The injection moulding process of injection mold and the application injection mold
Technical field
The present invention relates to injection mold technology, the injection forming mold of more particularly to a kind of product with inserts and
Injection moulding process.
Background technology
At present, there is portion insert mould at injection scene, needs to install inserts progress during injection moulded products
Production, and the installation of inserts needs artificial progress fundamental operation --- install into sub- inserts, and needed in inserts installation process manually
Will manually be pulled operation, not only waste substantial amounts of human input, and also result in molding cycle length.
According to the architectural feature of product, some products installation forming process need to install it is multiple enter sub- inserts, installed
Journey needs first inserts product to be placed on manually to enter on son, then covers into sub- gland, it is ensured that inserts product is in forming process
After will not fall off, the son that enters for being loaded into inserts product is put into injection molding machine mould.Because whole process needs manual operation, and nothing
Any monitoring system carries out effective monitoring to entering sub- inserts, can produce damage to mould in installation process, result even in mould
Tool produces pressing mold risk!Product after injection molding, it is necessary to product and enter it is sub it is overall eject, and use disassemble frock dismantle into
Son, not only complex operation, can also produce to product and weigh wounded, damage, reduce the quality of production of product.
The content of the invention
For disadvantages described above, the technical problems to be solved by the invention are to provide a kind of injection mold and apply the injection mould
The injection moulding process of tool, the injection moulding process of this injection mold and application injection mold can quickly and accurately realize inserts in mould
On accurate placement and ensure to place rear stability high, molded article removal is easy, simple to operate, reduces the damage to product
Wound, injection efficiency and injection quality are improved, reduce the molding cycle of product.
In order to solve the above technical problems, the technical scheme is that:
A kind of injection mold, including the preceding mould and rear mold to match, are provided with injection die cavities between preceding mould and rear mold, in rear mold
Sliding block is installed, sliding block is controlled by the first neutron equipment and slided towards rear mold stripping direction, and sliding block is provided with embedding for placing
The installation position of part, the face orientation of installation position are provided with sliding block lid, and sliding block lid can be pressed together on by the control of the second neutron equipment to be located at
On inserts on the outside of injection die cavities.
Wherein, the top for inserts to be lifted off to sliding block in the demoulding is slidably fitted with the sliding block of installation position position
Bar, push rod are controlled by the 3rd neutron equipment.
Wherein, mounting groove is provided with provided with the relative side in installation position on sliding block, the ejection end of push rod passes through mounting groove
Trench bottom, the other end of push rod are fixed with the limiting plate that can be slided in mounting groove, and limiting plate is connected with the 3rd neutron equipment
Connect.
Wherein, it is set with spring on the push rod between limiting plate and mounting groove trench bottom.
Wherein, sliding block is provided with one or more, and multiple sliding blocks are by a first neutron equipment Synchronization Control.
Wherein, sliding block is provided with two, and two sliding blocks are disposed opposite to each other in the both sides of rear mold.
Wherein, the first push rod set along sliding block glide direction is installed, the first neutron equipment is provided with the on sliding block
Two push rods, the end on the second push rod are coaxially provided with important actor, the end of the first push rod be provided with mutually pressed with the oblique side of important actor it is oblique
Face, two first push rods are symmetricly set on the both sides of the second push rod.
Wherein, the first neutron equipment, the second neutron equipment, the 3rd neutron equipment are hydraulic cylinder.
A kind of injection moulding process using above-mentioned injection mold, step are as follows:
S1, sliding block is arranged in rear mold;
S2, inserts is placed on sliding block;
S3, the second neutron equipment of control promote sliding block lid to be pressed together on the inserts on the outside of die cavity;
S4, preceding mould, rear mold matched moulds mold after injection molding;
S5, the second neutron equipment of control pull sliding block lid to depart from from inserts;
S6, the first neutron equipment of control promote sliding block to be moved towards article removal direction;
S7, the 3rd neutron equipment of control promote the push rod installed on sliding block to eject inserts from sliding block;
S8, remove product.
Wherein, the product in step S2 in the placement of inserts and step S8 is removed is realized by manipulator.
After employing above-mentioned technical proposal, the beneficial effects of the invention are as follows:
Because injection mold of the present invention includes the preceding mould to match and rear mold, preceding mould, rear mold and inserts, which are located at, to be formed
Die cavity be used for product injection molding, sliding block is installed in rear mold, sliding block by the first neutron equipment control and towards the de- of rear mold
Mould direction is slided, and is provided with the installation position for being used for inserts and placing on sliding block backwards to the side of rear mold, the face orientation of installation position is provided with
Sliding block lid, sliding block lid are controlled by the second neutron equipment and are pressed together on inserts, and the quickly and accurately placement of inserts is being realized with this
And the stabilization after placing, after product molding, the demoulding of moulded products is realized by the slip of sliding block, so as to improve production
Efficiency, reduce the damage to product.
Due to being slidably fitted with the sliding block of installation position position in the demoulding for inserts to be lifted off to the push rod of sliding block,
Push rod is controlled by the 3rd neutron equipment, so as to realize the disengaging of inserts and sliding block, so that product and whole die apparatus
Depart from, it is convenient to be provided for follow-up pickup process.
Because sliding block is provided with one or more, the quantity of sliding block is set according to the quantity of inserts, i.e. an inserts corresponding one
Individual sliding block, ensure the independence of each inserts installation, facilitate the installation of inserts, multiple sliding blocks are by the first neutron equipment synchronization
Control, ensures the once completion of article removal.
Because the step of injection moulding process of the present invention, includes:S1, sliding block is arranged in the rear mold;S2, by the inserts
It is placed on the sliding block;S3, it is described embedding on the outside of the die cavity that the second neutron equipment of control promotes sliding block lid to be pressed together on
On part;So as to realize inserts on mould it is accurate it is quick place and place rear stability height, S4, by the preceding mould, described
Rear mold matched moulds, molded after injection molding;S5, the second neutron equipment of control pull the sliding block lid to depart from from the inserts;S6,
The first neutron equipment is controlled to promote the sliding block to be moved towards the article removal direction;S7, the 3rd neutron equipment of control promote
The push rod installed on the sliding block ejects the inserts from the sliding block;S8, remove product.Moulded products are realized with this
Efficiently and effectively it is stripped, simplifies operation, substantially increase the efficiency and quality of injection, reduce the damage to product, reduces
The molding cycle of product.
In summary, the injection moulding process of injection mold of the present invention and the application injection mold solves inserts in the prior art
Place that efficiency is low, injection-molded item molding cycle length, ropy technical problem and applies the injection mold at injection mold of the present invention
Injection moulding process can fast and accurately realize inserts accurate placement and place after stability, molded article removal letter
Just, it is simple to operate, substantially increase injection efficiency and injection quality, reduce the damage to product, reduce product into
The type cycle.
Brief description of the drawings
Fig. 1 is the structural representation of injection mold of the present invention;
Fig. 2 is the schematic diagram of sliding block lid in injection mold of the present invention;
Fig. 3 is the structural representation of injection mold of the present invention;
Fig. 4 is enlarged drawing at Fig. 1 A;
In figure:1- sliding blocks, 10- the first neutron equipment, the push rods of 11- first, the push rods of 12- second, 13- important actors, 14- inclined-planes,
2- sliding block lids, 20- the second neutron equipment, 3- push rods, the neutron equipment of 30- the 3rd, 31- mounting grooves, 32- limiting plates, 33- springs,
4- inserts, 5- products.
Embodiment
With reference to the accompanying drawings and examples, the present invention is expanded on further.
The orientation being related in this specification is defined by orientation during injection mold normal work of the present invention, does not limit it
Orientation when storage and transport, only represents relative position relationship, does not represent absolute position relationship.
It is jointly shown with Fig. 4 as shown in Figure 1, Figure 2, a kind of injection mold, including the preceding mould and rear mold to match, preceding mould and rear mold
Relative pressing realize the matched moulds of mould, the rear mold in present embodiment is fixed setting, and the folding of mould is by preceding mould
Action realizes, inserts 4 includes fixed part and moulding section, what the moulding section in preceding mould, rear mold and inserts 4 was formed
Die cavity is used for the injection molding of product 5, and after preceding mould and rear mold matched moulds, injection machine can be molded, and the moulding section of inserts 4 can connect
It is connected in the product 5 of injection molding, the connection of product 5 and inserts 4 is realized with this, i.e., the product 5 with inserts 4 is molded into
Type.Sliding block 1 is installed, sliding block 1 is controlled by the first neutron equipment 10 and the stripping direction towards rear mold slides, in first in rear mold
Sub- equipment 10 is the motive force that sliding block 1 provides a linear slide, is provided with and is used in inserts 4 backwards to the side of rear mold on sliding block 1
The installation position placed of fixed part, the fixed part side contoured design of installation position and inserts 4, the face orientation of installation position is set
There is sliding block lid 2, sliding block lid 2 is pressed together on the fixed part of inserts 4 by the control of the second neutron equipment 20, between sliding block 1 and sliding block lid 2
Cavity can accommodate inserts 4, the fixed placement of inserts 4 is being realized with this, the second neutron equipment 20 is that sliding block lid 2 provides one
Push-pull effort slides 1 two actions to realize that sliding block lid 2 slides towards sliding block 1 with this with remote sliding block, and the fixed part of inserts 4 is determined
After position is placed, the moulding section of inserts 4 can be connected in the die cavity after mould matched moulds.The first neutron equipment in present embodiment
10 and 20 preferred hydraulic cylinder of the second neutron equipment, other linear actuator elements such as straight line cylinder, electric pushrod also may be used
To realize the function.When it is implemented, the mould under original state is in die opening state, inserts 4 is placed on installation position, opened
Sliding block lid 2 is pressed inserts by dynamic second neutron equipment 20, mould matched moulds, then injection moulded products 5, by pressurize, cooling, modeling
After changing series of processes, mould die sinking, the second neutron equipment 20 driving sliding block lid 2 departs from from sliding block 1, inserts 4 now
It has been connected on product 5, so will not depart from sliding block lid 2 from sliding block 1, the first neutron equipment 10 driving sliding block 1 is slided
Dynamic, sliding block 1, which slides, can drive the whole demoulding of product 5, subsequently only need pickup, it is notable that the first neutron equipment
10 can be the executive component for providing push-pull effort, or only provide the executive component of thrust, inserts is pressed by sliding block lid 2
The reset of sliding block 1 can be realized during 4.
It is used to inserts being lifted off sliding block as shown in figure 3, being slidably fitted with the sliding block 1 of installation position position in the demoulding
Push rod 3, sliding block 1 is provided with slide opening, and slide opening face installation position is set, and push rod 3 is slidably mounted in slide opening, and push rod 3 is by the 3rd
Neutron equipment 30 is controlled, and during specific implementation, after mould die sinking, sliding block lid 2 is opened, and the driving of the first neutron equipment 10 is slided
Block 1 moves, and realizes the demoulding of product 5, and the 3rd neutron equipment 30 driving push rod 3 ejects inserts 4, realizes inserts 4 and sliding block 1
Depart from, so that product 5 and the disengaging of rear mold, facilitate follow-up pickup process, it is necessary to which push rod 3 is answered after the completion of pickup
Position, push rod 3, which resets, to rely on the 3rd neutron equipment 30 to pull reset, can also be independently arranged resetting-mechanism on push rod 3
Realize.
As shown in figure 3, independent resetting-mechanism is provided with present embodiment to realize the reset of push rod 3:On sliding block 1 with
Mounting groove 31 is provided with provided with the relative side in installation position, the ejection end of push rod 3 passes through the trench bottom of mounting groove 31, i.e. slide opening and peace
Tankage 31 communicates, and a part for push rod 3 is located in slide opening, and another part is located in mounting groove 31, and the other end of push rod 3 is consolidated
Surely there is the limiting plate 32 that can be slided in mounting groove 31, limiting plate 32 is connected with the 3rd neutron equipment 30, i.e. the 3rd neutron
The drive end of equipment 30 promotes limiting plate 32 to be slided in mounting groove 31, come realize control push rod 3 towards installation position direction
Slide, spring 33 is set with the push rod 3 between limiting plate 32 and the trench bottom of mounting groove 31, be i.e. the flexible drive of spring 33 limits
Position block 32 slides away from the direction of sliding block 1, and limited block 32, which slides, can drive push rod 3 to slide, and stop in the 3rd neutron equipment 30
When only providing thrust, push rod 3 resets.
As Fig. 1 and Fig. 3 are jointly shown, sliding block 1 is provided with one or more, and the quantity of sliding block 1 is set according to the quantity of inserts 4
Put, i.e. the corresponding sliding block 1 of inserts 4, ensure the independence of each inserts 4, facilitate the installation of inserts 4, multiple sliding blocks 1 by
One Synchronization Control of the first neutron equipment 10, i.e. a first neutron equipment 10 control the slip of multiple sliding blocks 1 simultaneously, ensure more
The once completion that the placement of individual inserts 4 and product 5 are stripped.Sliding block 1 is provided with two in present embodiment, and two sliding blocks 1 are opposite
The both sides of rear mold are arranged on, and are symmetrical arranged.
As shown in figure 3, the embodiment one that the control slide block 1 of the first neutron equipment 10 is slided:It is connected with sliding block 1 along cunning
The first push rod 11 that the glide direction of block 1 is set, the second push rod 12 is installed in the first neutron equipment 10, the second push rod 12 is by first
Neutron equipment 10, which drives, axially before to be pushed away, and the end on the second push rod 12 is coaxially provided with important actor 13, the end of the first push rod 11
The inclined-plane 14 mutually pressed provided with the oblique side with important actor 13, two first push rods 11 are symmetricly set on the second push rod 12 in present embodiment
Both sides.Important actor 13 can provide multiple oblique sides, the first push rod 11 that can be set with the multiple different azimuths of synchronized links, i.e., one
The multiple sliding blocks 1 of the Synchronization Control of first neutron equipment 10, when being pushed away before the second push rod 12, thrust can cause important actor 13 to be pressed against inclined-plane
14, the component of the thrust of the second push rod 12 on the direction of the first push rod 11 can promote the second push rod 12 to slide, that is, realize sliding block 1
Slide.The embodiment two that the control slide block 1 of first neutron equipment 10 is slided:Multiple second push rods are set in the first neutron equipment 10
12, multiple second push rods 12 are driven by the first neutron equipment 10 is synchronous, and each second push rod 12 is correspondingly arranged one first and pushed away
Bar 11, the first push rod 11 and the second push rod 12 are realized the transmission of thrust with this, finally made in the oblique pressing in end of the two
Sliding block 1 is obtained to slide.In above two embodiment, the first push rod 11 is vertically arranged with the second push rod 12, and sliding block 1 is resetted by cunning
Block lid 2 is realized, i.e., when sliding block lid 2 presses on the slider 1, sliding block 1 can be promoted to reset, while the first push rod 11 is applied to
Power on two push rods 12 can drive the first neutron equipment 10 to reset.
In implementation steps using the injection moulding process of above-mentioned injection mold, original state is that preceding mould is in die sinking shape with rear mold
State, sliding block 1 is in installation chute, and the face sliding block 1 of sliding block lid 2 is set, and push rod 3 is located in sliding block 1, i.e., sliding block 1 and push rod 3 be all
In not ejecting state;In another embodiment, sliding block 1 is in ejection state, and push rod 3 is in and does not eject state.
In specific steps:
S1 steps are that sliding block 1 is arranged in rear mold, i.e., sliding block 1 is arranged in chute, sliding block 1 and the phase of the first neutron equipment 10
Connection, sliding block 1 can possess the amount of movement of certain distance, but not depart from out of chute, by setting spacing group on the slider 1
Part directly provides the spacing of the sliding stroke of sliding block 1 by the first neutron equipment 10, and the direction that sliding block 1 slides in and out is product
5 stripping direction.
S2 steps place inserts 4 on the slider 1, and inserts 4 is placed on the side of the face sliding block lid 2 of sliding block 1.
S3 steps are to promote sliding block lid 2 to press inserts 4 by controlling the second neutron equipment 20, to realize inserts 4 in mould
On fixation, now the coupling part of inserts 4 be located in the die cavity of mould, the glide direction of sliding block lid 2 and the slip side of sliding block 1
To consistent, sliding block lid 2 can promote sliding block 1 to reset when inserts 4 are pressed.
S4 steps are the injection moulding process of product 5, including are molded after the series of processes such as matched moulds, injection, cooling, pressurize, now
Product 5 be connected with inserts 4, that is, realize the shaping of the product 5 with inserts 4.
S5 steps are that the control control slide block lid 2 of the second neutron equipment 20 is opened, and inserts 4 is exposed.
S6 steps are that the first neutron equipment 10 of control promotes sliding block 1 to be moved a certain distance towards the stripping direction of product 5, i.e. sliding block
1 slides towards the direction of sliding block lid 2, has been achieved in that whole product 5 and the demoulding of the disengaging, i.e. product 5 of rear mold.
S7 steps are that the 3rd neutron equipment 30 of control promotes push rod 3 to eject inserts 4 from sliding block 1, and inserts 4 is realized with this
With the disengaging of sliding block 1, such can of product 5 is removed from mould.
S8 steps picking and placeing for product 5, the automatic crawl realization picked and placeed by manipulator of product 5, same in second step
In the placement of inserts 4 can also be realized by manipulator.
The present invention is not limited to above-mentioned specific embodiment, one of ordinary skill in the art from above-mentioned design,
Without performing creative labour, a variety of conversion made, it is within the scope of the present invention.