    • D05SEWING; EMBROIDERING; TUFTING
    • D05BSEWING
    • D05B19/00Programme-controlled sewing machines
    • D05B19/02Sewing machines having electronic memory or microprocessor control unit
    • D05B19/12Sewing machines having electronic memory or microprocessor control unit characterised by control of operation of machine
    • DTEXTILES; PAPER
    • D05SEWING; EMBROIDERING; TUFTING
    • D05BSEWING
    • D05B19/00Programme-controlled sewing machines
    • D05B19/02Sewing machines having electronic memory or microprocessor control unit
    • D05B19/12Sewing machines having electronic memory or microprocessor control unit characterised by control of operation of machine
    • D05B19/16Control of workpiece movement, e.g. modulation of travel of feed dog

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  • Engineering & Computer Science (AREA)
  • Computer Hardware Design (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Textile Engineering (AREA)
  • Sewing Machines And Sewing (AREA)

Abstract

本发明涉及与送布量相应地自动地变更压脚按压布料的按压力的缝纫机和缝纫机的控制方法。缝纫机具有送布齿、送布马达、压脚和压脚马达。送布齿在送布马达的驱动下往复摆动。送布齿使布料沿前后方向移动的移动量即送布量与送布马达的驱动相应地变化。压脚从上侧与布料接触。压脚对布料施加的按压力与压脚马达的驱动相应地变化。CPU获取缝制信息。缝制信息以使送布量和按压力与针数编号对应起来的方式存储该送布量和按压力。CPU基于获取的缝制信息控制主马达和送布马达的驱动,执行缝制。CPU以缝制信息所示的送布量和按压力执行缝制。因此,缝纫机与缝制信息的送布量相应地变更按压力。

The present invention relates to a sewing machine and a sewing machine control method for automatically changing the pressing force of a presser foot against a cloth according to the amount of cloth feeding. The sewing machine has feed dogs, a feed motor, a presser foot, and a presser foot motor. The cloth feed teeth swing back and forth under the drive of the cloth feed motor. The amount of movement of the cloth in the forward and backward direction by the cloth feed teeth, that is, the cloth feed amount, changes according to the driving of the cloth feed motor. The presser foot contacts the fabric from the upper side. The pressing force of the presser foot on the fabric changes according to the drive of the presser foot motor. The CPU acquires sewing information. The sewing information stores the amount of cloth feed and the pressing force in such a manner that the amount of cloth feed and the pressing force are associated with the number of stitches. The CPU controls the driving of the main motor and the cloth feed motor based on the acquired sewing information, and performs sewing. The CPU executes sewing with the feed amount and pressing force indicated in the sewing information. Therefore, the sewing machine changes the pressing force according to the feed amount of the sewing information.

Description

缝纫机和缝纫机的控制方法Sewing machine and control method of sewing machine

技术领域technical field

本发明涉及缝纫机和缝纫机的控制方法。The present invention relates to a sewing machine and a control method for the sewing machine.

背景技术Background technique

公知一种能够调节按压布料的按压力和输送布料的送布量的缝纫机。日本特许公开2003年326027号公报所公开的缝纫机具有机座部、弹簧、压脚、送布齿和输送调节马达。操作者将布料载置于机座部。弹簧向下方对压脚施力。压脚在弹簧的施力的作用下从上方按压机座部上的布料。压脚对布料施加的按压力与弹簧的施力相应地变化。送布齿通过往复摆动来输送布料。输送调节马达通过变更送布齿的摆动量来变更送布量。There is known a sewing machine capable of adjusting the pressing force for pressing the cloth and the feed amount for feeding the cloth. The sewing machine disclosed in Japanese Patent Laid-Open No. 326027 of 2003 has a machine base, a spring, a presser foot, feed dogs, and a feed adjustment motor. The operator places the cloth on the machine base. The spring urges the presser foot downward. The presser foot presses the cloth on the bed from above under the biasing force of the spring. The pressing force of the presser foot on the fabric changes according to the biasing force of the spring. The cloth feed dog feeds the cloth by reciprocating swing. The feed adjustment motor changes the feed amount by changing the swing amount of the feed dog.

在施加于布料的按压力变化时,或者施加于布料的按压力恒定但送布量变化时,面线对布料的松紧程度变化。在操作者想以预定的松紧程度进行缝制时,优选的是,缝纫机利用压脚将与送布量相应的按压力施加于布料。在上述缝纫机中,操作者手动地变更弹簧的施力,从而变更压脚的按压力。但是,若缝纫机每次变更送布量时操作者都变更弹簧的施力,则有可能导致操作者的作业变得复杂。When the pressing force applied to the cloth changes, or when the pressing force applied to the cloth is constant but the amount of cloth feed changes, the degree of tightness of the upper thread to the cloth changes. When the operator wants to sew with a predetermined degree of tightness, it is preferable that the sewing machine applies a pressing force corresponding to the amount of cloth feed to the cloth using the presser foot. In the sewing machine described above, the operator manually changes the biasing force of the spring to change the pressing force of the presser foot. However, if the operator changes the urging force of the spring every time the sewing machine changes the feed amount, the operator's work may become complicated.

发明内容Contents of the invention

本发明的目的在于提供与送布量相应地自动地变更压脚按压布料的按压力的缝纫机和缝纫机的控制方法。An object of the present invention is to provide a sewing machine and a sewing machine control method that automatically change the pressing force of a presser foot against a cloth according to the amount of cloth fed.

技术方案1的缝纫机具有:针板,其具有送布齿孔,能够将布料载置于该针板;送布齿,其能够通过摆动从所述送布齿孔突出或退入到所述送布齿孔中;送布机构,其以所述送布齿能够摆动的方式支承所述送布齿,且能够利用从所述送布齿孔突出的所述送布齿使所述布料沿水平方向移动;压脚机构,其具有能够从与所述针板相反的一侧与所述布料接触的压脚,能够赋予使所述压脚向所述针板按压所述布料的按压力;缝制机构,其用于对所述压脚接触的所述布料进行缝制;驱动部,其用于驱动所述送布机构和所述缝制机构;以及缝制控制部,其用于控制所述驱动部的驱动,该缝纫机的特征在于,具有:获取部,其能够获取预定送布信息,该预定送布信息表示利用所述送布齿使所述布料沿水平方向移动的移动量即送布量;压脚马达,其与所述压脚机构相连结;以及压脚控制部,其能够通过控制所述压脚马达的驱动,来变更由所述压脚机构赋予的所述按压力,所述缝制控制部基于所述获取部获取的所述预定送布信息控制所述驱动部的驱动,所述压脚控制部在所述缝制控制部控制所述驱动部的驱动时,基于所述获取部获取的所述预定送布信息控制所述压脚马达的驱动,变更所述按压力。缝制控制部以获取部获取的预定送布信息所示的送布量输送布料,压脚控制部与获取部获取的预定送布信息所示的送布量相应地变更压脚的按压力。因此,缝纫机能够与送布量相应地自动地变更压脚按压布料的按压力。The sewing machine according to Claim 1 includes: a needle plate having a cloth feed tooth hole on which a cloth can be placed; In the dog hole; a cloth feeding mechanism that supports the dog in such a way that the dog can swing, and can make the cloth along the horizontal direction by the dog protruding from the dog hole. Direction movement; presser foot mechanism, which has a presser foot capable of contacting the cloth from the side opposite to the needle plate, capable of imparting a pressing force that causes the presser foot to press the cloth against the needle plate; sewing a control mechanism for sewing the cloth contacted by the presser foot; a drive unit for driving the cloth feeding mechanism and the sewing mechanism; and a sewing control unit for controlling all The drive of the driving unit is described above, and the sewing machine is characterized in that it includes an acquisition unit capable of acquiring scheduled cloth feed information indicating the amount of movement of the cloth in the horizontal direction by the cloth feed teeth. a cloth amount; a presser motor connected to the presser mechanism; and a presser control unit capable of changing the pressing force applied by the presser mechanism by controlling driving of the presser motor, The sewing control unit controls the driving of the driving unit based on the scheduled cloth feeding information acquired by the acquiring unit, and the presser foot control unit controls the driving of the driving unit based on The scheduled cloth feed information acquired by the acquisition unit controls the drive of the presser motor to change the pressing force. The sewing control unit feeds the material at the feed amount indicated by the scheduled cloth feed information acquired by the acquisition unit, and the presser foot control unit changes the pressing force of the presser foot according to the cloth feed amount indicated by the scheduled cloth feed information acquired by the acquisition unit. Therefore, the sewing machine can automatically change the pressing force with which the presser foot presses the cloth according to the cloth feeding amount.

在技术方案2的缝纫机中,也可以是,所述获取部还能够获取预定按压信息,该预定按压信息表示与所述送布量相对应的所述按压力,所述压脚控制部基于所述获取部获取的所述预定送布信息控制所述压脚马达的驱动,使所述按压力变为所述预定按压信息所示的所述按压力。缝制控制部使在缝制中的压脚的按压力变为与获取部获取的预定送布信息相对应的预定按压信息的按压力。在缝纫机中,压脚的按压力易于设为能够设定的按压力。因此,缝纫机能够使缝制动作稳定化。In the sewing machine according to claim 2, the acquiring unit may also acquire predetermined pressing information indicating the pressing force corresponding to the cloth feeding amount, and the presser foot control unit The scheduled cloth feeding information acquired by the acquisition unit controls the driving of the presser motor so that the pressing force becomes the pressing force indicated by the scheduled pressing information. The sewing control unit changes the pressing force of the presser foot during sewing to the pressing force of the scheduled pressing information corresponding to the scheduled cloth feed information acquired by the acquiring unit. In the sewing machine, the pressing force of the presser foot is easily set to a settable pressing force. Therefore, the sewing machine can stabilize the sewing operation.

在技术方案3的缝纫机中,也可以是,所述获取部确定在包括多种所述送布量和表示与所述多种送布量分别对应的所述按压力的按压信息的信息表中,与所述多种送布量中所述预定送布信息所示的所述送布量相对应的所述按压信息,从而获取所述预定按压信息。缝纫机能够简化获取预定按压信息的控制。In the sewing machine according to claim 3, the acquisition unit may specify in an information table including a plurality of types of the cloth feed amount and pressing information indicating the pressing force corresponding to each of the plurality of types of cloth feed amounts. , the pressing information corresponding to the cloth feeding amount indicated by the predetermined cloth feeding information among the various cloth feeding amounts, so as to obtain the predetermined pressing information. The sewing machine can simplify the control to obtain the predetermined pressing information.

在技术方案4的缝纫机中,也可以是,所述获取部获取表示一个所述送布量的基准送布信息和表示一个所述按压力的基准按压信息,基于所述基准送布信息、所述预定送布信息以及所述基准按压信息,获取所述预定按压信息。缝纫机能够通过简单的控制来获取预定按压信息。In the sewing machine according to claim 4, the acquisition unit may acquire reference cloth feed information indicating one piece of the cloth feed amount and reference pressing information indicating one piece of the pressing force, and based on the reference cloth feed information, the The scheduled cloth feeding information and the reference pressing information are obtained to obtain the scheduled pressing information. The sewing machine can obtain predetermined pressing information through simple control.

在技术方案5的缝纫机中,也可以是,所述获取部通过用所述基准按压信息所示的所述按压力乘以第一系数,获取表示伴随着所述送布量的增大而增大的所述按压力的所述预定按压信息。送布量越增大,预定按压信息所示的按压力越增大。送布量越增大,伴随着按压力的变化的面线对布料的松紧程度的变化的程度越大。按压力越增大,面线对布料的松紧程度变得越缓和。因此,缝纫机易于执行线迹较长且面线对布料的松紧程度较缓和的缝制。In the sewing machine according to claim 5 , the acquiring unit may acquire an index indicating that the amount of cloth feeding increases with an increase in the cloth feeding amount by multiplying the pressing force indicated by the reference pressing information by a first coefficient. The predetermined pressing information of a large pressing force. As the amount of cloth feed increases, the pressing force indicated by the predetermined pressing information increases. The greater the amount of cloth feed, the greater the degree of change in the degree of tightness of the upper thread to the cloth accompanying changes in the pressing force. The more you press, the looser the upper thread becomes on the fabric. Therefore, it is easy for the sewing machine to perform sewing with long stitches and a gentle tension of the upper thread on the fabric.

在技术方案6的缝纫机中,也可以是,所述获取部通过用所述基准按压信息所示的所述按压力除以第二系数,获取表示伴随着所述送布量的增大而减小的所述按压力的所述预定按压信息。送布量越增大,预定按压信息所示的按压力越减小。送布量越增大,伴随着按压力的变化的面线对布料的松紧程度的变化的程度越大。按压力越减小,面线对布料的松紧程度变得越牢固。因此,即使线迹的长度变化,缝纫机也易于使面线对布料的松紧程度均匀化。In the sewing machine according to claim 6, the acquiring unit may divide the pressing force indicated by the reference pressing information by a second coefficient to acquire an index indicating that the cloth feeding amount decreases with an increase in the cloth feeding amount. The predetermined pressing information of the small pressing force. As the amount of cloth feed increases, the pressing force indicated by the predetermined pressing information decreases. The greater the amount of cloth feed, the greater the degree of change in the degree of tightness of the upper thread to the cloth accompanying changes in the pressing force. The lower the pressing pressure, the firmer the upper thread becomes on the fabric. Therefore, even if the length of the stitches varies, the sewing machine can easily equalize the tightness of the upper thread to the fabric.

在技术方案7的缝纫机中,也可以是,所述预定送布信息以一针为单位地设定所述送布量。缝纫机能够在每缝制一针时调节送布量。因此,缝纫机能够使对布料的缝制多样化。In the sewing machine according to claim 7, the predetermined cloth feed information may set the cloth feed amount in units of one stitch. Sewing machines have the ability to adjust the amount of cloth feed with each stitch. Therefore, the sewing machine can diversify the sewing of the cloth.

在技术方案8、9的缝纫机中,也可以是,该缝纫机具有检测部,该检测部用于检测所述压脚的所述按压力,所述压脚控制部获取由所述检测部检测的所述按压力的检测结果,变更所述按压力。缝纫机能够高精度地变更在布料的缝制时的压脚的按压力。In the sewing machine according to claims 8 and 9, the sewing machine may include a detection unit for detecting the pressing force of the presser foot, and the presser foot control unit acquires the force detected by the detection unit. As a result of detection of the pressing force, the pressing force is changed. The sewing machine can change the pressing force of the presser foot during sewing of cloth with high precision.

技术方案10的缝纫机的控制方法的缝纫机具有:针板,其具有送布齿孔,能够将布料载置于该针板;送布齿,其能够通过摆动从所述送布齿孔突出或退入到所述送布齿孔中;送布机构,其以所述送布齿能够摆动的方式支承所述送布齿,且能够利用从所述送布齿孔突出的所述送布齿使所述布料沿水平方向移动;压脚机构,其具有能够从与所述针板相反的一侧与所述布料接触的压脚,能够赋予使所述压脚向所述针板按压所述布料的按压力;缝制机构,其用于对所述压脚接触的所述布料进行缝制;以及驱动部,其用于驱动所述送布机构和所述缝制机构,该缝纫机的控制方法的特征在于,包括:获取工序,在该获取工序中,获取预定送布信息,该预定送布信息表示利用所述送布齿使所述布料沿水平方向移动的移动量即送布量;缝制控制工序,在该缝制控制工序中,基于在所述获取工序中获取的所述预定送布信息,控制所述驱动部的驱动,对所述布料进行缝制;以及压脚控制工序,在该压脚控制工序中,控制与所述缝纫机的所述压脚机构相连结的压脚马达的驱动,变更由所述压脚机构赋予的所述按压力,在所述压脚控制工序中,在所述缝制控制工序中控制所述驱动部的驱动时,基于在所述获取工序中获取的所述预定送布信息控制所述压脚马达的驱动,变更所述按压力。根据上述结构,能够起到与技术方案1相同的效果。The sewing machine according to the sewing machine control method of claim 10 includes: a needle plate having a cloth feed hole on which a cloth can be placed; into the feed dog hole; a feed mechanism that supports the feed dog in such a manner that the feed dog can swing, and can use the feed dog protruding from the feed dog hole to make The cloth moves in a horizontal direction; a presser foot mechanism has a presser foot capable of contacting the cloth from a side opposite to the needle plate, and can give the presser foot to press the cloth against the needle plate. pressing force; a sewing mechanism, which is used to sew the cloth contacted by the presser foot; and a driving part, which is used to drive the cloth feeding mechanism and the sewing mechanism, the control method of the sewing machine The present invention is characterized in that it includes: an acquisition step of acquiring scheduled cloth feed information, the scheduled cloth feed information indicating the amount of movement of the cloth in the horizontal direction by the feed teeth, that is, the cloth feed amount; a sewing control step of controlling the driving of the drive unit based on the scheduled cloth feed information acquired in the acquiring step to sew the cloth; and a presser foot control step, In this presser foot control step, driving of a presser motor connected to the presser foot mechanism of the sewing machine is controlled to change the pressing force applied by the presser foot mechanism. When controlling the driving of the driving unit in the sewing control step, the driving of the presser motor is controlled based on the scheduled cloth feed information acquired in the acquiring step to change the pressing force. According to the above configuration, the same effect as that of the technical solution 1 can be achieved.

附图说明Description of drawings

图1是缝纫机1的主视图。FIG. 1 is a front view of the sewing machine 1 .

图2是缝纫机1的左视图。FIG. 2 is a left side view of the sewing machine 1 .

图3是头部5的内部的主视图。FIG. 3 is a front view of the inside of the head 5 .

图4是送布机构130的立体图。FIG. 4 is a perspective view of the cloth feeding mechanism 130 .

图5是送布马达123的左视图。FIG. 5 is a left side view of the cloth feed motor 123 .

图6是缝纫机1的电气结构的框图。FIG. 6 is a block diagram of the electrical configuration of the sewing machine 1 .

图7是第一信息表301的数据构成图。FIG. 7 is a data configuration diagram of the first information table 301 .

图8是第二信息表302的数据构成图。FIG. 8 is a data configuration diagram of the second information table 302 .

图9是主处理的流程图。Fig. 9 is a flowchart of main processing.

图10是第一设定信息350的数据构成图。FIG. 10 is a data configuration diagram of the first setting information 350 .

图11是第一缝制信息360的数据构成图。FIG. 11 is a data configuration diagram of the first sewing information 360 .

图12是线迹Q1~Q30的说明图。Fig. 12 is an explanatory diagram of stitches Q1 to Q30.

图13是第二缝制信息370的数据构成图。FIG. 13 is a data configuration diagram of the second sewing information 370 .

图14是缝纫机201的左视图。FIG. 14 is a left side view of the sewing machine 201 .

图15是缝纫机201的头部的内部的主视图。FIG. 15 is a front view of the inside of the head of the sewing machine 201. As shown in FIG.

具体实施方式Detailed ways

以下,参照附图说明本发明的实施方式。在以下的说明中,使用在附图中由箭头所示的左右、前后、上下。Hereinafter, embodiments of the present invention will be described with reference to the drawings. In the following description, left and right, front and rear, and up and down shown by arrows in the drawings are used.

参照图1、图2说明缝纫机1的结构。缝纫机1具有机座部2、支柱部3和机臂部4。机座部2安装于工作台,且机座部2沿左右方向延伸。机座部2在上表面安装有针板7。操作者将布料9载置于机座部2和针板7上。针板7具有容针孔8(参照图4)和送布齿孔14。容针孔8在俯视时呈圆形形状。送布齿孔14在前后方向上具有长径,送布齿孔14位于容针孔8的左方、后方、右方、前方。支柱部3自机座部2右端向上方延伸。机臂部4自支柱部3上端向左方延伸,并与机座部2上表面相对。机臂部4在上表面右部固定有操作部46(参照图6)。操作部46具有操作按钮47和显示部48。操作者一边看着显示部48一边对操作按钮47进行操作来输入各种指示。在图1中,省略对操作部46的图示。机臂部4在内部具有上轴11和主马达31(参照图6)。上轴11沿左右方向延伸,并借助上轴带轮与主马达31相连结。上轴带轮固定于上轴11右端部。机臂部4在左端部具有头部5。头部5自机臂部4向下方突出,并从上方与针板7相对。头部5以针杆16能够上下运动的方式支承该针杆16。针杆16的下端部自头部5向下方突出。针杆16借助上下运动机构与上轴11相连结。针杆16伴随着上轴11的转动,在针板7上方进行上下运动。针杆16在下端安装有机针10。机针10保持贯穿针眼的面线6(参照图2)。机针10与针杆16一同进行上下运动。以下,将机针10的可动范围上端称作针上位置(参照图2),将机针10的可动范围下端称作针下位置。位于针上位置的机针10的下端位于布料9的上方。位于针下位置的机针10的下端进入到针板7的容针孔8。The structure of the sewing machine 1 will be described with reference to FIGS. 1 and 2 . The sewing machine 1 has a base portion 2 , a pillar portion 3 and an arm portion 4 . The machine base part 2 is attached to the workbench, and the machine base part 2 extends in the left-right direction. The needle plate 7 is attached to the upper surface of the machine base 2 . The operator places the fabric 9 on the machine base 2 and the needle plate 7 . The needle plate 7 has a needle hole 8 (see FIG. 4 ) and a feed tooth hole 14 . The pin hole 8 is circular in plan view. The cloth feed tooth hole 14 has a long diameter in the front-rear direction, and the cloth feed tooth hole 14 is located on the left, rear, right, and front of the needle receiving hole 8 . The pillar part 3 extends upward from the right end of the base part 2 . The arm part 4 extends leftward from the upper end of the pillar part 3 and is opposite to the upper surface of the base part 2 . The arm part 4 is fixed with an operation part 46 (see FIG. 6 ) on the right part of the upper surface. The operation unit 46 has operation buttons 47 and a display unit 48 . The operator operates the operation buttons 47 while looking at the display unit 48 to input various instructions. In FIG. 1 , illustration of the operation unit 46 is omitted. The arm unit 4 has an upper shaft 11 and a main motor 31 inside (see FIG. 6 ). The upper shaft 11 extends in the left-right direction, and is connected to the main motor 31 via an upper shaft pulley. The upper shaft pulley is fixed on the right end of the upper shaft 11 . The arm part 4 has a head part 5 at the left end part. The head portion 5 protrudes downward from the arm portion 4 and faces the needle plate 7 from above. The head 5 supports the needle bar 16 so that the needle bar 16 can move up and down. The lower end of the needle bar 16 protrudes downward from the head 5 . The needle bar 16 is connected with the upper shaft 11 by means of an up and down movement mechanism. The needle bar 16 moves up and down above the needle plate 7 along with the rotation of the upper shaft 11 . Needle bar 16 is equipped with organic needle 10 at the lower end. The needle 10 holds the upper thread 6 (see FIG. 2 ) passing through the eye of the needle. The machine needle 10 moves up and down together with the needle bar 16 . Hereinafter, the upper end of the movable range of the needle 10 is referred to as a needle-up position (see FIG. 2 ), and the lower end of the movable range of the needle 10 is referred to as a needle-down position. The lower end of the machine needle 10 positioned on the needle-up position is positioned above the cloth 9 . The lower end of the machine needle 10 positioned at the needle down position enters the needle hole 8 of the needle plate 7 .

机座部2在内部具有旋梭、切线机构和送布机构130(参照图4)。旋梭设于针板7下方,收纳卷绕有底线的梭心。旋梭能够获得主马达31的动力来进行旋转,并捕捉位于针下位置附近的机针10所保持的面线6。切线机构具有固定刀、可动刀和切线电磁元件161(参照图6)。可动刀与切线电磁元件161相连结。通过切线电磁元件161驱动,从而可动刀相对于固定刀移动,切线机构切断面线6和底线。The base unit 2 has a rotary hook, a thread cutting mechanism, and a cloth feeding mechanism 130 (see FIG. 4 ) inside. Rotating hook is located at the needle plate 7 below, and accommodates the bobbin core that is wound with bottom thread. The rotary hook is powered by the main motor 31 to rotate, and catches the upper thread 6 held by the needle 10 located near the needle-down position. The thread cutting mechanism has a fixed knife, a movable knife, and a thread cutting electromagnetic element 161 (see FIG. 6 ). The movable knife is connected to the thread cutting electromagnetic element 161 . Driven by the thread cutting electromagnetic element 161, the movable knife moves relative to the fixed knife, and the thread cutting mechanism cuts the upper thread 6 and the lower thread.

如图2、图3所示,头部5从面线6的供给路径的上游侧起依次具有副夹线装置26、主夹线装置27、线引导部24、上游侧引导钩28、挑线杆23和下游侧引导钩29(参照图1)。副夹线装置26设于头部5前表面的右上部。主夹线装置27在副夹线装置26的下方设于头部5前表面。副夹线装置26和主夹线装置27分别对面线6施加张力。副夹线装置26能够抑制发生这样的情况,即,来自线供给源的面线6违背操作者的意图地被抽出。主夹线装置27能够使伴随着缝纫机1的缝制而作用于面线6的张力适当。挑线杆23设于副夹线装置26的左方。挑线杆23伴随着主马达31的驱动进行上下运动。线引导部24设于挑线杆23的下方。线引导部24以将经由主夹线装置27的面线6朝向挑线杆23折回的方式引导该面线6。上游侧引导钩28设于主夹线装置27的上方。上游侧引导钩28将被线引导部24引导后的面线6朝向挑线杆23引导。下游侧引导钩29(参照图1)设于上游侧引导钩28的左方。下游侧引导钩29将经过挑线杆23的面线6朝向针杆16引导。As shown in FIGS. 2 and 3 , the head 5 has a sub-thread clamp 26 , a main thread clamp 27 , a thread guide 24 , an upstream side guide hook 28 , and a thread take-up in order from the upstream side of the supply path of the upper thread 6 . The rod 23 and the downstream guide hook 29 (see FIG. 1 ). The auxiliary thread clamping device 26 is arranged on the upper right part of the front surface of the head 5 . The main thread clamping device 27 is arranged on the front surface of the head 5 below the secondary thread clamping device 26 . The auxiliary thread clamping device 26 and the main thread clamping device 27 respectively apply tension to the upper thread 6 . The sub-thread clamping device 26 can prevent the upper thread 6 from the thread supply source from being pulled out against the operator's intention. The main thread tension device 27 can properly adjust the tension applied to the upper thread 6 accompanying the sewing of the sewing machine 1 . The thread take-up lever 23 is arranged on the left side of the auxiliary thread clamping device 26 . The thread take-up lever 23 moves up and down along with the driving of the main motor 31 . The thread guide 24 is provided below the thread take-up lever 23 . The thread guide portion 24 guides the upper thread 6 passing through the main thread tension device 27 so as to return the upper thread 6 toward the thread take-up lever 23 . The upstream side guide hook 28 is provided above the main thread clamping device 27 . The upstream side guide hook 28 guides the upper thread 6 guided by the thread guide portion 24 toward the thread take-up lever 23 . The downstream side guide hook 29 (see FIG. 1 ) is provided on the left side of the upstream side guide hook 28 . The downstream guide hook 29 guides the upper thread 6 passing through the thread take-up lever 23 toward the needle bar 16 .

机臂部4具有压脚机构50。压脚机构50具有支承构件61、压脚马达32、上保持件57、下保持件58、压脚杆55、检测部56和弹簧59。支承构件61是在主视时呈字母L状的板状,其下端部固定于机臂部4上表面。压脚马达32是固定在支承构件61上部的右表面的脉冲马达。压脚马达32的输出轴自支承构件61上部向左方突出。压脚马达32在输出轴上固定有马达齿轮32A。上保持件57是沿上下方向延伸的筒状,固定于头部5的上部。下保持件58是沿上下方向延伸的筒状,固定于头部5的下部。下保持件58与上保持件57同轴。The arm unit 4 has a presser mechanism 50 . The presser mechanism 50 has a support member 61 , a presser motor 32 , an upper holder 57 , a lower holder 58 , a presser lever 55 , a detection unit 56 , and a spring 59 . The supporting member 61 is a plate-shaped L-shaped when viewed from the front, and its lower end is fixed to the upper surface of the arm portion 4 . The presser motor 32 is a pulse motor fixed to the upper right surface of the support member 61 . The output shaft of the presser motor 32 protrudes leftward from the upper part of the support member 61 . The presser motor 32 has a motor gear 32A fixed to an output shaft. The upper holder 57 has a cylindrical shape extending in the vertical direction, and is fixed to the upper portion of the head 5 . The lower holder 58 has a cylindrical shape extending in the vertical direction, and is fixed to the lower portion of the head 5 . The lower holder 58 is coaxial with the upper holder 57 .

压脚杆55沿上下方向延伸,并在下端安装有压脚53。压脚杆55具有上压杆51和下压杆52。上压杆51是沿上下方向延伸的柱状,具有大径部51A和小径部51B。大径部51A以能够上下运动的方式嵌装于上保持件57。大径部51A在马达齿轮32A的后方自头部5向上方突出。大径部51A在外周面前部具有齿部51C。齿部51C沿上下方向延伸,并与马达齿轮32A啮合。因此,上压杆51能够获得压脚马达32的驱动力来上下运动。小径部51B在头部5内部自大径部51A的下端向下方延伸。小径部51B与大径部51A同轴。小径部51B的外径小于大径部51A的外径。小径部51B在下端部附近具有一对销63。一对销63在头部5内部自小径部51B的外周面突出,并以上压杆51的轴线为基准互相对称。The presser bar 55 extends in the vertical direction, and the presser foot 53 is attached to the lower end. The presser bar 55 has an upper presser bar 51 and a lower presser bar 52 . The push-up rod 51 has a columnar shape extending in the vertical direction, and has a large-diameter portion 51A and a small-diameter portion 51B. The large-diameter portion 51A is fitted in the upper holder 57 so as to be able to move up and down. The large-diameter portion 51A protrudes upward from the head portion 5 behind the motor gear 32A. The large-diameter portion 51A has a tooth portion 51C on the front portion of the outer peripheral surface. The tooth portion 51C extends in the vertical direction and meshes with the motor gear 32A. Therefore, the upper press bar 51 can obtain the driving force of the presser motor 32 to move up and down. The small-diameter portion 51B extends downward from the lower end of the large-diameter portion 51A inside the head portion 5 . The small-diameter portion 51B is coaxial with the large-diameter portion 51A. The outer diameter of the small-diameter portion 51B is smaller than the outer diameter of the large-diameter portion 51A. The small-diameter portion 51B has a pair of pins 63 near the lower end. A pair of pins 63 protrude from the outer peripheral surface of the small-diameter portion 51B inside the head portion 5 and are symmetrical to each other based on the axis of the upper plunger 51 .

下压杆52是沿上下方向延伸的筒状,其与上压杆51同轴。下压杆52以能够上下运动的方式支承于下保持件58。下压杆52自上压杆51向下方延伸,并自头部5向下方突出。下压杆52上端在头部5内部向上方开口,下压杆52以能够上下运动的方式嵌装于上压杆51。下压杆52具有垫片64和一对卡合孔66。垫片64是在上下方向上具有厚度的板状,固定于下压杆52的外周面上端。一对卡合孔66分别在垫片64下方形成于下压杆52的外周面,并在上下方向上具有长径。上压杆51的一对销63分别以能够上下运动的方式插入到一对卡合孔66中。因此,上压杆51以能够相对于下压杆52上下运动的方式卡合于该下压杆52。The lower pressing rod 52 has a cylindrical shape extending in the vertical direction, and is coaxial with the upper pressing rod 51 . The lower lever 52 is supported by the lower holder 58 so as to be able to move up and down. The lower pressing rod 52 extends downward from the upper pressing rod 51 and protrudes downward from the head 5 . The upper end of the lower pressing rod 52 opens upward inside the head 5 , and the lower pressing rod 52 is embedded in the upper pressing rod 51 in a manner capable of moving up and down. The push down lever 52 has a washer 64 and a pair of engaging holes 66 . The spacer 64 has a plate shape having a thickness in the vertical direction, and is fixed to the upper end of the outer peripheral surface of the push-down rod 52 . A pair of engaging holes 66 are respectively formed on the outer peripheral surface of the push down rod 52 below the spacer 64 and have a long diameter in the vertical direction. The pair of pins 63 of the upper lever 51 are respectively inserted into the pair of engaging holes 66 so as to be movable up and down. Therefore, the upper pressing rod 51 is engaged with the lower pressing rod 52 so as to be able to move up and down relative to the lower pressing rod 52 .

检测部56作为一例为公知的负载传感器,检测部56固定于垫片64上表面。弹簧59是沿上下方向延伸的螺旋弹簧,压脚杆55插入到弹簧59的内侧,弹簧59与大径部51A下端和检测部56相接触。因此,弹簧59与上压杆51和下压杆52相连结。弹簧59对下压杆52施加与上压杆51的上下位置相应的朝向下方的作用力。检测部56用于检测弹簧59的施力。The detection part 56 is a well-known load cell as an example, and the detection part 56 is fixed to the upper surface of the spacer 64. As shown in FIG. The spring 59 is a coil spring extending in the vertical direction. The presser lever 55 is inserted into the spring 59 , and the spring 59 is in contact with the lower end of the large-diameter portion 51A and the detection portion 56 . Therefore, the spring 59 is connected with the upper pressing rod 51 and the lower pressing rod 52 . The spring 59 exerts a downward force on the lower pressing rod 52 corresponding to the vertical position of the upper pressing rod 51 . The detection unit 56 is used to detect the urging force of the spring 59 .

下压杆52具有下端部54。压脚53安装于下端部54。压脚53位于针板7上方,能够与下压杆52一体地进行上下运动。压脚53在分离位置(参照图2)和接触位置(参照图3)之间进行上下运动。位于分离位置的压脚53在布料9的上方与布料9隔开间隔。这时,上压杆51的一对销63与下压杆52的一对卡合孔66的上端相接触(参照图2)。位于接触位置的压脚53从相对于布料9与针板7相反的一侧与布料9相接触。这时,一对销63相对于一对卡合孔66的相对位置像后述那样变化。The push-down lever 52 has a lower end 54 . The presser foot 53 is attached to the lower end portion 54 . The presser foot 53 is located above the needle plate 7 and can move up and down integrally with the lower press bar 52 . The presser foot 53 moves up and down between a separation position (see FIG. 2 ) and a contact position (see FIG. 3 ). The presser foot 53 located at the separated position is spaced apart from the cloth 9 above the cloth 9 . At this time, the pair of pins 63 of the upper pressing rod 51 are in contact with the upper ends of the pair of engaging holes 66 of the lower pressing rod 52 (see FIG. 2 ). The presser foot 53 at the contact position contacts the cloth 9 from the side opposite to the needle plate 7 with respect to the cloth 9 . At this time, the relative positions of the pair of pins 63 with respect to the pair of engaging holes 66 change as described later.

位于接触位置的压脚53在弹簧59的施力的作用下按压布料9。换言之,压脚机构50能够赋予压脚53用于按压布料9的按压力。压脚53所施加的按压力的大小大于0,该按压力朝向下侧。The presser foot 53 located at the contact position presses the cloth 9 by the urging force of the spring 59 . In other words, the presser foot mechanism 50 can give the presser foot 53 a pressing force for pressing the cloth 9 . The magnitude of the pressing force applied by the presser foot 53 is greater than 0, and the pressing force is directed downward.

参照图4说明送布机构130。送布机构130具有送布台133、送布齿13、上下输送机构135和水平输送机构125。送布台133与针板7大致平行地延伸,并配置于针板7下方。送布齿13固定于送布台133上表面的中心附近。送布齿13与送布齿孔14的位置相对应。送布齿13的上端为凹凸状。送布齿13在前后方向上较长,送布齿13的长度比送布齿孔14的长度小。The cloth feed mechanism 130 will be described with reference to FIG. 4 . The cloth feeding mechanism 130 has a cloth feeding table 133 , a cloth feeding dog 13 , a vertical conveying mechanism 135 , and a horizontal conveying mechanism 125 . The cloth feed stand 133 extends substantially parallel to the needle plate 7 and is disposed below the needle plate 7 . The cloth feed dog 13 is fixed near the center of the upper surface of the cloth feed stand 133 . The feed dog 13 corresponds to the position of the feed dog hole 14 . The upper end of the feeding tooth 13 is concave-convex. The feed dog 13 is long in the front-rear direction, and the length of the feed dog 13 is shorter than the length of the feed dog hole 14 .

上下输送机构135具有上下输送轴127、偏心部151和连杆构件139。上下输送轴127以能够转动的方式支承于机座部2,并相对于上轴11平行地沿左右方向延伸。上下输送轴127的右端部与下轴带轮124相连结。下轴带轮124借助经过支柱部3内部的带与上轴带轮相连结。上下输送轴127在主马达31的驱动下旋转。因此,上下输送轴127和上轴11互相同步地旋转。偏心部151设于上下输送轴127的左端。偏心部151相对于上下输送轴127偏心。连杆构件139以能够旋转的方式设于送布台133的后端。连杆构件139以偏心部151能够旋转的方式保持该偏心部151。通过上下输送轴127旋转,偏心部151借助连杆构件139使送布台133上下运动。在缝纫机1中,在针杆16和机针10上下往复一次的期间里,送布齿13和送布台133上下往复一次。即,在缝纫机1中,机针10的上下运动和送布齿13的上下运动同步。The vertical conveyance mechanism 135 has a vertical conveyance shaft 127 , an eccentric portion 151 and a link member 139 . The vertical conveyance shaft 127 is rotatably supported by the base part 2 and extends in the left-right direction parallel to the upper shaft 11 . The right end portion of the vertical conveying shaft 127 is connected to the lower shaft pulley 124 . The lower shaft pulley 124 is connected to the upper shaft pulley via a belt passing through the inside of the pillar portion 3 . The upper and lower conveying shafts 127 are driven to rotate by the main motor 31 . Therefore, the upper and lower conveyance shafts 127 and the upper shaft 11 rotate synchronously with each other. The eccentric portion 151 is provided at the left end of the vertical conveying shaft 127 . The eccentric portion 151 is eccentric with respect to the vertical conveyance shaft 127 . The link member 139 is rotatably provided at the rear end of the cloth feed stand 133 . The link member 139 holds the eccentric portion 151 so that the eccentric portion 151 can rotate. As the vertical feed shaft 127 rotates, the eccentric portion 151 moves the cloth feed table 133 up and down via the link member 139 . In the sewing machine 1, the feed dog 13 and the feed base 133 reciprocate once up and down while the needle bar 16 and the needle 10 reciprocate once up and down. That is, in the sewing machine 1, the vertical movement of the needle 10 and the vertical movement of the feed dog 13 are synchronized.

水平输送机构125具有送布马达123、连杆机构部140、水平输送轴128、连杆构件150等。送布马达123配置于机座部2内部且是位于送布台133右方的位置。送布马达123为脉冲马达,能够使驱动轴136在预定角度的范围内转动。送布马达123用于使送布台133沿前后方向移动。The horizontal conveyance mechanism 125 has a cloth feed motor 123, a link mechanism part 140, a horizontal conveyance shaft 128, a link member 150, and the like. The cloth feed motor 123 is arranged inside the machine base portion 2 at a position to the right of the cloth feed table 133 . The cloth feed motor 123 is a pulse motor capable of rotating the drive shaft 136 within a predetermined angle range. The cloth feed motor 123 is used to move the cloth feed table 133 in the front-rear direction.

连杆机构部140具有中间作用臂138、第一臂部141和第二臂部142。第一臂部141的一端安装于驱动轴136的顶端。第一臂部141与驱动轴136正交。第一臂部141的另一端以第一臂部141能够转动的方式与第二臂部142的一端相连结。第二臂部142的另一端以第二臂部142能够转动的方式与中间作用臂138的后端相连结。中间作用臂138的前端固定于水平输送轴128的右端侧。水平输送轴128沿左右方向延伸,并在送布马达123的左上方以能够转动的方式支承于机座部2。当驱动轴136往复转动时,第一臂部141和第二臂部142的连结部沿前后方向移动。中间作用臂138以水平输送轴128为中心沿上下方向摆动。The link mechanism part 140 has an intermediate action arm 138 , a first arm part 141 and a second arm part 142 . One end of the first arm portion 141 is mounted on the top end of the driving shaft 136 . The first arm portion 141 is perpendicular to the drive shaft 136 . The other end of the first arm portion 141 is connected to one end of the second arm portion 142 so that the first arm portion 141 can turn. The other end of the second arm portion 142 is connected to the rear end of the intermediate action arm 138 so that the second arm portion 142 can turn. The front end of the intermediate action arm 138 is fixed to the right end side of the horizontal transport shaft 128 . The horizontal feed shaft 128 extends in the left-right direction, and is rotatably supported by the machine base 2 above the cloth feed motor 123 on the left. When the drive shaft 136 reciprocates, the connecting portion of the first arm portion 141 and the second arm portion 142 moves in the front-rear direction. The intermediate action arm 138 swings vertically about the horizontal transport shaft 128 .

水平输送轴128伴随着中间作用臂138的摆动在预定角度的范围内转动。连杆构件150的下端与水平输送轴128正交地固定于该水平输送轴128的左端。连杆构件150的上端以连杆构件150能够转动的方式与送布台133的前端相连结。当水平输送轴128在预定角度的范围内转动时,送布台133借助连杆构件150沿前后方向往复移动。当送布台133上升时,送布齿13的上端自送布齿孔14向上方突出,在送布齿13与压脚53之间夹持布料9。在送布齿13位于针板7上方的期间里,机针10不会刺入布料9。The horizontal transport shaft 128 rotates within a range of a predetermined angle accompanying the swing of the intermediate action arm 138 . The lower end of the link member 150 is fixed to the left end of the horizontal conveying shaft 128 so as to be perpendicular to the horizontal conveying shaft 128 . The upper end of the link member 150 is connected to the front end of the cloth feed table 133 so that the link member 150 can rotate. When the horizontal conveyance shaft 128 rotates within a predetermined angle range, the cloth feed table 133 reciprocates in the front-rear direction by means of the link member 150 . When the cloth feed table 133 rises, the upper end of the cloth feed dog 13 protrudes upward from the cloth feed dog hole 14 , and the cloth 9 is clamped between the cloth feed dog 13 and the presser foot 53 . During the period when the feed dog 13 is located above the needle plate 7 , the needle 10 does not penetrate the cloth 9 .

缝纫机1在缝制的执行中同步驱动主马达31和送布马达123。送布齿13与送布台133一同摆动。因此,送布齿13从送布齿孔14突出或退入到送布齿孔14中。当送布马达123在送布齿13的上端位于针板7上方的期间里驱动时,布料9沿前后方向移动。当送布台133下降时,送布齿13的上端下降到针板7下方。因此,即使送布齿13沿前后方向移动,布料9也不会移动。在送布齿13位于针板7下方的期间里,机针10刺入到布料9中。缝纫机1同步驱动主马达31和送布马达123,从而在布料9上形成线迹Q1~Q30(参照图12)。The sewing machine 1 synchronously drives the main motor 31 and the cloth feed motor 123 during sewing. The cloth feed teeth 13 swing together with the cloth feed table 133 . Accordingly, the feed dogs 13 protrude from or retract into the feed dog holes 14 . When the cloth feed motor 123 is driven while the upper end of the cloth feed dog 13 is located above the needle plate 7, the cloth 9 moves in the front-rear direction. When the cloth feeding table 133 descends, the upper end of the cloth feeding teeth 13 descends below the needle plate 7 . Therefore, even if the feed dog 13 moves in the front-rear direction, the cloth 9 does not move. The needle 10 penetrates the material 9 while the feed dog 13 is below the needle plate 7 . The sewing machine 1 synchronously drives the main motor 31 and the cloth feed motor 123 to form stitches Q1 to Q30 on the cloth 9 (see FIG. 12 ).

如图5所示,送布马达123的驱动轴136以特定转动位置为中间位置进行往复转动。特定转动位置是在第一臂部141从驱动轴136向后斜上方延伸时的驱动轴136的转动位置。图5的驱动轴136位于特定转动位置。驱动轴136在第一臂部141相对于上下方向和前后方向都倾斜的范围内进行往复转动。在驱动轴136位于特定转动位置时,送布齿13位于摆动范围的前后方向中心。在驱动轴136位于转动范围的一端时,送布齿13位于摆动范围前端,在驱动轴136位于转动范围的另一端时,送布齿13位于摆动范围后端。当送布马达123使驱动轴136往复转动一次时,送布齿13在前后方向上往复一次。在主马达31的输出轴旋转一周的期间里,送布马达123使驱动轴136往复转动一次。As shown in FIG. 5 , the drive shaft 136 of the cloth feed motor 123 reciprocates with a specific rotational position as an intermediate position. The specific rotational position is the rotational position of the drive shaft 136 when the first arm portion 141 extends obliquely upward from the drive shaft 136 rearward. The drive shaft 136 of FIG. 5 is in a particular rotational position. The drive shaft 136 reciprocates within a range in which the first arm portion 141 is inclined with respect to both the up-down direction and the front-rear direction. When the drive shaft 136 is at a specific rotational position, the feed dog 13 is located at the center in the front-rear direction of the swing range. When the drive shaft 136 is located at one end of the rotation range, the feed teeth 13 are located at the front end of the swing range, and when the drive shaft 136 is located at the other end of the rotation range, the feed teeth 13 are located at the rear end of the swing range. When the feed motor 123 reciprocates the driving shaft 136 once, the feed teeth 13 reciprocate once in the front-rear direction. While the output shaft of the main motor 31 rotates once, the feed motor 123 reciprocates the drive shaft 136 once.

在本实施方式中,缝纫机1通过变更驱动轴136的转动幅度(即图5的角度θ)来变更送布量。送布量是从送布齿孔14突出的送布齿13使布料9沿前后方向移动的移动量。本例的送布机构130使送布量在0.1mm~5mm的范围内且以0.1mm为单位进行变更。In the present embodiment, the sewing machine 1 changes the amount of cloth feed by changing the rotation width of the drive shaft 136 (that is, the angle θ in FIG. 5 ). The feed amount is the amount of movement of the cloth 9 in the front-rear direction by the feed teeth 13 protruding from the feed dog holes 14 . The cloth feed mechanism 130 of this example changes the cloth feed amount in units of 0.1 mm within the range of 0.1 mm to 5 mm.

以下,在统称上轴11、针杆16、旋梭、挑线杆23和送布机构130时,称作缝制机构15(参照图1)。缝制机构15对后述的压脚53所按压的布料9进行缝制。Hereinafter, when the upper shaft 11, the needle bar 16, the rotary hook, the thread take-up lever 23, and the cloth feeding mechanism 130 are collectively referred to as the sewing mechanism 15 (see FIG. 1 ). The sewing mechanism 15 sews the material 9 pressed by the presser foot 53 described later.

缝纫机1在工作台下方具有控制装置30(参照图6)。控制装置30与踩踏式的踏板36(参照图6)相连接。操作者通过踩下踏板36来向缝纫机1输入开始对布料9进行缝制的缝制开始指示。操作者能够将踏板36向脚尖侧或者脚跟侧操作。控制装置30根据踏板36的操作方向和操作量来控制缝纫机1的动作。操作者越向脚尖侧踩下踏板36,控制装置30越增大主马达31的输出轴的旋转速度,越加快缝纫机1的缝制速度。当操作者向脚跟侧踩回踏板36时,控制装置30驱动切线机构的切线电磁元件161。The sewing machine 1 has a control device 30 (see FIG. 6 ) under the table. The control device 30 is connected to a step-on pedal 36 (see FIG. 6 ). The operator inputs a sewing start instruction to the sewing machine 1 to start sewing the cloth 9 by depressing the pedal 36 . The operator can operate the pedal 36 toward the toe side or the heel side. The control device 30 controls the operation of the sewing machine 1 according to the operation direction and the operation amount of the pedal 36 . The more the operator depresses the pedal 36 to the toe side, the more the control device 30 increases the rotation speed of the output shaft of the main motor 31, and the more the sewing speed of the sewing machine 1 is increased. When the operator depresses the pedal 36 toward the heel side, the control device 30 drives the thread cutting electromagnetic element 161 of the thread cutting mechanism.

参照图6,说明缝纫机1的电气结构。控制装置30具有CPU41。CPU41用于控制缝纫机1的动作。CPU41与ROM42、RAM43、存储装置44、I/O接口(以下称作I/O)45相连接。ROM42存储用于执行后述的主处理(参照图9)等各种处理的程序等。RAM43在执行程序时临时存储各种值。RAM43存储累计针数n。累计针数n是从缝制开始累计的针数。存储装置44是非易失性的。存储装置44存储第一信息表301和第二信息表302。Referring to Fig. 6, the electrical configuration of the sewing machine 1 will be described. The control device 30 has a CPU 41 . The CPU 41 controls the operation of the sewing machine 1 . The CPU 41 is connected to a ROM 42 , a RAM 43 , a storage device 44 , and an I/O interface (hereinafter referred to as I/O) 45 . The ROM 42 stores programs and the like for executing various types of processing, such as main processing (see FIG. 9 ), which will be described later. The RAM 43 temporarily stores various values during program execution. RAM43 stores the cumulative number n of stitches. The cumulative number of stitches n is the number of stitches accumulated from the start of sewing. Storage device 44 is non-volatile. The storage device 44 stores the first information table 301 and the second information table 302 .

如图7、图8所示,第一信息表301和第二信息表302都以使送布信息和按压信息对应起来的方式存储该送布信息和按压信息。送布信息表示多种送布量。作为一例,送布信息表示0.1mm~1mm的连续的送布量的范围、在1.1mm~2.9mm中以每0.1mm増加的19个种类的送布量、3mm~5mm的连续的送布量的范围。0.1mm~1mm的连续的送布量的范围和3mm~5mm的连续的送布量的范围都包含多种送布量。按压信息利用以预定值为基准的百分率来表示按压力。预定值例如是5N。例如按压信息80%表示4N。本例的按压信息表示在80%~125%的范围内分级地变化的多种按压力。在第一信息表301中,送布量越增大,按压力越增大。在第二信息表302中,送布量越增大,按压力越减小。As shown in FIGS. 7 and 8 , both the first information table 301 and the second information table 302 store the cloth feeding information and pressing information in such a manner that the cloth feeding information and pressing information are associated. The feed information indicates various feed amounts. As an example, the feed information indicates the range of continuous feed amount from 0.1 mm to 1 mm, 19 types of feed amount in increments of 0.1 mm from 1.1 mm to 2.9 mm, and continuous feed amount from 3 mm to 5 mm. range. Both the range of the continuous feed amount of 0.1 mm to 1 mm and the range of the continuous feed amount of 3 mm to 5 mm include various feed amounts. The pressing information expresses the pressing force using a percentage based on a predetermined value. The predetermined value is, for example, 5N. For example, pressing 80% of the information indicates 4N. The pressing information in this example indicates various pressing forces that change stepwise within the range of 80% to 125%. In the first information table 301, the greater the feed amount, the greater the pressing force. In the second information table 302, the larger the feed amount, the smaller the pressing force.

I/O45与驱动电路81~驱动电路85相连接。CPU41控制驱动电路81的驱动,来驱动主马达31。CPU41控制驱动电路82的驱动,来驱动压脚马达32。CPU41控制驱动电路83的驱动,来驱动送布马达123。CPU41控制驱动电路84的驱动,在操作部46的显示部48显示各种信息。CPU41控制驱动电路85的驱动,来驱动切线电磁元件161。缝纫机1具有主编码器71、压脚编码器72和送布编码器73。主编码器71能够检测主马达31的输出轴的旋转角相位和旋转速度。因此,主编码器71能够检测机针10的上下位置。主编码器71将检测结果经由I/O45向CPU41输出。压脚编码器72能够检测压脚马达32的输出轴的旋转角相位和旋转速度。因此,压脚编码器72能够检测上压杆51的上下位置。压脚编码器72将检测结果经由I/O45向CPU41输出。送布编码器73能够检测送布马达123的驱动轴136的旋转角相位和旋转速度。送布编码器73将检测结果经由I/O45向CPU41输出。I/O45 is connected to the drive circuit 81 - the drive circuit 85 . The CPU 41 controls the drive of the drive circuit 81 to drive the main motor 31 . The CPU 41 controls the drive of the drive circuit 82 to drive the presser motor 32 . The CPU 41 controls the driving of the driving circuit 83 to drive the cloth feed motor 123 . The CPU 41 controls the drive of the drive circuit 84 to display various information on the display unit 48 of the operation unit 46 . The CPU 41 controls the driving of the driving circuit 85 to drive the thread cutting electromagnetic element 161 . The sewing machine 1 has a main encoder 71 , a presser foot encoder 72 , and a cloth feed encoder 73 . The main encoder 71 can detect the rotation angle phase and the rotation speed of the output shaft of the main motor 31 . Therefore, the main encoder 71 can detect the vertical position of the needle 10 . The main encoder 71 outputs the detection result to the CPU 41 via the I/O 45 . The presser encoder 72 can detect the rotation angle phase and the rotation speed of the output shaft of the presser motor 32 . Therefore, the presser foot encoder 72 can detect the vertical position of the upper press bar 51 . The presser foot encoder 72 outputs the detection result to the CPU 41 via the I/O 45 . The cloth feed encoder 73 can detect the rotation angle phase and the rotation speed of the drive shaft 136 of the cloth feed motor 123 . The cloth feed encoder 73 outputs the detection result to the CPU 41 via the I/O 45 .

I/O45与操作按钮47、踏板36、检测部56相连接。操作按钮47检测由操作者的输入操作所输入的各种指示。CPU41获取操作按钮47的检测结果。各种指示包括缝制模式的设定指示。缝制模式包括第一缝制模式和第二缝制模式。在第一缝制模式中,送布量越增大,按压力越增大。在第二缝制模式中,送布量越增大,按压力越减小。CPU41获取踏板36的操作方向和操作量。检测部56检测弹簧59的施力即压脚53的按压力。CPU41通过获取检测部56的检测结果来获取表示按压力的信息。The I/O 45 is connected to the operation button 47 , the pedal 36 , and the detection unit 56 . The operation button 47 detects various instructions input by the operator's input operation. The CPU 41 acquires the detection result of the operation button 47 . Various instructions include setting instructions of the sewing mode. The sewing modes include a first sewing mode and a second sewing mode. In the first sewing mode, the greater the feed amount, the greater the pressing force. In the second sewing mode, the pressing force decreases as the cloth feed amount increases. The CPU 41 acquires the operation direction and operation amount of the pedal 36 . The detection unit 56 detects the biasing force of the spring 59 , that is, the pressing force of the presser foot 53 . The CPU 41 acquires the information indicating the pressing force by acquiring the detection result of the detection unit 56 .

参照图2、图3,说明压脚53在分离位置和接触位置之间移动的概要。在压脚53位于分离位置的状态下,当压脚马达32驱动时,上压杆51和下压杆52一体地向下方移动。伴随着下压杆52的移动,压脚53从分离位置向下方移动。在压脚53移动到接触位置之后,下压杆52和压脚53变得无法向下方移动。压脚马达32进一步驱动。上压杆51相对于下压杆52和压脚53向下方移动。一对销63朝下方离开一对卡合孔66的上端。上压杆51越相对于下压杆52向下方移动,大径部51A越向下方移动,弹簧59的弹性变形量越增大。因此,按压力增大。弹簧59的弹性变形量与压脚马达32的驱动量相应地变化。Referring to FIG. 2 and FIG. 3 , the outline of the movement of the presser foot 53 between the separation position and the contact position will be described. When the presser foot motor 32 is driven while the presser foot 53 is at the separated position, the upper presser bar 51 and the lower presser bar 52 move downward integrally. Accompanying the movement of the push-down lever 52, the presser foot 53 moves downward from the separated position. After the presser foot 53 has moved to the contact position, the push-down lever 52 and the presser foot 53 cannot move downward. The presser motor 32 is further driven. The upper press bar 51 moves downward relative to the lower press bar 52 and the presser foot 53 . The pair of pins 63 are separated from the upper ends of the pair of engaging holes 66 downward. The more the upper pressing rod 51 moves downward relative to the lower pressing rod 52 , the more the large-diameter portion 51A moves downward, and the elastic deformation amount of the spring 59 increases. Therefore, the pressing force increases. The elastic deformation amount of the spring 59 changes according to the driving amount of the presser motor 32 .

当压脚马达32向与压脚53下降时相反的方向驱动时,上压杆51向上方移动。在一对销63与一对卡合孔66上端接触之后,上压杆51与下压杆52、压脚53一体地向上方移动。因此,压脚53从接触位置向分离位置移动。When the presser motor 32 is driven in a direction opposite to that when the presser foot 53 is lowered, the upper presser rod 51 moves upward. After the pair of pins 63 come into contact with the upper ends of the pair of engaging holes 66 , the upper pressing rod 51 moves upward integrally with the lower pressing rod 52 and the presser foot 53 . Therefore, the presser foot 53 moves from the contact position to the separation position.

参照图2~图4,说明缝制机构15的缝制动作的概要。压脚53在接触位置从与针板7相反的一侧按压布料9。机针10位于针上位置。通过主马达31和送布马达123驱动,缝制机构15进行动作。在机针10从针上位置向针下位置移动并刺入布料9之后,旋梭捕捉由机针10保持的面线6并使面线6与底线交织。机针10从布料9向上方退出。这时,通过送布马达123使驱动轴136以特定转动位置为中心转动,送布齿13从送布齿孔14突出并将布料9向后方输送。挑线杆23伴随着机针10朝向针上位置的移动,向上方移动,并将交织于底线的面线6提起到针板7上。面线6在容针孔8和机针10之间向后方弯折。缝纫机1在布料9上形成线迹Q1~Q30(参照图12)。通过上轴11、机针10、旋梭、挑线杆23、送布机构130重复上述动作,缝制机构15对布料9进行缝制。The outline of the sewing operation of the sewing mechanism 15 will be described with reference to FIGS. 2 to 4 . The presser foot 53 presses the cloth 9 from the side opposite to the needle plate 7 at the contact position. The machine needle 10 is in the needle up position. The sewing mechanism 15 operates by driving the main motor 31 and the cloth feed motor 123 . After the needle 10 moves from the needle-up position to the needle-down position and penetrates the cloth 9, the rotary hook catches the upper thread 6 held by the needle 10 and interweaves the upper thread 6 with the lower thread. The machine needle 10 withdraws upward from the cloth 9 . At this time, the feed motor 123 rotates the drive shaft 136 around a specific rotational position, and the feed teeth 13 protrude from the feed dog holes 14 to feed the cloth 9 backward. The thread take-up lever 23 moves upward along with the movement of the machine needle 10 toward the upper needle position, and lifts the upper thread 6 interwoven with the lower thread onto the needle plate 7 . The upper thread 6 is bent backward between the needle hole 8 and the machine needle 10 . The sewing machine 1 forms the stitches Q1 to Q30 on the cloth 9 (see FIG. 12 ). Repeat above-mentioned action by upper shaft 11, machine needle 10, rotary hook, thread take-up lever 23, cloth feeding mechanism 130, and sewing mechanism 15 is sewed to cloth 9.

参照图9~图13说明主处理。在主处理中,缝纫机1按照操作者设定的后述的缝制信息,改变送布量和按压力地对布料9进行缝制。在主处理开始前,压脚53位于分离位置,机针10位于针上位置(参照图2)。在该状态下,操作者将布料9载置于机座部2和针板7,并将面线6贯穿机针10的针眼。贯穿针眼的面线6的线端的长度为图2的尺寸M。当操作者对操作按钮47进行操作来接通缝纫机1的电源时,CPU41从ROM42读出执行主处理的程序,并开始处理。The main processing will be described with reference to FIGS. 9 to 13 . In the main process, the sewing machine 1 sews the cloth 9 while changing the cloth feed amount and pressing force according to sewing information set by the operator to be described later. Before the main process is started, the presser foot 53 is at the separated position, and the needle 10 is at the needle-on position (see FIG. 2 ). In this state, the operator places the cloth 9 on the base portion 2 and the needle plate 7 , and passes the upper thread 6 through the eye of the needle 10 . The length of the thread end of the upper thread 6 passing through the eye of the needle is the dimension M in FIG. 2 . When the operator operates the operation button 47 to turn on the power of the sewing machine 1, the CPU 41 reads out a program for executing the main processing from the ROM 42, and starts processing.

CPU41基于操作按钮47的检测结果来获取设定信息(S11)。设定信息使针数信息和预定送布信息对应起来。针数信息表示对布料9进行缝制的针数编号。预定送布信息表示与针数信息的针数编号相对应的送布量。例如操作者将针数信息和预定送布信息的设定指示输入到操作按钮47。针数信息能够以一针为单位进行设定。预定送布信息的送布量能够通过操作者的操作与针数信息的针数编号相对应地以0.1mm为单位进行设定。因此,操作者能够在输入设定信息的设定指示的过程中自如地设定对布料9进行缝制的针数和送布量。The CPU 41 acquires setting information based on the detection result of the operation button 47 ( S11 ). The setting information makes the needle number information correspond to the scheduled cloth feeding information. The number of stitches information indicates the number of stitches for sewing the cloth 9 . The scheduled feed information indicates the feed amount corresponding to the stitch number of the stitch number information. For example, the operator inputs setting instructions for the number of stitches information and the scheduled cloth feed information to the operation button 47 . Stitch number information can be set in units of one stitch. The feed amount of the scheduled feed information can be set in units of 0.1 mm by an operator's operation in association with the stitch number of the stitch number information. Therefore, the operator can freely set the number of stitches to sew the cloth 9 and the cloth feed amount while inputting the setting instruction of the setting information.

在图10中图示了作为设定信息的一例的第一设定信息350。操作者将第1针的送布量设定为0.7mm,将第2~3针的送布量设定为1.2mm,将第4~14针的送布量设定为2.5mm,将第15~30针的送布量设定为3.2mm。因此,CPU41获取30针的第一设定信息350(S11)。以下,将设定信息的最大的针数编号称作全针数。在第一设定信息350中,全针数为30针。FIG. 10 shows first setting information 350 as an example of setting information. The operator sets the feed amount of the 1st stitch to 0.7mm, the feed amount of the 2nd to 3rd stitches to 1.2mm, the feed amount of the 4th to 14th stitches to 2.5mm, and the The feed amount of 15~30 stitches is set to 3.2mm. Therefore, the CPU 41 acquires the first setting information 350 of 30 stitches ( S11 ). Hereinafter, the largest number of stitches in the setting information is referred to as the total number of stitches. In the first setting information 350, the total number of stitches is 30 stitches.

如图9所示,CPU41获取第一缝制模式和第二缝制模式中的任一缝制模式(S13)。例如当操作者将第一缝制模式的选择指示输入到操作按钮47时,CPU41获取第一缝制模式(S13)。CPU41基于在S11中获取的设定信息和与在S13中获取的缝制模式相对应的信息表来获取缝制信息(S15)。缝制信息是还使预定按压信息与设定信息的针数信息对应起来的信息表。预定按压信息表示在缝纫机1的缝制执行中压脚机构50对布料9施加的按压力。As shown in FIG. 9, CPU41 acquires any one of the 1st sewing pattern and the 2nd sewing pattern (S13). For example, when the operator inputs a selection instruction of the first sewing mode to the operation button 47, the CPU 41 acquires the first sewing mode (S13). The CPU 41 acquires sewing information based on the setting information acquired in S11 and the information table corresponding to the sewing mode acquired in S13 (S15). The sewing information is an information table that further associates scheduled pressing information with stitch number information of setting information. The predetermined pressing information indicates the pressing force applied to the cloth 9 by the presser foot mechanism 50 during sewing by the sewing machine 1 .

在图11中表示作为缝制信息的一例的第一缝制信息360。第一缝制信息360是使预定按压信息与第一设定信息350(参照图10)的针数信息、预定送布信息对应起来的信息表。预定按压信息例如利用以预定值为基准的百分率表示。例如在操作者选择了第一缝制模式时(S13),CPU41获取第一信息表301。CPU41针对每个针数信息所示的针数编号确定在第一信息表301的送布信息中与第一设定信息350的预定送布信息相对应的送布信息。CPU41通过对与已确定的送布信息所示的送布量相对应的按压力进行确定来获取预定按压信息。例如第一设定信息350的第1针的送布量0.7mm与第一信息表301的送布信息的0.1mm~1mm相对应。因此,CPU41确定与第一信息表301的送布信息的0.1mm~1mm相对应的按压力即80%(即4N)。CPU41获取已确定的按压力即80%作为与针数信息的第1针相对应的预定按压信息(S15)。CPU41以同样的处理获取84%作为与针数编号第2~3针相对应的预定按压信息,获取112.5%作为与第4~14针相对应的预定按压信息,获取125%作为与第15~30针相对应的预定按压信息(S15)。因此,CPU41获取第一缝制信息360(S15)。In FIG. 11, the 1st sewing information 360 which is an example of sewing information is shown. The first sewing information 360 is an information table in which scheduled pressing information is associated with stitch number information and scheduled cloth feeding information of the first setting information 350 (see FIG. 10 ). The predetermined pressing information is represented by, for example, a percentage based on the predetermined value. For example, when the operator selects the first sewing mode ( S13 ), the CPU 41 acquires the first information table 301 . The CPU 41 specifies the cloth feed information corresponding to the scheduled cloth feed information in the first setting information 350 among the cloth feed information in the first information table 301 for each stitch number indicated by the stitch number information. The CPU 41 acquires the scheduled pressing information by specifying the pressing force corresponding to the cloth feeding amount indicated by the determined cloth feeding information. For example, the feed amount of the first needle of 0.7 mm in the first setting information 350 corresponds to 0.1 mm to 1 mm in the feed information of the first information table 301 . Therefore, the CPU 41 specifies 80% (that is, 4N), which is a pressing force corresponding to 0.1 mm to 1 mm of the cloth feed information of the first information table 301 . The CPU 41 acquires 80%, which is the determined pressing force, as scheduled pressing information corresponding to the first stitch of the stitch number information (S15). The CPU 41 obtains 84% as the scheduled pressing information corresponding to the 2nd to 3rd needles of the stitch number, 112.5% as the scheduled pressing information corresponding to the 4th to 14th needles, and 125% as the scheduled pressing information corresponding to the 15th to 14th needles with the same processing. The predetermined pressing information corresponding to the 30 pins (S15). Therefore, CPU41 acquires the 1st sewing information 360 (S15).

如图9所示,CPU41基于操作按钮47的检测结果判断有无压脚下降指示的输入(S17)。在操作者未向操作按钮47输入压脚下降指示时(S17:否),CPU41基于操作按钮47的检测结果来判断有无切断缝纫机1的电源的指示的输入(S19)。在操作者对操作按钮47进行操作并输入了切断缝纫机1的电源的指示时(S19:是),CPU41结束主处理,切断缝纫机1的电源。在操作者未向操作按钮47输入切断缝纫机1的电源的指示时(S19:否),CPU41将处理转移到S17。As shown in FIG. 9 , the CPU 41 determines whether or not a presser foot lowering instruction has been input based on the detection result of the operation button 47 ( S17 ). When the operator does not input the instruction to lower the presser foot to the operation button 47 (S17: NO), the CPU 41 determines whether or not an instruction to turn off the power of the sewing machine 1 is input based on the detection result of the operation button 47 (S19). When the operator operates the operation button 47 and inputs an instruction to turn off the power of the sewing machine 1 (S19: YES), the CPU 41 ends the main processing, and turns off the power of the sewing machine 1. When the operator does not input an instruction to turn off the power of the sewing machine 1 to the operation button 47 (S19: NO), the CPU 41 proceeds to S17.

在操作者向操作按钮47输入了压脚下降指示时(S17:是),CPU41控制压脚马达32的驱动,使压脚53从分离位置向接触位置移动(S21)。例如CPU41控制压脚马达32的驱动,以使按压力变为1N(S21)。CPU41在将存储于RAM43的累计针数n覆盖为1之后(S23),判断有无踩下踏板36(S25)。When the operator inputs an instruction to lower the presser foot to the operation button 47 (S17: YES), the CPU 41 controls the driving of the presser foot motor 32 to move the presser foot 53 from the separation position to the contact position (S21). For example, the CPU 41 controls the drive of the presser motor 32 so that the pressing force becomes 1N (S21). After the CPU 41 overwrites the accumulated number of stitches n stored in the RAM 43 with 1 (S23), it determines whether or not the pedal 36 is depressed (S25).

在操作者踩下了踏板36时(S25:是),CPU41控制压脚马达32的驱动,使按压力变为Pn(S31)。Pn是在缝制信息中与累计针数n一致的针数编号所对应的按压力。例如与第一缝制信息360的针数编号1相对应的预定按压信息为80%。CPU41通过获取检测部56的检测结果且控制压脚马达32的驱动,使按压力从1N变更为4N(即5N的80%)(S31)。另外,在按压力Pn变为第一缝制信息360的预定按压信息所示的按压力时,CPU41控制压脚马达32的驱动,维持上压杆51的上下位置(S31)。因此,CPU41维持按压力(S31)。When the operator depresses the pedal 36 (S25: YES), the CPU 41 controls the drive of the presser motor 32 so that the pressing force becomes Pn (S31). Pn is the pressing force corresponding to the stitch number corresponding to the accumulated stitch number n in the sewing information. For example, the predetermined pressing information corresponding to stitch number 1 of the first sewing information 360 is 80%. The CPU 41 changes the pressing force from 1N to 4N (that is, 80% of 5N) by acquiring the detection result of the detection unit 56 and controlling the drive of the presser motor 32 ( S31 ). Also, when the pressing force Pn becomes the pressing force indicated by the predetermined pressing information of the first sewing information 360, the CPU 41 controls the driving of the presser motor 32 to maintain the vertical position of the upper pressing rod 51 (S31). Therefore, the CPU 41 maintains the pressing force (S31).

如图9、图11、图12所示,CPU41控制主马达31和送布马达123的驱动,一边以Ln输送布料9,一边执行第n针的缝制(S33)。Ln是在缝制信息中与累计针数n一致的针数编号所对应的预定送布信息的送布量。例如在累计针数n为1时,与第一缝制信息360的针数编号的第1针相对应的预定送布信息为0.7mm。因此,Ln成为0.7mm。在压脚53以80%的按压力按压布料9的状态下,CPU41一边以0.7mm的送布量输送布料9,一边执行第1针的缝制(S33)。因此,缝纫机1在布料9上形成线迹Q1。线迹Q1的长度成为0.7mm。CPU41获取主编码器71和送布编码器73的检测结果并控制主马达31和送布马达123的驱动。As shown in FIG. 9, FIG. 11, and FIG. 12, the CPU 41 controls the driving of the main motor 31 and the cloth feed motor 123, and executes sewing of the nth stitch while feeding the cloth 9 at Ln (S33). Ln is the feed amount of the scheduled feed information corresponding to the stitch number matching the accumulated stitch number n in the sewing information. For example, when the accumulated stitch number n is 1, the scheduled cloth feed information corresponding to the first stitch of the stitch number in the first sewing information 360 is 0.7 mm. Therefore, Ln becomes 0.7 mm. With the presser foot 53 pressing the cloth 9 with a pressing force of 80%, the CPU 41 executes the sewing of the first stitch while feeding the cloth 9 at a feeding amount of 0.7 mm (S33). Therefore, the sewing machine 1 forms the stitches Q1 on the cloth 9 . The length of the stitch Q1 is 0.7 mm. The CPU 41 acquires the detection results of the main encoder 71 and the cloth feed encoder 73 to control the driving of the main motor 31 and the cloth feed motor 123 .

CPU41判断缝制是否结束(S35)。CPU41通过判断累计针数n和全针数是否一致来判断缝制是否结束。在累计针数n小于全针数时(S35:否),CPU41在累计针数n加上1(S37),将处理转移到S25。CPU41重复执行S25、S31~S37,直到累计针数n与全针数一致(S35:是)。CPU41一边针对每一针地控制压脚马达32的驱动以使Pn变为缝制信息的预定按压信息所示的按压力(S31),一边执行从第2针到第30针的缝制(S31~S37)。形成于布料9的线迹Q2~Q30与缝制信息的预定送布信息所示的送布量一致。例如线迹Q2、Q3的长度为1.2mm,线迹Q15~Q30的长度为3.2mm。The CPU 41 judges whether sewing is finished (S35). The CPU 41 judges whether or not the sewing has been completed by judging whether the cumulative number n of stitches matches the total number of stitches. When the cumulative number n of stitches is smaller than the total number of stitches (S35: No), the CPU 41 adds 1 to the cumulative number n (S37), and shifts the process to S25. The CPU 41 repeatedly executes S25, S31 to S37 until the cumulative number n of stitches coincides with the total number of stitches (S35: Yes). The CPU 41 controls the drive of the presser motor 32 for each stitch so that Pn becomes the pressing force shown in the predetermined pressing information of the sewing information (S31), and performs sewing from the second stitch to the thirtieth stitch (S31). ~S37). The stitches Q2 to Q30 formed on the cloth 9 match the cloth feed amount indicated by the scheduled cloth feed information of the sewing information. For example, the lengths of the stitches Q2 and Q3 are 1.2 mm, and the lengths of the stitches Q15 to Q30 are 3.2 mm.

在累计针数n与全针数一致时(S35:是),CPU41停止主马达31和送布马达123的驱动,停止缝制动作,驱动切线电磁元件161来切断面线6和底线(S39)。这时,CPU41将存储于RAM43的累计针数n覆盖为1(S39)。CPU41将处理转移到S25。When the accumulative needle number n coincides with the total number of needles (S35: Yes), the CPU 41 stops the driving of the main motor 31 and the cloth feeding motor 123, stops the sewing action, and drives the thread cutting electromagnetic element 161 to cut off the upper thread 6 and the bottom thread (S39 ). At this time, the CPU 41 overwrites the cumulative number n of stitches stored in the RAM 43 with 1 (S39). The CPU 41 transfers the process to S25.

在S25中操作者未踩下踏板36时(S25:否),CPU41判断有无踏回踏板36的(S26)。在操作者踏回了踏板36时(S26:是),CPU41将处理转移到S39。CPU41驱动切线电磁元件161来切断面线6和底线,使累计针数n变为1(S39)。在操作者未踏回踏板36时(S26:否),CPU41判断有无切断缝纫机1的电源的指示(S27)。S27是与S19相同的处理。在操作者未向操作按钮47输入切断缝纫机1的电源的指示时(S27:否),CPU41将处理转移到S25。在操作者向操作按钮47输入了切断缝纫机1的电源的指示时(S27:是),CPU41控制压脚马达32的驱动,使压脚53从接触位置向分离位置移动(S29)。CPU41结束主处理,切断缝纫机1的电源。操作者能够将缝制后的布料9从缝纫机1取出。When the operator does not depress the pedal 36 in S25 (S25: NO), the CPU 41 determines whether or not the pedal 36 is depressed (S26). When the operator steps back on the pedal 36 (S26: YES), the CPU 41 shifts the process to S39. The CPU 41 drives the thread cutting solenoid 161 to cut the upper thread 6 and the lower thread, so that the cumulative number n of stitches becomes 1 (S39). When the operator does not step back on the pedal 36 (S26: NO), the CPU 41 determines whether there is an instruction to turn off the power of the sewing machine 1 (S27). S27 is the same process as S19. When the operator does not input an instruction to turn off the power of the sewing machine 1 to the operation button 47 (S27: NO), the CPU 41 proceeds to S25. When the operator inputs an instruction to turn off the power of the sewing machine 1 through the operation button 47 (S27: YES), the CPU 41 controls the drive of the presser motor 32 to move the presser 53 from the contact position to the release position (S29). The CPU 41 ends the main processing, and turns off the power of the sewing machine 1 . The operator can take out the sewn fabric 9 from the sewing machine 1 .

在上述主处理中,操作者能够向操作按钮47输入选择第二缝制模式的指示(S13)。这时,CPU41获取第二信息表302。CPU41针对每个针数信息所示的针数编号确定在第二信息表302的表示多种送布量的送布信息中与第一设定信息350的预定送布信息相对应的送布信息。CPU41通过对与已确定的送布信息所示的送布量相对应的按压力进行确定来获取预定按压信息。如图13所示,替代第一缝制信息360,CPU41获取作为缝制信息的一例的第二缝制信息370(S15)。第二缝制信息370是使预定按压信息与第一设定信息350(参照图10)的针数信息、预定送布信息对应起来的信息表。在第二缝制信息370中,第1针的按压力为125%(即6.25N),第2~3针的按压力为120%,第4~14针的按压力为90%,第15~30针的按压力为80%。CPU41通过重复执行S25、S31~S37,执行基于第二缝制信息370的第1~30针的缝制。形成于布料9的线迹Q1~Q30(参照图12)各自的长度与选择第一缝制模式时相同。In the main processing described above, the operator can input an instruction to select the second sewing mode to the operation button 47 (S13). At this time, the CPU 41 acquires the second information table 302 . The CPU 41 determines, for each stitch number indicated by the stitch number information, the cloth feed information corresponding to the scheduled cloth feed information in the first setting information 350 among the cloth feed information indicating various cloth feed amounts in the second information table 302 . The CPU 41 acquires the scheduled pressing information by specifying the pressing force corresponding to the cloth feeding amount indicated by the determined cloth feeding information. As shown in FIG. 13, instead of the 1st sewing information 360, CPU41 acquires the 2nd sewing information 370 which is an example of sewing information (S15). The second sewing information 370 is an information table in which scheduled pressing information is associated with stitch number information and scheduled cloth feeding information of the first setting information 350 (see FIG. 10 ). In the second sewing information 370, the pressing force of the first stitch is 125% (ie 6.25N), the pressing force of the 2nd to 3rd stitches is 120%, the pressing force of the 4th to 14th stitches is 90%, and the pressing force of the 15th stitches is 120%. ~ 80% of pressing force for 30 needles. The CPU 41 executes the sewing of the 1st to 30th stitches based on the second sewing information 370 by repeatedly executing S25, S31 to S37. The respective lengths of the stitches Q1 to Q30 (see FIG. 12 ) formed on the cloth 9 are the same as when the first sewing mode is selected.

像以上说明那样,CPU41以在S15中获取的缝制信息的预定送布信息所示的送布量输送布料9并缝制布料9(S33),直到累计针数n与全针数一致(S35:是)。CPU41与缝制信息的预定送布信息所示的送布量相应地变更按压力(S31)。因此,缝纫机1能够与送布量相应地自动地变更由压脚53施加于布料9的按压力。As described above, the CPU 41 feeds the cloth 9 and sews the cloth 9 (S33) with the cloth feed amount shown in the scheduled cloth feed information of the sewing information acquired in S15 until the cumulative number of stitches n coincides with the total number of stitches ( S35: Yes). The CPU 41 changes the pressing force according to the cloth feed amount indicated by the scheduled cloth feed information of the sewing information ( S31 ). Therefore, the sewing machine 1 can automatically change the pressing force applied to the cloth 9 by the presser foot 53 according to the cloth feed amount.

CPU41通过获取缝制信息来获取预定按压信息(S15),基于获取的预定送布信息控制压脚马达32的驱动(S31)。压脚53施加的按压力成为预定按压信息所示的按压力。CPU41不易执行超出缝纫机1的规格的按压力这样的压脚马达32的驱动控制。即,CPU41易于设为在缝纫机1的规格内的按压力。因此,缝纫机1能够使缝制动作稳定化。The CPU 41 acquires scheduled pressing information by acquiring sewing information ( S15 ), and controls the drive of the presser motor 32 based on the acquired scheduled cloth feeding information ( S31 ). The pressing force applied by the presser foot 53 becomes the pressing force indicated by the predetermined pressing information. It is difficult for the CPU 41 to perform drive control of the presser motor 32 with a pressing force exceeding the specifications of the sewing machine 1 . That is, the CPU 41 can easily set the pressing force within the specifications of the sewing machine 1 . Therefore, the sewing machine 1 can stabilize the sewing operation.

CPU41获取第一信息表301和第二信息表302中任一信息表(S13),并根据获取的信息表的送布量确定与设定信息的送布量相对应的按压信息。因此,CPU41获取预定按压信息(S15)。因此,缝纫机1能够简化获取预定按压信息的控制。The CPU 41 acquires any one of the first information table 301 and the second information table 302 ( S13 ), and determines the pressing information corresponding to the feed amount of the setting information based on the feed amount of the acquired information table. Accordingly, the CPU 41 acquires scheduled pressing information (S15). Therefore, the sewing machine 1 can simplify the control for acquiring predetermined pressing information.

CPU41获取包含以一针为单位地设定的预定按压信息在内的缝制信息(S15)。缝纫机1能够在每缝制一针时调节送布量。因此,缝纫机1能够使对布料9的缝制多样化。The CPU 41 acquires sewing information including scheduled pressing information set in units of one stitch ( S15 ). The sewing machine 1 is capable of adjusting the feed amount for each stitch. Therefore, the sewing machine 1 can diversify the sewing of the cloth 9 .

CPU41获得检测部56的检测结果,使按压力Pn变为预定按压信息所示的按压力(S31)。因此,缝纫机1能够高精度地变更在缝制中对布料9施加的按压力。The CPU 41 obtains the detection result of the detection unit 56, and changes the pressing force Pn to the pressing force indicated by the predetermined pressing information (S31). Therefore, the sewing machine 1 can accurately change the pressing force applied to the cloth 9 during sewing.

在以上说明中,主马达31、送布马达123是本发明的驱动部件的一例。第一信息表301和第二信息表302是本发明的信息表的一例。In the above description, the main motor 31 and the cloth feed motor 123 are examples of the driving means of the present invention. The first information table 301 and the second information table 302 are examples of information tables of the present invention.

执行S33时的CPU41是本发明的缝制控制部的一例。执行S15时的CPU41是本发明的获取部的一例。执行S31时的CPU41是本发明的压脚控制部的一例。S33是本发明的缝制控制工序的一例。S15是本发明的获取工序的一例。S31是本发明的压脚控制工序的一例。The CPU 41 at the time of performing S33 is an example of the sewing control part of this invention. The CPU 41 at the time of executing S15 is an example of an acquisition unit of the present invention. The CPU 41 at the time of executing S31 is an example of the presser foot control unit of the present invention. S33 is an example of the sewing control step of the present invention. S15 is an example of the acquisition step of the present invention. S31 is an example of the presser foot control step of the present invention.

本发明并不限定于上述实施方式。缝纫机1也可以是具有多根机针10的结构。缝纫机1也可以不具有检测部56。例如缝纫机1也可以基于压脚编码器72的检测结果获取表示按压力的信息。这时,压脚编码器72是本发明的检测部的一例。The present invention is not limited to the above-mentioned embodiments. The sewing machine 1 may also have a plurality of needles 10 . The sewing machine 1 may not have the detection unit 56 . For example, the sewing machine 1 may acquire information indicating the pressing force based on the detection result of the presser foot encoder 72 . At this time, the presser foot encoder 72 is an example of the detection part of this invention.

在上述实施方式中,也可以是,在累计针数n与全针数一致时(S35:是),CPU41不停止主马达31和送布马达123的驱动。也可以是,例如在操作者踩下踏板36的期间里(S25:是),CPU41基于缝制信息重复执行S25、S31~S37。即,S35的处理也可以省略。这时,也可以是,在操作者踏回了踏板36时(S25:否、S26:是),CPU41停止主马达31和送布马达123的驱动,停止缝制动作。在S15中获取的缝制信息的最后一针(在第一缝制信息360的时候为第30针)以后,CPU41基于该最后一针的预定送布信息、预定按压信息继续缝制动作即可。In the above-described embodiment, the CPU 41 may not stop the driving of the main motor 31 and the cloth feed motor 123 when the cumulative number n of stitches matches the total number of stitches (S35: YES). For example, while the operator depresses the pedal 36 (S25: YES), the CPU 41 may repeatedly execute S25, S31 to S37 based on the sewing information. That is, the processing of S35 may also be omitted. At this time, when the operator steps back on the pedal 36 (S25: No, S26: Yes), the CPU 41 may stop the driving of the main motor 31 and the cloth feed motor 123 to stop the sewing operation. After the last stitch of the sewing information acquired in S15 (the 30th stitch in the case of the first sewing information 360), the CPU 41 can continue the sewing action based on the scheduled cloth feeding information and scheduled pressing information of the last stitch. .

替代以预定值为基准的百分率,第一信息表301和第二信息表302的按压信息所示的按压力例如也可以是以N为单位的数值,也可以是压脚马达32的输出轴的旋转角相位。压脚马达32的输出轴的旋转角相位与压脚马达32的驱动量相应地变化。CPU41能够通过获取压脚编码器72的检测结果来控制按压力。替代以mm为单位的数值,第一信息表301和第二信息表302中的送布信息所示的送布量例如也可以是以预定值为基准的百分率,也可以是表示送布马达123的输出轴的转动幅度的旋转角相位。Instead of a percentage based on a predetermined value, the pressing force shown in the pressing information of the first information table 301 and the second information table 302 may be, for example, a numerical value in units of N, or a value of the output shaft of the presser foot motor 32. rotation angle phase. The rotation angle phase of the output shaft of the presser motor 32 changes according to the driving amount of the presser motor 32 . The CPU 41 can control the pressing force by acquiring the detection result of the presser foot encoder 72 . Instead of a numerical value in mm, the cloth feeding amount shown in the cloth feeding information in the first information table 301 and the second information table 302 may be, for example, a percentage based on a predetermined value, or it may be a representation that the cloth feeding motor 123 The rotational magnitude of the output shaft is the rotational angle phase.

存储装置44也可以存储95%、100%这两个值来替代第一信息表301和第二信息表302。CPU41判断在执行一针的缝制之后(S33),在接下来的缝制时有无变更送布量的必要。CPU41在判断为有变更送布量的必要时,在执行接下来的缝制之前,将按压力从95%和100%中的一个变更为另一个。例如即使缝纫机1在第1针和第4针以相同的送布量输送布料9,有时第1针和第4针的按压力也互相不一致。因此,存储装置44存储的95%和100%没有成为与送布量对应起来的信息。这时也能够实现能够根据送布量的变化自动地变更按压力的缝纫机1。The storage device 44 may also store the two values of 95% and 100% instead of the first information table 301 and the second information table 302 . The CPU 41 judges whether or not it is necessary to change the feed amount in the next sewing after one stitch of sewing is executed (S33). When the CPU 41 determines that it is necessary to change the amount of cloth feed, it changes the pressing force from one of 95% and 100% to the other before performing the next sewing. For example, even if the sewing machine 1 feeds the cloth 9 with the same feed amount at the first stitch and the fourth stitch, the pressing forces of the first stitch and the fourth stitch may not match each other. Therefore, 95% and 100% stored in the storage device 44 do not serve as information associated with the feed amount. Also in this case, it is possible to realize the sewing machine 1 capable of automatically changing the pressing force according to changes in the cloth feed amount.

存储装置44也可以存储式(A)~(C)来替代存储第一信息表301和第二信息表302。The storage device 44 may store formulas (A) to (C) instead of storing the first information table 301 and the second information table 302 .

Pn=P'×K… (A)Pn=P'×K... (A)

Pn=P'/K… (B)Pn=P'/K... (B)

K=1+(Ln-L')/L'… (C)K=1+(Ln-L')/L'... (C)

式(A)、式(B)的P'是表示一个按压力的基准按压信息。P'例如是5N,是恒定的。式(C)的L'是表示一个送布量的基准送布信息。L'例如是2.0mm,是恒定的。K是与Ln和L'的差以及Ln相对于L'的比率相对应地变动的系数。Ln越增大,系数K越增大。式(A)是作为基准按压信息的P'乘以系数K的式子。式(A)是与第一缝制模式相对应的式子。式(B)是作为基准按压信息的P'除以系数K的式子。式(B)是与第二缝制模式相对应的式子。操作者输入设定信息的设定指示(S11),选择第一缝制模式(S13)。在操作者选择了第一缝制模式时,CPU41基于式(A)、式(C)获取预定按压信息(S15)。详细而言,CPU41通过将与第一设定信息350的第1针相对应的送布量即0.7mm代入Ln,获取K=0.35。CPU41通过将K=0.35代入式(A),获取Pn=1.75。因此,CPU41获取1.75N作为与缝制信息的针数编号1相对应的预定按压信息(S15)。CPU41通过执行同样的处理来获取与针数编号2~3、4~14、15~30相对应的各自的预定按压信息。因此,CPU41获取缝制信息(S15)。在第一缝制模式中的缝制信息的预定按压信息表示伴随着Ln的增大而增大的按压力。P' in Equation (A) and Equation (B) is reference pressing information representing one pressing force. P' is, for example, 5N, which is constant. L' in the formula (C) is reference feed information indicating one feed amount. L' is, for example, 2.0 mm and is constant. K is a coefficient that varies according to the difference between Ln and L' and the ratio of Ln to L'. The larger Ln is, the larger the coefficient K is. Equation (A) is an expression obtained by multiplying P′ serving as reference pressing information by a coefficient K. Expression (A) is an expression corresponding to the first sewing mode. Equation (B) is an equation obtained by dividing P', which is reference pressing information, by a coefficient K. Expression (B) is an expression corresponding to the second sewing mode. The operator inputs a setting instruction of setting information (S11), and selects the first sewing mode (S13). When the operator selects the first sewing mode, the CPU 41 acquires predetermined pressing information based on formula (A) and formula (C) (S15). Specifically, the CPU 41 obtains K=0.35 by substituting 0.7 mm, which is the feed amount corresponding to the first needle of the first setting information 350 , into Ln. The CPU 41 obtains Pn=1.75 by substituting K=0.35 into the formula (A). Therefore, the CPU 41 acquires 1.75N as the scheduled pressing information corresponding to the stitch number 1 of the sewing information (S15). The CPU 41 acquires the respective scheduled pressing information corresponding to stitch numbers 2 to 3, 4 to 14, and 15 to 30 by executing the same process. Therefore, CPU41 acquires sewing information (S15). The predetermined pressing information of the sewing information in the first sewing mode indicates an increasing pressing force accompanying an increase in Ln.

在上述变形例中,CPU41基于作为基准送布信息的L'、作为基准按压信息的P'、作为预定送布信息的Ln来获取作为预定按压信息的Pn。因此,与操作者输入的送布量即Ln相应地,缝纫机1能够通过简单的控制来获取作为预定按压信息的Pn。在操作者选择了第一缝制模式时(S13),CPU41基于式(A)、式(C)来获取作为预定按压信息的Pn(S15)。作为预定送布信息的Ln越增大,作为预定按压信息的Pn越增大。Ln越增大,伴随着Pn的变化的面线6对布料9的松紧程度的变化的程度越大。Pn越增大,面线6对布料9的松紧程度变得越缓和。因此,在操作者选择了第一缝制模式时,缝纫机1易于执行线迹较长且面线6对布料9的松紧程度较缓和的缝制。在操作者选择了第二缝制模式时(S13),CPU41基于式(B)、式(C)来获取作为预定按压信息的Pn(S15)。Ln越增大,Pn越减小。Ln越增大,伴随着Pn的变化的面线6对布料9的松紧程度的变化的程度越大。Pn越减小,面线6对布料9的松紧程度越牢固。因此,在操作者选择了第二缝制模式时,即使线迹的长度变化,缝纫机1也易于使面线6对布料9的松紧程度均匀化。在上述变形例中,系数K是本发明的第一系数、第二系数的一例。另外,存储装置44也可以分别存储例如式(A')、式(C')来替代式(A)、式(C)。In the modification described above, the CPU 41 acquires Pn as the scheduled pressing information based on L' as the reference feed information, P' as the reference pressing information, and Ln as the scheduled feeding information. Therefore, the sewing machine 1 can acquire Pn as predetermined pressing information by simple control in accordance with Ln which is the cloth feed amount input by the operator. When the operator selects the 1st sewing mode (S13), CPU41 acquires Pn which is predetermined pressing information based on formula (A) and formula (C) (S15). As Ln, which is the scheduled feed information, increases, Pn, which is the scheduled pressing information, increases. The larger Ln is, the greater the degree of change in the degree of tightness of the upper thread 6 to the cloth 9 is accompanied by a change in Pn. The larger Pn is, the looser the degree of tightness of the upper thread 6 to the cloth 9 becomes. Therefore, when the operator selects the first sewing mode, the sewing machine 1 can easily perform sewing with long stitches and a moderate tightness of the upper thread 6 to the cloth 9 . When the operator selects the 2nd sewing mode (S13), CPU41 acquires Pn which is predetermined pressing information based on formula (B) and formula (C) (S15). The more Ln increases, the more Pn decreases. The larger Ln is, the greater the degree of change in the degree of tightness of the upper thread 6 to the cloth 9 is accompanied by a change in Pn. The smaller the Pn is, the firmer the tightness of the upper thread 6 to the cloth 9 is. Therefore, when the operator selects the second sewing mode, the sewing machine 1 can easily equalize the tightness of the upper thread 6 to the cloth 9 even if the length of the stitches changes. In the modification described above, the coefficient K is an example of the first coefficient and the second coefficient of the present invention. In addition, the storage device 44 may respectively store, for example, the formula (A') and the formula (C') instead of the formula (A) and the formula (C).

Pn=P'×K'+C1… (A')Pn=P'×K'+C1...(A')

K'=1+(Ln-L')/C2… (C')K'=1+(Ln-L')/C2... (C')

C1和C2分别是常数。K'是仅与Ln和L'的差相对应地变动的系数。K'也可以是仅与Ln相对于L'的比率相对应地变动的系数,对此省略详细说明。C1 and C2 are constants, respectively. K' is a coefficient that fluctuates only according to the difference between Ln and L'. K' may be a coefficient that varies only in accordance with the ratio of Ln to L', and detailed description thereof will be omitted.

送布机构130并不限定于上述实施方式。送布机构130的水平输送机构125也可以不具有送布马达123。这时,水平输送机构具有连杆机构部、水平输送轴128和连杆构件150。连杆机构部是具有偏心轮、杆、切换机构的周知的机构。偏心轮设于上下输送轴127,并自上下输送轴127的轴心偏心。杆的延伸方向一端部与偏心轮相连结,另一端部与切换机构相连结。切换机构与杆和水平输送轴128相连结。上下输送轴127的旋转运动通过杆借助偏心轮在延伸方向上进行动作来驱动切换机构,并借助切换机构成为水平输送轴128的往复转动运动。切换机构与输送量调节机构相连结。输送量调节机构用于调节在切换机构的驱动下的水平输送轴128的转动量。当水平输送轴128的转动量变化时,送布齿13的送布量变化。这时,水平输送机构也可以利用马达进行输送量调节机构对在切换机构的驱动下的水平输送轴128的转动量的调节。输送量调节机构根据马达的驱动来变更水平输送轴128的转动量。因此,送布量变化。The cloth feeding mechanism 130 is not limited to the above-mentioned embodiment. The horizontal conveyance mechanism 125 of the cloth feed mechanism 130 may not have the cloth feed motor 123 . At this time, the horizontal conveyance mechanism has a link mechanism part, the horizontal conveyance shaft 128 and the link member 150 . The link mechanism unit is a well-known mechanism including an eccentric, a lever, and a switching mechanism. The eccentric wheel is disposed on the upper and lower conveying shafts 127 and is eccentric from the axis of the upper and lower conveying shafts 127 . One end of the rod in the extending direction is connected to the eccentric wheel, and the other end is connected to the switching mechanism. The switching mechanism is connected to the rod and the horizontal conveying shaft 128 . The rotation of the upper and lower conveying shafts 127 drives the switching mechanism through the movement of the rod in the extending direction by means of the eccentric, and becomes the reciprocating rotational movement of the horizontal conveying shaft 128 by means of the switching mechanism. The switching mechanism is connected with the conveying volume regulating mechanism. The conveying amount adjusting mechanism is used to adjust the rotation amount of the horizontal conveying shaft 128 driven by the switching mechanism. When the rotation amount of the horizontal conveyance shaft 128 changes, the feed amount of the feed teeth 13 changes. At this time, the horizontal conveying mechanism may also use a motor to adjust the amount of rotation of the horizontal conveying shaft 128 driven by the switching mechanism by the conveying amount adjusting mechanism. The conveyance amount adjustment mechanism changes the rotation amount of the horizontal conveyance shaft 128 according to the driving of the motor. Therefore, the feed amount changes.

送布机构130的送布马达123也可以是,不使送布台133沿前后方向移动,而是使送布台133沿上下方向移动。这时,上下输送机构具有送布马达123、连杆机构部、上下输送轴127和连杆构件即可。水平输送机构在水平输送轴128设置下轴带轮,下轴带轮借助带与上轴带轮相连结即可。即,在该缝纫机中,在针杆16和机针10上下往复一次的期间里,送布齿13和送布台133在前后方向上往复一次。即,在该缝纫机中,机针10的上下运动和送布齿13的水平动作机械地同步。The cloth feed motor 123 of the cloth feed mechanism 130 may not move the cloth feed table 133 in the front-back direction, but may move the cloth feed table 133 in the vertical direction. In this case, the vertical conveyance mechanism only needs to have the cloth feed motor 123, the link mechanism part, the vertical conveyance shaft 127, and the link member. Horizontal conveying mechanism is provided with lower shaft belt pulley at horizontal delivery shaft 128, and lower shaft belt pulley is connected with upper shaft belt pulley by belt and gets final product. That is, in this sewing machine, the feed dog 13 and the feed table 133 reciprocate once in the front-rear direction while the needle bar 16 and the needle 10 reciprocate once up and down. That is, in this sewing machine, the vertical movement of the needle 10 and the horizontal movement of the feed dog 13 are mechanically synchronized.

送布机构130也可以是,除了具有使送布台133沿前后方向移动的送布马达123之外,还具有使送布台133沿上下方向移动的送布马达。The cloth feed mechanism 130 may include a cloth feed motor for moving the cloth feed table 133 in the vertical direction in addition to the cloth feed motor 123 for moving the cloth feed table 133 in the front-rear direction.

参照图14、图15,说明作为缝纫机1的变形例的缝纫机201。在以下说明中,对于与缝纫机1相同的构件,在附图中使用相同的附图标记进行图示,并省略说明。缝纫机201的机臂部4具有压脚机构250。压脚机构250与上述实施方式的压脚机构50不同,压脚机构250不具有弹簧59和检测部56。压脚机构250的压脚杆155具有上压杆51和下压杆152。下压杆152在具有一对卡合孔166来替代一对卡合孔66这一点上与上述实施方式的下压杆52不同。一对卡合孔166分别在垫片64下方形成于下压杆152外周面,并具有比一对销63稍大的直径。因此,上压杆51和下压杆152互相卡合,能够大致一体地上下运动。压脚杆155也可以是,不具有上压杆51和下压杆152,而是一体成型的柱状。这时,可以不具有一对卡合孔166、一对销63、垫片64。Referring to FIG. 14 and FIG. 15 , a sewing machine 201 as a modified example of the sewing machine 1 will be described. In the following description, the same members as those of the sewing machine 1 are shown with the same reference numerals in the drawings, and description thereof will be omitted. The arm portion 4 of the sewing machine 201 has a presser mechanism 250 . The presser mechanism 250 is different from the presser mechanism 50 of the above-mentioned embodiment in that the presser mechanism 250 does not include the spring 59 and the detection unit 56 . The presser bar 155 of the presser mechanism 250 has an upper presser bar 51 and a lower presser bar 152 . The push-down lever 152 is different from the push-down lever 52 of the above-described embodiment in that it has a pair of engaging holes 166 instead of the pair of engaging holes 66 . A pair of engaging holes 166 are respectively formed on the outer peripheral surface of the push down rod 152 below the spacer 64 and have a diameter slightly larger than that of the pair of pins 63 . Therefore, the upper pressing rod 51 and the lower pressing rod 152 are engaged with each other, and can move up and down approximately integrally. The presser bar 155 may not have the upper presser bar 51 and the lower presser bar 152, but may be an integrally formed columnar shape. In this case, the pair of engaging holes 166 , the pair of pins 63 , and the spacer 64 may not be provided.

在压脚53位于接触位置时,缝纫机201的压脚马达32通过对压脚53施加朝向下方的驱动力来赋予压脚53按压力。因此,能够通过控制流向压脚马达32的电流来使按压力进行变化。When the presser foot 53 is located at the contact position, the presser foot motor 32 of the sewing machine 201 applies a downward driving force to the presser foot 53 to apply a pressing force to the presser foot 53 . Therefore, the pressing force can be changed by controlling the current flowing to the presser motor 32 .

Claims (10)

1.一种缝纫机,该缝纫机(1、201)具有:1. A sewing machine, the sewing machine (1, 201) has: 针板(7),其具有送布齿孔(14),能够将布料(9)载置于该针板;a needle plate (7), which has a cloth feeding tooth hole (14), and can place the cloth (9) on the needle plate; 送布齿(13),其能够从所述送布齿孔突出或退入到所述送布齿孔中;a feed tooth (13) capable of protruding from or retracting into said feed tooth hole; 送布机构(130),其支承所述送布齿,且能够利用从所述送布齿孔突出的所述送布齿使所述布料沿水平方向移动;a cloth feeding mechanism (130) supporting the cloth feeding teeth and capable of moving the cloth in the horizontal direction by the cloth feeding teeth protruding from the cloth feeding teeth; 压脚机构(50、250),其具有能够从与所述针板相反的一侧与所述布料接触的压脚(53),能够赋予使所述压脚向所述针板按压所述布料的按压力;A presser foot mechanism (50, 250) having a presser foot (53) capable of contacting the cloth from the side opposite to the needle plate, capable of pressing the cloth against the needle plate by the presser foot pressing force; 缝制机构(15),其用于对所述压脚接触的所述布料进行缝制;a sewing mechanism (15), which is used to sew the cloth contacted by the presser foot; 驱动部(31、123),其用于驱动所述送布机构和所述缝制机构;以及a driving part (31, 123) for driving the cloth feeding mechanism and the sewing mechanism; and 缝制控制部(41),其用于控制所述驱动部的驱动,a sewing control part (41), which is used to control the driving of the driving part, 该缝纫机的特征在于,具有:The sewing machine is characterized in that it has: 获取部,其能够获取预定送布信息,该预定送布信息表示利用所述送布齿使所述布料沿水平方向移动的移动量即送布量;an acquisition unit capable of acquiring scheduled cloth feed information indicating a cloth feed amount that is a movement amount of the cloth moved in the horizontal direction by the cloth feed teeth; 压脚马达(32),其与所述压脚机构相连结;以及a presser foot motor (32), which is connected to the presser foot mechanism; and 压脚控制部,其能够通过控制所述压脚马达的驱动,来变更由所述压脚机构赋予的所述按压力,a presser foot control unit capable of changing the pressing force applied by the presser foot mechanism by controlling driving of the presser foot motor, 所述缝制控制部基于所述获取部获取的所述预定送布信息控制所述驱动部的驱动,The sewing control unit controls driving of the driving unit based on the scheduled cloth feeding information acquired by the acquiring unit, 所述压脚控制部在所述缝制控制部控制所述驱动部的驱动时,基于所述获取部获取的所述预定送布信息控制所述压脚马达的驱动,变更所述按压力。The presser foot control unit controls the drive of the presser foot motor based on the scheduled cloth feed information acquired by the acquisition unit to change the pressing force when the sewing control unit controls the driving of the driving unit. 2.根据权利要求1所述的缝纫机,其特征在于,2. The sewing machine according to claim 1, wherein: 所述获取部还能够获取预定按压信息,该预定按压信息表示与所述送布量相对应的所述按压力,The obtaining unit may also obtain predetermined pressing information indicating the pressing force corresponding to the cloth feeding amount, 所述压脚控制部基于所述获取部获取的所述预定送布信息控制所述压脚马达的驱动,使所述按压力变为所述预定按压信息所示的所述按压力。The presser control unit controls driving of the presser motor based on the scheduled cloth feed information acquired by the acquisition unit so that the pressing force becomes the pressing force indicated by the scheduled pressing information. 3.根据权利要求2所述的缝纫机,其特征在于,3. The sewing machine according to claim 2, wherein: 所述获取部确定在包括多种所述送布量和表示与所述多种送布量分别对应的所述按压力的按压信息的信息表(301、302)中,与所述多种送布量中所述预定送布信息所示的所述送布量相对应的所述按压信息,从而获取所述预定按压信息。The acquiring unit determines, in an information table (301, 302) including a plurality of kinds of the cloth feed amounts and pressing information indicating the pressing forces respectively corresponding to the plurality of kinds of cloth feed amounts, The press information corresponding to the cloth feed amount indicated by the scheduled cloth feed information in the cloth amount, so as to obtain the scheduled press information. 4.根据权利要求2所述的缝纫机,其特征在于,4. The sewing machine according to claim 2, wherein: 所述获取部获取表示一个所述送布量的基准送布信息和表示一个所述按压力的基准按压信息,基于所述基准送布信息、所述预定送布信息以及所述基准按压信息,获取所述预定按压信息。The acquiring unit acquires reference feed information indicating one feed amount and reference pressing information indicating one pressing force, and based on the reference feed information, the scheduled feed information, and the reference pressing information, The predetermined pressing information is acquired. 5.根据权利要求4所述的缝纫机,其特征在于,5. The sewing machine according to claim 4, wherein: 所述获取部通过用所述基准按压信息所示的所述按压力乘以第一系数,获取表示伴随着所述送布量的增大而增大的所述按压力的所述预定按压信息。The acquisition unit acquires the predetermined pressing information indicating the pressing force that increases with the increase in the cloth feeding amount by multiplying the pressing force indicated by the reference pressing information by a first coefficient. . 6.根据权利要求4所述的缝纫机,其特征在于,6. The sewing machine according to claim 4, wherein: 所述获取部通过用所述基准按压信息所示的所述按压力除以第二系数,获取表示伴随着所述送布量的增大而减小的所述按压力的所述预定按压信息。The acquiring unit acquires the predetermined pressing information representing the pressing force that decreases with an increase in the cloth feeding amount by dividing the pressing force indicated by the reference pressing information by a second coefficient. . 7.根据权利要求1~6中任一项所述的缝纫机,其特征在于,7. The sewing machine according to any one of claims 1 to 6, wherein: 所述预定送布信息以一针为单位地设定所述送布量。The predetermined feed information sets the feed amount in units of one stitch. 8.根据权利要求1~6中任一项所述的缝纫机,其特征在于,8. The sewing machine according to any one of claims 1 to 6, wherein: 该缝纫机具有检测部(56),该检测部用于检测所述压脚的所述按压力,The sewing machine has a detection part (56) for detecting the pressing force of the presser foot, 所述压脚控制部获取由所述检测部检测的所述按压力的检测结果,变更所述按压力。The presser foot control unit acquires the detection result of the pressing force detected by the detection unit, and changes the pressing force. 9.根据权利要求7所述的缝纫机,其特征在于,9. The sewing machine according to claim 7, wherein: 该缝纫机具有检测部(56),该检测部用于检测所述压脚的所述按压力,The sewing machine has a detection part (56) for detecting the pressing force of the presser foot, 所述压脚控制部获取由所述检测部检测的所述按压力的检测结果,变更所述按压力。The presser foot control unit acquires the detection result of the pressing force detected by the detection unit, and changes the pressing force. 10.一种缝纫机的控制方法,该缝纫机(1、201)具有:针板(7),其具有送布齿孔(14),能够将布料(9)载置于该针板;送布齿(13),其能够从所述送布齿孔突出或退入到所述送布齿孔中;送布机构(130),其支承所述送布齿,且能够利用从所述送布齿孔突出的所述送布齿使所述布料沿水平方向移动;压脚机构(50、250),其具有能够从与所述针板相反的一侧与所述布料接触的压脚(53),能够赋予使所述压脚向所述针板按压所述布料的按压力;缝制机构,其用于对所述压脚接触的所述布料进行缝制;以及驱动部(31、123),其用于驱动所述送布机构和所述缝制机构,10. A method for controlling a sewing machine, the sewing machine (1, 201) having: a needle plate (7) having a cloth feeding tooth hole (14) capable of placing a cloth (9) on the needle plate; (13) capable of protruding from or retracting into said feed tooth hole; a cloth feed mechanism (130) supporting said feed tooth and capable of using The feed teeth protruding from the hole move the material in the horizontal direction; a presser foot mechanism (50, 250) having a presser foot (53) capable of contacting the material from the side opposite to the needle plate , capable of imparting a pressing force for causing the presser foot to press the cloth against the needle plate; a sewing mechanism for sewing the cloth contacted by the presser foot; and a drive unit (31, 123) , which is used to drive the cloth feeding mechanism and the sewing mechanism, 该缝纫机的控制方法的特征在于,包括:The control method of this sewing machine is characterized in that, comprising: 获取工序,在该获取工序中,获取预定送布信息,该预定送布信息表示利用所述送布齿使所述布料沿水平方向移动的移动量即送布量;an acquiring step of acquiring scheduled cloth feeding information, wherein the scheduled cloth feeding information indicates a moving amount of moving the cloth in the horizontal direction by the feeding teeth, that is, a cloth feeding amount; 缝制控制工序,在该缝制控制工序中,基于在所述获取工序中获取的所述预定送布信息,控制所述驱动部的驱动,对所述布料进行缝制;以及A sewing control step of controlling the drive of the drive unit based on the scheduled cloth feed information acquired in the acquiring step to sew the cloth; and 压脚控制工序,在该压脚控制工序中,控制与所述缝纫机的所述压脚机构相连结的压脚马达的驱动,变更由所述压脚机构赋予的所述按压力,a presser foot control step in which the drive of a presser motor connected to the presser mechanism of the sewing machine is controlled to change the pressing force applied by the presser mechanism, 在所述压脚控制工序中,在所述缝制控制工序中控制所述驱动部的驱动时,基于在所述获取工序中获取的所述预定送布信息控制所述压脚马达的驱动,变更所述按压力。In the presser foot control step, when controlling the drive of the driving unit in the sewing control step, the drive of the presser motor is controlled based on the scheduled cloth feed information acquired in the acquisition step, Change the pressing force.
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