CN107864465A - Internet+PE pipeline wisdom weld monitor system and methods - Google Patents
Internet+PE pipeline wisdom weld monitor system and methods Download PDFInfo
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- CN107864465A CN107864465A CN201711369795.3A CN201711369795A CN107864465A CN 107864465 A CN107864465 A CN 107864465A CN 201711369795 A CN201711369795 A CN 201711369795A CN 107864465 A CN107864465 A CN 107864465A
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- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04L—TRANSMISSION OF DIGITAL INFORMATION, e.g. TELEGRAPHIC COMMUNICATION
- H04L67/00—Network arrangements or protocols for supporting network services or applications
- H04L67/01—Protocols
- H04L67/12—Protocols specially adapted for proprietary or special-purpose networking environments, e.g. medical networks, sensor networks, networks in vehicles or remote metering networks
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- G—PHYSICS
- G08—SIGNALLING
- G08C—TRANSMISSION SYSTEMS FOR MEASURED VALUES, CONTROL OR SIMILAR SIGNALS
- G08C17/00—Arrangements for transmitting signals characterised by the use of a wireless electrical link
- G08C17/02—Arrangements for transmitting signals characterised by the use of a wireless electrical link using a radio link
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- Computer Networks & Wireless Communication (AREA)
- Health & Medical Sciences (AREA)
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Abstract
The invention discloses internet+PE pipeline wisdom weld monitor system and methods, it is related to technical field of internet application, the wisdom that welding personnel identity is completed by fingerprint authentication identifies, the wisdom that welding place is completed by Big Dipper location technology positions, and is judged by the wisdom for being wirelessly transferred completion welding result of welding parameter.The present invention is using STM32F103RCT6 as hardware platform, extend the functional modules such as R305 fingerprint identification modules, CH376SU disk managements module, Big Dipper locating module, KS97 wireless communication modules, bluetooth communication, real-time is good, terminates from welding most fast 3 seconds to welding conclusion is obtained；Positioning precision is high, and weld bond position error reaches as high as 3 meters, and system bulk is small, function is complete, stability is good.
Description
Technical field
The present invention relates to technical field of internet application, more particularly to internet+PE pipeline wisdom weld monitor systems
And method.
Background technology
In recent years, under the promotion of " internet+", each traditional industries start to seek to make the transition under the pressure of market pressure.PE pipelines
It is welded on development among the manufacturing industry in China to relatively lag behind, huge contrast is formed with current growing welding demand.PE
Pipeline welding operation is relatively easy, but welding quality by human factor due to being influenceed, it is difficult to ensures.Realize to welding process
The real-time wisdom of parameter judges, is to improve welding quality, build the important guarantee of smart city.
An important factor for welding personnel, welding place, welding parameter are influence PE pipeline welding quality, is to realize that responsibility arrives
People, responsibility have the important leverage of evidence to ground, responsibility.At present, domestic PE pipeline weldings quality judges mainly by afterwards artificial, part
Producer realizes the real-time monitoring of welding parameter, but can not fast positioning welder personnel identity and weld bond location information, with intelligence
The requirement in intelligent city is at a distance of larger.
The content of the invention
The embodiments of the invention provide internet+PE pipeline wisdom weld monitor system and methods, can solve existing skill
Problem present in art.
The invention provides internet+PE pipeline wisdom weld monitor systems, and the system is by welding equipment, monitoring mould
Block, Surveillance center's composition, the monitoring module are arranged on welding equipment, and welding personnel passes through the fingerprint recognition in monitoring module
Module carries out fingerprint typing, and the welding personnel only put on record just can turn on the power supply of the welding equipment and start Welder
Make；After welding job terminates, welding process parameter is transferred to the monitoring module by welding equipment by RS232 interface, prison
The location information that module obtains weld bond by big dipper module is controlled, and welding personnel information and welding process parameter pass through channel radio
Letter module is uploaded to Surveillance center, and mobile terminal is uploaded to simultaneously also by bluetooth communication.
Preferably, APP softwares are installed, the APP softwares have camera function, and mobile terminal receives on the mobile terminal
Evidence obtaining of taking pictures is carried out to the important node of welding after welding process parameter, after being backed up to welding process parameter and picture of taking pictures
Mobile terminal is uploaded to Surveillance center.
Preferably, the monitoring module includes CPU module and the fingerprint identification module, the USB flash disk that are electrically connected with CPU module
Management module, wireless communication module, big dipper module, RS232 communication modules, bluetooth communication, data memory module and relay
Device control module；The CPU module uses the ARM7 processors STM32F103RCT6 based on Cortex-M3 kernels, the fingerprint
Identification module is made up of R305 optical finger print read heads, and the USB flash disk management module completes USB flash disk management behaviour using CH376S special chips
To make, the wireless communication module uses the micro- ATGM modules of section using the KS97 modules for supporting 3G/4G networks, the big dipper module,
The RS232 communication modules complete the extension of two-way RS232 interface using MAX232 chips, wherein connecting welding equipment is entered all the way
The extraction of row welding process parameter, another way connect the bluetooth communication, realize the connection with mobile terminal；The bluetooth
Communication module uses BC-04 modules；The data memory module is made up of the AT45DB161 chips based on spi bus, it is described after
Electrical control module by Darlington transistor ULN2803 and relay group into.
Present invention also offers internet+PE pipeline wisdom weld monitor methods, the described method comprises the following steps：
System initialization；
Whether welding personnel typing fingerprint on fingerprint identification module, the fingerprint for verifying typing by fingerprint identification module lead to
Cross, if the power supply for controlling connection welding equipment by relay control module if；
Welding terminates rear welding equipment and welding process parameter is transferred into monitoring module by RS232 interface；
Monitoring module gathers the location information of weld bond by big dipper module, while obtains welding personnel information；
The weld bond location information, welding personnel information and welding process parameter of above-mentioned acquisition are uploaded to Surveillance center in the lump
And mobile terminal.
Internet+PE pipeline wisdom weld monitor system and methods in the embodiment of the present invention, by fingerprint authentication, complete
The wisdom identification of welding personnel identity；By Big Dipper location technology, the wisdom positioning in welding place is completed；Pass through welding parameter
It is wirelessly transferred, the wisdom for completing welding result judges.The present invention, as hardware platform, extends R305 using STM32F103RCT6
Fingerprint identification module, CH376S USB flash disks management module, Big Dipper locating module, KS97 wireless communication modules, bluetooth communication etc.
Functional module, real-time is good, terminates from welding most fast 3 seconds to welding conclusion is obtained；Positioning precision is high, and weld bond position error is most
High reachable 3 meters, system bulk is small, function is complete, stability is good.
Brief description of the drawings
In order to illustrate more clearly about the embodiment of the present invention or technical scheme of the prior art, below will be to embodiment or existing
There is the required accompanying drawing used in technology description to be briefly described, it should be apparent that, drawings in the following description are only this
Some embodiments of invention, for those of ordinary skill in the art, on the premise of not paying creative work, can be with
Other accompanying drawings are obtained according to these accompanying drawings.
Fig. 1 is the hardware of monitoring module in internet+PE pipelines wisdom weld monitor system provided in an embodiment of the present invention
Block diagram；
Fig. 2 is the circuit connection diagram of fingerprint identification module in Fig. 1；
Fig. 3 is the circuit connection diagram of USB flash disk management module in Fig. 1；
Fig. 4 is the circuit connection diagram of wireless communication module in Fig. 1；
Fig. 5 is the circuit connection diagram of big dipper module in Fig. 1；
Fig. 6 is the circuit connection diagram of RS232 communication modules in Fig. 1；
Fig. 7 is the circuit connection diagram of data memory module in Fig. 1；
Fig. 8 is the circuit connection diagram of Fig. 1 repeat circuit control modules.
Embodiment
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clear, complete
Site preparation describes, it is clear that described embodiment is only part of the embodiment of the present invention, rather than whole embodiments.It is based on
Embodiment in the present invention, those of ordinary skill in the art are obtained every other under the premise of creative work is not made
Embodiment, belong to the scope of protection of the invention.
Referring to figs. 1 to Fig. 8, internet+PE pipeline wisdom weld monitor systems, the system are provided in the embodiment of the present invention
It is made up of welding equipment, monitoring module, Surveillance center, the monitoring module is arranged on welding equipment, and welding personnel passes through prison
The fingerprint identification module controlled in module carries out fingerprint typing, and the welding personnel only put on record just can turn on the welding equipment
Power supply simultaneously starts welding job, and after welding job terminates, welding process parameter is transferred to by welding equipment by RS232 interface
The monitoring module, monitoring module obtain the location information (i.e. the position of welding equipment) of weld bond, and weldering by big dipper module
Connect personal information and welding process parameter and Surveillance center is uploaded to by wireless communication module, while Bluetooth communication can also be passed through
Module is uploaded to mobile terminal.Surveillance center or mobile terminal are provided with APP softwares, can be welded according to the data of upload
The judgement of quality.There is the APP softwares installed on mobile terminal camera function, mobile terminal may be used also after receiving welding process parameter
To carry out evidence obtaining of taking pictures to the important node of welding, mobile terminal may be used also after being backed up to welding process parameter and picture of taking pictures
To be uploaded to Surveillance center.
The monitoring module includes CPU module and the fingerprint identification module electrically connected with CPU module, USB flash disk management mould
Block, wireless communication module, big dipper module, RS232 communication modules, bluetooth communication, data memory module and Control
Module.CPU module described in the present embodiment is described using the ARM7 processors STM32F103RCT6 based on Cortex-M3 kernels
Fingerprint identification module is made up of R305 optical finger print read heads, and the USB flash disk management module completes USB flash disk pipe using CH376S special chips
Reason operation, the wireless communication module use the micro- ATGM moulds of section using the KS97 modules for supporting 3G/4G networks, the big dipper module
Block, the RS232 communication modules complete the extension of two-way RS232 interface using MAX232 chips, wherein connecting welding is set all the way
The standby extraction for carrying out welding process parameter, another way connect the bluetooth communication, realize the connection with mobile terminal.It is described
Bluetooth communication uses BC-04 modules.The data memory module is made up of the AT45DB161 chips based on spi bus, institute
State relay control module by Darlington transistor ULN2803 and relay group into.
The pin VCC of R305 optical finger print read heads connects+5V power supplys, pin GND ground connection, pin TXD and RXD respectively with it is described
The pin RXD of the serial ports 4 of CPU module connects with TXD.Pin SDO, SDI, SCK, SCS, RST and INT of CH376S special chips
The special spi bus pin of the CPU module is connected to, pin UD+ and UD- are respectively connecting to the pin 3 and 2 of USB interface,
The pin 4 of USB interface connects+5V power supplys, and pin 1 is grounded, simultaneously also by two capacitance connections in parallel to+5V power supplys.It is described
CPU module reads the finger print information stored in the USB flash disk being inserted on USB interface by CH376S special chips, to complete fingerprint letter
The renewal operation of breath.
Pin RXDs of the pin TX1 and RX1 of KS97 modules respectively with the serial ports 1 of the CPU module connects with TXD, pin
VCC andConnect+4V power supply, pin GND ground connection, pin SVR by the LED and resistance eutral grounding of series connection, when
After server successful connection, pin SVR output high level, LED is lighted.The pin RXD of ATGM big dipper modules and
TXD is connected with the pin TXD and RXD of the CPU module serial ports 2 respectively, and pin RSV connects with VCC_RF, simultaneously also by electricity
Sense is connected to SMA connectors, and pin RFA_IN passes through SMA connector grounds.
The pin T1out and R1in of MAX232 chips are respectively connecting to the pin TXD and RXD of the CPU module serial ports 3,
Pin T2out and R2in are respectively connecting to the pin TXD and RXD of the CPU module serial ports 5, and pin R1out connects institute with T1in
Welding equipment is stated, pin R2out and T2in are connected to the bluetooth communication, connected between pin C1+ and C1- by electric capacity
Connect, capacitance connection to power supply is passed through by capacity earth, pin V+ by capacitance connection, pin V- between pin C2+ and C2-
VCC, pin VCC are connected to power supply VCC, simultaneously also by capacity earth, pin GND ground connection.
Pin CS, SCK, SI and SO of AT45DB161 chips are connected to the special spi bus pin of the CPU module,
PinWith+ 3V power supplys are connected to by a resistance respectively, pin VDD is connected to+3V power supplys, simultaneously also by electricity
Hold ground connection, pin VSS ground connection.When due to SIM card arrearage or server failure cause data not upload when, deposited by data
Storage module stores to data, reads failure record from data memory module again after failture evacuation and is uploaded in monitoring
The heart.
The control signal of the CPU module inputs from Darlington transistor ULN2803 pin 1C, by being improved after logic reversal
Output voltage, transmits to relay RELAY, adhesive and the disconnection of relay from pin 1B and determines connecing for welding equipment power supply
Through and off are opened.
Based on identical inventive concept, present invention also offers internet+PE pipeline wisdom weld monitor methods, this method
Implementation can refer to the implementation of said system, repeat part and repeat no more.It the described method comprises the following steps：
System initialization；
Whether welding personnel typing fingerprint on fingerprint identification module, the fingerprint for verifying typing by fingerprint identification module lead to
Cross, if the power supply for controlling connection welding equipment by relay control module if；
Welding terminates rear welding equipment and welding process parameter is transferred into monitoring module by RS232 interface；
Monitoring module gathers the location information of weld bond by big dipper module, while obtains welding personnel information；
The weld bond location information, welding personnel information and welding process parameter of above-mentioned acquisition are uploaded to Surveillance center in the lump
And mobile terminal.
Although preferred embodiments of the present invention have been described, but those skilled in the art once know basic creation
Property concept, then can make other change and modification to these embodiments.So appended claims be intended to be construed to include it is excellent
Select embodiment and fall into having altered and changing for the scope of the invention.
Obviously, those skilled in the art can carry out the essence of various changes and modification without departing from the present invention to the present invention
God and scope.So, if these modifications and variations of the present invention belong to the scope of the claims in the present invention and its equivalent technologies
Within, then the present invention is also intended to comprising including these changes and modification.
Claims (4)
1. internet+PE pipeline wisdom weld monitor systems, it is characterised in that the system is by welding equipment, monitoring module, prison
Control center is formed, and the monitoring module is arranged on welding equipment, and welding personnel passes through the fingerprint identification module in monitoring module
Fingerprint typing is carried out, the welding personnel only put on record just can turn on the power supply of the welding equipment and start welding job；When
After welding job terminates, welding process parameter is transferred to the monitoring module, monitoring module by welding equipment by RS232 interface
The location information of weld bond is obtained by big dipper module, and welding personnel information and welding process parameter pass through wireless communication module
Surveillance center is uploaded to, mobile terminal is uploaded to simultaneously also by bluetooth communication.
2. internet+PE pipelines wisdom weld monitor system as claimed in claim 1, it is characterised in that the mobile terminal
On APP softwares are installed, the APP softwares have a camera function, and mobile terminal is received after welding process parameter to the important of welding
Node carries out evidence obtaining of taking pictures, and mobile terminal is uploaded in monitoring after being backed up to welding process parameter and picture of taking pictures
The heart.
3. internet+PE pipelines wisdom weld monitor system as claimed in claim 1, it is characterised in that the monitoring module
Fingerprint identification module, USB flash disk management module, wireless communication module, the Big Dipper electrically connected including CPU module and with CPU module
Module, RS232 communication modules, bluetooth communication, data memory module and relay control module；The CPU module uses
ARM7 processors STM32F103RCT6 based on Cortex-M3 kernels, the fingerprint identification module is by R305 optical finger print read heads
Composition, the USB flash disk management module complete USB flash disk management operation using CH376S special chips, and the wireless communication module is using branch
The KS97 modules of 3G/4G networks are held, the big dipper module uses the micro- ATGM modules of section, and the RS232 communication modules use
MAX232 chips complete the extension of two-way RS232 interface, wherein connecting welding equipment carries out the extraction of welding process parameter all the way,
Another way connects the bluetooth communication, realizes the connection with mobile terminal；The bluetooth communication uses BC-04 moulds
Block；The data memory module is made up of the AT45DB161 chips based on spi bus, and the relay control module is by up to woods
Pipe ULN2803 and relay group into.
4. internet+PE pipeline wisdom weld monitor methods, it is characterised in that the described method comprises the following steps：
System initialization；
Welding personnel typing fingerprint on fingerprint identification module, verify the fingerprint of typing whether by such as by fingerprint identification module
Fruit connects the power supply of welding equipment by then being controlled by relay control module；
Welding terminates rear welding equipment and welding process parameter is transferred into monitoring module by RS232 interface；
Monitoring module gathers the location information of weld bond by big dipper module, while obtains welding personnel information；
The weld bond location information, welding personnel information and welding process parameter of above-mentioned acquisition are uploaded to Surveillance center and shifting in the lump
Dynamic terminal.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711369795.3A CN107864465A (en) | 2017-12-19 | 2017-12-19 | Internet+PE pipeline wisdom weld monitor system and methods |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711369795.3A CN107864465A (en) | 2017-12-19 | 2017-12-19 | Internet+PE pipeline wisdom weld monitor system and methods |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107864465A true CN107864465A (en) | 2018-03-30 |
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ID=61706461
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711369795.3A Pending CN107864465A (en) | 2017-12-19 | 2017-12-19 | Internet+PE pipeline wisdom weld monitor system and methods |
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Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN206181239U (en) * | 2016-08-26 | 2017-05-17 | 特斯联（北京）科技有限公司 | Wisdom city developments video monitor system |
| CN206226731U (en) * | 2016-11-15 | 2017-06-06 | 深圳市鑫冠辉达电子有限公司 | A kind of vehicle intelligent cloud mirror system |
| CN107393282A (en) * | 2017-08-31 | 2017-11-24 | 重庆市通信建设有限公司 | A kind of Multi-functional data collector |
-
2017
- 2017-12-19 CN CN201711369795.3A patent/CN107864465A/en active Pending
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN206181239U (en) * | 2016-08-26 | 2017-05-17 | 特斯联（北京）科技有限公司 | Wisdom city developments video monitor system |
| CN206226731U (en) * | 2016-11-15 | 2017-06-06 | 深圳市鑫冠辉达电子有限公司 | A kind of vehicle intelligent cloud mirror system |
| CN107393282A (en) * | 2017-08-31 | 2017-11-24 | 重庆市通信建设有限公司 | A kind of Multi-functional data collector |
Non-Patent Citations (1)
| Title |
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| 吕志刚等: "PE 燃气管道焊接质量无线监控系统", 《自动化与仪表》, pages 2 - 3 * |
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