CN107871568B - Multi-wire winding tool and method - Google Patents
Multi-wire winding tool and method Download PDFInfo
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- CN107871568B CN107871568B CN201711092484.7A CN201711092484A CN107871568B CN 107871568 B CN107871568 B CN 107871568B CN 201711092484 A CN201711092484 A CN 201711092484A CN 107871568 B CN107871568 B CN 107871568B
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- 238000004804 winding Methods 0.000 title claims abstract description 25
- 238000000034 method Methods 0.000 title claims abstract description 10
- 230000005540 biological transmission Effects 0.000 claims abstract description 11
- 239000011295 pitch Substances 0.000 claims description 14
- 239000000463 material Substances 0.000 claims description 3
- -1 polytetrafluoroethylene Polymers 0.000 claims description 3
- 229920001343 polytetrafluoroethylene Polymers 0.000 claims description 3
- 239000004810 polytetrafluoroethylene Substances 0.000 claims description 3
- 230000007704 transition Effects 0.000 claims description 3
- 239000000428 dust Substances 0.000 abstract description 6
- 238000003475 lamination Methods 0.000 abstract description 5
- 239000002699 waste material Substances 0.000 abstract description 4
- 238000010030 laminating Methods 0.000 abstract description 3
- 239000013307 optical fiber Substances 0.000 description 12
- 239000004593 Epoxy Substances 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000012212 insulator Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 238000005491 wire drawing Methods 0.000 description 1
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B19/00—Apparatus or processes specially adapted for manufacturing insulators or insulating bodies
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- Guides For Winding Or Rewinding, Or Guides For Filamentary Materials (AREA)
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Abstract
The invention discloses a multi-wire winding tool and a method, wherein the tool comprises a circular tube fixing frame, a trolley, a track and a transmission device, wherein two ends of a cylinder to be wound are fixed on the circular tube fixing frame; the trolley is arranged on the track, the center of the bottom of the trolley is fixed with the chain, and the chain drives the trolley to move along the track. According to the invention, the trolley moves left and right while the round tube rotates, and wires on the plurality of wire wheels on the trolley can be uniformly arranged on the surface of the round tube through the wire collecting nozzle. The wire rod laminating machine effectively solves the problems of wire rod cross lamination and easy dust adhesion in manual operation, is convenient and fast to operate, greatly improves the working efficiency, and solves the difficult problems of time and labor waste in manual operation.
Description
Technical Field
The invention relates to a wire winding tool and a method, in particular to a wire winding tool applied to the wire winding industry, and belongs to the technical field of wire winding.
Background
At present, when a plurality of wires such as optical cables, electric wires, electric cables and the like need to be wound side by side or cylindrical outer walls, manual operation is mostly adopted, and the problems of time and labor waste, cross lamination, easy adhesion of dust and the like exist. For example, in the production and processing process of an optical fiber insulator, a plurality of optical fibers need to be simultaneously wound in the spiral grooves on the surface of the epoxy tube, when the optical fibers are manually wound, the optical fibers need to be cut firstly, when the optical fibers are long, the optical fibers need to be smoothed on the ground, and dust is easily adhered to the surfaces of the optical fibers; after the optical fibers are smoothed out side by side, the optical fibers are manually placed in the spiral grooves in the surfaces of the epoxy tubes side by side, manual cutting of the wound optical fibers is time-consuming and labor-consuming, cross lamination of the optical fibers is easy to generate, dust is easy to adhere to the optical fibers, and efficiency is low.
Disclosure of Invention
The invention aims to solve the technical problem of providing a simple and quick tool and a method for winding a plurality of wires aiming at the defects in the prior art.
In order to solve the technical problem, the invention provides a multi-wire winding tool which comprises a circular tube fixing frame, a trolley, a track and a transmission device, wherein two ends to be wound are fixed on the circular tube fixing frame; the trolley is arranged on the track, the center of the bottom of the trolley is fixed with the chain, and the chain drives the trolley to move along the track; the pipe rotates the round, and big sprocket is vice also rotates the round, and the line wheel on the dolly moves a section distance along with the dolly, has twined a pitch promptly, and the big sprocket of different diameters is vice, can realize twining different pitches.
The trolley comprises a support, wheels, a wire collecting nozzle, a plurality of wire wheels and brake blocks, wherein the wheels are arranged at four corners of the bottom of the trolley and can be used for carrying the trolley to move left and right on the track; the wire collecting nozzle is fixed on the upper part of the trolley and extends to the surface of the circular tube through the support; the wire rods on the wire wheels extend to the surface of the circular tube through the brake block and the wire collecting nozzle, and are arranged and fixed on the circular tube.
The brake block comprises a fixed block A, a moving block A, a spring, a moving block B, a fixed block B and an adjusting bolt, rubber plates are inlaid on the fixed block A and the moving block A, a wire to be wound passes through the two rubber plates, and the spring is arranged between the moving block A and the moving block B; the adjusting bolt penetrates through the fixed block B and is connected to the moving block B, and the rubber plate on the brake block clamps the wire rod by screwing the adjusting bolt, so that the wire rod is tightly wound on the circular tube.
The line concentration nozzle comprises an upper plate, a lower plate and a connecting bolt, wherein the upper plate and the lower plate are fixed through the connecting bolt; the lower plate is provided with grooves, the depth of each groove is the same as the diameter of each wire, the grooves are narrow in front and wide in back and are in arc transition, and the wires in different directions can be smoothly arranged in the same direction.
The upper plate and the lower plate of the wire collecting nozzle are made of polytetrafluoroethylene materials.
The invention also provides a winding method of the plurality of wires, which comprises the following steps:
1) fixing the round pipe to be wound on a round pipe fixing frame;
2) installing corresponding numbers of wire wheels and brake blocks on the trolley according to the number of the wires;
3) the wire on the wire wheel extends to the surface of the circular tube through the brake block and the wire collecting nozzle respectively, and the end part of the wire is fixed to the surface of the circular tube;
4) the handle is shaken, the round tube rotates, the trolley is driven to move left and right along the track, and the wire is uniformly wound on the surface of the round tube;
5) if the winding pitch is changed, the chain wheel ratio of the large chain wheel pair can be changed.
Has the advantages that: according to the wire collecting device, the trolley moves left and right while the round pipe rotates, and wires on the plurality of wire wheels on the trolley can be uniformly arranged on the surface of the round pipe through the wire collecting nozzle; the transmission device is unchanged, the function of winding the round pipes with the same pitch can be realized by replacing the round pipes with different diameters, the round pipes with different pitches can be wound by replacing the large chain wheel pairs with different diameters, and the applicability of the technical scheme is greatly improved. The wire rod laminating machine effectively solves the problems of wire rod cross lamination and easy dust adhesion in manual operation, is convenient and fast to operate, greatly improves the working efficiency, and solves the difficult problems of time and labor waste in manual operation.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic structural view of a brake block according to the present invention;
FIG. 3 is a schematic front view of the structure of the line concentrating nozzle of the present invention;
fig. 4 is a schematic top view of the structure of the line concentrating nozzle of the present invention.
In the figure: the wire drawing machine comprises a1 round pipe, a 2 round pipe fixing frame, a 3 straight gear pair, a 4 small sprocket pair, a 41 handle, a 5 bevel gear pair, a 6 large sprocket pair, a 61 chain, a 7 track, an 8 trolley, a 9 wire wheel, a10 brake block, a 11 wire collecting nozzle, a 12 wire, a101 fixing block A, a102 moving block A, a 103 spring, a 104 moving block B, a 105 fixing block B, a 106 adjusting bolt, a 107 rubber plate, a 111 upper plate, a 112 lower plate, a 113 connecting bolt and a 114 groove.
Detailed Description
The present invention will be described in detail with reference to the accompanying drawings and examples.
Fig. 1 is a schematic structural diagram of the present invention.
The winding machine comprises a circular tube fixing frame 2, a trolley 8, a track 7 and a transmission device, wherein two ends of a to-be-wound 1 are fixed on the circular tube fixing frame 2.
The transmission device comprises a straight gear pair 3, a small sprocket pair 4, a bevel gear pair 5 and a large sprocket pair 6, wherein the straight gear pair 3, the small sprocket pair 4 and the bevel gear pair 5 are installed at one end of the circular tube fixing frame 2, one gear of the straight gear pair 3 is installed on a transmission shaft of the circular tube fixing frame 2 at one end of the circular tube fixing frame 1, a handle 41 is arranged on the small sprocket pair 4, and the handle 41 can be shaken to drive 1 to rotate and drive a chain 61 on the large sprocket pair 6 to move through the small sprocket pair 4 and the bevel gear pair 5.
The trolley 8 is arranged on the track 7, the center of the bottom of the trolley 8 is fixed with the chain 61, and the chain 61 drives the trolley 8 to move along the track 7.
The round tube 1 rotates a circle, the large chain wheel pair 6 also rotates a circle, and the wire wheel 9 on the trolley 8 moves a distance along with the trolley 8, namely a screw pitch is wound.
The function of winding different circular tubes 1 with the same pitch can be realized by replacing the circular tubes 1 with different diameters.
The function of winding the same circular tube 1 with different thread pitches can be realized by replacing the large chain wheel pairs 6 with different diameters, and the applicability is increased.
The trolley 8 comprises a support, wheels, a wire collecting nozzle 11, a plurality of wire wheels 9 and a brake block 10, wherein the wheels are arranged at four corners of the bottom of the trolley 8 and can bring the trolley 8 to move left and right on the track 7; a plurality of wire wheels 9 are arranged on a bracket side by side, brake blocks 10 are arranged and fixed beside the wire wheels 9 on the upper part of a trolley 8 through the bracket, each wire 12 corresponds to one brake block 10, and a wire collecting nozzle 11 is fixed on the upper part of the trolley 8 and extends to the surface of the circular tube 1 through the bracket; the wire 12 on the wire wheel 9 extends to the surface of the circular tube 1 through the brake block 10 and the wire collecting nozzle 11, and the wire 12 is arranged and fixed on the circular tube 1.
FIG. 2 is a schematic structural view of the brake block of the present invention.
The brake block 10 comprises a fixed block A101, a moving block A102, a spring 103, a moving block B104, a fixed block B105 and an adjusting bolt 106, rubber plates 107 are inlaid on the fixed block A101 and the moving block A102, a wire 12 to be wound passes through the two rubber plates 107, and the spring 103 is installed between the moving block A102 and the moving block B104, so that the wire 12 can be prevented from being clamped by the rubber plates 107; the adjusting bolt 106 passes through the fixed block B105 and is connected to the moving block B104.
Each wire 12 corresponds to one brake block 10, and by screwing the adjusting bolt 106, the rubber plate 107 on the brake block 10 clamps the wire 12, so as to provide a pulling force for the wire 12, and the wire 12 is wound on the circular tube 1 more tightly.
Fig. 3 is a schematic front view of the wire collecting nozzle of the present invention.
The wire collecting nozzle 11 comprises an upper plate 111, a lower plate 112 and a connecting bolt 113, wherein the upper plate 111 and the lower plate 112 are fixed through the connecting bolt 113;
fig. 4 is a schematic top view of the structure of the line concentrating nozzle of the present invention.
The lower plate 112 is provided with a groove 114, the depth of the groove 114 is the same as the diameter of the wire 12, the groove 114 is narrow in front and wide in back, the wires 12 in different directions can be converted into the same direction due to arc transition, the back end of the groove is wide, the wires 12 can be prevented from being broken, the front end of the groove is narrow, and the wires 12 to be wound can be wound on the surface of the circular tube 1 in parallel.
The upper plate 111 and the lower plate 112 of the line collecting nozzle 11 are made of polytetrafluoroethylene materials.
The installation method of the invention comprises the following steps: firstly, a round pipe 1 is installed on a round pipe fixing frame 2, a chain wheel of a straight gear pair 3 and a chain wheel of a small chain wheel pair 4 are installed on the round pipe fixing frame 2, and the straight gear pair 3, the small chain wheel pair 4, a bevel gear pair 5 and a large chain wheel pair 6 are mutually connected to form a transmission system; then, the trolley 8 is arranged on the track 7, and the center of the bottom of the trolley 8 is fixed with the chain 61 of the large chain wheel pair 6; a wire wheel 9, a brake block 10 and a wire collecting nozzle 11 are arranged on the trolley 8; finally, the wire on the wire wheel 9 is extended to the surface of the circular tube through a brake block 10 and a wire collecting nozzle 11 respectively, and the end part of the wire is fixed to the surface of the circular tube 1.
The winding method of the multiple wires comprises the following steps:
1) fixing a round pipe 1 to be wound on a round pipe fixing frame 2;
2) the corresponding number of the wire wheels 9 and the brake blocks 10 are arranged on the trolley 8 according to the number of the wires 12;
3) the wire 12 on the wire wheel 9 extends to the surface of the circular tube 1 through a brake block 10 and a wire collecting nozzle 11 respectively, and the end part of the wire 12 is fixed to the surface of the circular tube 1;
4) the handle 41 is shaken, the round tube 1 rotates, the trolley 8 is driven to move left and right along the track 7, and the wires 12 are uniformly wound on the surface of the round tube 1;
5) if the winding pitch is changed, it can be realized by changing the sprocket ratio of the large sprocket pair 6.
According to the wire collecting device, the trolley moves left and right while the round pipe rotates, and wires on the plurality of wire wheels on the trolley can be uniformly arranged on the surface of the round pipe through the wire collecting nozzle; the transmission device is unchanged, the function of winding the round pipes with the same pitch can be realized by replacing the round pipes with different diameters, the round pipes with different pitches can be wound by replacing the large chain wheel pairs with different diameters, and the applicability of the technical scheme is greatly improved. The wire rod laminating machine effectively solves the problems of wire rod cross lamination and easy dust adhesion in manual operation, is convenient and fast to operate, greatly improves the working efficiency, and solves the difficult problems of time and labor waste in manual operation.
The above-described embodiments of the invention are intended to be illustrative only and are not intended to be limiting, as all changes that come within the scope of or equivalence to the invention are intended to be embraced therein.
Claims (5)
1. The utility model provides a many wire rod winding frock which characterized in that: the winding machine comprises a round tube fixing frame (2), a trolley (8), a track (7) and a transmission device, wherein two ends of a round tube (1) to be wound are fixed on the round tube fixing frame (2); the transmission device comprises a straight gear pair (3), a small sprocket pair (4), a bevel gear pair (5) and a large sprocket pair (6), wherein the straight gear pair (3), the small sprocket pair (4) and the bevel gear pair (5) are arranged at one end of a circular tube fixing frame (2), one gear of the straight gear pair (3) is arranged on a transmission shaft of the circular tube fixing frame (2) at one end of a circular tube (1), a handle (41) is arranged on the small sprocket pair (4), and the small sprocket pair (4) and the bevel gear pair (5) are used for shaking the handle (41) to drive the circular tube (1) to rotate and simultaneously drive a chain (61) of the large sprocket pair (6) to move; the trolley (8) is arranged on the track (7), the center of the bottom of the trolley is fixed with the chain (61), and the chain (61) drives the trolley (8) to move along the track (7); the round pipe (1) rotates for a circle, the large chain wheel pair (6) also rotates for a circle, and the wire wheel (9) on the trolley (8) moves for a distance along with the trolley (8), namely, the large chain wheel pair (6) with one pitch is wound, so that different pitches can be wound; the trolley (8) comprises a support, wheels, a wire collecting nozzle (11), a plurality of wire wheels (9) and brake blocks (10), wherein the wheels are arranged at four corners of the bottom of the trolley (8) and can drive the trolley (8) to move left and right on the track (7); the wire collecting device is characterized in that a plurality of wire wheels (9) are arranged on a support side by side, brake blocks (10) are fixedly arranged beside the wire wheels (9) on the upper portion of a trolley (8) through the support, each wire (12) corresponds to one brake block (10), and a wire collecting nozzle (11) is fixed on the upper portion of the trolley (8) and extends to the surface of a circular tube (1) through the support; the wires (12) on the wire wheel (9) extend to the surface of the circular tube (1) through the brake block (10) and the wire collecting nozzle (11), and the wires (12) are arranged and fixed on the circular tube (1).
2. The multi-wire winding tool according to claim 1, characterized in that: the brake block (10) comprises a fixed block A (101), a moving block A (102), a spring (103), a moving block B (104), a fixed block B (105) and an adjusting bolt (106), rubber plates (107) are inlaid on the fixed block A (101) and the moving block A (102), a wire (12) to be wound passes through the two rubber plates (107), and the spring (103) is installed between the moving block A (102) and the moving block B (104); the adjusting bolt (106) penetrates through the fixed block B (105) and is connected to the moving block B (104), the adjusting bolt (106) is screwed, and the rubber plate (107) on the brake block (10) clamps the wire (12), so that the wire (12) is tightly wound on the circular tube (1).
3. The multi-wire winding tool according to claim 1, characterized in that: the wire collecting nozzle (11) comprises an upper plate (111), a lower plate (112) and a connecting bolt (113), wherein the upper plate (111) and the lower plate (112) are fixed through the connecting bolt (113); the lower plate (112) is provided with a groove (114), the depth of the groove (114) is the same as the diameter of the wires (12), the groove (114) is narrow in front and wide in back, and the wires (12) in different directions are smoothly arranged in the same direction through arc transition.
4. The multi-wire winding tool according to claim 3, characterized in that: the upper plate (111) and the lower plate (112) of the wire collecting nozzle (11) are made of polytetrafluoroethylene materials.
5. A winding method for a plurality of wires by using the tool of any one of claims 1 to 4, which is characterized by comprising the following steps:
1) fixing a round pipe (1) to be wound on a round pipe fixing frame (2);
2) the corresponding number of the wire wheels (9) and the brake blocks (10) are arranged on the trolley (8) according to the number of the wires (12);
3) the wire (12) on the wire wheel (9) extends to the surface of the circular tube (1) through a brake block (10) and a wire collecting nozzle (11) respectively, and the end part of the wire (12) is fixed to the surface of the circular tube (1);
4) the handle (41) is shaken, the round tube (1) rotates, the trolley (8) is driven to move left and right along the track (7), and the wires (12) are uniformly wound on the surface of the round tube (1);
5) if the winding pitch is changed, the chain wheel ratio of the large chain wheel pair (6) can be changed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711092484.7A CN107871568B (en) | 2017-11-08 | 2017-11-08 | Multi-wire winding tool and method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711092484.7A CN107871568B (en) | 2017-11-08 | 2017-11-08 | Multi-wire winding tool and method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN107871568A CN107871568A (en) | 2018-04-03 |
| CN107871568B true CN107871568B (en) | 2022-03-22 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711092484.7A Active CN107871568B (en) | 2017-11-08 | 2017-11-08 | Multi-wire winding tool and method |
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| Country | Link |
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| CN (1) | CN107871568B (en) |
Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5041185A (en) * | 1989-11-28 | 1991-08-20 | Mitsubishi Denki Kabushiki Kaisha | Taping apparatus and system |
| CN102867642A (en) * | 2011-07-08 | 2013-01-09 | 日特机械工程株式会社 | Plural-wire coiling device and plural-wire coiling method |
| CN103144997A (en) * | 2013-01-31 | 2013-06-12 | 上海和鹰机电科技股份有限公司 | Rotating platform device for paving machine and paving machine containing rotating platform device |
| CN103922185A (en) * | 2013-01-14 | 2014-07-16 | 陈金凤 | Automatic wire arrangement device for field of engineering machinery |
| CN204451232U (en) * | 2015-01-20 | 2015-07-08 | 西安工程大学 | Be applicable to the fiber winding forming machine of large-scale composite material revolving meber |
| CN104795765A (en) * | 2015-05-09 | 2015-07-22 | 国网山东省电力公司潍坊供电公司 | Cable laying and displacing frame |
| CN104802420A (en) * | 2015-04-08 | 2015-07-29 | 青岛昊运船艇制造有限公司 | Glass fiber winding machine |
| CN206009678U (en) * | 2016-08-31 | 2017-03-15 | 胜美达电机（广西）有限公司 | A kind of numerical control automatic coil winder |
| CN107262634A (en) * | 2017-08-04 | 2017-10-20 | 庄慧勇 | A kind of automatic torsion equipment of cable |
-
2017
- 2017-11-08 CN CN201711092484.7A patent/CN107871568B/en active Active
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5041185A (en) * | 1989-11-28 | 1991-08-20 | Mitsubishi Denki Kabushiki Kaisha | Taping apparatus and system |
| CN102867642A (en) * | 2011-07-08 | 2013-01-09 | 日特机械工程株式会社 | Plural-wire coiling device and plural-wire coiling method |
| CN103922185A (en) * | 2013-01-14 | 2014-07-16 | 陈金凤 | Automatic wire arrangement device for field of engineering machinery |
| CN103144997A (en) * | 2013-01-31 | 2013-06-12 | 上海和鹰机电科技股份有限公司 | Rotating platform device for paving machine and paving machine containing rotating platform device |
| CN204451232U (en) * | 2015-01-20 | 2015-07-08 | 西安工程大学 | Be applicable to the fiber winding forming machine of large-scale composite material revolving meber |
| CN104802420A (en) * | 2015-04-08 | 2015-07-29 | 青岛昊运船艇制造有限公司 | Glass fiber winding machine |
| CN104795765A (en) * | 2015-05-09 | 2015-07-22 | 国网山东省电力公司潍坊供电公司 | Cable laying and displacing frame |
| CN206009678U (en) * | 2016-08-31 | 2017-03-15 | 胜美达电机（广西）有限公司 | A kind of numerical control automatic coil winder |
| CN107262634A (en) * | 2017-08-04 | 2017-10-20 | 庄慧勇 | A kind of automatic torsion equipment of cable |
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| CN107871568A (en) | 2018-04-03 |
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Denomination of invention: A multi wire winding fixture and method Effective date of registration: 20230421 Granted publication date: 20220322 Pledgee: China Everbright Bank Ji'nan branch Pledgor: SHANDONG PEIPORT ELECTRIC POWER SCIENCE & TECHNOLOGY Co.,Ltd. Registration number: Y2023370000073 |
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Granted publication date: 20220322 Pledgee: China Everbright Bank Ji'nan branch Pledgor: SHANDONG PEIPORT ELECTRIC POWER SCIENCE & TECHNOLOGY Co.,Ltd. Registration number: Y2023370000073 |
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| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of invention: A multi wire winding fixture and method Granted publication date: 20220322 Pledgee: China Everbright Bank Ji'nan branch Pledgor: SHANDONG PEIPORT ELECTRIC POWER SCIENCE & TECHNOLOGY Co.,Ltd. Registration number: Y2024370000018 |