CN107869898A - A kind of segmented microwave drying material system - Google Patents

A kind of segmented microwave drying material system Download PDF

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Publication number
CN107869898A
CN107869898A CN201711269237.XA CN201711269237A CN107869898A CN 107869898 A CN107869898 A CN 107869898A CN 201711269237 A CN201711269237 A CN 201711269237A CN 107869898 A CN107869898 A CN 107869898A
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CN
China
Prior art keywords
outer cover
accepting
microwave
microwave drying
segmented
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201711269237.XA
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Chinese (zh)
Inventor
孙铜生
江玮
王康
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Anhui Polytechnic University
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Anhui Polytechnic University
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Application filed by Anhui Polytechnic University filed Critical Anhui Polytechnic University
Priority to CN201711269237.XA priority Critical patent/CN107869898A/en
Publication of CN107869898A publication Critical patent/CN107869898A/en
Pending legal-status Critical Current

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B17/00Machines or apparatus for drying materials in loose, plastic, or fluidised form, e.g. granules, staple fibres, with progressive movement
    • F26B17/12Machines or apparatus for drying materials in loose, plastic, or fluidised form, e.g. granules, staple fibres, with progressive movement with movement performed solely by gravity, i.e. the material moving through a substantially vertical drying enclosure, e.g. shaft
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B25/00Details of general application not covered by group F26B21/00 or F26B23/00
    • F26B25/001Handling, e.g. loading or unloading arrangements
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B3/00Drying solid materials or objects by processes involving the application of heat
    • F26B3/32Drying solid materials or objects by processes involving the application of heat by development of heat within the materials or objects to be dried, e.g. by fermentation or other microbiological action
    • F26B3/34Drying solid materials or objects by processes involving the application of heat by development of heat within the materials or objects to be dried, e.g. by fermentation or other microbiological action by using electrical effects
    • F26B3/347Electromagnetic heating, e.g. induction heating or heating using microwave energy

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Microbiology (AREA)
  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Health & Medical Sciences (AREA)
  • Biomedical Technology (AREA)
  • Biotechnology (AREA)
  • Molecular Biology (AREA)
  • Drying Of Solid Materials (AREA)

Abstract

The invention discloses a kind of segmented microwave drying material system, including the material preheating induction system being sequentially connected and dry materials induction system, the dry materials induction system includes accepting feeding device and the microwave heating equipment for carrying out the material accepted in feeding device microwave heating, the feeding device includes accepting outer cover and located at the screw conveying structure for accepting conveying material in outer cover, and the charging aperture for accepting outer cover is connected with preheating the discharging opening of induction system.The present invention is dried using segmented, by dry materials to a certain extent in advance, material will not be made the decline for overheating and causing quality occur, then is dried with smaller power, and whole flow process makes material, and progressively uniformly efficient realize of heating dries target.

Description

A kind of segmented microwave drying material system
Technical field
The invention belongs to technical field of microwave drying, and in particular to a kind of segmented microwave drying material system.
Background technology
Commonly using drying device is arrived in industrial production, traditionally, heating is realized for example, by electricity, fuel, is led to Heat transfer is crossed to heat container, and then dry for the content in container.This traditional approach first must heat container, in addition The heat radiation of container, thermal diffusion of heat container outer wall etc. after also heating, therefore cause substantial amounts of thermal loss.Microwave can be worn Cross the insulating materials such as glass, ceramics, plastics, and will not consumed energy, but microwave can not pass through metal, and it runs into metal just Reflect.Microwave is instantaneous heat temperature raising to dielectric material, and only material absorbs microwave by energy conversion in container, Therefore there is no thermal loss.
But most microwave drying system is all that material is placed in single microwave heating chamber, drying efficiency at present It is not high.
The content of the invention
It is contemplated that at least solves one of technical problem present in prior art.Therefore, the present invention provides a kind of point Segmentation microwave drying material system, it is therefore an objective to buffer material conveying, fully carry out micro-wave drying.
To achieve these goals, the technical scheme taken of the present invention is:
A kind of segmented microwave drying material system, including the material preheating induction system and dry materials being sequentially connected Induction system, the dry materials induction system include accepting feeding device and for carrying out the material accepted in feeding device The microwave heating equipment of microwave heating, the feeding device include accepting outer cover and located at the spiral for accepting conveying material in outer cover Structure for conveying, the charging aperture for accepting outer cover are connected with preheating the discharging opening of induction system.
The microwave heating equipment includes the first cavity on the outside of undertaking outer cover and the microwave in the first cavity Dry heat chamber, the material for accepting outer cover is electromagnetic wave transparent material.
The microwave drying heating chamber is multiple, and multiple microwave drying heating chambers are symmetrically set in accept the two of outer cover two-by-two Side.
The microwave drying heating chamber is pyramid loudspeaker shape.
The preheating induction system includes being oriented to feeding device and for micro- to the material progress in guiding feeding device The preheating apparatus of Wave heating.
The feeding device that is oriented to includes being oriented to outer cover and located at the guiding structure for conveying for being oriented to conveying material in outer cover, leads It is connected to the discharging opening of outer cover with accepting the charging aperture of outer cover.Preferably, it is screw conveying structure to be oriented to structure for conveying.
The microwave that the preheating apparatus is included located at the second cavity being oriented on the outside of outer cover and in the second cavity is pre- Heating chamber, the material for being oriented to outer cover is electromagnetic wave transparent material.The microwave source operating power of second cavity is more than the first cavity Microwave source operating power.
The entrance point for being oriented to outer cover, the port of export for accepting outer cover and the connection end of guiding outer cover and undertaking outer cover are equal Provided with microwave suppressor.
The guiding outer cover is equipped with air-vent with accepting outer cover.
The entrance point of the preheating induction system is provided with dehumidifier apparatus, and the port of export of the dry materials induction system is set There is air-supply arrangement.
The guiding outer cover is cylindricality outer cover with accepting outer cover.The screw conveying structure and cylindricality outer cover are detachable Connection.By the pitch for changing different screw conveying structures, you can control material falling speed, control its heat time.
Beneficial effects of the present invention:The present invention uses screw conveying structure so that material slides in spiral, adds material Microwave Exposure time, different outer cover and helical structure assemblings are changed, can be with the heat time of control material.It is simultaneously because horn-like Heating chamber it is symmetrically placed, make its heating evenly.The present invention is dried using segmented, in advance by dry materials to certain journey Degree, will not make material the decline for overheating and causing quality occur, then is dried with smaller power, and whole flow process makes material progressively Uniformly efficient realize of heating dries target.Meanwhile segmented is dried and adds dry controllability and alternative, according to can Drying for processing materials requires to adjust with power with different processing technologys, structural adjustment that can be to two parts heating chamber, so that it may Realize that different drying requires.This segmented microwave drying material system is simple in construction, convenient disassembly, perfect in shape and function and operation side Just.
Brief description of the drawings
This specification includes the following drawings, and shown content is respectively:
Fig. 1 is the structural representation of the present invention;
Fig. 2 is the structural representation of the second cavity of the invention;
Fig. 3 is the structural representation of the screw conveying structure of the present invention;
Fig. 4 is the structural representation of cylindricality outer cover of the present invention;
Fig. 5 is the partial structural diagram that cylindricality outer cover of the present invention sets passage;
Fig. 6 is driving mechanism structure schematic diagram.
In figure mark for:
1st, feed hopper, the 2, first microwave suppressor, the 3, second microwave suppressor, the 4, the 3rd microwave suppressor, 5, dehumidifier dress Put, 6, air-supply arrangement, the 7, second cavity, 8, pyramidal horn heating chamber, 9, be oriented to outer cover, 10, screw conveying structure, 11, thoroughly Gas passage, 12, accept the discharging opening of outer cover, the 13, first cavity, 14, accept outer cover, 15, drive mechanism, 16, motor, 17, the One rolling bearing, 18, first gear, 19, second gear, the 20, second rolling bearing.
Embodiment
Below against accompanying drawing, by the description to embodiment, embodiment of the invention is made further details of Explanation, it is therefore an objective to help those skilled in the art to have more complete, accurate and deep reason to design of the invention, technical scheme Solution, and contribute to its implementation.
As shown in Figures 1 to 6, a kind of segmented microwave drying material system, including feed hopper 1, the material that is sequentially connected Induction system and dry materials induction system are preheated, feed hopper 1 is connected with preheating the charging aperture of induction system, dry materials Induction system includes accepting feeding device and the microwave for carrying out microwave heating to the material accepted in feeding device heats dress Put, accepting feeding device includes accepting outer cover 14 and located at the screw conveying structure 10 for accepting conveying material in outer cover 14, accepts The charging aperture of outer cover 14 is connected with preheating the discharging opening of induction system.Screw conveying structure can realize that buffering material falls, Material is set to have the sufficient time to be heated by microwave heating equipment.Screw conveying structure preferably detachably connects with accepting outer cover Connect, for example neck is set at the both ends for accepting outer cover, the both ends of screw conveying structure are set respectively coordinates clamping with two necks Projection, or accept outer cover both ends and screw conveying structure both ends set mounting hole, pass through fastener with installation Undertaking outer cover is detachably fixed and is connected by the cooperation in hole with screw conveying structure.By the way of being detachably connected, ease of assembly Change, can be with control material falling speed by changing the pitch and width of its inside spin structure for conveying, and then control it to add The hot time.
Accept outer cover 14 and preferably use cylindricality outer cover, the upper and lower opening of cylindricality outer cover, free in and out material.Microwave Heater is included located at the first cavity 13 and the microwave drying heating chamber in the first cavity 13 for accepting the outside of outer cover 14, The material for accepting outer cover is electromagnetic wave transparent material, such as glass steel material, wave transparent plastics etc., it is preferred to use fiberglass.Microwave drying adds Hot chamber is preferably several, and multiple microwave drying heating chambers are symmetrically set in the both sides for accepting outer cover two-by-two, makes its heating evenly. Microwave drying heating chamber is preferably pyramid loudspeaker shape, and the heating chamber of pyramid loudspeaker shape can be used as microwave transmission line to propagate electromagnetism Ripple, the frequency electromagnetic waves of pattern needed for generation, the radiation efficiency of electromagnetic wave can also be improved, meanwhile, pyramid loudspeaker shape is easy to adjust The angle of whole H faces and E faces feeding device, it is easy to design different pyramid loudspeaker shape heating chambers, the contrast for experiment.To understand The problem of certainly material heating is uneven during single heating chamber heating, the symmetrically placed pyramid in the first cavity for accepting outer cover both sides Shape loudspeaker heating chamber 8, number of speakers can be increased and decreased according to actual processing request.
Conventional belt conveyor and electric heater unit can be used by preheating induction system, in order to ensure whole flow process Progressively uniformly dry target is efficiently realized in heating to middle material, it is preferred that preheating induction system include being oriented to feeding device and For carrying out the preheating apparatus of microwave heating to the material being oriented in feeding device.Wherein, it is defeated with accepting to be oriented to feeding device Expect that the structure of device is similar or like, the structure of preheating apparatus and microwave heating equipment is similar or like.For example it is oriented to Guiding structure for conveying of the feeding device using outer cover 9 is oriented to and located at conveying material in outer cover 9 is oriented to, is oriented to the discharging of outer cover 9 Mouth is connected with accepting the charging aperture of outer cover 14.Preferably, it is oriented to structure for conveying and is similarly screw conveying structure, using helical feed The advantages of structure, is as described above, increase microwave heating time.Likewise, being oriented to outer cover preferably uses cylindricality outer cover, cylindricality outer cover Upper and lower opening, the material for being oriented to outer cover is electromagnetic wave transparent material, be oriented to outer cover with accept outer cover can be onesize, same material Cylindricality outer cover, its internal screw conveying structure is detachably connected with the use of cylindricality outer cover.When it is implemented, for the ease of Simplify structure and optimization operational control, the screw conveying structure for being oriented to outer cover 9 and accepting in outer cover 14 (is passed using same stud Moving axis) it is driven, specifically drive mechanism 15 can be set in the discharge port end for accepting outer cover 14, drive mechanism includes motor 16th, the first rolling bearing 17, the second rolling bearing 20 and bevel gear set, bevel gear set include first gear 18 and second gear 19, the drive end of motor is connected by the first rolling bearing 17 with first gear 18, drives the stud of screw conveying structure to pass through Second rolling bearing 20 is connected with second gear, is started motor 16, is driven by motor driven bevel gear set, and then drives spiral The drive axis of structure for conveying.Stud upper and lower side can be equipped with bearing, ensure not swing during its rotation of motor driven.The drive Fixation is played using rolling bearing in motivation structure, the second rolling bearing ensures effective engaged transmission of bevel gear assembly, simultaneously Fixation is risen to upper part screw conveying structure, avoids swinging during its rotation.
Preheating apparatus is included located at the second cavity 7 and the microwave pre-add in the second cavity 7 for being oriented to the outside of outer cover 9 Hot chamber.First cavity and the second cavity can use the cavity body structure of onesize, same material, microwave preheater and microwave Dry heat chamber uses mutually isostructural pyramidal horn heating chamber 8, and its microwave emitter power of two parts cavity is different, the The microwave source operating power of two cavitys 7 is more than the microwave source operating power of the first cavity 13.Can be in the second cavity first by material Heat to a certain extent, then by dry materials to desired value in the first cavity.Such a structure setting conveniently adapts to different processing The dry materials of technique, the power of the upper and lower heating chamber microwave source of flexibly changing.
In addition, in the entrance point for being oriented to outer cover 9, the port of export for accepting outer cover 14 and outer cover 9 is oriented to accepting outer cover 14 Connection end be equipped with microwave suppressor, can effectively control microwave from leakage, it is in safe range.Microwave suppressor can be with It is simple in construction using nonstandard microwave suppressor, it is easy to manufacture.
It is oriented to outer cover and offers air-vent with accepting outer cover, when both of which uses cylindricality outer cover, is opened on its face of cylinder If air-vent, as long as the pore size of air-vent does not allow material therefrom to spill, determined according to specific dried material.
For the ease of making inside cavity keep drying, dehumidifier apparatus, material are provided with the entrance point of preheating induction system The port of export for drying induction system is provided with air-supply arrangement.Specifically, connection can be passed through between the first cavity and the second cavity Passage is connected, and the first cavity can be connected by interface channel with dehumidifier apparatus, and the second cavity can be by interface channel with sending Wind apparatus connects, and can also should all open up gas-permeable channels in the contact position of air-supply arrangement and dehumidifier apparatus and two cavitys, than Such as pass passage, gas can be allowed by while requiring the anti-leak of microwave again, therefore the size in aperture is required.Its aperture Size is whereinWherein γ is microwave wavelength.Air-supply arrangement includes being oriented to air-supply passage and led to located at air-supply is oriented to Blower fan in road, it is oriented to air-supply passage and is connected with the second cavity;Dehumidifier apparatus includes dehumidifier passage and in dehumidifier passage Dehumidifier, dehumidifier passage connect with the first cavity.
Certainly, according to specific drying process demand, multiple dry materials induction systems being sequentially connected can be set, its Concrete structure sets to adopt and realized in manner just described.Dried material can be exported by material output system, such as Dried material is exported in final undertaking outer cover discharging opening connection belt transmission agency.
The present invention is exemplarily described above in association with accompanying drawing.Obviously, present invention specific implementation is not by above-mentioned side The limitation of formula.As long as employ the improvement of the various unsubstantialities of inventive concept and technical scheme of the present invention progress;Or not It is improved, the above-mentioned design of the present invention and technical scheme are directly applied into other occasions, in protection scope of the present invention Within.

Claims (10)

1. a kind of segmented microwave drying material system, including the material preheating induction system and dry materials that are sequentially connected are defeated Send system, it is characterised in that:The dry materials induction system includes accepting feeding device and for accepting in feeding device Material carry out microwave heating microwave heating equipment, it is described undertaking feeding device include accept outer cover and located at accept outer cover in The screw conveying structure of material is conveyed, the charging aperture for accepting outer cover is connected with preheating the discharging opening of induction system.
2. segmented microwave drying material system according to claim 1, it is characterised in that:The microwave heating equipment includes The first cavity on the outside of undertaking outer cover and the microwave drying heating chamber in the first cavity, the material for accepting outer cover For electromagnetic wave transparent material.
3. segmented microwave drying material system according to claim 2, it is characterised in that:The microwave drying heating chamber is It is multiple, and multiple microwave drying heating chambers are symmetrically set in the both sides for accepting outer cover two-by-two.
4. segmented microwave drying material system according to claim 3, it is characterised in that:The microwave drying heating chamber is Pyramid loudspeaker shape.
5. segmented microwave drying material system according to claim 2, it is characterised in that:The preheating induction system bag Include and be oriented to feeding device and the preheating apparatus for carrying out microwave heating to the material being oriented in feeding device.
6. segmented microwave drying material system according to claim 5, it is characterised in that:The guiding feeding device includes It is oriented to outer cover and located at the guiding structure for conveying for being oriented to conveying material in outer cover, is oriented to the discharging opening of outer cover and accepts entering for outer cover Material mouth connects.
7. segmented microwave drying material system according to claim 6, it is characterised in that:The preheating apparatus includes setting In the second cavity and the microwave preheater in the second cavity that are oriented on the outside of outer cover, the material of the guiding outer cover is Wave material.
8. according to the segmented microwave drying material system of claim 6 or 7, it is characterised in that:It is described to be oriented to entering for outer cover Mouth end, the port of export for accepting outer cover and guiding outer cover are equipped with microwave suppressor with accepting the connection end of outer cover.
9. segmented microwave drying material system according to claim 6, it is characterised in that:The guiding outer cover is outer with accepting Cover is equipped with air-vent.
10. segmented microwave drying material system according to claim 1, it is characterised in that:The preheating induction system Entrance point be provided with dehumidifier apparatus, the port of export of the dry materials induction system is provided with air-supply arrangement.
CN201711269237.XA 2017-12-05 2017-12-05 A kind of segmented microwave drying material system Pending CN107869898A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201711269237.XA CN107869898A (en) 2017-12-05 2017-12-05 A kind of segmented microwave drying material system

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Application Number Priority Date Filing Date Title
CN201711269237.XA CN107869898A (en) 2017-12-05 2017-12-05 A kind of segmented microwave drying material system

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2022021467A1 (en) * 2020-07-30 2022-02-03 广东永畅兴精密制造股份有限公司 Microwave-enhanced extruder device and organic reaction module
CN114766544A (en) * 2022-04-20 2022-07-22 江汉大学 Bean drying production line, microwave drying device and preparation method

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102393132A (en) * 2011-11-14 2012-03-28 山东博润工业技术有限公司 Vertical microwave drying coal furnace
CN102706119A (en) * 2012-05-15 2012-10-03 安徽省凤阳染料化工有限公司 Secondary drying device for dye
CN205435677U (en) * 2016-02-26 2016-08-10 长春师范大学 Chemical industry reation kettle who takes drying function preheats feed arrangement
CN206478948U (en) * 2017-01-19 2017-09-08 贵阳永乐药业有限公司 Microwave vacuum dryer pre-processes feeding device
CN207635799U (en) * 2017-12-05 2018-07-20 安徽工程大学 Segmented microwave drying material system

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102393132A (en) * 2011-11-14 2012-03-28 山东博润工业技术有限公司 Vertical microwave drying coal furnace
CN102706119A (en) * 2012-05-15 2012-10-03 安徽省凤阳染料化工有限公司 Secondary drying device for dye
CN205435677U (en) * 2016-02-26 2016-08-10 长春师范大学 Chemical industry reation kettle who takes drying function preheats feed arrangement
CN206478948U (en) * 2017-01-19 2017-09-08 贵阳永乐药业有限公司 Microwave vacuum dryer pre-processes feeding device
CN207635799U (en) * 2017-12-05 2018-07-20 安徽工程大学 Segmented microwave drying material system

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2022021467A1 (en) * 2020-07-30 2022-02-03 广东永畅兴精密制造股份有限公司 Microwave-enhanced extruder device and organic reaction module
CN114766544A (en) * 2022-04-20 2022-07-22 江汉大学 Bean drying production line, microwave drying device and preparation method

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Application publication date: 20180403

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