CN107880257A - Flame-retardant material with high refractive index, manufacturing method thereof and flame-retardant polymer with high refractive index - Google Patents

Flame-retardant material with high refractive index, manufacturing method thereof and flame-retardant polymer with high refractive index Download PDF

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CN107880257A
CN107880257A CN201611158567.7A CN201611158567A CN107880257A CN 107880257 A CN107880257 A CN 107880257A CN 201611158567 A CN201611158567 A CN 201611158567A CN 107880257 A CN107880257 A CN 107880257A
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phenyl ring
retardant
fire
esters
flame
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CN107880257B (en
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陈可丰
陈威宏
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Taiwan Textile Research Institute
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G63/00Macromolecular compounds obtained by reactions forming a carboxylic ester link in the main chain of the macromolecule
    • C08G63/68Polyesters containing atoms other than carbon, hydrogen and oxygen
    • C08G63/692Polyesters containing atoms other than carbon, hydrogen and oxygen containing phosphorus
    • C08G63/6924Polyesters containing atoms other than carbon, hydrogen and oxygen containing phosphorus derived from polycarboxylic acids and polyhydroxy compounds
    • C08G63/6926Dicarboxylic acids and dihydroxy compounds
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G63/00Macromolecular compounds obtained by reactions forming a carboxylic ester link in the main chain of the macromolecule
    • C08G63/91Polymers modified by chemical after-treatment
    • C08G63/914Polymers modified by chemical after-treatment derived from polycarboxylic acids and polyhydroxy compounds
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L67/00Compositions of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Compositions of derivatives of such polymers
    • C08L67/02Polyesters derived from dicarboxylic acids and dihydroxy compounds
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B1/00Optical elements characterised by the material of which they are made; Optical coatings for optical elements
    • G02B1/04Optical elements characterised by the material of which they are made; Optical coatings for optical elements made of organic materials, e.g. plastics
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    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/02Flame or fire retardant/resistant
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
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    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/10Transparent films; Clear coatings; Transparent materials
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/22Halogen free composition
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/02Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group
    • C08L2205/025Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group containing two or more polymers of the same hierarchy C08L, and differing only in parameters such as density, comonomer content, molecular weight, structure

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  • Polyesters Or Polycarbonates (AREA)

Abstract

The invention provides a method for manufacturing a flame-retardant material with high refractive index, which comprises the following steps: polymerizing dicarboxylic acid, alkylene glycol, poly-phenylene glycol and a first poly-phenylene ester flame retardant to form a polymer, wherein the dicarboxylic acid is 50 to 65 parts by weight, the alkylene glycol is 20 to 30 parts by weight, the poly-phenylene glycol is 9 to 15 parts by weight, and the first poly-phenylene ester flame retardant is 1 to 4 parts by weight; and a mixed polymer and a second polyphenyl cyclic ester flame retardant, wherein the second polyphenyl cyclic ester flame retardant is 4-10 parts by weight. The flame retardant material is an environment-friendly halogen-free flame retardant and has the advantages of high refractive index, good flame retardance and good heat resistance.

Description

Fire proofing and its manufacture method with high index of refraction and the resistance with high index of refraction Fire polymer
Technical field
The present invention be on fire proofing and its manufacture method with high index of refraction, it is and fire-retardant poly- with high index of refraction Compound, hindered especially with regard to dicarboxylic acids, alkylene glycol, more phenyl ring glycol and the polymerization of the esters of phenyl ring more than first fire retardant is made with being formed Polymer is fired, remixes flame-retardant polymer and the esters of phenyl ring more than second fire retardant to form the manufacture method of fire proofing.
Background technology
Fire retardant is a kind of auxiliary agent for the flame retardancy that can improve combustibles or combustible, and then prevent combustibles and Combustible is ignited and suppressed the effect of propagation of flame, to ensure that the process in use above-mentioned material can be safer.In crowd In more fire retardants, because halogenated flame retardant has the advantages of flame retarding efficiency is high, fire resistance is good and cheap, and as most The based flame retardant being widely employed.However, halogenated flame retardant can generate substantial amounts of smog and tool in thermal cracking or burning Mordant toxic gas (such as:Hydrogen halide), there is sizable harm for environment.
Based on considering for environmental protection, it should substitute halogenated flame retardant with other types of nontoxic fire retardant, seem the resistance of phosphorus system Fire agent, Sb system fire retardant, aluminium hydroxide fire retardant or flame retardant of magnesium hydroxide.However, these fire retardants still lack with some Point, such as:Heat endurance is bad, it is easy hydrolysis occurs or volatility is high, and its application is restricted.In addition, work as these When in the optical module that fire retardant be used to having fire-retardant demand, there is also because the refractive index of fire retardant is not high and color is partially yellow, And there is the problem of harmful effect for the transparency, light transmittance and structure design of optical module.
In view of this, it is necessary to which a kind of new fire proofing and its manufacture method are above-mentioned to solve the problems, such as.
The content of the invention
The one of the purpose of the present invention is to provide a kind of new fire proofing and its manufacture method, and it can substantially be solved The certainly above mentioned problem of prior art.
The present invention provides a kind of manufacture method of the fire proofing with high index of refraction, comprises the steps of:
Make dicarboxylic acids, alkylene glycol, more phenyl ring glycol and the polymerization of the esters of phenyl ring more than first fire retardant to form polymer, its Middle dicarboxylic acids is 50 to 65 parts by weight, and alkylene glycol is 20 to 30 parts by weight, and more phenyl ring glycol are 9 to 15 parts by weight, and are had Chemical formula as shown in formula (1):
The esters of phenyl ring more than first fire retardant is 1 to 4 parts by weight, and with the chemical formula as shown in formula (2):
Wherein, x is 24 to 30;And
Mixed polymer and the esters fire retardant of phenyl ring more than second, the esters of phenyl ring more than second fire retardant are 4 to 10 parts by weight, and With the chemical formula as shown in formula (2).
In one embodiment, it is total in dicarboxylic acids, alkylene glycol, more phenyl ring glycol and the esters fire retardant of phenyl ring more than first Phosphorus content is 1000ppm to 3500ppm.
In one embodiment, the phosphorus content in polymer and the esters fire retardant of phenyl ring more than second is at least 6800ppm.
In one embodiment, dicarboxylic acids, alkylene glycol, more phenyl ring glycol and the esters fire retardant of phenyl ring more than first are made in temperature Spend to be polymerize at 220 DEG C to 250 DEG C.
In one embodiment, the polymerization of dicarboxylic acids, alkylene glycol, more phenyl ring glycol and the esters fire retardant of phenyl ring more than first Reaction time is 150 minutes to 200 minutes.
In one embodiment, dicarboxylic acids is terephthalic acid (TPA) (Terephthalic acid, TPA).
In one embodiment, alkylene glycol is ethylene glycol (Ethylene glycol, EG).
The present invention provides a kind of flame-retardant polymer with high index of refraction, has the chemical formula as shown in formula (3):
Wherein, x is that 24 to 30, m and n is respectively 50 to 200, and p is 1 to 5.
The present invention provides a kind of fire proofing with high index of refraction, comprising:Flame-retardant polymer with high index of refraction;With And the esters fire retardant of phenyl ring more than one, there is the chemical formula as shown in formula (2):
Wherein, x is 24 to 30.
In one embodiment, the phosphorus content in the fire proofing with high index of refraction is 6800ppm to 7500ppm.
Compared with prior art, fire proofing of the invention and flame-retardant polymer are environmentally friendly halogen-free flame retardants, therefore Toxic gas will not be discharged in combustion process, and there is the advantages of high index of refraction, anti-flammability is good and heat-resist, therefore applies phase When extensive.
Brief description of the drawings
The present invention above and other aspect, feature and further advantage are with reference to description and coordinate accompanying drawing to be become apparent from Understanding, wherein:
Fig. 1 is the manufacturing process of the fire proofing with high index of refraction depicted according to an embodiment of the present invention Figure;And
During Fig. 2 is shown in manufacture flame-retardant polymer, in order to which stirring rod is a fixed rotating speed institute in maintenance reaction groove The experimental result that the voltage that need to be supplied changes with polymerization reaction time;
Wherein, symbol description:
100:Manufacture method
110、120:Operation
210、220:Data point.
Embodiment
Following disclosure provides many different embodiments or example, to realize the different characteristic of the present invention.It is specific The composition and layout of example are described below, to simplify the present invention.Certainly these are only examples, and are not used to limit.
In order to solve the problems, such as described in prior art, the present invention provides a kind of fire proofing and its manufacture method, this resistance Contain a kind of flame-retardant polymer in combustible material.The fire proofing and flame-retardant polymer of the present invention is environmentally friendly halogen-free flame retardants, because This will not discharge toxic gas in combustion, and have the advantages of high index of refraction, anti-flammability is good and heat-resist, therefore should With quite extensive.For example, due to the advantage with high index of refraction so that this fire proofing and flame-retardant polymer are used for light When learning in component, optical module thinning can be made.
The method of manufacture fire proofing comprises the steps of:Prepare dicarboxylic acids, alkylene glycol, more phenyl ring glycol and more phenyl ring Esters fire retardant, first more phenyl ring esters fire retardants of a part and dicarboxylic acids, alkylene glycol and more phenyl ring glycol are copolymerized with shape Into flame-retardant polymer, add remaining more phenyl ring esters fire retardant and be blended with this flame-retardant polymer, to form fire proofing.
Detailed manufacturing step refers to Fig. 1 and described below.
Fig. 1 illustrates the manufacture method 100 of the fire proofing with high index of refraction, and it includes operation 110 and operation 120. Operation 110, dicarboxylic acids, alkylene glycol, more phenyl ring glycol and the polymerization of the esters of phenyl ring more than first fire retardant is set to form fire-retardant polymerization Thing, wherein dicarboxylic acids are 50 to 65 parts by weight, and alkylene glycol is 20 to 30 parts by weight, and more phenyl ring glycol are 9 to 15 parts by weight, the The esters of phenyl ring more than one fire retardant is 1 to 4 parts by weight.In detail, more phenyl ring glycol have the chemical formula as shown in formula (1):
Its entitled 9,9- bis--[(4- hydroxy ethoxies) phenyl] fluorenes of chemistry (bisphenoxyethanolfluorene, BPEF);The esters of phenyl ring more than first fire retardant has the chemical formula as shown in formula (2):
Wherein, x is 24 to 30.In one embodiment, the esters of phenyl ring more than first fire retardant can be from Japanese three wide limited public affairs Department (Sanko Co., Ltd.s) buys, trade name M-Ester Polycondensation (ME-P8).
Because the both ends of dicarboxylic acids have carboxyl (- COOH), alkylene glycol, more phenyl ring glycol and the resistance of the esters of phenyl ring more than first Combustion agent all has two hydroxyls (- OH), therefore these reactants can carry out esterification and be copolymerized to form flame-retardant polymer.With Part by weight between dicarboxylic acids, alkylene glycol, more phenyl ring glycol and the esters fire retardant of phenyl ring more than first is different, this fire-retardant polymerization The part by weight of each monomeric unit also can be different therewith in thing.For example, if dicarboxylic acids, alkylene glycol, more phenyl ring glycol and The weight ratio of the esters fire retardant of phenyl ring more than first is 1:2:3:4, then by dicarboxylic acids, alkylene glycol, more phenyl ring glycol and more than first The weight ratio of each monomeric unit in the flame-retardant polymer that phenyl ring esters fire retardant is formed also can be close to 1:2:3:4.
In one embodiment, dicarboxylic acids is terephthalic acid (TPA) (Terephthalic acid, TPA), and alkylene glycol is second Glycol (Ethylene glycol, EG), therefore, hindered by dicarboxylic acids, alkylene glycol, more phenyl ring glycol and the esters of phenyl ring more than first The flame-retardant polymer that combustion agent is generated has the chemical formula as shown in formula (3):
Wherein, x is that 24 to 30, m and n is respectively 50 to 200, and p is 1 to 5.However, formed inflaming retarding copolymer when Wait, may also be formed simultaneously other by terephthalic acid (TPA), ethylene glycol, more phenyl ring glycol and the esters of phenyl ring more than first fire retardant institute shape Into copolymer.For example, it is possible to create PET (polyethylene terephthalate, PET), by terephthalic acid (TPA) and more phenyl ring glycol copolymerization form polymer, by terephthalic acid (TPA) and the esters of phenyl ring more than first hinder Polymer that combustion agent copolymerization forms etc..
Because more phenyl ring glycol and the esters fire retardant of phenyl ring more than first have benzene ring structure, therefore above-mentioned flame-retardant polymer contains Benzene ring structure and there is high index of refraction.Specifically for, the esters fire retardant of phenyl ring more than first contains phosphorus (P), is a kind of phosphorous flame-retardant Agent, its fire-retardant mechanism are as follows:In combustion, scission of link can occur for the C-P bond in the esters fire retardant of phenyl ring more than first, and shape Into the compound with the chemical formula as shown in formula (4),
Next, this compound can further decompose and form phosphoric acid (phosphoric acid), phosphoric acid dehydration polymerization and Form metaphosphoric acid (metaphosphoric acid, (HPO3)n), metaphosphoric acid is a kind of polymer of stabilization, and with strong dehydration Property, the surface that can be covered in combustible or combustibles enters and stopped that internal imflammable gas overflows to completely cut off external oxygen, reaches Flame retardant effect to fire retardation, therefore fire retardant can be directly proportional to the phosphorus content in fire retardant.Due to phenyl ring esters more than first Fire retardant is a kind of polymer electrolyte fire retardant, and its thermal cracking temperature is about 362.1 DEG C, therefore is not easy carrying out pet reaction During thermal cracking occurs.Because heat resistance is more preferable than in general low molecule amount fire retardant, therefore the esters of phenyl ring more than first are fire-retardant Contained phosphorus can remain in flame-retardant polymer with hardly losing during flame-retardant polymer is formed in agent.Due to fire-retardant Also there is the structure similar with the esters fire retardant of phenyl ring more than first, therefore, this flame-retardant polymer also can be according to above-mentioned in polymer Fire-retardant mechanism and disconnect C-P bond, formed metaphosphoric acid to avoid external oxygen from being reacted with combustible or combustibles, and Stop that the imflammable gas inside combustible or combustibles overflows, and there is good flame retardant effect.In addition, in flame-retardant polymer Benzene ring structure, in addition to it can make flame-retardant polymer that there is high index of refraction, can also improve flame-retardant polymer into carbon, and Lift the flame retardant effect of flame-retardant polymer.
However, it is expressly noted that because the esters of phenyl ring more than first fire retardant is a kind of polymer electrolyte fire retardant, thus with When other reactants are copolymerized, polymerization effect is poor and needs longer polymerization time, therefore, it is necessary to adjust phenyl ring more than first Ratio between esters fire retardant and other reactants, to reach optimal polymerization effect.In one embodiment, dicarboxylic acids, Total phosphorus content in alkylene glycol, more phenyl ring glycol and the esters fire retardant of phenyl ring more than first is 1000ppm to 3500ppm, is being adjusted In the case that whole total phosphorus content is fallen within this section, dicarboxylic acids, alkylene glycol, more phenyl ring glycol and the esters of phenyl ring more than first are fire-retardant Polymerization effect between agent is good, rapidly can react to form flame-retardant polymer.
The condition of polymerisation can be adjusted with the dosage of reactant.In one embodiment, dicarboxylic acids, alkane are made Support glycol, more phenyl ring glycol and the esters of phenyl ring more than first fire retardant are, for example, to be polymerize at 220 DEG C to 250 DEG C in temperature, and Polymerization reaction time is, for example, 150 minutes to 200 minutes.
Next, in operation 120, flame-retardant polymer and the esters fire retardant of phenyl ring more than second are mixed to form fire proofing, Phenyl ring esters fire retardant is 4 to 10 parts by weight wherein more than second, and equally has the chemical formula as shown in formula (2).In operation 120 In, the esters of phenyl ring more than second fire retardant can't be chemically reacted with flame-retardant polymer, and both are deposited with the kenel of mixture for this .As it was previously stated, the esters of phenyl ring more than second fire retardant has good anti-flammability in itself, therefore, can by operation 120 Increase the phosphorus content of the fire proofing of the present invention, and reach the effect of lifting anti-flammability.
In summary, the method for present invention manufacture fire proofing includes two operations.In operation 110, first add More phenyl ring esters fire retardants are copolymerized with dicarboxylic acids, alkylene glycol and more phenyl ring glycol, in this step, adjust above-mentioned reaction Part by weight between thing, this copolyreaction is set to form more polymer within the shorter reaction time.Next, In operation 120, more phenyl ring esters fire retardants that anti-flammability can be lifted by adding other are blended with polymer, and the present invention is logical The mode for crossing the above-mentioned more phenyl ring esters fire retardants of two benches addition forms fire proofing, overcomes more phenyl ring esters of polymer electrolyte Based flame retardant needs the problem of longer polymerization reaction time.
Property analysis are carried out finally, for this fire proofing, when the phosphorus content in this fire proofing is at least 6800ppm When, this resistance is evaluated according to the plastic cement flammability standards UL94 issued by Underwriters Laboratories companies of the U.S. The anti-flammability of combustible material, the anti-flammability of this fire proofing is up to quite excellent V0 grades.V0 grades are represented in vertical combustion In the case of, sample can stop burning in 10 seconds, and allow along with the incombustible particle that drips.In general, V0 grades Fire proofing can provide quite good flame retardant effect for product.Therefore, dicarboxylic acids, alkylene glycol, more phenyl ring glycol, first The flame retardant effect that reaches needed for the dosage of more phenyl ring esters fire retardants and the esters fire retardant of phenyl ring more than second is visual final and carry out Adjustment, the phosphorus content in fire proofing are not restricted at least 6800ppm, and the phosphorus content in fire proofing is higher, anti-flammability It is better.In the case where considering cost, there is the phosphorus content in the fire proofing of high index of refraction can be for example 6800ppm extremely 7500ppm。
The refractive index of general commercially available optics plastic cement is about 1.4 to 1.6.For example, polymethyl methacrylate The refractive index of (Polymethylmethacrylate, PMMA) is about 1.49;PET (polyethylene Terephthalate, PET) refractive index be about 1.56 to 1.57.However, the refractive index of the fire proofing of the present invention may be up to 1.65, exceed the refractive index of general commercially available optics plastic cement, therefore the fire proofing of the present invention is applied to manufacture optical module.When making With refractive index higher material manufacture optical module when (such as:Optical lens module, plastic cement camera lens, optical film or optics are fine Dimension), these optical modules can be enable to be designed to be more frivolous, therefore the fire proofing of the present invention not only conforms to market and needed Ask, application is also more extensive.
Following embodiment is that the particular aspect of the present invention is described in detail, and makes to have in the technical field of the invention and lead to Normal skill is carried out the present invention.Following embodiment is not applied to limit the present invention.
Experimental example 1:Observe the reaction that terephthalic acid (TPA), ethylene glycol and more phenyl ring esters fire retardants form flame-retardant polymer Journey
This experimental example is to utilize terephthalic acid (TPA) (Terephthalic acid, TPA), ethylene glycol (Ethylene Glycol, EG) and more phenyl ring esters fire retardants as reactant, more phenyl ring esters fire retardants can be from the wide Co., Ltd's purchase of Japan three , trade name M-Ester Polycondensation (ME-P8).Observe above-mentioned reactant and form the anti-of flame-retardant polymer Answer process.In this experimental example, more phenyl ring glycol are not added in reactant, because the molecular weight of more phenyl ring glycol It is more much smaller than more phenyl ring esters fire retardants, therefore whether there is more phenyl ring glycol in reactant, it is fire-retardant for what is be ultimately formed The influence of the molecular weight of polymer is simultaneously little.Therefore, can be fire-retardant with terephthalic acid (TPA), ethylene glycol and more phenyl ring esters by observing Agent as reactant to form the course of reaction of flame-retardant polymer, come deduce with terephthalic acid (TPA), ethylene glycol, more phenyl ring glycol and More phenyl ring esters fire retardants are as reactant to form the course of reaction of flame-retardant polymer.
In this experimental example, observing two kinds has the reaction of reactant formation flame-retardant polymer of different total phosphorus contents Journey, embodiment one and embodiment two represent two kinds of different manufacture methods, and in embodiment one, reactant used is included to benzene Dioctyl phthalate, ethylene glycol and ME-P8, total phosphorus content 7000ppm.In embodiment two, reactant used includes terephthaldehyde Acid, ethylene glycol and ME-P8, total phosphorus content 3500ppm.The reactant of embodiment one and embodiment two is placed in reactive tank respectively In, polymerisation is carried out to form flame-retardant polymer.
Fig. 2 is refer to, during Fig. 2 is shown in manufacture flame-retardant polymer, in order to which stirring rod is one in maintenance reaction groove The experimental result that the voltage of supply needed for fixed rotating speed changes with polymerization reaction time, transverse axis represent polymerization reaction time and (divided Clock), the longitudinal axis represent in order in maintenance reaction groove stirring rod as the voltage (kV) supplied needed for a fixed rotating speed.In terephthaldehyde , it is necessary to mix above-mentioned reactant using stirring rod during acid, ethylene glycol and more phenyl ring esters fire retardants progress polymerisation Close uniformly, with the increase of polymerization reaction time, the polymer generated is also more.Because the molecular weight of polymer is higher, meeting So that the mixture viscosity in reactive tank rises, therefore the growing amount for working as polymer is more, must just supply higher voltage There is provided bigger torsion makes its rotating speed maintain to fix to rotate stirring rod.Therefore, reactive tank can be deduced by the height of magnitude of voltage The number of middle polymer, judge the performance level of polymerisation.It can be deduced by Fig. 2 and be reacted during flame-retardant polymer is manufactured The experimental result that the growing amount of the polymer formed in groove changes with polymerization reaction time, voltage is higher, represents in reactive tank The growing amount of polymer is more, and voltage is lower, and the growing amount for representing polymer in reactive tank is fewer.
Fig. 2 is refer to, data point 210 is to carry out polymerizeing measured data point, data point with the reactant of embodiment one 220 is carry out polymerizeing measured data point with the reactant of embodiment two, as can be seen from Figure 2, in data point 210 and data point In 220, with the increase of polymerization reaction time, voltage is consequently increased, and represents and flame-retardant polymer is increasingly generated in reactive tank.It is special Not it is noted that among identical polymerization reaction time, embodiment two can be generated than the more fire-retardant polymerization of embodiment one Thing.For example, when polymerization reaction time is about 180 minutes, the voltage of data point 210 is about 195kV, data point 220 Voltage is about 260kV.It may thus be appreciated that adjustment reactant total phosphorus content in the case of 3500ppm, terephthalic acid (TPA), second two The efficiency that alcohol and more phenyl ring esters fire retardants are converted to flame-retardant polymer is quite good.Embodiment one is reviewed, due to the addition of More more phenyl ring esters fire retardants, thus when reacted between be more than 150 minutes after, need longer polymerization reaction time can on the contrary Form flame-retardant polymer.
Next, when polymerization reaction time is about 180 minutes, property survey is carried out for the fire proofing in reactive tank Try, the flame-retardant polymer of generation is included in this fire proofing, may also include some still unreacted reactants.Specifically, For the fire proofing that is formed by embodiment one and embodiment two carry out inherent viscosity (Intrinsic viscosity), Glass transition temperature (Glass transition temperature, Tg), fusing point (melting temperature, Tm) and The test of acid value, as a result as shown in Table 1:
Table one
Embodiment one Embodiment two
Phosphorus content (ppm) 7000 3500
Inherent viscosity 0.428 0.620
Tg(℃) 70.0 71.0
Tm(℃) 239.7 240.1
Acid value (μ eq/g) 98 30
In general, when containing the compound of more HMWs in fire proofing, inherent viscosity is generally also bigger, because This can judge the number of flame-retardant polymer contained in fire proofing by inherent viscosity numerical value listed in table one.From table one From the point of view of, the inherent viscosity of the fire proofing formed by embodiment one is less than the fire proofing formed by embodiment two, This, which is represented in the fire proofing formed by embodiment two, contains more flame-retardant polymer.Also, the characteristic of embodiment two Viscosity is higher than 0.5 and fusing point is 240.1 DEG C, and this represents this fire proofing and has met demand on general industry, available for making Make in general optical module.In addition, the acid value of the fire proofing formed by embodiment one, which is higher than, passes through two shapes of embodiment Into fire proofing, this, which is represented in the fire proofing formed by embodiment one, contains more unreacted terephthalic acid (TPA). Conversely, the acid value of the fire proofing formed by embodiment two is 30 μ eq/g, then mean the terephthalic acid (TPA) in reactant Almost reaction finishes completely.Therefore, gathered if this experimental example demonstrates from the reactant for being about 3500ppm with phosphorus content Close, can make reactant be converted to flame-retardant polymer efficiency it is preferable.
Experimental example 2:Property survey is carried out for the fire proofing for polymerizeing generation by the reactant with different total phosphorus contents Examination
In this experimental example, the other two kinds reactants with different total phosphorus contents are polymerize with the fire proofing point of generation Not carry out property test, wherein embodiment three and example IV use two kinds of different manufacture methods respectively.In embodiment three, Reactant used includes terephthalic acid (TPA) (TPA), ethylene glycol (EG) and ME-P8, total phosphorus content 3500ppm;In embodiment In four, reactant used includes terephthalic acid (TPA), ethylene glycol and ME-P8, total phosphorus content 4500ppm.Respectively by embodiment Three and the reactant of example IV be placed in reactive tank, polymerisation is carried out to form fire proofing, except bag in fire proofing Outside flame-retardant polymer, some still unreacted reactants may be also included.Next, carried out for above-mentioned fire proofing The test of inherent viscosity, glass transition temperature (Tg), fusing point (Tm) and acid value, as a result as shown in Table 2:
Table two
Embodiment three Example IV
TPA (wt%) 66.10 65.23
EG (wt%) 29.62 29.06
ME-P8 (wt%) 4.28 5.71
Phosphorus content (ppm) 3500 4500
Inherent viscosity 0.618 0.413
Tg(℃) 71.0 70.0
Tm(℃) 240.5 239.8
Acid value (μ eq/g) 32 95
From the point of view of table two, the inherent viscosity of the fire proofing formed by example IV, which is less than, passes through three shapes of embodiment Into fire proofing, this, which is represented in the fire proofing formed by embodiment three, contains more flame-retardant polymer, also, its Inherent viscosity is higher than 0.5 and fusing point is 240.5 DEG C, and this represents this fire proofing and has met demand on general industry, can use In manufacture in general optical module.In addition, the acid value of the fire proofing formed by example IV, which is higher than, passes through embodiment three The fire proofing formed, this, which is represented in the fire proofing formed by example IV, contains more unreacted terephthaldehyde Acid, and the acid value of the fire proofing formed by embodiment three is 32 μ eq/g, then means the terephthalic acid (TPA) in reactant Almost reaction finishes completely.
It is worth noting that, the total phosphorus content of example IV is only slightly higher than embodiment three, result in example IV to benzene Polymerization effect between dioctyl phthalate, ethylene glycol and more phenyl ring esters fire retardants is poor, and promotes the resistance formed by example IV The inherent viscosity of combustible material is smaller and acid value is higher.This experimental example again demonstrates the total phosphorus content in reactant in 3500ppm In the case of, can make terephthalic acid (TPA), ethylene glycol and more phenyl ring esters fire retardants be converted to the efficiency of flame-retardant polymer compared with It is good.
Experimental example 3:Property survey is carried out for the fire proofing for polymerizeing generation by differential responses thing and different manufacture methods Examination
In this experimental example, the fire proofing progress property test of generation is polymerize to the reactant of six kinds of different components, Wherein comparative example one to four and embodiment five to six use six kinds of different manufacture methods, and the various compositions of fire proofing respectively And test result is listed in table three.Specifically, the reaction process of comparative example one to comparative example four is all that reactant is all mixed Esterification is carried out after closing uniformly, forms fire proofing (may including some unreacted reactants), wherein comparative example two And three fire retardant addition manner is all disposable addition.In addition, included respectively in the reactant of comparative example two and comparative example three Tradition conventional phosphorus flame retardant CEPPA and DOPO-IT, in esterification process, the fire retardant of part may be in course of reaction Middle consume, and the phosphorus content for the product (fire proofing) for be ultimately formed declines.Comparative example one to comparative example four reaction The test of the property of thing composition and fire proofing refer to table three.
In embodiment five, reactant used includes terephthalic acid (TPA), ethylene glycol and fire retardant ME-P8, wherein total phosphorus Content is 7000ppm.The step of esterification of embodiment 5 is as follows:Mix the fire retardant of terephthalic acid (TPA), ethylene glycol and part ME-P8, total phosphorus content 3500ppm, it polymerize above-mentioned reactant to form flame-retardant polymer;Next, mix this fire-retardant polymerization Thing and remaining more phenyl ring esters fire retardant, form final fire proofing.It is worth noting that, the fire retardant of embodiment five adds Add mode is secondary addition.During the course of the reaction, more phenyl ring esters fire retardants of part may consume during the course of the reaction, and So that the phosphorus content for the product (fire proofing) being ultimately formed declines.The reactant composition of embodiment five and the property of fire proofing Matter test refer to table three.
In embodiment six, reactant used includes terephthalic acid (TPA), ethylene glycol, more phenyl ring glycol and fire retardant ME- P8, wherein reactant total phosphorus content are 7000ppm.The step of esterification of embodiment six is as follows:Mix terephthalic acid (TPA), second The fire retardant ME-P8 of glycol, more phenyl ring glycol and part, total phosphorus content 3500ppm, it is fire-retardant to be formed to polymerize above-mentioned reactant Polymer;Next, mixing this flame-retardant polymer and remaining more phenyl ring esters fire retardant, final fire proofing is formed.Value Obtain it is noted that the fire retardant addition manner of embodiment six is also secondary addition.The reactant composition and fire-retardant material of embodiment six The property test of material refer to table three.
Table three
From the point of view of table three, the refractive index of the fire proofing of embodiment six is up to 1.6596, the conventional high refraction than industrially Rate material (such as:Polymethyl methacrylate and PET) refractive index it is higher.Also, can according to plastic cement Combustion property standard UL94 evaluates the anti-flammability of this fire proofing, and the anti-flammability of the fire proofing of embodiment six is quite excellent V0 Grade.In addition, the inherent viscosity of this fire proofing is higher than 0.5, fusing point is 220.7 DEG C.Thus, it can be known that in all embodiments and In comparative example, fire proofing of the invention has highest refractive index and most excellent anti-flammability, and inherent viscosity and fusing point Also the demand of general manufacture optical module can be reached.
In addition, from the point of view of the experimental data of comparative example two, comparative example three and embodiment five, in embodiment five, reactant Phosphorus content 7000ppm, the phosphorus content of product is 6910ppm, phosphorus loss is less than comparative example two and comparative example three, it was demonstrated that choosing The phosphorus in esterification reaction process can be reduced really as reactant with the fire retardant ME-P8 of the preferable polymer electrolyte of heat resistance Loss so that the fire proofing being ultimately formed has preferable anti-flammability.
In summary, the present invention first makes some more phenyl ring esters by way of two benches add more phenyl ring esters fire retardants Based flame retardant forms the flame-retardant polymer with high index of refraction with dicarboxylic acids, alkylene glycol and more phenyl ring glycol, further adds Add the more phenyl ring esters fire retardants that can lift anti-flammability to be blended with flame-retardant polymer, overcome more phenyl ring of polymer electrolyte Esters fire retardant needs the problem of longer polymerization reaction time, while obtains good and heat-resist with high index of refraction, anti-flammability Fire proofing.Also, the fire proofing and flame-retardant polymer due to the present invention are free of halogen, therefore in combustion will not As halogenated flame retardant generally generates substantial amounts of smog and has corrosive toxic gas, and it is more environmentally friendly.Based on above-mentioned more The application of kind advantage, fire proofing of the invention and flame-retardant polymer is than general traditional high-index material and fire proofing It is more extensive.
Although the present invention is disclosed above with embodiment, other embodiment is also possible to.Therefore, claims are asked Spirit and scope be not limited to narration contained by embodiment herein.
It is any to be familiar with this those skilled in the art and understand, without departing from the spirit and scope of the present invention, when various changes can be made With retouching, therefore protection scope of the present invention depending on appended claims institute defender when being defined.

Claims (10)

1. a kind of manufacture method of the fire proofing with high index of refraction, it is characterised in that include:
Make dicarboxylic acids, alkylene glycol, more phenyl ring glycol and the polymerization of the esters of phenyl ring more than first fire retardant to form polymer, wherein institute It is 50 to 65 parts by weight to state dicarboxylic acids, and the alkylene glycol is 20 to 30 parts by weight, and more phenyl ring glycol are 9 to 15 weight Part, and with the chemical formula as shown in formula (1):
The esters of phenyl ring more than first fire retardant is 1 to 4 parts by weight, and with the chemical formula as shown in formula (2):
Wherein, x is 24 to 30;And
The polymer and the esters fire retardant of phenyl ring more than second are mixed, the esters of phenyl ring more than second fire retardant is 4 to 10 weight Part, and with the chemical formula as shown in formula (2).
2. manufacture method according to claim 1, wherein the dicarboxylic acids, the alkylene glycol, more phenyl ring glycol And the total phosphorus content in the esters fire retardant of phenyl ring more than first is 1000ppm to 3500ppm.
3. manufacture method according to claim 1, wherein in the polymer and the esters fire retardant of phenyl ring more than second Phosphorus content be at least 6800ppm.
4. manufacture method according to claim 1, wherein making the dicarboxylic acids, the alkylene glycol, more phenyl ring two Alcohol and the esters of phenyl ring more than first fire retardant are polymerize at being 220 DEG C to 250 DEG C in temperature.
5. manufacture method according to claim 1, wherein the dicarboxylic acids, the alkylene glycol, more phenyl ring glycol And the polymerization reaction time of the esters fire retardant of phenyl ring more than first is 150 minutes to 200 minutes.
6. manufacture method according to claim 1, wherein the dicarboxylic acids is terephthalic acid (TPA).
7. manufacture method according to claim 1, wherein the alkylene glycol is ethylene glycol.
8. a kind of flame-retardant polymer with high index of refraction, it is characterised in that there is the chemical formula as shown in formula (3):
Wherein, x is that 24 to 30, m and n is respectively 50 to 200, and p is 1 to 5.
9. a kind of fire proofing with high index of refraction, it is characterised in that include:
Flame-retardant polymer according to claim 8 with high index of refraction;And
More phenyl ring esters fire retardants, there is the chemical formula as shown in formula (2):
Wherein, x is 24 to 30.
10. fire proofing according to claim 9, wherein phosphorus content are 6800ppm to 7500ppm.
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