CN107874348A - The preparation method and structure of electrical safety helmet - Google Patents

The preparation method and structure of electrical safety helmet Download PDF

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Publication number
CN107874348A
CN107874348A CN201711175226.5A CN201711175226A CN107874348A CN 107874348 A CN107874348 A CN 107874348A CN 201711175226 A CN201711175226 A CN 201711175226A CN 107874348 A CN107874348 A CN 107874348A
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CN
China
Prior art keywords
foamed aluminium
preparation
resin
safety cap
helmet
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Application number
CN201711175226.5A
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Chinese (zh)
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CN107874348B (en
Inventor
张国力
杨倩倩
钱文晓
肖冰
史昌明
刘辰
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State Grid Corp of China SGCC
Electric Power Research Institute of State Grid Eastern Inner Mongolia Power Co Ltd
State Grid Eastern Inner Mongolia Power Co Ltd
Original Assignee
State Grid Corp of China SGCC
Electric Power Research Institute of State Grid Eastern Inner Mongolia Power Co Ltd
State Grid Eastern Inner Mongolia Power Co Ltd
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Application filed by State Grid Corp of China SGCC, Electric Power Research Institute of State Grid Eastern Inner Mongolia Power Co Ltd, State Grid Eastern Inner Mongolia Power Co Ltd filed Critical State Grid Corp of China SGCC
Priority to CN201711175226.5A priority Critical patent/CN107874348B/en
Publication of CN107874348A publication Critical patent/CN107874348A/en
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    • AHUMAN NECESSITIES
    • A42HEADWEAR
    • A42CMANUFACTURING OR TRIMMING HEAD COVERINGS, e.g. HATS
    • A42C1/00Manufacturing hats
    • AHUMAN NECESSITIES
    • A42HEADWEAR
    • A42BHATS; HEAD COVERINGS
    • A42B1/00Hats; Caps; Hoods
    • A42B1/04Soft caps; Hoods
    • A42B1/08Soft caps; Hoods with protection against blows

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Helmets And Other Head Coverings (AREA)

Abstract

The invention discloses a kind of preparation method of electrical safety helmet and structure, using machining mode to the carry out type body processing of foamed aluminium middle core body, drilling processing is carried out to it again after obtaining foamed aluminium helmet shell, by mould based on foamed aluminium helmet shell, processing is dried in the safe cap surface of foamed aluminium, the composite for preparing resin-case is subjected to hot melt processing, make it have certain mobility uniform surface for being coated in foamed aluminium helmet shell afterwards, enter simultaneously vacuum adsorbed, guarantee resin is bonded with foamed aluminium helmet shell, polishing grinding is carried out after solidification to be cooled, complete the preparation of helmet structure main body.For the present invention using foamed aluminium middle core body and the design technology of resin compounded, both high-strength light, had excellent Anti-impact shock-absorbing performance again, will ensure the life security of on-site personnel to a greater extent.

Description

The preparation method and structure of electrical safety helmet
Technical field
The present invention relates to a kind of preparation method of electrical safety helmet and structure.
Background technology
Safety cap is the shallow dome cap of the steel or similar raw material for protecting the crown and wearing, and prevents alluvium from injuring The protective articles on head.When operation person head is impacted by falling object, the qualified safety cap in a top can pass through cap shell, cap Lining on the whole area that moment first decomposes impulsive force cranium, then using the elastic deformation of each position buffer structure, Plastic deformation and the structure allowed are destroyed and absorb most of impulsive force, and the impulsive force for making finally to be applied to person head is reduced to Below 4900N, so as to play the head protection effect to operating personnel.
At present, the domestic material for being used to manufacturing protecting helmet shell mainly have ABS (by three kinds of acrylonitrile, J- alkene and the third ethene into Point be combined into), PP (polypropylene), PE (high density polyethylene (HDPE)) and fiberglass etc..The wherein plastic safety helmet such as ABS, PP, PE Period of validity be two-and-a-half years, the term of validity of fiberglass (including polyvinyl steel) safety cap is usually no more than three and half, and state now Most of safety cap sold in interior safety cap market is that ABS materials are processed making by Shooting Technique, is fixed Production model also constrains the selection of material simultaneously.
Compared to the safety cap of other materials, fiberglass safety cap typically has intensity height, good electrical property, corrosion resistance and good Deng remarkable advantage, but there is also modulus of elasticity it is low it is yielding, long-term temperature tolerance is poor, interlaminar shear strength is low and easy aging Shortcoming.Easily cause hydraulic performance decline or even have to jeopardize under the effect such as ultraviolet, dust storm sleet, chemical mediator, mechanical stress The phenomenon of operating personnel's life security occurs.
If it is possible to find a kind of high-strength light, fine heat-resisting performance, corrosion-resistant, anti-aging, shock resistance is excellent Different new material is used to make helmet shell material, will can extend the service life of safety cap, and protect to a greater extent Hinder the life security of on-site personnel.
The content of the invention
The present invention is in order to solve the above problems, it is proposed that the preparation method and structure of a kind of electrical safety helmet, the present invention can Extend the service life of safety cap, and ensure the life security of on-site personnel to a greater extent.
To achieve these goals, the present invention adopts the following technical scheme that:
A kind of preparation method of electrical safety helmet, foamed aluminium middle core body carry out type body is added using machining mode Work, drilling processing is carried out to it again after obtaining foamed aluminium helmet shell, mould based on foamed aluminium helmet shell will steep Processing is dried in the safe cap surface of foam aluminium, and the composite for preparing resin-case is carried out into hot melt processing, is made it have certain Mobility after it is uniform be coated in the surface of foamed aluminium helmet shell, while enter vacuum adsorbed, ensure resin and bubble The fitting of foam aluminium helmet shell, polishing grinding is carried out after solidification to be cooled, complete the preparation of helmet structure main body.
Preferably, resin-case uses resin type material, EPDM+PPS66, is mixed by a certain percentage.Proportion It is 2:1-1:2.
Preferably, resin-case is mixed with and formed using polytetrafluoroethylene (PTFE) and silicone rubber, proportion 5:1-1: 5.There is good toughness, the high characteristic of intensity after solidification.
Preferably, the resin-case is mixed with and formed using fiberglass and 192 resins, proportion 5:1-1:5. It has the characteristic that hardness is high, wear-resisting, transparency is high.
Further, using at least 3 pieces of 50-70mm foam aluminium plates be bonded it is compound, by be bonded it is compound after bulk Inclusion is processed as foamed aluminium middle core body matrix, builds and CNC milling machine is transferred to the profile of safety cap to foamed aluminium peace Full cap is processed, and first carries out milling to the inner chamber of safety cap, then profile is processed.
Further, safety cap entirety wall thickness is controlled to be less than or equal to 5mm in process.
Further, the polishing grinding of safety cap is carried out after solidification to be cooled, keeps the coating layer thickness of safe cap surface Unanimously.
A kind of helmet structure, is prepared by the above method.
Compared with prior art, beneficial effects of the present invention are:
The present invention is using foamed aluminium middle core body and the design technology of resin compounded, and both high-strength light, had excellent again Anti-impact shock-absorbing performance, the life security of on-site personnel will be ensured to a greater extent;
The present invention is made it have not using foamed aluminium middle core body and the design technology of resin compounded, the high-melting-point of foamed aluminium The characteristics such as combustion, heat-insulated, heat resistance be good;
The present invention has that corrosion-resistant, service life is long, can using the design technology of foamed aluminium middle core body and resin compounded The excellent properties such as recycling, green, while prepared and worked well using high-temperature vacuum absorption method, forming quality is high, and And coating layer thickness can control, required effect is reached;
The present invention is using foamed aluminium middle core body and the design technology of resin compounded, excellent insulation performance;
The structure cost of raw material that the present invention selects is cheap, and preparation technology is simple, is adapted to extensive in power generation field Promote.
Brief description of the drawings
The Figure of description for forming the part of the application is used for providing further understanding of the present application, and the application's shows Meaning property embodiment and its illustrate be used for explain the application, do not form the improper restriction to the application.
Fig. 1 is safety cap schematic cross-section of the present invention;
Fig. 2 is the safety cap overall structure diagram of the present invention;
Fig. 3 is the lining of helmet schematic diagram of the present invention;
Fig. 4 is the safety cap junction button schematic diagram of the present invention;
Wherein, 1, resin-case, 2, foamed aluminium middle core body, 3, safety cap connecting hole, 4, lining of helmet, 5, liner connects Connect hole, 6, the elastic buckle of safety cap, 7, junction button.
Embodiment:
The invention will be further described with embodiment below in conjunction with the accompanying drawings.
It is noted that described further below is all exemplary, it is intended to provides further instruction to the application.It is unless another Indicate, all technologies used herein and scientific terminology are with usual with the application person of an ordinary skill in the technical field The identical meanings of understanding.
It should be noted that term used herein above is merely to describe embodiment, and be not intended to restricted root According to the illustrative embodiments of the application.As used herein, unless the context clearly indicates otherwise, otherwise singulative It is also intended to include plural form, additionally, it should be understood that, when in this manual using term "comprising" and/or " bag Include " when, it indicates existing characteristics, step, operation, device, component and/or combinations thereof.
In the present invention, term as " on ", " under ", "left", "right", "front", "rear", " vertical ", " level ", " side ", The orientation or position relationship of instructions such as " bottoms " are based on orientation shown in the drawings or position relationship, only to facilitate describing this hair Bright each part or component structure relation and the relative determined, not refer in particular to either component or element in the present invention, it is impossible to understand For limitation of the present invention.
In the present invention, term such as " affixed ", " connected ", " connection " should be interpreted broadly, and expression can be fixedly connected, Can also be integrally connected or be detachably connected;Can be joined directly together, can also be indirectly connected by intermediary.For The related scientific research of this area or technical staff, the concrete meaning of above-mentioned term in the present invention can be determined as the case may be, It is not considered as limiting the invention.
As background technology is introduced, there is that the term of validity is short, low yielding, the long-term heatproof of modulus of elasticity in the prior art Property poor, the low and easy aging of interlaminar shear strength deficiency, in order to solve technical problem as above, present applicant proposes a kind of new The anti-aging electrical safety helmet design method of type high-strength light.
As depicted in figs. 1 and 2.First using machining mode to the carry out type body processing of foamed aluminium middle core body 2, processing Drilling processing is carried out to it again after obtaining foamed aluminium helmet shell.Mould based on the foamed aluminium middle core body 2, by resin Housing 1 is brushing and being attached to the surfaces externally and internally of foamed aluminium middle core body 2 by way of vacuum suction.
Resin-case is made using resin type material, and the material that the present invention uses is EPDM+PPS66, by certain ratio Example is mixed.EPDM+PPS66 is mixed by rubber and High performance plastic resin, and hardness is high, and cementability is strong, together When be also equipped with certain toughness.
Resin-case is made using the mixing of polytetrafluoroethylene (PTFE)+silicone rubber, has good toughness after solidification, and intensity is high Characteristic.Resin-case is made using the mixing of the resin of fiberglass+192, and it has the characteristic that hardness is high, wear-resisting, transparency is high.
As shown in Figure 3, Figure 4, lining of helmet 4 passes through safety cap connecting hole with foamed aluminium middle core body 2 using junction button 7 3rd, liner connecting hole 5 is sequentially connected fixation, can adjust wearing elasticity by the elastic buckle 6 of safety cap during wearing.
As another embodiment, foamed aluminium intermediate core part is optional, and color density is small, intensity is high, shock resistance subtracts The excellent metal of shock stability or insulating materials replace.Other, which can be selected, in resin portion has certain electric insulation, fire-retardant, high-low temperature resistant Material replace.
It is mainly foamed aluminium and resin compounded from safe cap material.
Lining of helmet is connected successively with foamed aluminium middle core body using junction button by safety cap connecting hole, liner connecting hole Connect fixation.
Resin-case used in the present invention is made using resin type material, and hardness is high, and cementability is strong, is also equipped with simultaneously Certain toughness.The EPDM+PPS66 that including but not limited to mixes by a certain percentage, polytetrafluoroethylene (PTFE)+silicone rubber, fiberglass+ The materials such as 192 resins.
Foamed aluminium middle core body is processed using CNC milling machine in the present invention, and dimensional accuracy is high.
The preparation technology that foamed aluminium middle core body and resin compounded are combined using brushing with vacuum suction in the present invention, is carried High bond area and adhesive strength.
To embody the excellent properties of the safety cap of the present invention, respectively to foamed aluminium core body safety cap and common ABS safety caps Performance test is carried out, and records the successive value and peak surveyed during this.Utilize formulation movement of falling object strike of dropping hammer Safety cap, gather the stress of safety cap.
According to impact property detection method specified in GB/T 2812-2006, test data collection is carried out.
Test device underlying parameter:Drop hammer 5kg;Freely falling body height of dropping hammer 1m;Transducer range 20000N, precision ± 0.02% (FS);Data processing software system, carrying out data, record is shown with stress curve in real time.According to GB/T 2811-2007 Specified in safety cap fundamental technology performance index, following standard need to be reached and can determine that to be qualified:
1) shock absorbing capability
According to method as defined in 4.3 in GB/T 2811-2007, after high temperature, low temperature, immersion, ultraviolet irradiation pretreatment Shock-testing is done, the power being delivered on head mould is no more than 4900N, and cap shell there must not be fragment to come off.
2) paracentesis resistance energy
According to method specified in GB/T 2812-2006, done after high temperature, low temperature, immersion, ultraviolet irradiation pretreatment Puncture test, steel pricker must not contact head mould surface, cap shell must not have fragment to come off.
3) electrical insulating property
Tested according to method specified in GB/T 2812-2006, Leakage Current must not exceed 1.2mA, and can not have Punch-through.
Take 9 top foamed aluminium core body safety caps and common ABS safety caps to be numbered respectively, be grouped according to sample number into spectrum Test.
Foamed aluminium core body safety cap:P1、P2...P9;
Common ABS safety caps:A1、A2...A9.
Shock absorbing capability survey is carried out to foamed aluminium core body safety cap P1~P4 and common ABS safety caps A1~A4 respectively Examination, the change of record impact process shock point and real time data, draw its stress curve, and the peak of display recorded into following table 1。
The shock resistance data comparison of table 1
Sequence number Test condition Specimen coding Impulsive force Max (N) Specimen coding Impulsive force Max (N)
1 50 DEG C of high temperature P1 2549 A1 3335
2 - 10 DEG C of low temperature P2 3037 A2 3860
3 20 DEG C of immersion P3 2725 A3 2926
4 Ultraviolet irradiates P4 3796 A4 4667
2) carrying out paracentesis resistance to foamed aluminium core body safety cap P5~P8 and common ABS safety caps A5~A8 respectively can survey Examination, test data see the table below 2.
The paracentesis resistance energy data comparison of table 2
3) electrical insulation capability test is carried out to foamed aluminium core body safety cap P9 and common ABS safety caps A9 respectively, tests number According to see the table below 3.
The electrical insulation capability data comparison of table 3
It can be seen that the properties of foamed aluminium core body safety cap are better than common ABS safety caps by data in table 1, especially It is under high and low temperature environment, the buffering energy-absorbing effect of foamed aluminium core body safety cap is more obvious.When safety cap is by heavy impact, The power that foamed aluminium core body safety cap is delivered to head mould is smaller, and stress curve is gentler, serves a good energy-absorbing damping effect Fruit, avoid infringement of transient force during impact to human body head and neck so that safety coefficient is greatly improved.
Table 2 and table 3 embody the security performance and insulating properties of safety cap, avoid the broken generation of safety cap when being hit Fragment human body is caused to damage.It is also seen that by data in table 3 when method 3 tests safety cap electrical insulation capability, foam Aluminium is better than common ABS.Associated methods 2 and the test result analysis of method 3 show, the foamed aluminium core body in terms of electrical insulation capability Helmet structure is better than the structure of common ABS safety caps so that safety cap gets a promotion in terms of antistatic performance, improves people Safety coefficient during body safe wearing cap.
The preferred embodiment of the application is the foregoing is only, is not limited to the application, for the skill of this area For art personnel, the application can have various modifications and variations.It is all within spirit herein and principle, made any repair Change, equivalent substitution, improvement etc., should be included within the protection domain of the application.
Although above-mentioned the embodiment of the present invention is described with reference to accompanying drawing, model not is protected to the present invention The limitation enclosed, one of ordinary skill in the art should be understood that on the basis of technical scheme those skilled in the art are not Need to pay various modifications or deformation that creative work can make still within protection scope of the present invention.

Claims (8)

1. a kind of preparation method of electric power safety cap, it is characterized in that:Using machining mode to foamed aluminium middle core body Carry out type body processing, obtain foamed aluminium helmet shell after drilling processing is carried out to it again, using foamed aluminium helmet shell as Basic mould, processing is dried by the safe cap surface of foamed aluminium, and the composite for preparing resin-case is carried out into hot melt processing, made It has the uniform surface coated in foamed aluminium helmet shell after certain mobility, while enters vacuum adsorbed, guarantor Card resin is bonded with foamed aluminium helmet shell, and polishing grinding is carried out after solidification to be cooled, completes helmet structure main body Prepare.
2. preparation method as claimed in claim 1, it is characterized in that:Resin-case uses resin type material, EPDM+PPS66, presses Certain proportion is mixed, and proportion is 2:1-1:2.
3. preparation method as claimed in claim 1, it is characterized in that:Resin-case is mixed using polytetrafluoroethylene (PTFE) and silicone rubber It is prepared, proportion 5:1-1:5.
4. preparation method as claimed in claim 1, it is characterized in that:The resin-case is mixed using fiberglass and 192 resins It is prepared, proportion 5:1-1:5.
5. preparation method as claimed in claim 2, it is characterized in that:It is bonded using at least 3 pieces of 50-70mm foam aluminium plates It is compound, using be bonded it is compound after block inclusion be processed as foamed aluminium safety cap matrix, build to the profile of safety cap biography It is defeated that foamed aluminium safety cap is processed to CNC milling machine, milling first is carried out to the inner chamber of safety cap, then profile is processed.
6. preparation method as claimed in claim 1, it is characterized in that:Safety cap entirety wall thickness is controlled to be less than or equal in process 5mm。
7. preparation method as claimed in claim 1, it is characterized in that:The polishing grinding of safety cap is carried out after solidification to be cooled, is made The coating layer thickness of safe cap surface is consistent.
8. a kind of helmet structure, it is characterized in that:It is prepared by any described method in claim 1-7.
CN201711175226.5A 2017-11-22 2017-11-22 Preparation method and structure of electric safety helmet Active CN107874348B (en)

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Application Number Priority Date Filing Date Title
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CN107874348B CN107874348B (en) 2020-07-07

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1812731A (en) * 2003-06-26 2006-08-02 秦内蒂克有限公司 Safety helmets
CN102656418A (en) * 2009-10-22 2012-09-05 霍尼韦尔国际公司 Helmets comprising ceramic for protection against high energy fragments and rifle bullets
CN102942786A (en) * 2012-10-24 2013-02-27 金发科技股份有限公司 Nylon composition, preparation method and applications thereof
CN104720175A (en) * 2015-04-13 2015-06-24 步向义 Safety helmet with prompting and warning functions
DE102014013773A1 (en) * 2014-09-17 2016-03-17 Manfred Woschko Aluminum foam objects
CN107080316A (en) * 2017-06-08 2017-08-22 中国科学院长春应用化学研究所 A kind of magnesium alloy helmet of use Honeycomb muscle

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1812731A (en) * 2003-06-26 2006-08-02 秦内蒂克有限公司 Safety helmets
CN102656418A (en) * 2009-10-22 2012-09-05 霍尼韦尔国际公司 Helmets comprising ceramic for protection against high energy fragments and rifle bullets
CN102942786A (en) * 2012-10-24 2013-02-27 金发科技股份有限公司 Nylon composition, preparation method and applications thereof
DE102014013773A1 (en) * 2014-09-17 2016-03-17 Manfred Woschko Aluminum foam objects
CN104720175A (en) * 2015-04-13 2015-06-24 步向义 Safety helmet with prompting and warning functions
CN107080316A (en) * 2017-06-08 2017-08-22 中国科学院长春应用化学研究所 A kind of magnesium alloy helmet of use Honeycomb muscle

Non-Patent Citations (3)

* Cited by examiner, † Cited by third party
Title
任杰 等: "《氟复合材料应用技术》", 31 January 1997, 科学技术文献出版社 *
杨鸣波 等: "《塑料成型工艺学 第3版》", 30 June 2014, 中国轻工业出版社 *
肖亚庆 等: "《铝加工技术实用手册》", 31 January 2005 *

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