CN107876300A - A kind of VOCs purifications irregular honeycomb ceramic carrier catalyst coating unit and its application method - Google Patents

A kind of VOCs purifications irregular honeycomb ceramic carrier catalyst coating unit and its application method Download PDF

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Publication number
CN107876300A
CN107876300A CN201711319832.XA CN201711319832A CN107876300A CN 107876300 A CN107876300 A CN 107876300A CN 201711319832 A CN201711319832 A CN 201711319832A CN 107876300 A CN107876300 A CN 107876300A
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CN
China
Prior art keywords
slurry
honeycomb ceramic
coating unit
ceramic carrier
catalyst coating
Prior art date
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Pending
Application number
CN201711319832.XA
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Chinese (zh)
Inventor
王磊
李光凤
沈荷红
沈泽
沈一泽
赵维
赵杭弟
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HANGZHOU KAIMING CATALYSTS Co Ltd
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HANGZHOU KAIMING CATALYSTS Co Ltd
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Publication date
Application filed by HANGZHOU KAIMING CATALYSTS Co Ltd filed Critical HANGZHOU KAIMING CATALYSTS Co Ltd
Priority to CN201711319832.XA priority Critical patent/CN107876300A/en
Publication of CN107876300A publication Critical patent/CN107876300A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C3/00Apparatus in which the work is brought into contact with a bulk quantity of liquid or other fluent material
    • B05C3/02Apparatus in which the work is brought into contact with a bulk quantity of liquid or other fluent material the work being immersed in the liquid or other fluent material
    • B05C3/09Apparatus in which the work is brought into contact with a bulk quantity of liquid or other fluent material the work being immersed in the liquid or other fluent material for treating separate articles
    • B05C3/10Apparatus in which the work is brought into contact with a bulk quantity of liquid or other fluent material the work being immersed in the liquid or other fluent material for treating separate articles the articles being moved through the liquid or other fluent material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C13/00Means for manipulating or holding work, e.g. for separate articles
    • B05C13/02Means for manipulating or holding work, e.g. for separate articles for particular articles

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Abstract

The invention belongs to coating equipment technical field, more particularly to a kind of VOCs purifications irregular honeycomb ceramic carrier catalyst coating unit and its application method, wherein coating unit includes main frame, slurry basin, it is arranged on the main frame and by driving sagging rotate of carrier to pass in and out the slurry basin mode and carry out for the carrier conveyer belt of slurry coating operation, and is arranged on the conveyer belt and holds frame for lay the fixed carrier.The present invention reaches the purpose effectively coated by way of slurry basin, conveyer belt are set on main frame and holds frame.The present invention has the advantages of effectively coating operation is convenient and swift, and coating uniformity is good and coating quality is stable simple in construction.

Description

A kind of VOCs purifications are with irregular honeycomb ceramic carrier catalyst coating unit and its make Use method
Technical field
The invention belongs to coating equipment technical field, more particularly to a kind of VOCs purifications to be urged with irregular honeycomb ceramic carrier Agent coating unit and its application method.
Background technology
According to the definition of the World Health Organization, VOCs specifically refer to fusing point less than room temperature and boiling point 50-250 DEG C it Between, room temperature when saturated vapor pressure be more than 133.32 Pa a kind of organic compound.What China promulgated in 2002《Interior Space Gas quality standard》In (GB/T 18883-2002), the concept of total volatile organism (TVOC) clearly define, When referring to using the progress chromatography of nonpolar chromatographic column, all organic compounds of the retention time between n-hexane and hexadecane Thing.By the difference between its molecular structure, VOCs can be generally divided into eight major classes:Alkanes, olefines, aromatic hydrocarbons, halogenated hydrocarbons Class, aldehydes, ketone, esters and other.In view of VOCs serious harm, national governments have promulgated various decrees in succession, and it is arranged Put into and gone strict control.The multinomial regulation that China promulgates in succession, such as《Discharge standard of air pollutants》(GB 16297-1996)、《Petro chemical industry pollutant emission standard》(GB31571-2015)And on January 1st, 2016 starts Implement《Ambient air quality》(GB 3095-2012) etc., the maximal emission of part VOCs pollutants is carried out Clear and definite and strict restriction.Wherein, the highest of moieties allows concentration of emission (mg/m3) respectively:60 (chlorobenzene classes), 36 (vinyl chloride) and 120 (NMHC NMHC) etc..VOCs discharges scope is wide, is easy to volatilize, it is difficult to prevent, it is difficult to control, its A large amount of discharges are distributed in each industrial circle, and civilian equipment is discharged into from large scale industry, omnipresent.In terms of daily life, The every aspect that VOCs is present in the life such as building trade, decoration industry, coating industry, vehicle exhaust;In industrial production mistake Cheng Zhong, common main source have chemical industry and petrochemical industry waste gas, the cleaning agent of electronics industry, printing industry, paint and coating Production and use, boiler of power plant tail gas etc.;Routine use organic solvent also has the generation of VOCs characteristic contaminations.With The continuous development of China's industry, the discharge capacity of volatile organic contaminant just increase year by year, and are catalyzed burning as processing VOCs One of main method, due to equipment and simple to operate and do not produce secondary pollution, handle organic exhaust gas efficiency high, thus by The common concern of people.
On the other hand, because VOCs is present in all trades and professions, catalytic combustion system is also different, therefore catalyst Specification is also different, because the difference of each customer set up is, it is necessary to which some irregular catalyst load corner, such as:Ladder Shape, oblique triangle etc..The production of irregular catalyst is due to dimensional problem, it is impossible to is produced with the die type equipment of routine, therefore Exploitation is needed to be applied to the coating unit of irregular honeycomb ceramic carrier catalyst production.
The Chinese utility model patent that patent announcement number is the U of CN 202508991, the day for announcing is 2012.10.31 discloses A kind of simple coating machine of honeycomb ceramic carrier catalyst, including operating desk, the storage for containing coating is provided with operating desk and is starched Tank, the mould for honeycomb ceramic carrier to be clamped is provided with above slurry can, and mould upper seal connection piston cylinder is living Cylinder is provided with plug cylinder, the push rod of cylinder connects the piston in piston cylinder.
But coating operation to be present complicated for the coating machine in the utility model patent, and the problem of coating homogeneity difference.
The content of the invention
It is an object of the invention to provide a kind of VOCs purifications with irregular honeycomb ceramic carrier catalyst coating unit and its Application method, it can reach the mesh effectively coated by way of slurry basin, conveyer belt are set on main frame and holds frame 's.The present invention have it is simple in construction effectively coating operation is convenient and swift, coating uniformity is good and coating quality stably excellent Point.
The solve the above problems technical scheme of use of the present invention is:A kind of VOCs purifications are urged with irregular honeycomb ceramic carrier Agent coating unit, including main frame, slurry basin, it is arranged on the main frame and by driving carrier is sagging to rotate disengaging institute State slurry basin mode and the conveyer belt of slurry coating operation is carried out for the carrier, and be arranged on the conveyer belt and be used in combination Frame is held in the fixed carrier of placement.
Further preferred technical scheme is:It is additionally provided with the slurry basin lower surface by vibrating the slurry mode The vibrating mechanism of operation is coated for the carrier.
Further preferred technical scheme is:The slurry basin is by for adjusting the constant slurry liquid level relative to institute The elevating mechanism support for stating conveyer belt height is set, the vibrating mechanism be arranged on the slurry basin and the elevating mechanism it Between.
Further preferred technical scheme is:The conveyer belt is mounted on main frame roller, and by transmission electricity Machine driving rotation.
Further preferred technical scheme is:Be additionally provided with the main frame by stretch into the slurry basin mode with The liquid level detent mechanism of the slurry liquid level is positioned in detection.
Further preferred technical scheme is:The slurry basin lower surface is provided with pulp-inlet pipe road, and overfall pipeline.
Further preferred technical scheme is:The liquid level detent mechanism includes the installation being arranged on the main frame Plate, the battery being arranged on the installing plate, positioning lamp is detected, and be arranged on the installing plate and downwardly projecting and pass through The slurry contact electrically conducting manner is conductively connected rod for two that the connection that the is powered detection positioning lamp plays detection effect.
Further preferred technical scheme is:The vibrating mechanism includes support spring and vibrating motor;It is described Elevating mechanism is lift cylinder.
The application method of the irregular honeycomb ceramic carrier catalyst coating unit of a kind of VOCs purifications, successively including following Step:
Slurry is placed in S1, slurry basin, pulp-inlet pipe road is opened and overfall pipeline carries out paste composition and maintains operation, open vibration Mechanism, for improving coating efficiency;
S2, start driving motor, control holds the related carrier of frame and at the uniform velocity passes in and out slurry basin successively, completes slurry coating operation;
Further preferred technical scheme is:The elevating mechanism is persistently adjusted during coating operation, for remaining described The sagging depth into slurry of conveyer belt, ensure the sufficient submergence coating time of the carrier.
The present invention reaches what is effectively coated by way of slurry basin, conveyer belt are set on main frame and holds frame Purpose.The present invention have it is simple in construction effectively coating operation is convenient and swift, coating uniformity is good and coating quality stably excellent Point.
Brief description of the drawings
Fig. 1 is the structural representation of the present invention.
Fig. 2 is the structural representation that frame is held in the present invention.
Fig. 3 is the position view of magnetic force suction unit in the present invention.
Fig. 4 is the structural representation of magnetic force suction unit in the present invention.
Fig. 5 is the use schematic diagram that mantle is connected in the present invention.
Fig. 6 is the positional structure schematic diagram in sliding contact portion in the present invention.
Fig. 7 is the positional structure schematic diagram of liquid level detent mechanism in the present invention.
Embodiment
As described below is only presently preferred embodiments of the present invention, and not the scope of the present invention is defined.
Embodiment:As shown in accompanying drawing 1,2,3,4,5,6 and accompanying drawing 7, a kind of VOCs purifications are carried with irregular ceramic honey comb Body catalyst coating unit, including main frame 1, slurry basin 2, it is arranged on the main frame 1 and by driving sagging turn of carrier The dynamic disengaging mode of slurry basin 2 carries out the conveyer belt 3 of slurry coating operation for the carrier, and is arranged on described defeated Send on band 3 and hold frame 4 for lay the fixed carrier;The frame 4 that holds attracts to be fixed on the conveying including magnetic force With the magnetic force block 401 on 3, attract the perforate frid 402 being fixed on the magnetic force block 401, pushing mode by tensioning is used for The press mold with holes 403 of the irregular carrier is fixed, and is separately positioned on described 402 4 vertex angle parts of perforate frid Opening position and by way of magnetic force attraction for being tensioned four magnetic force suction units 404 of the press mold with holes 403 downwards, it is described Magnetic force suction unit 404 includes the mounting post 404a being arranged on the cell body side of perforate frid 402, is covered with the mounting post 404a The fixing permanent magnet 404b for connecing and being fixed on the cell body side, socket are arranged on the base at the mounting post 404a upper end positions Seat cavity plate 404c, and socket be arranged on the mounting post 404a and attracted by magnetic force after slide downward mode for It is tensioned in electromagnet cavity the plate 404d, the electromagnet cavity plate 404d of the press mold with holes 403 and is provided with several series connection simultaneously The electromagnet cavity plate 404d drop-downs are driven to be tensioned the electromagnet 404e of the press mold 403 with holes, the base cavity plate 404c, which is provided with, is used for the dry cell 404f, the base cavity plate 404c to electromagnet 404e power supplies and the electromagnet chamber The connection mantle 404g that installation is passed through for the electric wire 404i that powers, the connection mantle 404g upper and lower sides are provided between body plate 404d Opening connection relative with the base cavity plate 404c and electromagnet cavity plate 404d, the base cavity plate 404c are provided with Above carried for the press mold 403 with holes by pulling up the electromagnet cavity plate 404d modes and treat the extension spring 404h of bit manipulation, The extension spring 404h and mounting post 404a is socketed and is arranged on the inboard of the connection mantle 404g internal membranes, the power supply Electric wire 404i is attached by a sliding contact portion 405 and dry cell 404f electrode, the sliding contact portion 405 Including being arranged on the slide post 405a on the base cavity plate 404c through simultaneously grafting, the slide post 405a bottoms are arranged on And the sliding groove 405b engaged with the dry cell 404f electrodes, be arranged in the sliding groove 405b and with the power supply electric wire The conducting strip 405c of 404i connections, it is arranged between the slide post 405a outboard ends and the base cavity plate 404c and is used for The jack-up back-moving spring 405d of the slide post 405a is jacked up upwards, and is spirally connected and is arranged on the base cavity plate 404c simultaneously Turn on the sealing of the electromagnet 404e for being powered by pushing the slide post 405a modes and be spirally connected lid 405e.
In the present embodiment, the slurry basin 2 coordinates the conveyer belt 3 so that the carrier can pass through the side of submergence Formula reaches the purpose effectively coated, ensures that coating is comprehensive, and uniformly, the conveyer belt 3 is stainless steel mesh crawler belt, is inhaled for magnetic force Draw and hold frame 4 described in fixing.
On the other hand, the frame 4 that holds is used to fix the irregular honeycomb ceramic carrier, avoids it from stirring, fall The problem of falling, it is described hold frame 4 application method it is as follows:
First, before the carrier is placed, the extension spring 404h is pulled upwardly the electromagnet cavity plate 404d, it is related lift it is described Press mold 403 with holes keeps high-order, is conveniently put into the carrier;
Second, the carrier need place when, be rotated down it is described sealing be spirally connected lid 405e so that on the slide post 405a The conducting strip 405c, which is powered, connects the electromagnet 404e, and the electromagnet 404e is produced and the fixing permanent magnet 404b phases The magnetic field mutually attracted, therefore move down, drive the press mold 403 with holes to complete the purpose of tensioning immobilization carrier;
3rd, when the carrier completes coating and needs to take out, rotate up the sealing and be spirally connected lid 405e so that the electromagnet 404e open circuits lose magnetic force, are lifted up again by the extension spring 404h, and now described press mold 403 with holes returns a high position, complete The whole use process for holding frame 4.
In the present embodiment, the frame 4 that holds has advantages below:
First, the perforate on the perforate frid 402 and press mold with holes 403, facilitate the disengaging of coating slurry, ensure coating behaviour That makees is comprehensive;
Second, the electromagnet 404e is moved down on the fixing permanent magnet 404b with energization, the energization carried in power-off, is ensured The tensioning fixation of the press mold with holes 403 has the advantages of flexibly adjustable;
3rd, the connection mantle 404g are used for the passing through for power supply electric wire 404i and installed, and cause the base cavity Plate 404c and electromagnet cavity plate 404d space of beginning to speak are closed, and are avoided slurry from accidentally entering and are polluted, block very To it is unexpected conductive the problem of;
4th, connection extension spring 404h described in the comprehensive covering protections of mantle 404g, avoid it from being contaminated corroding.
It is additionally provided with the lower surface of slurry basin 2 and is coated behaviour by vibrating the slurry mode for the carrier The vibrating mechanism 5 of work.The slurry basin 2 is by for adjusting liter of the constant slurry liquid level relative to the height of conveyer belt 3 The support of descending mechanism 6 is set, and the vibrating mechanism 5 is arranged between the slurry basin 2 and the elevating mechanism 6.The conveyer belt 3 It is mounted on main frame roller 7, and rotation is driven by driving motor 8.The lower surface of slurry basin 2 is provided with pulp-inlet pipe road 10, and overfall pipeline 11.
In the present embodiment, the vibrating mechanism 5 enable slurry smoothly enter the carrier trickle corner location Place, ensure that covering is comprehensive, the elevating mechanism 6 coordinates the pulp-inlet pipe road 10 and overfall pipeline 11, described for ensureing Slurry relative to carrier height so that the carrier has suitable and enough Immersion time in the slurry, and general manner is For slurry more with during fewer, the elevating mechanism 6 lifts the slurry basin 2, or increase grout absorption, ensures slurry total amount foot It is enough.
It is additionally provided with the main frame 1 and positions the slurry liquid level by stretching into the mode of slurry basin 2 for detection The liquid level detent mechanism 9 of height.The liquid level detent mechanism 9 includes the installing plate 901 being arranged on the main frame 1, sets Battery 902 on the installing plate 901, positioning lamp 903 is detected, and be arranged on the installing plate 901 and downwardly projecting And led by the slurry contact electrically conducting manner for two that the connection that the is powered detection positioning lamp 903 plays detection effect It is electrically connected and takes over the baton 904.
In the present embodiment, when slurry total amount is enough in the slurry basin 2, higher liquid level, which can be powered, connects two institutes To state and be conductively connected rod 904 so that the detection positioning lamp 903 is lighted, the enough feedback of the information of slurry total amount to staff, On the contrary then described detection positioning lamp 903 extinguishes, and can effectively remind the feeding operation of the slurry basin 2, i.e., enter slurry described in increase The addition of pipeline 10, the purpose of liquid level location control is reached indirectly.
The vibrating mechanism 5 includes support spring and vibrating motor;The elevating mechanism 6 is lift cylinder.
The application method of the irregular honeycomb ceramic carrier catalyst coating unit of a kind of VOCs purifications, successively including following Step:
Slurry is placed in S1, slurry basin 2, pulp-inlet pipe road 10 is opened and overfall pipeline 11 carries out paste composition and maintains operation, open Vibrating mechanism 5 is opened, for improving coating efficiency;
S2, start driving motor 8, control holds 4 related carrier of frame and at the uniform velocity passes in and out slurry basin 2 successively, completes slurry coating operation;
The elevating mechanism 6 is persistently adjusted during coating operation, for maintaining the sagging depth into slurry of conveyer belt 3 Degree, ensure the sufficient submergence coating time of the carrier.
In the present embodiment, the application method has the advantages of submergence coated weight is suitable enough.
Embodiments of the present invention are explained in detail above in conjunction with accompanying drawing, but the invention is not restricted to above-mentioned embodiment party Formula, can also be before present inventive concept not be departed from the technical field those of ordinary skill possessed knowledge Put and make various modifications.These be all without creative modification, as long as in scope of the presently claimed invention all by To the protection of Patent Law.

Claims (10)

  1. A kind of 1. irregular honeycomb ceramic carrier catalyst coating unit of VOCs purifications, it is characterised in that:Including main frame (1), slurry basin(2), it is arranged on the main frame(1)Above and by driving sagging rotate of carrier to pass in and out the slurry basin(2)Side Formula carries out the conveyer belt of slurry coating operation for the carrier(3), and it is arranged on the conveyer belt(3)Go up and be used to pacify Put the fixed carrier holds frame(4).
  2. 2. a kind of irregular honeycomb ceramic carrier catalyst coating unit of VOCs purifications according to claim 1, it is special Sign is:The slurry basin(2)It is additionally provided with lower surface and is coated by vibrating the slurry mode for the carrier The vibrating mechanism of operation(5).
  3. 3. a kind of irregular honeycomb ceramic carrier catalyst coating unit of VOCs purifications according to claim 2, it is special Sign is:The slurry basin(2)By for adjusting the constant slurry liquid level relative to the conveyer belt(3)The lift of height Structure(6)Support is set, the vibrating mechanism(5)It is arranged on the slurry basin(2)With the elevating mechanism(6)Between.
  4. 4. a kind of irregular honeycomb ceramic carrier catalyst coating unit of VOCs purifications according to claim 1, it is special Sign is:The conveyer belt(3)It is mounted on main frame roller(7)On, and by driving motor(8)Driving rotation.
  5. 5. a kind of irregular honeycomb ceramic carrier catalyst coating unit of VOCs purifications according to claim 1, it is special Sign is:The main frame(1)On be additionally provided with by stretching into the slurry basin(2)Mode positions the slurry liquid for detection The liquid level detent mechanism of face height(9).
  6. 6. a kind of irregular honeycomb ceramic carrier catalyst coating unit of VOCs purifications according to claim 1, it is special Sign is:The slurry basin(2)Lower surface is provided with pulp-inlet pipe road(10), and overfall pipeline(11).
  7. 7. a kind of irregular honeycomb ceramic carrier catalyst coating unit of VOCs purifications according to claim 5, it is special Sign is:The liquid level detent mechanism(9)Including being arranged on the main frame(1)On installing plate(901), it is arranged on the peace Loading board(901)On battery(902), detect positioning lamp(903), and it is arranged on the installing plate(901)It is upper and downwardly projecting And the detection positioning lamp is connected for being powered by the slurry contact electrically conducting manner(903)Play detection effect two It is conductively connected rod(904).
  8. 8. a kind of irregular honeycomb ceramic carrier catalyst coating unit of VOCs purifications according to claim 3, it is special Sign is:The vibrating mechanism(5)Including support spring and vibrating motor;The elevating mechanism(6)For lift cylinder.
  9. 9. the application method of the irregular honeycomb ceramic carrier catalyst coating unit of a kind of VOCs purifications, it is characterised in that successively Comprise the following steps:
    S1, slurry basin(2)Interior placement slurry, open pulp-inlet pipe road(10)And overfall pipeline(11)Carry out paste composition and maintain behaviour Make, open vibrating mechanism(5), for improving coating efficiency;
    S2, start driving motor(8), control and hold frame(4)Related carrier at the uniform velocity passes in and out slurry basin successively(2), complete slurry and apply Cover operation.
  10. 10. a kind of VOCs purifications according to claim 9 are made with irregular honeycomb ceramic carrier catalyst coating unit With method, it is characterised in that:The elevating mechanism is persistently adjusted during coating operation(6), for maintaining the conveyer belt(3) The sagging depth into slurry, ensure the sufficient submergence coating time of the carrier.
CN201711319832.XA 2017-12-12 2017-12-12 A kind of VOCs purifications irregular honeycomb ceramic carrier catalyst coating unit and its application method Pending CN107876300A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111729806A (en) * 2020-07-03 2020-10-02 台州弘锐精密机械有限公司 Metal bar surface protective layer treatment system and treatment process
CN113731747A (en) * 2021-03-02 2021-12-03 山东工业陶瓷研究设计院有限公司 Automatic coating system and coating method for fiber membrane material catalyst
CN115090335A (en) * 2022-07-07 2022-09-23 无锡威孚环保催化剂有限公司 Catalyst coating equipment and coating method

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CN106965008A (en) * 2017-04-25 2017-07-21 于邦成 A kind of workpiece can rapid and convenient clamping special fixture
CN107322347A (en) * 2017-09-05 2017-11-07 河北工业大学 A kind of novel and multifunctional flexible fixture and its application method
CN207680897U (en) * 2017-12-12 2018-08-03 杭州凯明催化剂股份有限公司 A kind of irregular honeycomb ceramic carrier catalyst coating unit of VOCs purifications

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JP2000197840A (en) * 1999-01-07 2000-07-18 Cataler Corp Coater for slurry for catalyst
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CN101218039A (en) * 2005-07-07 2008-07-09 株式会社科特拉 Device and method for coating base material
JP2010277696A (en) * 2009-05-26 2010-12-09 Shin Kobe Electric Mach Co Ltd Manufacturing method and manufacturing device of lead-acid battery
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CN107322347A (en) * 2017-09-05 2017-11-07 河北工业大学 A kind of novel and multifunctional flexible fixture and its application method
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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111729806A (en) * 2020-07-03 2020-10-02 台州弘锐精密机械有限公司 Metal bar surface protective layer treatment system and treatment process
CN111729806B (en) * 2020-07-03 2021-03-26 日照华浙钢棒有限公司 Metal bar surface protective layer treatment system and treatment process
CN113731747A (en) * 2021-03-02 2021-12-03 山东工业陶瓷研究设计院有限公司 Automatic coating system and coating method for fiber membrane material catalyst
CN113731747B (en) * 2021-03-02 2023-09-08 山东工业陶瓷研究设计院有限公司 Automatic coating system and coating method for fiber membrane material catalyst
CN115090335A (en) * 2022-07-07 2022-09-23 无锡威孚环保催化剂有限公司 Catalyst coating equipment and coating method
CN115090335B (en) * 2022-07-07 2023-11-03 无锡威孚环保催化剂有限公司 Catalyst coating equipment and coating method

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