CN107866527A - A kind of built-in type gate system - Google Patents
A kind of built-in type gate system Download PDFInfo
- Publication number
- CN107866527A CN107866527A CN201711057108.4A CN201711057108A CN107866527A CN 107866527 A CN107866527 A CN 107866527A CN 201711057108 A CN201711057108 A CN 201711057108A CN 107866527 A CN107866527 A CN 107866527A
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- CN
- China
- Prior art keywords
- sprue cup
- accommodating groove
- cast
- cup
- earthen
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C9/00—Moulds or cores; Moulding processes
- B22C9/08—Features with respect to supply of molten metal, e.g. ingates, circular gates, skim gates
- B22C9/082—Sprues, pouring cups
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Molds, Cores, And Manufacturing Methods Thereof (AREA)
Abstract
The invention discloses a kind of built-in type gate system, including sandbox, cast earthen-ware pipe and sprue cup, accommodating groove is provided with sandbox, accommodating groove is made up of upper and lower two parts, its upper part presents circular platform type narrow under width, and its underpart is in cylindrical type, and sprue cup is positioned in accommodating groove, and the minimum diameter of accommodating groove upper part is more than sprue cup minimum diameter, less than sprue cup maximum gauge, the maximum gauge of accommodating groove upper part also greater than sprue cup minimum diameter, less than sprue cup maximum gauge.The advantage of the invention is that the design of accommodating groove ensures that sprue cup can be fastened, ensure not tilt during cast, completely solve the phenomenon of bottom of a cup badly bleeding, and meet the complicated use condition in scene, it is durable in use, it is unlikely to deform;Sand catcher collects the floating sand of external mold in the course of the work, ensures the degree of purity of molten steel;Cast earthen-ware pipe serves the positioning to sprue cup;Production cost is reduced, mitigates the weight of whole system device, execute-in-place is light simple.
Description
Technical field
The present invention relates to casting pouring apparatus field, more particularly to a kind of built-in type gate system.
Background technology
As railway freight-car is towards the development trend of high-speed overload, the important component of bolster, side frame as bogie,
Also improve corresponding manufacturer's standard.In existing bolster, side frame green-sand casting technique, the sprue cup for accepting molten steel is by setting
The cast gate sand set support that fat sand makes is fixed, and with reference to shown in Fig. 1 and Fig. 2, existing gate system includes sandbox 100, cast gate sand
Set 200, cast earthen-ware pipe 300 and sprue cup 400, it is had the disadvantages that in use at the scene:
1., sand set manufactured using resin sand, during cast after high-temperature baking, resin decomposition, cause sand mold defeated and dispersed, intensity drop
It is low, recycle difficult, cost height.
2., cast when sandbox often occur case band out-of-flatness, cause sand set place it is unstable, sprue cup cannot be guaranteed and pour
Note earthen-ware pipe is brought into close contact.The regular pouring defect for bottom of a cup badly bleeding occur, cause floating sand to enter casting die cavity, reduce product matter
Amount, molten steel utilization rate is reduced, while add the cleaning work amount of sandbox.
The content of the invention
The technical problems to be solved by the invention are to provide a kind of built-in type gate system, which solve traditional cast gate system
The problem of molding sand of uniting is defeated and dispersed serious, production cost is high, the quality of production is low low with molten steel utilization rate, and propose a bit improvedly
Side.
The technical problems to be solved by the invention are realized using following technical scheme:
A kind of built-in type gate system, including cast earthen-ware pipe and sprue cup in sandbox, sandbox, it is located on the sandbox
Pour into a mould and be provided with accommodating groove at the port of earthen-ware pipe, the accommodating groove is made up of upper and lower two parts, and its upper part presents circle narrow under width
Bench-type, its underpart are in cylindrical type, and the sprue cup is positioned in accommodating groove, and the minimum diameter of the accommodating groove upper part is big
In sprue cup minimum diameter, less than sprue cup maximum gauge, the maximum gauge of the accommodating groove upper part is also greater than sprue cup most
Minor diameter, less than sprue cup maximum gauge.
Further improvement is that the angle of inclination of the round platform hypotenuse of the accommodating groove upper part and the hypotenuse of the sprue cup
It is identical.
Further improvement is that the hypotenuse lower end of the sprue cup is made up of outer ring and inner ring, the cast earthen-ware pipe is inserted in
Between outer ring and inner ring, the positioning to sprue cup is formd.
Further improvement is that in the outside of the outer ring formed with sand catcher.
The beneficial effects of the invention are as follows:
1) design of accommodating groove ensures that sprue cup can be fastened, and ensures not tilt during cast, completely solves bottom of a cup race
The phenomenon of steel, and meet the complicated use condition in scene, it is durable in use, it is unlikely to deform;
2) outer ring lower portion forms sand catcher, collects the floating sand of external mold in the course of the work, is not to enter in die cavity, protects
Demonstrate,prove the degree of purity of molten steel;
3) cast earthen-ware pipe is inserted between outer ring and inner ring, forms the positioning to sprue cup, when being further ensured that cast
It is stable, and ensure that the quality of cast product;
4) casting technique after improving eliminates the use of cast gate sand set, reduces production cost, mitigates whole system dress
The weight put, execute-in-place are light simple.
Brief description of the drawings
Fig. 1 is the running gate system profile of prior art;
Fig. 2 is the enlarged drawing of part A in Fig. 1;
Fig. 3 is the running gate system profile of the present invention;
Fig. 4 is the enlarged drawing of part B in Fig. 3;
Fig. 5 is the structural representation of sprue cup lower end;
Wherein, 100- sandboxes, 200- cast gate sand sets, 300- cast earthen-ware pipes, 400- sprue cups;
1- sandboxes, 2- cast earthen-ware pipes, 3- sprue cups, 31- outer rings, 32- inner rings, 4- accommodating grooves, 5- sand catchers.
Embodiment
In order that the technical means, the inventive features, the objects and the advantages of the present invention are easy to understand, tie below
Conjunction is specifically illustrating, and the present invention is expanded on further.
With reference to shown in Fig. 3 and Fig. 4, a kind of cast earthen-ware pipe 2 in built-in type gate system, including sandbox 1, sandbox 1 and
Sprue cup 3, accommodating groove 4 is provided with the port of cast earthen-ware pipe 2 on sandbox 1, the accommodating groove 4 is made up of upper and lower two parts,
Its upper part presents circular platform type narrow under width, and its underpart is in cylindrical type, and sprue cup 3 is positioned in accommodating groove 4, and accommodating groove 4
The minimum diameter of upper part is more than the minimum diameter of sprue cup 3, less than the maximum gauge of sprue cup 3, and the maximum of the upper part of accommodating groove 4 is directly
Footpath also greater than the minimum diameter of sprue cup 3, less than the maximum gauge of sprue cup 3.The purpose so designed is to ensure that sprue cup 3 is placed
In accommodating groove 4, some can be higher than the plane of sandbox 1, and some is so advantageous to casting process in accommodating groove 4.
As preferred case, the round platform hypotenuse of the upper part of accommodating groove 4 is identical with the angle of inclination of the hypotenuse of sprue cup 3, this
Sample sprue cup 3 can be tightly abut on accommodating groove 4, do not leave gap, ensure not tilt during cast, completely solve bottom of a cup race
The phenomenon of steel.
With reference to shown in Fig. 5, the hypotenuse lower end of sprue cup 3 is made up of outer ring 31 and inner ring 32, and cast earthen-ware pipe 2 is inserted in outer ring 31
Between inner ring 32, the positioning to sprue cup 3 is formd, is further ensured that stabilization during cast, and ensure that cast product
Quality.
As preferred case, formed with sand catcher 5, it is used to collecting external mold in the course of the work floating for the outside of outer ring 31
Sand, it is not to enter in die cavity, ensures the degree of purity of molten steel.
The basic principles, principal features and advantages of the present invention have been shown and described above.The technical staff of the industry should
Understand, the present invention is not limited to the above embodiments, the original for simply illustrating the present invention described in above-described embodiment and specification
Reason, without departing from the spirit and scope of the present invention, various changes and modifications of the present invention are possible, these changes and improvements
It all fall within the protetion scope of the claimed invention.The claimed scope of the invention is by appended claims and its equivalent circle
It is fixed.
Claims (4)
1. cast earthen-ware pipe (2) and sprue cup (3) in a kind of built-in type gate system, including sandbox (1), sandbox (1), it is special
Sign is:Accommodating groove (4) is provided with the port of cast earthen-ware pipe (2) on the sandbox (1), the accommodating groove (4) is by upper and lower
Two parts form, and its upper part presents circular platform type narrow under width, and its underpart is in cylindrical type, and the sprue cup (3) is positioned over receipts
Receive in groove (4), and the minimum diameter of the accommodating groove (4) upper part is more than sprue cup (3) minimum diameter, less than sprue cup (3)
Maximum gauge, the maximum gauge of accommodating groove (4) upper part also greater than sprue cup (3) minimum diameter, less than sprue cup (3) most
Major diameter.
A kind of 2. built-in type gate system according to claim 1, it is characterised in that:Accommodating groove (4) upper part
Round platform hypotenuse is identical with the angle of inclination of the hypotenuse of the sprue cup (3).
A kind of 3. built-in type gate system according to claim 1, it is characterised in that:Under the hypotenuse of the sprue cup (3)
End is made up of outer ring (31) and inner ring (32), and the earthen-ware pipe (2) of pouring into a mould is inserted between outer ring (31) and inner ring (32), is formd pair
The positioning of sprue cup (3).
A kind of 4. built-in type gate system according to claim 3, it is characterised in that:Outside shape in the outer ring (31)
Into there is sand catcher (5).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201711057108.4A CN107866527A (en) | 2017-11-01 | 2017-11-01 | A kind of built-in type gate system |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201711057108.4A CN107866527A (en) | 2017-11-01 | 2017-11-01 | A kind of built-in type gate system |
Publications (1)
Publication Number | Publication Date |
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CN107866527A true CN107866527A (en) | 2018-04-03 |
Family
ID=61753563
Family Applications (1)
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CN201711057108.4A Pending CN107866527A (en) | 2017-11-01 | 2017-11-01 | A kind of built-in type gate system |
Country Status (1)
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CN (1) | CN107866527A (en) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110238351A (en) * | 2019-07-22 | 2019-09-17 | 义乌约德新材料有限公司 | A kind of ultrathin type Piston mould running channel |
CN114054681A (en) * | 2021-11-18 | 2022-02-18 | 内蒙古第一机械集团股份有限公司 | Pouring basin fixing device for sand casting |
CN114178483A (en) * | 2022-02-15 | 2022-03-15 | 杭州汽轮铸锻有限公司 | Steam turbine component, pouring method thereof and steam turbine |
Citations (10)
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---|---|---|---|---|
US1049877A (en) * | 1912-09-06 | 1913-01-07 | Herman H Lange | Pattern for skim-gates. |
US1657952A (en) * | 1926-04-14 | 1928-01-31 | Zoda Salvatore | Skim gate |
US3633866A (en) * | 1970-01-14 | 1972-01-11 | Shapeweld Inc | Apparatus for cladding metal |
CN1131921A (en) * | 1993-08-05 | 1996-09-25 | 福塞科国际有限公司 | Method and device for unplugging molten metal discharge port |
CN1830906A (en) * | 2006-03-17 | 2006-09-13 | 王铁杰 | Composite material used for making running gate parts and said running gate parts |
CN202427922U (en) * | 2012-01-10 | 2012-09-12 | 广东科达机电股份有限公司 | Deslagging sprue bush for aluminum alloy extrusion mould |
CN102941647A (en) * | 2012-11-07 | 2013-02-27 | 凡嘉科技(无锡)有限公司 | Die-casting machine nozzle and sprue bush matching structure |
CN202895606U (en) * | 2012-10-30 | 2013-04-24 | 英格斯模具制造(中国)有限公司 | Sprue bushing component on nozzle |
CN103978639A (en) * | 2014-05-27 | 2014-08-13 | 泉州华硕实业有限公司 | Injection mold for automatically cutting off injection gate |
CN205032644U (en) * | 2015-08-24 | 2016-02-17 | 洛阳洛北重工机械有限公司 | Control cast steel bilayer waters device of molten steel import |
-
2017
- 2017-11-01 CN CN201711057108.4A patent/CN107866527A/en active Pending
Patent Citations (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US1049877A (en) * | 1912-09-06 | 1913-01-07 | Herman H Lange | Pattern for skim-gates. |
US1657952A (en) * | 1926-04-14 | 1928-01-31 | Zoda Salvatore | Skim gate |
US3633866A (en) * | 1970-01-14 | 1972-01-11 | Shapeweld Inc | Apparatus for cladding metal |
CN1131921A (en) * | 1993-08-05 | 1996-09-25 | 福塞科国际有限公司 | Method and device for unplugging molten metal discharge port |
CN1830906A (en) * | 2006-03-17 | 2006-09-13 | 王铁杰 | Composite material used for making running gate parts and said running gate parts |
CN202427922U (en) * | 2012-01-10 | 2012-09-12 | 广东科达机电股份有限公司 | Deslagging sprue bush for aluminum alloy extrusion mould |
CN202895606U (en) * | 2012-10-30 | 2013-04-24 | 英格斯模具制造(中国)有限公司 | Sprue bushing component on nozzle |
CN102941647A (en) * | 2012-11-07 | 2013-02-27 | 凡嘉科技(无锡)有限公司 | Die-casting machine nozzle and sprue bush matching structure |
CN103978639A (en) * | 2014-05-27 | 2014-08-13 | 泉州华硕实业有限公司 | Injection mold for automatically cutting off injection gate |
CN205032644U (en) * | 2015-08-24 | 2016-02-17 | 洛阳洛北重工机械有限公司 | Control cast steel bilayer waters device of molten steel import |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110238351A (en) * | 2019-07-22 | 2019-09-17 | 义乌约德新材料有限公司 | A kind of ultrathin type Piston mould running channel |
CN110238351B (en) * | 2019-07-22 | 2021-03-23 | 临沂盛德机械有限公司 | Ultra-thin type piston mould waters |
CN114054681A (en) * | 2021-11-18 | 2022-02-18 | 内蒙古第一机械集团股份有限公司 | Pouring basin fixing device for sand casting |
CN114178483A (en) * | 2022-02-15 | 2022-03-15 | 杭州汽轮铸锻有限公司 | Steam turbine component, pouring method thereof and steam turbine |
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Application publication date: 20180403 |