CN107881641B - Warp knitting machine guide bar electronic swing device and looping mechanism thereof - Google Patents

Warp knitting machine guide bar electronic swing device and looping mechanism thereof Download PDF

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Publication number
CN107881641B
CN107881641B CN201711373530.0A CN201711373530A CN107881641B CN 107881641 B CN107881641 B CN 107881641B CN 201711373530 A CN201711373530 A CN 201711373530A CN 107881641 B CN107881641 B CN 107881641B
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China
Prior art keywords
guide bar
shaft
yarn
swing
knitting machine
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CN201711373530.0A
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CN107881641A (en
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陈忠英
陈逸
江飞
立石岩
陈南梁
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CHANGZHOU SAIJIA MACHINERY CO LTD
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CHANGZHOU SAIJIA MACHINERY CO LTD
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Publication of CN107881641A publication Critical patent/CN107881641A/en
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    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04BKNITTING
    • D04B27/00Details of, or auxiliary devices incorporated in, warp knitting machines, restricted to machines of this kind
    • D04B27/10Devices for supplying, feeding, or guiding threads to needles
    • D04B27/24Thread guide bar assemblies
    • D04B27/26Shogging devices therefor
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product
    • Y02P70/62Manufacturing or production processes characterised by the final manufactured product related technologies for production or treatment of textile or flexible materials or products thereof, including footwear

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Knitting Machines (AREA)

Abstract

The invention provides a warp knitting machine guide bar electronic swing device and a loop forming mechanism thereof, wherein the warp knitting machine guide bar electronic swing device can be used as a part of the loop forming mechanism of a warp knitting machine, and the loop forming mechanism of the warp knitting machine can further comprise a face yarn guide bar swinging mechanism, a loop removing mechanism, a needle bed mechanism and a sedimentation mechanism. The warp knitting machine guide bar electronic swing device comprises a supporting seat, a spacing yarn swing shaft, a spacing yarn guide bar swing frame, a speed reducer and a servo motor. The spacer yarn pendulum shaft is rotatably supported on the supporting seat, and the power input end and the power output end of the spacer yarn pendulum shaft are respectively positioned on two opposite sides of the supporting seat. The spacing yarn guide bar cradle is axially movably connected with the spacing yarn swinging shaft and circumferentially fixedly connected with the spacing yarn swinging shaft. The output shaft of the speed reducer is in transmission connection with the spacer yarn pendulum shaft. The servo motor is connected with the speed reducer, and a main shaft of the servo motor is in transmission connection with an input shaft of the speed reducer. The warp knitting machine guide bar electronic swing device is simple and quick in adjustment of the looping mechanism, adjustable in transmission speed ratio and high in accuracy.

Description

Warp knitting machine guide bar electronic swing device and looping mechanism thereof
Technical Field
The present invention relates to the field of textile equipment, in particular, relates to a warp knitting machine guide bar electronic swing device and a looping mechanism thereof.
Background
At present, the swinging of the face yarn guide bar and the spacing yarn guide bar of the existing warp knitting machine on the market is generally realized by a cam action installed on a main shaft, and the swinging periods of the face yarn guide bar and the spacing yarn guide bar are the same. When the machine works, the main shaft rotates for one circle (360 degrees), the face yarn guide bar on the A face finishes one period of swinging, the first A-face base fabric row is knitted once in a looping way, and the interval yarn guide bar is also looped once on the first transverse row of the A-face base fabric; the main shaft rotates for the second circle (720 degrees), the face yarn guide bar on the A face finishes the second periodic motion, the second A face base fabric row is knitted once again, the spacing yarn guide bar also circles for the second time on the second row of the A face base fabric. Because of the symmetry of the double needle bed, the swinging looping time of the face yarn guide bar on the B face is different from that of the face A by half a period, and along with the swinging of the spacing yarn guide bar, the spacing yarn swings back and forth in a Z shape on the row of the base fabric on the A face and the row of the base fabric on the B face to form loops, and the blank is woven.
Because the face yarn guide bar and the interval yarn guide bar are driven by different cam actions installed on the same main shaft to form a loop, the swinging periodicity is the same, the interval yarn can form a loop once on each transverse row on the base fabric, the diversity of the fabric process is affected, and even if the interval yarn guide bar of the warp knitting machine on the market is driven by mechanisms such as synchronous wheels, gears and the like with different tooth ratios to finish swinging of different periods with the face yarn guide bar, the adjusting method is complex in disassembly, assembly, replacement and adjustment, single in transmission ratio and lower in precision.
Disclosure of Invention
The invention aims to provide a warp knitting machine guide bar electronic swing device and a looping mechanism thereof, so as to solve the problems of complex disassembly, assembly, replacement and adjustment, single transmission speed ratio and lower precision.
In order to solve at least one of the above technical problems, the present invention provides the following technical solutions:
the invention provides a warp knitting machine guide bar electronic swing device, which comprises:
a support base;
the spacer yarn pendulum shaft is rotatably supported on the supporting seat, and the power input end and the power output end of the spacer yarn pendulum shaft are respectively positioned on two opposite sides of the supporting seat;
the spacer yarn guide bar rocking frame is axially movably connected with the spacer yarn rocking shaft and circumferentially fixedly connected, so that the spacer yarn guide bar rocking frame swings back and forth by taking the axial lead of the spacer yarn rocking shaft as the center when the spacer yarn rocking shaft rotates, and the spacer yarn guide bar rocking frame is provided with a transmission part for being in transmission connection with the spacer yarn guide bar;
the output shaft of the speed reducer is in transmission connection with the spacer yarn pendulum shaft; and
the servo motor is connected with the speed reducer, and a main shaft of the servo motor is in transmission connection with an input shaft of the speed reducer.
Further, in an alternative embodiment of the present invention, the speed reducer further comprises a speed reducer base, the speed reducer base is mounted on the support base, and the speed reducer is mounted on the speed reducer base.
Further, in an alternative embodiment of the present invention, the speed reducer base includes a mounting plate and two connection plates, the mounting plate has a through hole through which an output shaft of the speed reducer passes, the two connection plates are fixed to a side wall of the support base at intervals, the two connection plates are respectively connected to opposite edges of the mounting plate, and a mounting space is defined by the mounting plate, the two connection plates, and the side wall of the support base; the casing of speed reducer is fixed in the mounting panel, the spacer yarn balance staff's power input end with the output of speed reducer all is located in the installation space and through shaft coupling coaxial coupling.
Further, in an alternative embodiment of the present invention, the housing of the servo motor is fixedly connected to the housing of the speed reducer, and the main shaft of the servo motor is coaxially connected to the input shaft of the speed reducer.
Further, in an alternative embodiment of the invention, the spacer yarn balance staff is rotatably connected to the support base by means of a deep groove ball bearing.
The invention also provides a warp knitting machine looping mechanism, which comprises a warp knitting machine guide bar electronic swing device, a frame, a spacing yarn guide bar and a first yarn guide needle, wherein the support seat of the warp knitting machine guide bar electronic swing device is fixed on the frame, the spacing yarn guide bar is connected with the transmission part of the spacing yarn guide bar cradle, and the first yarn guide needle is arranged on the spacing yarn guide bar.
Further, in an alternative embodiment of the invention, the device further comprises a three-hole swing shaft seat with three mounting holes and two face yarn guide bar swinging mechanisms symmetrically arranged, wherein the face yarn guide bar swinging mechanisms comprise a face yarn swing shaft, a face yarn swing arm, a guide bar transition swing arm, a transition connecting rod, a guide bar lower swing arm, a lower swing shaft, a swing shaft sliding seat, a face yarn guide bar transmission connecting rod, a face yarn guide bar swing frame and a second yarn guide needle;
the veil pendulum shaft is rotatably supported on the supporting seat; the surface yarn pendulum shaft and the spacer yarn pendulum shaft are arranged in parallel, and both the surface yarn pendulum shaft and the spacer yarn pendulum shaft pass through the mounting holes on the three-hole pendulum shaft seat;
one end of the face yarn swing arm is fixedly connected with the circumferential direction of the face yarn swing shaft, and the other end of the face yarn swing arm is in transmission connection with the guide bar transition swing arm;
the swing shaft sliding seat is movably arranged on the warp knitting machine frame;
the lower pendulum shaft is rotatably supported on the pendulum shaft sliding seat, and the lower pendulum shaft and the face yarn pendulum shaft are arranged in parallel;
the device comprises a lower swing arm, a lower swing shaft, a face yarn guide bar transmission connecting rod, a guide bar lower swing arm, a guide bar driving connecting rod and a guide bar driving connecting rod, wherein one end of the guide bar lower swing arm is a supporting end, the other end of the guide bar lower swing arm is a swinging end, the supporting end of the guide bar lower swing arm is rotationally connected with the lower swing shaft, the swinging end of the guide bar lower swing arm is in transmission connection with the face yarn guide bar transmission connecting rod, and the guide bar lower swing arm can swing around the axial lead of the lower swing shaft under the driving of the face yarn guide bar transmission connecting rod;
the guide bar transition swing arm is connected with the transition connecting rod, and the transition connecting rod is in transmission connection with the guide bar lower swing arm;
the swing arm is provided with a plurality of regulation holes that set up along self length direction interval under the sley bar, the transition connect pole with face yarn sley bar transmission connects the pole and is connected with the pivot of wearing to locate different regulation holes respectively.
Further, in an alternative embodiment of the invention, the needle bed swing mechanism further comprises two loop removing mechanisms which are symmetrically arranged, wherein each loop removing mechanism comprises a loop removing plate, a loop removing plate seat, a needle bed swing frame, a lower swing shaft fixing arm and a swing arm fixing connecting rod;
the needle bed swing frame is characterized in that the knockover plate is arranged on the knockover plate seat, the knockover plate seat is fixed on the needle bed swing frame, the needle bed swing frame is arranged on the lower swing shaft, the end part of the lower swing shaft fixing arm is fixed on the lower swing shaft, the lower swing shaft fixing arm is provided with a plurality of mounting holes, and the swing arm fixing connecting rod is arranged in the mounting hole of the lower swing shaft fixing arm.
Further, in an alternative embodiment of the present invention, two needle bed mechanisms are also included that are symmetrically disposed, the needle bed mechanisms including latch needles, needle beds, and needle bed carriers;
the latch needle is arranged on the needle bed, the needle bed is fixed on a needle bed bracket, a guide pillar of the needle bed bracket is movably arranged in a guide pillar hole of a needle bed cradle, and the needle bed bracket is connected with a needle bed telescopic mechanism through a needle bed transmission connecting rod.
Further, in an alternative embodiment of the present invention, a sedimentation mechanism is further included, the sedimentation mechanism including a sinker, a sinker bed, and a sedimentation swing arm;
the sinker is arranged on a sinker bed, the sinker bed is fixed on a sinker swing arm, the sinker swing arm is movably arranged on a lower swing shaft, and the sinker swing arm is connected with a sinker swing mechanism through a sinker transmission connecting rod.
The beneficial effects of the invention include: the warp knitting machine guide bar electronic swing device obtained through the design adopts the servo motor and the speed reducer to provide power and is directly connected with the spacer yarn swing shaft, so that the transmission efficiency is high, and the swing of different periods with the face yarn guide bar is completed without using mechanisms such as synchronous wheels, gears and the like with different gear ratios. When the swing period is regulated, the transmission part is not required to be disassembled and assembled, and only the servo motor is required to be regulated. When the device is used, the device can be controlled in a data mode, is convenient to adjust, is directly connected, and is good in transmission effect and high in accuracy. And the interval yarn is looped on the surface yarn row with adjustable longitudinal interval, which can meet diversified looping technology.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings that are needed in the embodiments will be briefly described below, it being understood that the following drawings only illustrate some examples of the present invention and therefore should not be considered as limiting the scope, and other related drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic view of a warp knitting machine bar electronic swing device provided by an embodiment of the present invention;
FIG. 2 is a schematic view of a looping mechanism of a warp knitting machine provided by an embodiment of the present invention;
FIG. 3 is a schematic view of a face yarn bar swinging mechanism provided by an embodiment of the present invention;
FIG. 4 is a schematic view of a portion of a spacer yarn guide bar wobble mechanism provided in an embodiment of the invention;
FIG. 5 is a schematic view of a knockover mechanism, a needle bed mechanism, and a sinking mechanism provided by an embodiment of the present invention;
fig. 6 is a diagram of the conventional knitting (left side portion) and a diagram of the knitting of the present embodiment (right side portion).
Icon: 1-a three-hole pendulum shaft seat; 2-face yarn bar cradle; 3-face yarn swing arms; 4-face yarn pendulum shaft; 5-spacing yarn guide bar cradle; 6-face yarn guide bar; 7-a sinker; 8-latch needle; 9-a knockover plate; 10-a knockover plate seat; 11-a lower swing axle fixing arm; 12-a pendulum shaft slide; 13-spacer yarn pendulum shaft; 15-spacing yarn bars; 16-bar transition swing arms; 17-yarn guiding needle; 18-sinker bed; 19-needle bed; 20-needle bed carrier; 21-a needle bed cradle; 22-lower pendulum shaft; 23-settling swing arms; 24-bar lower swing arms; 25-transmission connecting rods; 251-transitional connecting rod; 252-face yarn bar transmission connecting rod; 253-a swing arm fixing extension rod; 254-sedimentation transmission connecting rod; 255-needle bed transmission connecting rod; 26-a supporting seat; 27-deep groove ball bearings; 28-a speed reducer base; 29-coupling; 30-a speed reducer; 31-servo motor.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the embodiments of the present invention more apparent, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is apparent that the described embodiments are some embodiments of the present invention, but not all embodiments. All other embodiments, based on the embodiments of the invention, which are apparent to those of ordinary skill in the art without inventive faculty, are intended to be within the scope of the invention. Thus, the following detailed description of the embodiments of the invention, as presented in the figures, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. All other embodiments, based on the embodiments of the invention, which are apparent to those of ordinary skill in the art without inventive faculty, are intended to be within the scope of the invention.
In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings are merely for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the apparatus or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present invention.
Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include one or more such feature. In the description of the present invention, the meaning of "a plurality" is two or more, unless explicitly defined otherwise.
In the present invention, unless explicitly specified and limited otherwise, the terms "mounted," "connected," "secured," and the like are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally formed; can be directly connected or indirectly connected through an intermediate medium, and can be communicated with the inside of two elements or the interaction relationship of the two elements. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art according to the specific circumstances.
In the present invention, unless expressly stated or limited otherwise, a first feature "above" or "below" a second feature may include both the first and second features being in direct contact, as well as the first and second features not being in direct contact but being in contact with each other through additional features therebetween. Moreover, a first feature being "above," "over" and "on" a second feature includes the first feature being directly above and obliquely above the second feature, or simply indicating that the first feature is higher in level than the second feature. The first feature being "under", "below" and "beneath" the second feature includes the first feature being directly under and obliquely below the second feature, or simply means that the first feature is less level than the second feature.
As shown in the embodiments with reference to fig. 1 to 6,
as shown in fig. 1 to 5, the present embodiment provides a looping mechanism of a warp knitting machine, and also provides a bar electronic swing device of the warp knitting machine. The warp knitting machine bar electronic swing device can be used as a part of a looping mechanism of the warp knitting machine, and the looping mechanism of the warp knitting machine can further comprise a frame, a face yarn bar swinging mechanism, a loop releasing mechanism, a needle bed mechanism and a settlement mechanism.
The structure of the warp knitting machine guide bar electronic swing device provided in this embodiment may be shown with reference to fig. 1 and 4, and the warp knitting machine guide bar electronic swing device includes a supporting seat 26, a spacer yarn swinging shaft 13, a spacer yarn guide bar swinging frame 5, a speed reducer 30 and a servo motor 31.
The spacer yarn balance shaft 13 is rotatably supported on a supporting seat 26, and the supporting seat 26 of the warp knitting machine guide bar electronic swing device can be fixed on a frame. Further, in an alternative embodiment of the invention, the spacer yarn balance staff 13 is rotatably connected to the support base 26 by means of a deep groove ball bearing 27. The power input end and the power output end of the spacer yarn balance shaft 13 are respectively positioned on two opposite sides of the supporting seat 26.
The spacing yarn guide bar cradle 5 is axially movably connected with the spacing yarn swing shaft 13 and circumferentially fixedly connected, so that when the spacing yarn guide bar cradle 5 rotates 13, the spacing yarn guide bar cradle 5 swings back and forth by taking the axial lead of the spacing yarn swing shaft 13 as the center, and the spacing yarn guide bar cradle 5 is provided with a transmission part for being in transmission connection with the spacing yarn guide bar 15.
The output shaft of the speed reducer 30 is in transmission connection with the spacer yarn balance shaft 13. Further, in an alternative embodiment of the present invention, a speed reducer housing 28 is further included, the speed reducer housing 28 is mounted to the support housing 26, and a speed reducer 30 is mounted to the speed reducer housing 28.
Further, in an alternative embodiment of the present invention, the speed reducer 28 includes a mounting plate and two connection plates, the mounting plate has a through hole through which the output shaft of the speed reducer 30 passes, the two connection plates are fixed to the side wall of the support base 26 at intervals, the two connection plates are respectively connected to opposite edges of the mounting plate, and the mounting plate, the two connection plates, and the side wall of the support base 26 enclose a mounting space; the housing of the speed reducer 30 is fixed to the mounting plate, and the power input end of the spacer yarn balance shaft 13 and the output end of the speed reducer 30 are both located in the mounting space and are coaxially connected through the coupling 29.
The servo motor 31 is connected with the speed reducer 30, and a main shaft of the servo motor 31 is in transmission connection with an input shaft of the speed reducer 30. Further, in an alternative embodiment of the present invention, the housing of the servo motor 31 is fixedly connected to the housing of the speed reducer 30, and the main shaft of the servo motor 31 is coaxially connected to the input shaft of the speed reducer 30. The spindle of the servo motor 31, the output shaft of the speed reducer 30, and the axis of the spacer yarn balance shaft 13 are on the same straight line.
The warp knitting machine guide bar electronic swing device further comprises a spacing yarn guide bar 15 and a first guide needle 17, wherein the spacing yarn guide bar 15 is connected with a transmission part of the spacing yarn guide bar cradle 5, and the first guide needle 17 is arranged on the spacing yarn guide bar 15.
Referring to fig. 2 and 3, the face yarn guide bar swinging mechanism includes a three-hole swinging shaft seat 1 with three mounting holes and two face yarn guide bar swinging mechanisms symmetrically arranged, and the face yarn guide bar swinging mechanism includes a face yarn swinging shaft 4, a face yarn swinging arm 3, a guide bar transition swinging arm 16, a transition connecting rod 251, a guide bar lower swinging arm 24, a lower swinging shaft 22, a swinging shaft sliding seat 12, a face yarn guide bar transmission connecting rod 252, a face yarn guide bar swinging frame 2 and a second guide needle 17. The second yarn guide needle 17 and the first yarn guide needle 17 have the same structure, but have different mounting positions and connection relationships.
The veil pendulum shaft 4 is rotatably supported on the supporting seat 26; the face yarn pendulum shaft 4 and the spacer yarn pendulum shaft 13 are arranged in parallel, and the face yarn pendulum shaft 4 and the spacer yarn pendulum shaft 13 penetrate through the mounting holes in the three-hole pendulum shaft seat 1.
One end of the face yarn swinging arm 3 is fixedly connected with the face yarn swinging shaft 4 in the circumferential direction, and the other end is in transmission connection with the guide bar transition swinging arm 16.
The balance staff slide 12 is movably disposed on a frame of the warp knitting machine. The balance slide 12 can move linearly and reciprocally in the frame of the warp knitting machine, and the movement track is parallel to the face yarn balance 4 and the lower balance 22. The lower spindle 22 is rotatably supported by the spindle slide 12, and the lower spindle 22 is disposed parallel to the veil spindle 4.
One end of the guide bar lower swing arm 24 is a supporting end, the other end is a swinging end, the supporting end of the guide bar lower swing arm 24 is rotationally connected with the lower swing shaft 22, the swinging end of the guide bar lower swing arm 24 is in transmission connection with the face yarn guide bar transmission connecting rod 252, and the guide bar lower swing arm 24 can swing around the axis line of the lower swing shaft 22 under the driving of the face yarn guide bar transmission connecting rod 252.
The guide bar transition swing arm 16 is connected with a transition connecting rod 251, and the transition connecting rod 251 is in transmission connection with the guide bar lower swing arm 24.
The guide bar lower swing arm 24 is provided with a plurality of adjusting holes which are arranged at intervals along the length direction of the guide bar lower swing arm, and the transition connecting rod 251 and the face yarn guide bar transmission connecting rod 252 are respectively connected with rotating shafts penetrating through different adjusting holes.
Further, in an alternative embodiment of the present invention, two knockover mechanisms symmetrically disposed are further included, and the knockover mechanisms include a knockover plate 9, a knockover plate seat 10, a needle bed cradle 21, a lower swing axle fixing arm 11, and a swing arm fixing link 253.
The knock out plate 9 is mounted on the knock out plate seat 10, the knock out plate seat 10 is fixed on the needle bed cradle 21, the needle bed cradle 21 is mounted on the lower rocker 22, the end of the lower rocker fixing arm 11 is fixed on the lower rocker 22, the lower rocker fixing arm 11 has a plurality of mounting holes, and the swing arm fixing link 253 is mounted in the mounting hole of the lower rocker fixing arm 11.
Further, referring to fig. 5, in an alternative embodiment of the present invention, two needle bed mechanisms are further included that are symmetrically disposed, and each needle bed mechanism includes latch needles 8, a needle bed 19, and a needle bed carrier 20.
The latch needle 8 is installed on the needle bed 19, the needle bed 19 is fixed on the needle bed bracket 20, the guide pillar of the needle bed bracket 20 is movably installed in the guide pillar hole of the needle bed cradle 21, and the needle bed bracket 20 is connected with the needle bed telescoping mechanism through the needle bed transmission connecting rod 255.
Further, referring again to fig. 5, in an alternative embodiment of the invention, a sedimentation mechanism is also included, which comprises a sinker 7, a sinker bed 18 and a sedimentation swing arm 23.
The sinker 7 is arranged on the sinker bed 18, the sinker bed 18 is fixed on the sinker swing arm 23, the sinker swing arm 23 is movably arranged on the lower swing shaft 22, and the sinker swing arm 23 is connected with the sinker swing mechanism through the sinker transmission connecting rod 254.
The warp knitting machine guide bar electronic swing device and the looping mechanism thereof of the embodiment, when in operation, the servo motor 31 capable of forward and backward transmission drives the spacing yarn swinging shaft 13 to forward or backward rotate through the speed reducer 30, and drives the spacing yarn guide bar swinging frame 5 to do reciprocating circular arc swinging, thereby driving the spacing yarn guide bar 15 arranged at the lower end of the spacing yarn guide bar swinging frame 5 to do back-and-forth swinging, so that the yarn guide needle 17 arranged on the spacing yarn guide bar swinging frame can do back-and-forth swinging or backward swinging, and the needle front needle back yarn padding requirement of the yarn guide needle 17 on the spacing yarn guide bar 15 is met.
The face yarn guide bar transmission connecting rod 252 moves up and down under the drive of the face yarn guide bar swinging mechanism, so that the face yarn swinging arm 3 and the face yarn swinging frame 2 synchronously do reciprocating circular arc swinging under the drive of the joint connection of the face yarn guide bar transmission connecting rod 252, the guide bar lower swinging arm 24, the transition connecting rod 251 and the guide bar transition swinging arm 16, and the face yarn guide bar 6 arranged at the lower end of the face yarn guide bar swinging frame 2 is driven to do back and forth swinging, so that the yarn guide needle 17 arranged on the face yarn guide bar swinging frame can swing forwards or backwards, and the needle front needle back yarn padding requirement of the yarn guide needle 17 on the face yarn guide bar 6 is met.
In the present invention, the looping mechanism further includes a knockover portion, a needle bed portion, and a sinking portion mounted on the balance staff slider 12; the knockover part comprises front and rear knockover devices which are symmetrical in front and back, the knockover plate 9 is mounted on the knockover plate seat 10, the knockover plate seat 10 is fixed on the needle bed cradle 21, the needle bed cradle 21 is mounted on the lower swing shaft 22, the head end of the lower swing shaft fixing arm 11 is locked on the lower swing shaft 22, and the swing arm fixing connecting rod 253 is mounted in the mounting hole of the lower swing shaft fixing arm 11. During the looping process, the lower swing shaft 22 is fixed under the action of the swing arm fixing link 253 and the lower swing shaft fixing arm 11, so that the knockover plate 9 does not swing during the weaving process. During installation, the distance of the pendulum shaft sliding seat 12 can be adjusted to change the distance between the front and rear loop removing plates 9, so that the wool height of the velvet fabric can be changed.
The needle bed part comprises front and back needle bed devices which are symmetrical in front and back, the front and back needle bed devices comprise latch needles 8, a needle bed 19 and a needle bed bracket 20, the latch needles 8 are arranged on the needle bed 19, the needle bed 19 is fixed on the needle bed bracket 20, a guide pillar of the needle bed bracket 20 is movably arranged in a guide pillar hole of a needle bed cradle 21, and the needle bed bracket 20 is connected with a needle bed telescopic mechanism through a needle bed transmission connecting rod 255. When the machine is looped, the needle bed bracket 20 moves up and down along with the needle bed transmission connecting rod 255 under the action of the needle bed telescoping mechanism, thereby driving the needle bed 19 and the latch needle 8 to move up and down, and the upper needle head part of the latch needle 8 is embedded in the notch of the loop removing plate 9, so that the needle head of the latch needle 8 moves up and down in the notch of the loop removing plate 9 in the looping process.
The sedimentation part comprises front and rear sedimentation devices which are symmetrical from front to back, the front and rear sedimentation devices comprise a sinker 7, a sinker bed 18 and a sedimentation swing arm 23, the sinker 7 is arranged on the sinker bed 18, the sinker bed 18 is fixed on the sedimentation swing arm 23, the sedimentation swing arm 23 is movably arranged on the lower swing shaft 22, and the sedimentation swing arm 23 is connected with the sedimentation swing mechanism through a sedimentation transmission connecting rod 254. When the machine is looped, under the action of a power system and a settlement swing mechanism, the settlement swing arm 23 provided with the sinker 7 swings in an arc manner by taking the lower swing shaft 22 as a rotation center and far away from and near to the upper end face of the loop removing plate 9, so that the sinker 7 can reciprocally press the coil on the latch needle 8 on the upper end face of the loop removing plate 9, and the smooth progress of the looping process is facilitated.
Referring to fig. 6, the principle and advantages of the guide bar electronic swing device and the looping mechanism of the warp knitting machine of this embodiment are as follows:
unlike the prior art, the previous cam transmission mode of the spacing yarn guide bar 15 is changed, the previous swing period of the spacing yarn guide bar 15 is the same as the swing period of the face yarn guide bar 6 (as shown on the left side of fig. 6, the swing period of the spacing yarn guide bar is that of the face yarn guide bar=1:1), during the working process, the main shaft rotates one circle (360 °), the face yarn guide bar 6 completes one swing period movement, the first A-face base fabric row is woven once in a circle, and the spacing yarn guide bar 15 is also looped once on the first row of the A-face base fabric; the spindle rotates a second turn (720 °), the a-side guide bar 6 completes a second periodic movement, and then a second a-side base fabric row is knitted once by looping, and the spacing guide bar 15 is also looped a second time on the second row of a-side base fabric. Due to the symmetry of the double needle bed 19, the swinging and looping action time of the guide bar on the B surface is different from that of the guide bar on the A surface by half a period, and along with the swinging of the guide bar 15 for spacer yarns, the spacer yarns do Z-shaped reciprocating swinging and looping on the row of the base fabric on the A surface and the row of the base fabric on the B surface, so that the embryo cloth is woven. Even if the space yarn guide bar 15 swings by synchronous wheels, gears and the like with different tooth ratios to finish swinging with different periods from the face yarn guide bar 6, the adjusting method has the advantages of complex disassembly and assembly and replacement, single transmission speed ratio and lower precision.
The spacing bar 15 wobble period is now electronically controlled such that the spacing bar 15 wobble period is different from the face bar 6 wobble period, taking for example 3 times the face bar 6 wobble period as the spacing bar 15 wobble period (as shown on the right side of fig. 6, spacing bar wobble period: face bar wobble period = 3: 1). When the main shaft rotates for one circle, the A-side yarn guide bar 6 completes a swinging period, a first A-side base fabric row is knitted once in a looping way, and at the moment, the first looping is also completed on the A-side base fabric row by electronically controlling the spacer yarn; when the main shaft rotates for the second circle and the third circle, the A-side yarn guide bar 6 finishes the second swing period and the third swing period, the second and the third A-side base fabric courses are knitted twice in a looping way, the interval yarn guide bar 15 swings to the other side during the second swing period, the interval yarn guide bar 15 loops on the B-side base fabric once and swings backwards, and the interval yarn guide bar 15 does not reach the looping position of the A-side courses due to the 3-time cycle ratio; when the spindle rotates for the fourth turn, the a-side guide bar 6 completes one swing cycle again, completes the fourth looping, weaves the fourth a-side base fabric course, and at this time, the spacer guide bar 15 just swings to the fourth course position of the a-side base fabric to complete one looping. The spacer yarns are looped on the a side (or B side) of the base fabric every 2 courses. Because the invention adopts electronic servo control, the ratio of the swing period of the spacing yarn guide bar 15 to the swing period of the face yarn guide bar 6 is adjustable, the looping interval of the spacing yarn on the base fabric transverse row is also adjustable, and the invention meets diversified looping processes.
The above description is only of the preferred embodiments of the present invention and is not intended to limit the present invention, and various modifications and variations may be made to the present invention by those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (8)

1. The looping mechanism of the warp knitting machine is characterized by comprising a warp knitting machine guide bar electronic swing device, a frame, a spacing yarn guide bar (15) and a first yarn guide needle;
the warp knitting machine guide bar electronic swing device comprises:
a support base (26);
the spacer yarn pendulum shaft (13), the spacer yarn pendulum shaft (13) is rotatably supported on the supporting seat (26), and a power input end and a power output end of the spacer yarn pendulum shaft (13) are respectively positioned on two opposite sides of the supporting seat (26);
the spacer yarn guide bar rocking frame (5), the spacer yarn guide bar rocking frame (5) is axially movably connected with the spacer yarn rocking shaft (13) and circumferentially fixedly connected, so that the spacer yarn guide bar rocking frame (5) swings back and forth by taking the axial lead of the spacer yarn rocking shaft (13) as the center when the spacer yarn rocking shaft (13) rotates, and the spacer yarn guide bar rocking frame (5) is provided with a transmission part for being in transmission connection with the spacer yarn guide bar (15);
the output shaft of the speed reducer (30) is in transmission connection with the spacer yarn pendulum shaft (13);
the servo motor (31) is connected with the speed reducer (30), and a main shaft of the servo motor (31) is in transmission connection with an input shaft of the speed reducer (30);
the support seat (26) of the warp knitting machine guide bar electronic swing device is fixed on the rack, the spacing yarn guide bar (15) is connected with the transmission part of the spacing yarn guide bar swing frame (5), and the first yarn guide needle is arranged on the spacing yarn guide bar (15);
also comprises a face yarn guide bar (6), a three-hole pendulum shaft seat (1) with three mounting holes and two face yarn guide bar swinging mechanisms which are symmetrically arranged,
the face yarn guide bar swinging mechanism comprises a face yarn swinging shaft (4), a face yarn swinging arm (3), a guide bar transition swinging arm (16), a transition connecting rod (251), a guide bar lower swinging arm (24), a lower swinging shaft (22), a swinging shaft sliding seat (12), a face yarn guide bar transmission connecting rod (252), a face yarn guide bar swinging frame (2) and a second yarn guide needle;
the face yarn guide bar (6) is arranged at the lower end of the face yarn guide bar cradle (2);
the veil pendulum shaft (4) is rotatably supported on the supporting seat (26); the face yarn pendulum shaft (4) and the interval yarn pendulum shaft (13) are arranged in parallel, and the face yarn pendulum shaft (4) and the interval yarn pendulum shaft (13) both penetrate through mounting holes in the three-hole pendulum shaft seat (1);
one end of the face yarn swing arm (3) is fixedly connected with the face yarn swing shaft (4) in the circumferential direction, and the other end of the face yarn swing arm is in transmission connection with the guide bar transition swing arm (16);
the balance shaft sliding seat (12) is movably arranged on the warp knitting machine frame;
the lower pendulum shaft (22) is rotatably supported by the pendulum shaft sliding seat (12), and the lower pendulum shaft (22) is arranged in parallel with the veil pendulum shaft (4);
one end of the guide bar lower swing arm (24) is a supporting end, the other end of the guide bar lower swing arm is a swinging end, the supporting end of the guide bar lower swing arm (24) is rotationally connected with the lower swing shaft (22), the swinging end of the guide bar lower swing arm (24) is in transmission connection with the face yarn guide bar transmission connecting rod (252), and the guide bar lower swing arm (24) can swing around the axis of the lower swing shaft (22) under the drive of the face yarn guide bar transmission connecting rod (252);
the guide bar transition swing arm (16) is connected with the transition connecting rod (251), and the transition connecting rod (251) is in transmission connection with the guide bar lower swing arm (24);
the guide bar lower swing arm (24) is provided with a plurality of adjusting holes which are arranged at intervals along the length direction of the guide bar lower swing arm, and the transition connecting rod (251) and the face yarn guide bar transmission connecting rod (252) are respectively connected with rotating shafts penetrating through different adjusting holes.
2. The warp knitting machine looping mechanism according to claim 1, characterized by further comprising a speed reducer base (28), said speed reducer base (28) being mounted to said support base (26), said speed reducer (30) being mounted to said speed reducer base (28).
3. The warp knitting machine looping mechanism as claimed in claim 2, characterized in that the speed reducer seat (28) comprises a mounting plate and two connecting plates, the mounting plate is provided with a through hole for the output shaft of the speed reducer (30) to pass through, the two connecting plates are fixed on the side wall of the supporting seat (26) at intervals, the two connecting plates are respectively connected with the opposite edges of the mounting plate, and the mounting plate, the two connecting plates and the side wall of the supporting seat (26) enclose a mounting space; the casing of speed reducer (30) is fixed in the mounting panel, the power input of spacer yarn balance staff (13) with the output of speed reducer (30) all is located in the installation space just through shaft coupling (29) coaxial coupling.
4. The warp knitting machine looping mechanism according to claim 1, characterized in that the housing of the servo motor (31) is fixedly connected with the housing of the speed reducer (30), and the main shaft of the servo motor (31) is coaxially connected with the input shaft of the speed reducer (30).
5. Warp knitting machine looping mechanism according to claim 1, characterized in that the spacer yarn balance shaft (13) is rotatably connected with the support seat (26) by means of a deep groove ball bearing (27).
6. The warp knitting machine looping mechanism according to claim 1, further comprising two symmetrically arranged loop-off mechanisms, wherein the loop-off mechanisms comprise a loop-off plate (9), a loop-off plate seat (10), a needle bed cradle (21), a lower rocker shaft fixing arm (11) and a rocker arm fixing connecting rod (253);
the needle bed swing frame is characterized in that the loop removing plate (9) is arranged on the loop removing plate seat (10), the loop removing plate seat (10) is fixed on the needle bed swing frame (21), the needle bed swing frame (21) is arranged on the lower swing shaft (22), the end part of the lower swing shaft fixing arm (11) is fixed on the lower swing shaft (22), the lower swing shaft fixing arm (11) is provided with a plurality of mounting holes, and the swing arm fixing connecting rod (253) is arranged in the mounting hole of the lower swing shaft fixing arm (11).
7. The warp knitting machine looping mechanism according to claim 6, characterized by further comprising two needle bed mechanisms symmetrically arranged, said needle bed mechanisms comprising latch needles (8), needle beds (19) and needle bed carriers (20);
the latch needle (8) is arranged on the needle bed (19), the needle bed (19) is fixed on the needle bed bracket (20), a guide pillar of the needle bed bracket (20) is movably arranged in a guide pillar hole of the needle bed cradle (21), and the needle bed bracket (20) is connected with the needle bed telescopic mechanism through a needle bed transmission connecting rod (255).
8. The warp knitting machine looping mechanism according to claim 7, characterized by further comprising a sedimentation mechanism comprising a sinker (7), a sinker bed (18) and a sedimentation swing arm (23);
the sinker (7) is arranged on the sinker bed (18), the sinker bed (18) is fixed on the sinker swing arm (23), the sinker swing arm (23) is movably arranged on the lower swing shaft (22), and the sinker swing arm (23) is connected with the sinker swing mechanism through the sinker transmission connecting rod (254).
CN201711373530.0A 2017-12-19 2017-12-19 Warp knitting machine guide bar electronic swing device and looping mechanism thereof Active CN107881641B (en)

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