CN107856190A - A kind of environmentally friendly cement expanded material processing unit (plant) and processing method - Google Patents
A kind of environmentally friendly cement expanded material processing unit (plant) and processing method Download PDFInfo
- Publication number
- CN107856190A CN107856190A CN201710955560.6A CN201710955560A CN107856190A CN 107856190 A CN107856190 A CN 107856190A CN 201710955560 A CN201710955560 A CN 201710955560A CN 107856190 A CN107856190 A CN 107856190A
- Authority
- CN
- China
- Prior art keywords
- stirring
- foaming agent
- teeter chamber
- mixing
- plant
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
- B28C5/38—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions wherein the mixing is effected both by the action of a fluid and by directly-acting driven mechanical means, e.g. stirring means ; Producing cellular concrete
- B28C5/381—Producing cellular concrete
- B28C5/386—Plants; Systems; Methods
- B28C5/388—Methods
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
- B28C5/38—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions wherein the mixing is effected both by the action of a fluid and by directly-acting driven mechanical means, e.g. stirring means ; Producing cellular concrete
- B28C5/381—Producing cellular concrete
- B28C5/383—Producing cellular concrete comprising stirrers to effect the mixing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
- B28C5/38—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions wherein the mixing is effected both by the action of a fluid and by directly-acting driven mechanical means, e.g. stirring means ; Producing cellular concrete
- B28C5/381—Producing cellular concrete
- B28C5/386—Plants; Systems; Methods
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Structural Engineering (AREA)
- Preparation Of Clay, And Manufacture Of Mixtures Containing Clay Or Cement (AREA)
Abstract
The invention discloses a kind of environmentally friendly cement expanded material processing unit (plant) and processing method, including foaming agent teeter chamber, mixing chamber and controller, stirring support is provided with below the foaming agent teeter chamber, discharge nozzle and valve, stirring main shaft and stirring vane are provided among the foaming agent teeter chamber, motor support is provided with above the foaming agent teeter chamber, stirring motor and expanding foam solution feed hopper, foaming agent teeter chamber side is provided with the controller, stir belt wheel, electrical machine belt pulley and V bands, the discharge nozzle side is provided with the mixing chamber, hybrid electric motor is provided with below the mixing chamber, mixing support, finished product discharge nozzle and valve, among the mixing chamber and top is provided with mixing main shaft, stirring rod and it is mixed into hopper.Air is uniformly incorporated into foaming agent solution by the blade of high speed rotation, with cement mixing and stirring, structure order is practical, and whole process is carried out under semitight state, and pollution is almost nil.
Description
Technical field
The invention belongs to expanded material processing equipment field, more particularly to a kind of environmentally friendly cement expanded material processing unit (plant)
And processing method.
Background technology
Foam cement is that foaming agent is mechanically fully foamed by the foamed system of foaming machine, and by foam and water
Mud slurry uniform mixes, and then carries out cast-in-place construction or mould molding by the pumping system of foaming machine, is formed through natural curing
A kind of novel light insulation material containing a large amount of sealed porositys.Foam cement has small density, good heat insulating, sound insulation resistance to
Fire, anti-seismic performance is good, is easy to the advantages that construction, and commonly used field is ground heating heat-insulation layer, roofing heat-insulating layer, framework knot
Structure wall packed layer etc..
Foam cement is the up-and-coming youngster of light cement.It grows up on the basis of air entraining cement, actually
It is the air entraining cement that a kind of physics is got angry, it is a mutation and the special producing mode of air entraining cement that should say it.Its initial hair
Exhibition, also it is initiated by supplementing one kind of air entraining cement.Because air entraining cement needs steam pressure, can not site operation, though performance is excellent
It is different, but application is still subject to certain restrictions, and then everybody has invented foam cement again.Its performance and air hole structure all close to
Air entraining cement, steam pressure is but not required to, very easily can be poured in any construction site.
The initial application of foam cement is cast-in-place light concrete, due to its convenience, extend to the light concrete product that foams again later.
The first stage application of foam cement at home and abroad, is to reduce concrete body or its extrudate density as starting point.Later, with
Its warming excellent properties shows, and its application gradually develops to heat-preserving function.This is the second application stage of foam cement.
Some countries of Northern Europe North America extremely frigid zones, such as Sweden, Canada, Finland, foam cement, which has become, is only second to aerating water
The second largest light concrete of mud, occupy very big ratio in the application for building warming aspect, be described as " building warm-up ".In recent years,
Other main functions of foam cement find by everybody successively again, as it as possess after hardening some strength it is inexpensive substantially
Product fluid backfiller material, rubbish capping material, foundation treatment material, possesses the advantage for being difficult to substitute.For another example it is as lightweight scape
Material, ornament materials, natural pumice substitution material etc. are seen, is all that richly endowed by nature, non-its thing institute can.These of foam cement are new
The discovery and application of function, new application, and pushed it to the 3rd broader application stage of purposes.At present, foam cement is being just
In the transition stage developed from second stage to the phase III.This transition stage will continue long time.Work as foaming
Cement completes this transition, and after the phase III, its purposes will be very extensive.
Since last century the nineties, foam cement is cast-in-place to be started to return in the architectural engineering backfill in China and Geotechnical Engineering
Beginning application is filled out, turns into the third-largest application field in China.The early 1990s in last century, China Coal Research Institute draw from foreign countries
Foam cement engineering filling technique is entered, and be successfully applied to the especially big roof collapse Kongtong Mountain of artificial wetland pours backfill.Thereafter,
China Building Materials Academy again by cast-in-place foam cement be applied to building compensation ground filling, draw yellow engineering pierce pipe return
Fill out.After 2000, foam cement starts to apply in terms of traffic Geotechnical Engineering.2003, Guangdong road and bridge company was from day
This has introduced road geotechnical engineering backfill technology, and by the support of Ministry of Communications, middle river high speed, Jingzhu express way etc. are a series of at home
It is applied successfully in Important Project.Then, they are again by this backfill technology in Beijing Olympics center underpass engineering,
It is applied successfully in the underpass engineering of 2008 Olympic Games Bird's Nest periphery, makes cast-in-place backfill technology growing.2006 with
Afterwards, China enters the booming New Times with the cast-in-place foam cement for representative.
In construction and during house ornamentation, with the continuous progress of society, requirement of the people to various materials
It is increasingly stricter, such as heat insulation effect, effect of heat insulation and hardness, intensity etc., cement foaming material are exactly that one kind can expire
A kind of material that sufficient Modernized City Construction needs, its fabricate principle mainly make after air is mixed with expanding foam solution with cement
Slurry mixing, is made cement foaming material after condensing, the mixability of air and expanding foam solution directly determine made of it is cement foamed
The quality of quality of materials, but now traditional processing method is with melting air by stirring after cement mixing by expanding foam solution
Entering, the involvement amount of foam cement air made of this method is fewer, nor uniformly, although cost is low, efficiency
It is not high, and manufactured product quality is not fine.
The content of the invention
The purpose of the present invention is that to solve the above problems and provides a kind of environmentally friendly cement expanded material processing unit (plant)
And processing method.
The present invention is achieved through the following technical solutions above-mentioned purpose：
A kind of environmentally friendly cement expanded material processing unit (plant) and processing method, including foaming agent teeter chamber, mixing chamber and controller, institute
State and stirring support, discharge nozzle and valve are provided with below foaming agent teeter chamber, stirring is provided among the foaming agent teeter chamber
Main shaft and stirring vane, the foaming agent teeter chamber top is provided with motor support, stirring motor and expanding foam solution feed hopper, described
Foaming agent teeter chamber side is provided with the controller, stirring belt wheel, electrical machine belt pulley and V bands, the discharge nozzle side and is provided with institute
Mixing chamber is stated, hybrid electric motor is provided with below the mixing chamber, mixes support, finished product discharge nozzle and valve, in the mixing chamber
Between and top be provided with and mix main shaft, stirring rod and be mixed into hopper.
In said structure, the stirring motor and the hybrid electric motor are started by controller, equipment is entered work shape
State, expanding foam solution is added in the expanding foam solution teeter chamber by the expanding foam solution feed hopper, will by the hopper that is mixed into
Cement is added in the mixing chamber with appropriate water, and the stirring vane of rotation exposes in a liquid at a high speed, and air connects
Touch, introduce air into expanding foam solution, along with the progress of whipping process, air is uniformly mixed with expanding foam solution, it is to be achieved to want
When asking, the control valve on the discharge nozzle is opened, the expanding foam solution mixed with air is passed through by the mixing by hydraulic pump
Feed hopper is added in the mixing chamber, in the presence of the hybrid electric motor, drives the stirring rod rotation to carry air
Expanding foam solution mixed with cement mortar, so as to which cement foaming material be made.
In order to further improve the use function of environmentally friendly cement expanded material processing unit (plant), the foaming agent teeter chamber passes through
Welding manner is fixed on the stirring support top.
In order to further improve the use function of environmentally friendly cement expanded material processing unit (plant), the stirring main shaft and the hair
Infusion teeter chamber both sides are rotatablely connected, and the stirring vane is fixed by screws in the stirring main shaft.
In order to further improve the use function of environmentally friendly cement expanded material processing unit (plant), the motor support passes through bolt
It is fixed on above the foaming agent teeter chamber, the stirring motor is bolted on the motor support.
In order to further improve the use function of environmentally friendly cement expanded material processing unit (plant), the expanding foam solution feed hopper and institute
State discharge nozzle to be fixed in the foaming agent teeter chamber by welding manner, and be connected with the foaming agent teeter chamber.
In order to further improve the use function of environmentally friendly cement expanded material processing unit (plant), the stirring belt wheel by key with
The stirring main shaft connection, the electrical machine belt pulley are connected by key with the stirring motor, the electrical machine belt pulley and the stirring
Belt wheel passes through the V band connections.
In order to further improve the use function of environmentally friendly cement expanded material processing unit (plant), the hybrid electric motor passes through bolt
It is fixed on below the mixing chamber, the hybrid electric motor main shaft is connected with the mixing main shaft by shaft coupling, described to stir
Rod is mixed to be fixed on the mixing main shaft by welding manner.
In order to further improve the use function of environmentally friendly cement expanded material processing unit (plant), the controller is consolidated by screw
Foaming agent teeter chamber side is scheduled on, the stirring motor, the hybrid electric motor electrically connect with the controller.
Compared with prior art, the beneficial effects of the present invention are：
The present invention provides a kind of environmentally friendly cement expanded material processing unit (plant) and processing method, by the blade of high speed rotation by air
Uniformly it is incorporated into foaming agent solution, with cement mixing and stirring, structure order is practical, and whole process is under semitight state
Carry out, pollution is almost nil.
Brief description of the drawings
Fig. 1 is the front view structure of foaming agent manufacturing equipment in a kind of environmentally friendly cement expanded material processing unit (plant) of the present invention
Figure.
Fig. 2 is the front view structure of foaming agent manufacturing equipment in a kind of environmentally friendly cement expanded material processing unit (plant) of the present invention
The left view of figure.
Fig. 3 is the master of cement and foaming agent mixing apparatus in a kind of environmentally friendly cement expanded material processing unit (plant) of the present invention
Depending on structure chart.
Description of reference numerals is as follows：
1st, stirring support；2nd, foaming agent teeter chamber；3rd, stirring main shaft；4th, belt wheel is stirred；5th, V bands；6th, electrical machine belt pulley；7th, stirring electricity
Machine；8th, motor support；9th, expanding foam solution feed hopper；10th, stirring vane；11st, discharge nozzle；12nd, controller；13rd, mixing support；14、
Hybrid electric motor；15th, mixing chamber；16th, main shaft is mixed；17th, stirring rod；18th, it is mixed into hopper；19th, finished product discharge nozzle；20、
Discharge tube valve.
Embodiment
The invention will be further described below in conjunction with the accompanying drawings：
As shown in Figure 1, Figure 2 and Figure 3, a kind of environmentally friendly cement expanded material processing unit (plant) and processing method, including foaming agent stirring
Room 2, mixing chamber 15 and controller 12, the lower section of foaming agent teeter chamber 2 are provided with stirring support 1, discharge nozzle 11 and valve 20, foaming
Stirring main shaft 3 and stirring vane 10 are provided among agent teeter chamber 2, stirring main shaft 3 drives stirring vane 10 to rotate at a high speed, will stirred
Mix blade 10 to expose in atmosphere, so as to drive air to mix with expanding foam solution, producing foamed agent, the top of foaming agent teeter chamber 2 is set
Motor support 8, stirring motor 7 and expanding foam solution feed hopper 9 are equipped with, the side of foaming agent teeter chamber 2 is provided with controller 12, stirring band
Wheel 4, electrical machine belt pulley 6 and V bands 5, stirring motor 7 is directly connected by electrical machine belt pulley 6, stirring belt wheel 4 with stirring main shaft 3, is
In order to provide higher rotating speed, the side of discharge nozzle 11 is provided with mixing chamber 15, and mixing chamber 15 is mainly by manufactured foaming agent and water
Mud mixes, and so as to producing foamed cement, the lower section of mixing chamber 15 is provided with hybrid electric motor 14, mixing support 13, finished product discharge nozzle 19
With valve 20, the centre of mixing chamber 15 and top are provided with mixing main shaft 16, stirring rod 17 and are mixed into hopper 18.
In said structures, stirring motor 7 and hybrid electric motor 14 are started by controller 12, equipment is entered working condition,
Expanding foam solution is added in expanding foam solution teeter chamber 2 by expanding foam solution feed hopper 9, by be mixed into hopper 18 by cement with it is appropriate
Water is added in mixing chamber 15, and the stirring vane 10 of rotation exposes in a liquid at a high speed, and air contact, introduces air into hair
Steep in liquid, along with the progress of whipping process, air is uniformly mixed with expanding foam solution, to be achieved when requiring, opening discharge nozzle 11
On control valve 20, the expanding foam solution mixed with air is added in mixing chamber 15 by being mixed into hopper 18 by hydraulic pump,
In the presence of hybrid electric motor 14, drive stirring rod 17 to rotate and mix the expanding foam solution with air with cement mortar, so as to be made
Cement foaming material.
In order to further improve the use function of environmentally friendly cement expanded material processing unit (plant), foaming agent teeter chamber 2 passes through weldering
The mode of connecing is fixed on the top of stirring support 1, and stirring main shaft 3 is rotatablely connected with the both sides of foaming agent teeter chamber 2, and stirring vane 10 passes through
Screw is fixed in stirring main shaft 3, and motor support 8 is bolted on the top of foaming agent teeter chamber 2, and stirring motor 7 passes through
It is bolted on motor support 8, expanding foam solution feed hopper 9 is fixed on foaming agent teeter chamber with discharge nozzle 11 by welding manner
On 2, and be connected with foaming agent teeter chamber 2, stirring belt wheel 4 is connected by key with stirring main shaft 3, the wheel of motor belt motor 6 by key and
Stirring motor 7 is connected, and electrical machine belt pulley 6 is connected with stirring belt wheel 4 by V bands 5, and hybrid electric motor 14 is bolted on mixing chamber
15 lower sections, the main shaft of hybrid electric motor 14 are connected with mixing main shaft 16 by shaft coupling, and stirring rod 17 is fixed by welding manner
On main shaft 16 is mixed, controller 12 is fixed by screws in the side of foaming agent teeter chamber 2, stirring motor 7, hybrid electric motor
14 electrically connect with controller 12.
The basic principles, principal features and advantages of the present invention have been shown and described above.The technical staff of the industry should
Understand, the present invention is not limited to the above embodiments, the original for simply illustrating the present invention described in above-described embodiment and specification
Reason, without departing from the spirit and scope of the present invention, various changes and modifications of the present invention are possible, these changes and improvements
It all fall within the protetion scope of the claimed invention.The claimed scope of the invention is by appended claims and its Xiao Wu circle
It is fixed.
Claims (8)
1. a kind of environmentally friendly cement expanded material processing unit (plant) and processing method, it is characterised in that：Including foaming agent teeter chamber（2）、
Mixing chamber（15）And controller（12）, the foaming agent teeter chamber（2）Lower section is provided with stirring support（1）, discharge nozzle（11）And
Discharge tube valve（20）, the foaming agent teeter chamber（2）Centre is provided with stirring main shaft（3）And stirring vane（10）, the hair
Infusion teeter chamber（2）Top is provided with motor support（8）, stirring motor（7）With expanding foam solution feed hopper（9）, the foaming agent stirs
Mix room（2）Side is provided with the controller（12）, stirring belt wheel（4）, electrical machine belt pulley（6）And V bands（5）, the discharge nozzle
（11）Side is provided with the mixing chamber（15）, the mixing chamber（15）Lower section is provided with hybrid electric motor（14）, mixing support（13）、
Finished product discharge nozzle（19）With discharging tube valve（20）, the mixing chamber（15）Middle and top is provided with mixing main shaft（3）、
Stirring rod（17）Be mixed into hopper（18）.
2. a kind of environmentally friendly cement expanded material processing unit (plant) according to claim 1 and processing method, it is characterised in that：Institute
State foaming agent teeter chamber（2）The stirring support is fixed on by welding manner（1）Top.
3. a kind of environmentally friendly cement expanded material processing unit (plant) according to claim 1 and processing method, it is characterised in that：Institute
State stirring main shaft（3）With the foaming agent teeter chamber（2）Both sides are rotatablely connected, the stirring vane（10）It is fixed by screws in
The stirring main shaft（3）On.
4. a kind of environmentally friendly cement expanded material processing unit (plant) according to claim 1 and processing method, it is characterised in that：Institute
State motor support（8）It is bolted on the foaming agent teeter chamber（2）Top, the stirring motor（7）Consolidated by bolt
It is scheduled on the motor support（8）On.
5. a kind of environmentally friendly cement expanded material processing unit (plant) according to claim 1 and processing method, it is characterised in that：Institute
State expanding foam solution feed hopper（9）With the discharge nozzle（11）The foaming agent teeter chamber is fixed on by welding manner（2）On, and
With the foaming agent teeter chamber（2）It is connected.
6. a kind of environmentally friendly cement expanded material processing unit (plant) according to claim 1 and processing method, it is characterised in that：Institute
State stirring belt wheel（4）Pass through key and the stirring main shaft（3）Connection, the electrical machine belt pulley（6）Pass through key and the stirring motor
（7）Connection, the electrical machine belt pulley（6）With the stirring belt wheel（4）Pass through the V bands（5）Connection.
7. a kind of environmentally friendly cement expanded material processing unit (plant) according to claim 1 and processing method, it is characterised in that：Institute
State hybrid electric motor（14）It is bolted on the mixing chamber（15）Lower section, the hybrid electric motor（14）Main shaft mixes with described
Stirring main shaft（16）Connected by shaft coupling, the stirring rod（17）The mixing main shaft is fixed on by welding manner
（16）On.
8. a kind of environmentally friendly cement expanded material processing unit (plant) according to claim 1 and processing method, it is characterised in that：Institute
State controller（12）It is fixed by screws in the foaming agent teeter chamber（2）Side, the stirring motor（7）, it is described mixing electricity
Machine（14）With the controller（12）Electrical connection.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710955560.6A CN107856190A (en) | 2017-10-14 | 2017-10-14 | A kind of environmentally friendly cement expanded material processing unit (plant) and processing method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710955560.6A CN107856190A (en) | 2017-10-14 | 2017-10-14 | A kind of environmentally friendly cement expanded material processing unit (plant) and processing method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107856190A true CN107856190A (en) | 2018-03-30 |
Family
ID=61698402
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710955560.6A Pending CN107856190A (en) | 2017-10-14 | 2017-10-14 | A kind of environmentally friendly cement expanded material processing unit (plant) and processing method |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109262802A (en) * | 2018-11-16 | 2019-01-25 | 南通亚威机械制造有限公司 | A kind of cement foamed equipment |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB2218650A (en) * | 1988-05-17 | 1989-11-22 | Nissei Plan Inc | Mixer unit for cellular concrete paste and method of making such paste |
| CN201776840U (en) * | 2010-08-17 | 2011-03-30 | 陈传松 | Small-size high-efficiency and energy-saving stirrer |
| CN205148612U (en) * | 2015-07-27 | 2016-04-13 | 李和良 | Automatic change cement foaming machine |
| CN205572719U (en) * | 2016-04-29 | 2016-09-14 | 江苏唯克节能建筑材料有限公司 | Cement foaming mixer |
-
2017
- 2017-10-14 CN CN201710955560.6A patent/CN107856190A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB2218650A (en) * | 1988-05-17 | 1989-11-22 | Nissei Plan Inc | Mixer unit for cellular concrete paste and method of making such paste |
| CN201776840U (en) * | 2010-08-17 | 2011-03-30 | 陈传松 | Small-size high-efficiency and energy-saving stirrer |
| CN205148612U (en) * | 2015-07-27 | 2016-04-13 | 李和良 | Automatic change cement foaming machine |
| CN205572719U (en) * | 2016-04-29 | 2016-09-14 | 江苏唯克节能建筑材料有限公司 | Cement foaming mixer |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109262802A (en) * | 2018-11-16 | 2019-01-25 | 南通亚威机械制造有限公司 | A kind of cement foamed equipment |
| WO2020098239A1 (en) * | 2018-11-16 | 2020-05-22 | 南通亚威机械制造有限公司 | Cement foaming apparatus |
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Application publication date: 20180330 |