CN107849848A - System, method and apparatus for magnetic surface covering - Google Patents

System, method and apparatus for magnetic surface covering Download PDF

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Publication number
CN107849848A
CN107849848A CN201680030698.9A CN201680030698A CN107849848A CN 107849848 A CN107849848 A CN 107849848A CN 201680030698 A CN201680030698 A CN 201680030698A CN 107849848 A CN107849848 A CN 107849848A
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CN
China
Prior art keywords
addition
group
magnetic
ground
isotropism
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201680030698.9A
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Chinese (zh)
Other versions
CN107849848B (en
Inventor
L.L.劳岑海泽
S.S.勒布朗
M.勒布朗
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Baoshan Holdings LLC
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Baoshan Holdings LLC
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Publication date
Application filed by Baoshan Holdings LLC filed Critical Baoshan Holdings LLC
Priority claimed from PCT/US2016/024583 external-priority patent/WO2016160739A2/en
Publication of CN107849848A publication Critical patent/CN107849848A/en
Application granted granted Critical
Publication of CN107849848B publication Critical patent/CN107849848B/en
Expired - Fee Related legal-status Critical Current
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    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/14Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers
    • B32B37/24Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with at least one layer not being coherent before laminating, e.g. made up from granular material sprinkled onto a substrate
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00Ancillary operations in connection with laminating processes
    • B32B38/0008Electrical discharge treatment, e.g. corona, plasma treatment; wave energy or particle radiation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00Ancillary operations in connection with laminating processes
    • B32B38/18Handling of layers or the laminate
    • B32B38/1875Tensioning
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N2209/00Properties of the materials
    • D06N2209/04Properties of the materials having electrical or magnetic properties
    • D06N2209/045Magnetic, paramagnetic
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N2213/00Others characteristics
    • D06N2213/06Characteristics of the backing in carpets, rugs, synthetic lawn
    • D06N2213/068Releasability between at least two of the layers

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Textile Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Inorganic Chemistry (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Wood Science & Technology (AREA)
  • Mechanical Engineering (AREA)
  • Floor Finish (AREA)
  • Finishing Walls (AREA)

Abstract

The present invention relates to mulching material field, and relate more specifically to a kind of equipment and the method for a kind of manufacture covered ground unit and the end liner for being used to for covered ground unit to be fixed to end liner.More particularly it relates to the method for manufacturing magnetization covered ground unit and the magnetization end liner for fixed magnetization covered ground unit.

Description

System, method and apparatus for magnetic surface covering
Technical field
The present invention relates to ground and the field of wall covering, and more particularly relate to consolidate covered ground unit Surely the method for arriving the equipment of end liner and manufacturing the covered ground unit and the end liner, and for wall capping unit to be consolidated Surely the method for arriving the system and method for end liner and end liner being fixed to wallboard.
Background technology
Magnet is that perceptible power can be applied to other materials by one kind in the case where being not in actual contact other materials On material.This power is referred to as magnetic force and can be attracting or repelled each other.Although all known materials all apply certain magnetic force, It is for most of materials, this power is too small, so that it cannot enough easily discovered.It is big for other materials, magnetic force Much, and this material is referred to as magnet.Some magnets for being referred to as permanent magnet are applied a force upon on object and without any external world Influence.Iron ore magnetic iron ore, also referred to as loadstone, it is a kind of natural permanent magnet.Can be by making some materials be subjected to magnetic force To make other permanent magnets.When removing this power, these materials keep the magnetic properties of themselves.Though thermomagnetion property can It can change or can change when temperature raises over time, but these materials are typically considered what is be permanently magnetized, Therefore named permanent magnet.
All magnets all have two most strong positions of magnetic force.The two positions are referred to as pole.For rectangle or cylinder Bar-shaped magnet, these poles will be in relative end.One pole is referred to as seeking the arctic or the arctic, and another pole is referred to as seeking south Pole or the South Pole.The term has reflected magnetic material(Such as, loadstone)Earliest purposes in one.Hanged when by rope yarn When hanging down, the arctic of these primary original compass " will find " north or point to the north all the time.This helps sailor to judge Travel direction is to reach the continent in a distant place and return.
Current magnet applications include compass, electric notor, micro-wave oven, coin vending machine, photography illumination photometer, automobile loudspeaker , television set, loudspeaker and tape recorder.Simple refrigerator Self-stick note and the medical nuclear magnetic resonance imaging device of complexity are all It make use of magnet.
When making magnet, raw material are often more important than manufacturing process.The material used in permanent magnet(It is sometimes referred to as hard Material, reflect the early uses of the steel alloy of these magnets)It is different from the material used in electromagnet.
In the capping unit installing area of modularization ground, the method for existing this mulching material of installation is usually directed to Artificial and very big material all consumptions process.The process is directed to use with sticky agent and individually clings covered ground unit.Viscosity Agent is heavier, it is difficult to applies, cost is high, it is difficult to removes, and easily fails.If using the method for prior art, must incite somebody to action Sticky agent is applied to the whole support surface of covered ground unit or whole bottom side.The process was not only laborious but also expensive, also, such as Covered ground unit will be changed or removed to fruit, then produce other cost.
Another method for being used for installation of modular covered ground unit well known in the prior art is directed to use with viscosity even Device is connect to connect modularization ground capping unit and adjacent unit." connector system " of this prior art allows Modularization mulching material " floating " is on the top of support surface.The system of these prior arts is single by adjacent ground using sticky agent The edge of member keeps together.Make to carry out installation of modular mulching material in this way to have some problem.
Modularization surface units generally have heavier property, and in fragment of brick(tile)Connector is single with modularization ground Combination between member is relatively weak compared with traditional sticky agent.In the fragment of brick connector of prior art, connector is by coating The inert plastic of toughness agent is formed.It is simultaneously non-fully waterproof although connector is waterproof.This may result in connection Device fails in some cases.Covered ground unit is constantly attacked by moisture.Utilize the fragment of brick connector of prior art, connection Device is waterproof, because connector is only in side(Side upward)It is upper that there is sticky agent, so that connector is not easy Influenceed by the moisture from ground floor.Lost however, this have ignored the sticky agent as caused by the moisture source above connector Effect.For example, what the enterprise in such as hotel may connect to the sticky connector of the fragment of brick connector type by prior art Covered ground unit carries out cleaning steam.Further, continually liquid may can be made to splash thereon on ground, and may Undergo moist winter weather.This " humidity " is since top, and moisture penetrates down into the connector of prior art On face, make it be very easy to make moist, and connector may be made to fail.
The fragment of brick connector of prior art is frequently current and have along in the region of modularization laying unit seam High crash rate.From office equipment, walk about, chair etc. frequently passes through to being applied with adaptability to changes on these connectors.Come from Often current adaptability to changes may result in connector and be failed in a manner of one or more kinds of.
For the sticky connector of the fragment of brick connector type of prior art, the first failure is adhesive in this chair Rolling either to move past other weights caused by mulching material will stretch in the presence of the power of weight or fail.To understand Canned spraying sticky agent can be used to supplement such viscosity connection in the certainly problem, modularization mulching material setter Device system, to assign the seam of modularization mulching material extra intensity.However, such company can be lost by so doing Connect most of advantages of device system and by volatile organic chemicals(“VOC”)It is incorporated into installation region.In installation region Existing VOC needs the extra ventilation of bottom line, also, when certain region is often less current, it is also possible to it may require that Non- work hours installation of modular mulching material.
If excessive power in one direction be present, second of failure occurs.If applying this power on the connectors, Then sticky connector will together fail and " be gathered into one " below modularization surface units, so as to cause lower section to occur " profile(profiling)", the surface of slave module surface units can see " profile ".
In addition, the prior art connector of prior art fragment of brick connector type only can with being used in manufacturing process Special backing(For example, combined glass backing)Modularization ground capping unit be used together.
It also there are and connect for other tilting blankets that two sections of ground cover materials link together along the straight seam of length Seam combines(carpet seaming)Method.
Additionally, problem be present when manufacturing modularization ground capping unit.All floor file faces are all cut with covering Into section.The section can be the strip that length is 12 inches and width is 1 to 2 inches, 24 " x 24 " square blanket Shape fragment of brick or with other standardization either customized lengths and the blanket strips or blanket fragment of brick of width.Due to connecing The pressure of any amount at seam be present, so, particularly commercial floor file face is in the floor file face of material with material in its seam crossing Under constant pressure condition, the floor file face can be modularization floor file face unit with material(For example, blanket vinyl elastomers Floor file face material(Vinyl compositions fragment of brick(VCT), luxurious formula vinyl floor file face material(LVF), luxurious formula vinyl Fragment of brick(LVT)Or luxurious formula vinyl tile(LVP))And hardwood plate)Or blanket strip.The pressure may include bottom Layer ground moisture and leakage, adhesive degenerations, the stress as caused by moving weight, walking about excessively, temperature change or other Environmental factor.
Current modularization floor file face tilting blanket(And it is wide cut tilting blanket in some cases)Generally by flocking blanket Shape nitride layer, base lining fabric(scrim)Layer and bonding agent layer are made.First, by the way that graininess or powder can be made into first Special or standardization the blend of the shape raw material that either two states all have is blended to produce bonding agent.Used The type of material may depend on the purposes being intended to of tilting blanket to change, but may include PVC, polypropylene, rubber, glass Fiber, graphite or various other compounds.Tilting blanket or modularization tilting blanket for blanket nitride layer are typically flocking And also include the main backing of the part as blanket nitride layer.First, tilting blanket includes the flocked fabric with main backing.Blanket Shape thing enters the pre- flocking of manufacturing line, and can be in the form of 12' or 15' volume.Then pass through tilting blanket volume a series of Roller, it is stretched to desired tensile force.This tensioning, which reduces, later in the fabrication process combines auxiliary backing To the possibility for forming fold when flocked fabric and main backing in finished product tilting blanket.
While flocked fabric is tensioned, a roll of base lining webbing is similarly tensioned, this volume base lining webbing may include glass Glass fiber base serves as a contrast webbing.Also particle described above and mixture of powders are blended and heated, can be had to be formed with filling out The semi-solid compound of the similar viscosity of gap material and denseness.Under tension and the glass that straightly is stretching on assembly line Fiber base lining webbing is consistently moved through assembling process with the pace set.
The semi-solid compound of blending is directly ejected on fiberglass-based lining webbing from nozzle, and subsequent wiper (squeegee)Into desired height and thickness.Wiper process is by one group of edge spacers(edge divider)To guide. The process causes semi-solid compound to link with fiberglass-based lining webbing and presses it into fiberglass-based lining fabric In band, so as to form single fiber band and semi-solid composite layer.Then there will be semi-solid compound by a series of rollers The fiberglass-based lining fabric presses below foregoing flocked fabric, so as to form flocked fabric, main backing, semi-solid compound The interlayer of thing and fiberglass-based lining webbing.After these components are linked or are combined together, in baking oven In, still while being moved along assembly line, these layers are toasted with stationary temperature., can be to present after baking process Backing system and the tilting blanket volume of completion apply one or more coating.It is existing in the extruding of the process and after the baking stage Continued to move in the tilting blanket of completion to be cut by laser.Also the edge of the tilting blanket after cutting is polished with after cutting Tilting blanket remove spuious fabric flocking and base lining fabric bits or " burr ".Above mentioned manufacturing process is generally used for making Make modularization floor file face tilting blanket unit.
Partially due to process involved during manufacture tilting blanket, exists according to the tilting blanket that process above-mentioned manufactures Its edge is by crimp force.The curling stress adds the stress of outside in tilting blanket seam.Such curling should Power can especially produce problem in application of the modularization floor file face with material.Usually as a part for manufacturing process, wide cut blanket Shape thing or modularization floor file face with material in environmental chamber by heating and cooling procedure, the process occur in tilting blanket or Completed with unit after initial assembling in person modularization floor file face, i.e. occur that tilting blanket extrude, toast and cut After cutting.Environmental chamber can extremely change to relative humidity and temperature from one that another is extreme, for example, from high to low or from It is low to high, so as to cause tilting blanket to be crimped along specific direction.The direction crimped according to tilting blanket, tilting blanket block will be subjected to wherein The processing of just the opposite curling will be applied to tilting blanket.Applying such processing and curly course to tilting blanket reduces The probability that tilting blanket edge upsweeps occurs in seam crossing after the tilting blanket is installed.
Additionally, for existing magnetic ground covering system, it is necessary to always installed relative to the certain party of dunnage on edge Mulching material, because system is anisotropic and can only installed along a particular orientation.
In wall covering field, the process for constructing wall covering is time-consuming, expensive and troublesome.In common house In building and commercial building, interior walls are all vertical framework.A set of gypsum, Sheetrock or dry type wallboard would generally be hung over On the framework.These dry type wallboards are attached to framework using screw or nail, and the framework can be metal or wood.Then These plates must be modified before brushing.Modification for dry type wallboard is usually directed to mudding and rubberizing (typing).Mudding is related to the grid of the seam to being already applied to dry type wallboard or paper tape applies wet mixed complex.So After seam and edge must be polished with sand paper before modification.The modification of dry type wallboard, which is usually directed to, utilizes priming paint class paint pair Surface priming, final wall covering is then brushed on the surface of priming.The process, which produces, to be difficult to clean and controls Granule dust pollution.Due to volatile organic compound " VOC " be present in paint vehicle, priming paint and dry type wallboard, so the mistake Journey can also produce undesirable chemical taste.
The other methods modified wall include:Using plank or plate, plate includes " closing frid(ship- lap)" type plate;Apply stone material, masonry or fragment of brick;Apply the wallpaper using adhesive and ornamental paper roll;Apply wall Wall gadget;And fixing thin type wood based panel and apply plaster coating.For any one of these methods method, can also It is desirable that, by the way that heat-insulated or sound insulation insulating barrier is placed on into the behind walls completed to make wall insulate.Insulation position Reason is the additional step that must be completed before modifying wall and can take and bother.
For all method mentioned above, it can be difficult and time consuming to change covering.Covered for example, changing masonry wall Cover material needs substantial amounts of dismounting and cleaning.Change wallpaper and may require that the dry type wallboard that replacing wallpaper is fixed to.Many above-mentioned sides Method is required for carrying out destructive removal to change.
Additionally, due to environment, people etc., gymnasium, health-care facilities, tennis court, park and pastime and any other Similar facility all has the problem of being constantly worn and consume, and is difficult to carry out appropriate maintenance and cleaning.They are usual Also there was only a kind of purposes, it is impossible to any activity in addition to for designing targeted given activity except the surface.Pad can be with Paste with i.e. stripping and sticky backing or for the attachment type beam needed for some motions or for sports ground with full The attachment type cushion pad of sufficient ASTM standard.
In addition, in current table top device, no matter table top is granite, stone material, tile floor, laminate or any other Material, it is common that applied by using coagulation great soil group material, resin or permanent stickum.Generally, by gluing Plate cuts into the shape of bottom cabinet and is bolted in cabinet.Then, if it is desired that by the use of tile floor product as decorative layer, Then concrete slab is threadedly coupled in substrate.Then, according to modified product, by modified product be seated in individual layer glued board or On double layer substrate.In this manner it is achieved that table top is permanently attached to cabinet.If terminal user wishes to change its table top, it is necessary to Table top is torn off into cabinet this purpose just can be achieved.In this process, there is the cabinet that great possibility can damage bottom, and The process is a time-consuming process, so as to use cooking area in one section of long time.
Additionally, in putting up system on existing roof, either with the also other stones of shide, metal sheet, terra-cotta Material covers roof, all roof is arranged on wood and the compoboard of adhesive type, this compoboard has " tar (tar)" paper or other pad types material to realize protection against the tide.Material tends to overlap each other and is put into rainproof material Corner, and calking class material is put into around ventilating opening, to produce watertightness roof.The roof covered with shide is almost complete Entirely by based on petrochemical industry(Oil)Product be made, have by drying process be specific pattern gritty sand.If Problem occurs in these roof systems, then because modified coatings " overlapping " are found out and asked to ensure the sealing to water Topic can be very expensive.This is permanent product, also, if there is failure(For example, leakage), then large stretch of area must be removed, And to change matrix downwards always.Often it is difficult to matchingly remaining roof structure repair so that it looks like Seamless.
It is desirable for:Covered ground unit need not be clung with adhesive with so that no matter covered ground unit is blanket Thing, vinyl floor file face all provide modularization ground with material with material or hardwood floor file face with material, elastic floor file face and covered A kind of directionally independent property method for installation of modular covered ground unit for providing for simple replacement of and reusing of cap unit, with And system and the side of installation of modular wall capping unit need not be simply to using the material and replacing for being difficult to install Method.Additionally, it is desirable to a kind of magnetic direction independence that can be configured according to the various configurations structure of suitable independent facility Pad, and a kind of standard it is permanent but easily removed when needing and cleaning top cladding layer, service life is extended or Person needs the magneto-receptive formula top cladding layer changed during use.And, it is desirable to a kind of permitting with magnetic conjugate Perhaps roof meet in intensity various building codes, weight it is lighter and can made of other " more environmentally friendly " materials module Change roof and put up system.In addition, it is desirable to which a kind of intensity is enough manufactured mesa material is held in place but can also moved Remove and almost there is no vestige to the even traceless permanent conjugate of standard.
The content of the invention
The invention provides by directionally independent property magnetized module covered ground unit be arranged on magnetization end liner on system, Apparatus and method.The invention provides manufacture magnetic ground system and method and install covered ground system method, its Solve the seam problems and installation question of the installation method of prior art.The present invention includes two piece systems, the system bag Include magnetization end liner and aspiration-type covered ground unit.Present invention also offers one kind as the directionally independent of " complete construction system " Property modularization magnetic wall covering system.The modularization magnetic wall covering system of the present invention can be used for modifying wall, Without other components or layer.
Generally, it is when modularization ground capping unit is installed on ground floor, modularization ground capping unit is straight Connect and be applied on ground floor, the ground floor can be concrete substrate, or modularization ground capping unit is applied to The vapour locking pad being already applied on ground floor.Then a kind of method in a variety of methods is used by modularization covered ground list Member is attached to any ground floor.In first method, by modularization ground capping unit intactly with being glued to bottom Face;This is most common method.In the second approach, using clip connector(clip connector)System, it can be described as " floating Dynamic ground ".The example of floating ground system includes Scott being described above et al. and Lautzenhiser et al..In floating ground In the installation method of face, covered ground unit is not adhered to and is either attached to substrate or ground floor, but uses connector(Example Such as, tilting blanket presss from both sides)It is attached to adjacent covered ground unit.The present invention uses magnetic end liner, and magnetic end liner may include two Layer or three layers of pad, but may also include other layers of configuration.
The present invention can also be used in automobile industry, and in automobile industry, mulching material will be cut into desired figure Shape, it is heated and is then placed in mould.Then mulching material is cooled down so that its shape is set into particular manufacturer The specification of automobile.Before covered ground unit is heated, cut, be put into mould and then cooling, it will cover actual ground Cap unit is by the forceful electric power power magnet on conveyer belt.The tilting blanket pad at the top at paving tilting blanket in automobile has the back of the body Lining.In backing processing, powdered alloy can be put into mixture.Using the system, the molding covered ground in automobile Unit will ensure that car mat can be held in place.This can significantly increase the safety of passenger, because many accidents are directed to vapour Car cushion is gathered into one suddenly when driver moves his/her pin, so as to cause car mat in braking automobile, clutch and oil One is gathered into below door pedal.
At present, in covered ground unit industry, advertised on covered ground unit without cost benefit.Due to peace Dress up this and change the required time, it is no longer wise to carry out advertisement using covered ground unit.
Using the present invention mulching material and end liner, for example, department stores can use it is modular or web-like Covered ground unit, and gray brand is printed onto on the finished surface, coating or surface of covered ground unit.Can also Be spun into the tilting blanket of flocked fabric in itself by designing, either can by the fragment of brick or tilting blanket bar of different colours or pattern, Vinyl floor file face material, elastic floor file face placed with material or hardwood floor file face material be shaped as design, pattern, Word etc..At the end of advertising campaign, either when market wishes to show another advertiser or promotes another product or brand When, covered ground unit easily can be changed with another, and original covered ground unit can be stored confession Reuse later.
Another application of the present invention can be used at home.For example, if house-owner likes special exercise team, Huo Zhe little Child likes some " to like " film or TV role, easily can cover the ground with pattern, color or design Cap unit is installed at home, and when the state change of house-owner, can easily change these covered ground units.And utilize Traditional covered ground unit, house-owner so can not thoroughly customize their family, because cost of labor is too high and needs to close In traditional tilting blanket and the installable knowledge of mulching material.Only in the case where there, such as, the ground of football team's locker or Person specifically in some department stores chain stores, can just use the stylized ground with particular design.Use the present invention's Method and system, it is only necessary to change covered ground unit.Whenever new covered ground unit is changed, identical magnetization pad is utilized Lining.Layman without tilting blanket mounting technique can also change covered ground unit, without specialty installation personage's Help., for the first time can be with not by cost using the occupation mode of this quick and cheap covered ground unit The mode of limitation obtains the commercial brand publicity carried out using covered ground unit or media are paired unsalable goods up with goods that sell well.
For example, little girl wishes to want " peri of Disney " mulching material being used for her room in 4 years old birthday. At 6 years old, her taste may change, and the role that she likes now may be " Winnie the Pooh ", may later at 12 years old It can be the pop group that she likes.Utilize the mulching material of the present invention, it is only necessary to top ground covering is changed, and pad can Keep using it.House-owner need not make a phone call to allow mulching material specialty installation personage to come more in each taste change Change mulching material.Due to any bonding operation using seam of the invention that need not only have professional person to carry out, institute Covered ground unit just can be changed with house-owner oneself.
The modularization magnetic wall covering system of the present invention is favourable for building trade, and in prior art Improvement is arrived, because it no longer needs dry type wall.Dry type wall is a kind of incomplete product.In construction, fire-protection rating is forced It must is fulfilled for place and city-level regulations, it is necessary to soundproof measures are provided, and must rightly modify dry type wall.Dry type wall must be complete Into all these things, and it must be the wall through modification in the wall through completion(finished wall).By using By lighter, more fireproof material(Such as, mineral wool)The wall slab of composition, modularization magnetic wall covering system of the invention is not Dry type wall and its all associated cost are needed again.Present invention greatly reduces in floor file face with the moisture carried under material Caused mouldy and moisture issues.High-altitude construct in, current wall construction only building hung up outer glass, It could start after coating or founding materials.Because gypsum dry type wall has ply of paper, the ply of paper is organic in nature 's.In building system, moisture may be contained in mulching material and be seeped into wall.Gypsum absorbs moisture and absorbed Moisture may result in fungus growth.If building has water pipe explosion, mould can be within several hours on wall Growth.Using the system of the present invention, for the material of wall and mulching material only seldom even without organic material.Pass through With less organic material components, present invention substantially reduces or eliminate obvious and high cost moisture issues.This Outside, dehumidifier and/or heater must be used in winter/summer in the process of construction of gypsum wall, it, which is provided, eliminates mould The condition for growing and making gypsum dry type wall seam to be dried in acceptable time range.It is right before the outside of building is completed The inside of building handle this ability equivalent to saving substantial amounts of time and money in project under construction.
Using the present invention modularization magnetic wall covering system general contractor and construction company can be house and Commercial real-estate development business provides fire-protection rating safer more much higher than the fire-protection rating that the construction of dry type wall type can be provided Product, Green Marker, heating and cooling effectiveness and lower construction cost, and provide the consumer with simultaneously to them wherein Work and " between complete interchangeable encloses of life(box)" the ability being customized.The present invention can provide semipermanent or removable The wall unit removed and the multi-functional customization wall covering system of such as rally and the utilization of showroom can be used in rapidly In the application for changing interim wall construction.
The present invention modularization magnetic wall covering system further advantage is that it can make, " complete interchangeable encloses Between " system is used for wall, ground and ceiling covering.System and method in the present invention can be with the modularization magnetic of the present invention Wall covering system is used together " between complete interchangeable encloses " that can be easily and quickly customized to provide the consumer with Room or house.Additionally, the cost of sheet magnetic material, the economy of reduction will be reduced using magnetic pad on multiple surfaces The degree of scale is to the incomparable degree of any other material.
Construction industry is towards modularization development.Modularization is carried out to finished product in the factory, then by finished market product Take construction site to.The present invention modularization magnetic wall capping unit with existing wall modify or covering method compared with more Easily build, it is easier to transport, and be easier to find mistake.Big market be present in modularization magnetic wall covering system.
In one embodiment, the invention provides a kind of system modified wall, the system to include:One group Modular wall capping unit, Modular wall capping unit include interior attractable layer and encrusted;Magnetic pad, magnetic pad Including anisotropy or isotropism sheet magnetic material;And supporting layer, supporting layer include wallboard, insulating barrier and coating.
The system of above-described embodiment may also include framework.The system may also include:Wherein, supporting layer is arranged on framework On.The system may also include:Wherein, decorative layer be suitable to imitate fragment of brick, gypsum, timber, slabstone, granite, apply brush wall, Wallpaper, Venice gypsum, skirting, decorative wood, trade mark, the outward appearance of mark or the art work.The system can also wrap Include:Wherein, magnetic pad is permanently bonded to supporting layer.The system may also include:Wherein, magnetic pad by sticky agent or by Fastener is attached to supporting layer.The system may also include:Wherein, magnetic pad is supported by fastening apparatus.The system is also It may include:Wherein, one group of Modular wall capping unit is suitable to be releasably attached to magnetic pad.The system can also wrap Include:Wherein, wallboard includes mineral wool.The system may also include:Wherein, coating includes fire-retardant outer layer.The system may be used also Including:Wherein, insulating barrier includes combustion-proof glass fiber.The system may also include:Wherein, supporting layer need not be modified (finishing).
In another embodiment, the invention provides a kind of method for being decorated to surface, including:By magnetic pad Lining is fixed to the surface;And one group of Modular wall capping unit is releasably attached to magnetic pad.Methods described It may also include:Supporting layer is attached to framework and magnetic pad is adhered to support surface.
In another embodiment, the invention provides a kind of method for manufacturing magnetic ground end liner, methods described bag Include:Make to combine compound blending, include plasticiser and comprising metal complexes with reference to compound;Stretch base lining tissue layer;It will combine Component is heated to semi-solid state;It will be squeezed with reference to compound on base lining tissue layer;To equably it extend with reference to compound On base lining tissue layer;Heating serves as a contrast tissue layer so as to be solidified into solid state with reference to compound with reference to compound and base;By vapour locking It is laminated to and is served as a contrast with reference to compound and base in tissue layer, so as to forms end liner;And end liner is magnetized.
In this embodiment, comprising metal complexes may include iron either steel particles or powder or any suitable ferromagnetic Compound.It may include PVC, polypropylene, rubber, glass fibre, graphite or any other suitable compound with reference to compound Blend or with reference to compound.Base lining tissue layer can be fiberglass-based lining webbing.Can be by one group of edge spacers institute The scraping brushing device of guiding performs extension.Vapour locking can be silicones vapour locking.Base lining tissue layer can be stretched by one group of roller.Can be by One group of roller is tensioned vapour locking.Vapour locking can be pressed onto with reference in compound and base lining tissue layer by one group of picture clamped roller.Can be by One group of magnetic rollers magnetizes to end liner.Magnetic rollers can include neodymium iron boron(NdFeB or NIB), SmCo(SmCo), aluminium The magnet of nickel cobalt (alloy), ceramics or ferrite or super magnet type.It can be performed by baking oven to combining compound and base Serve as a contrast the heating of tissue layer.
In another embodiment, the invention provides a kind of method for manufacturing mulching material, methods described to include: Make to combine compound blending, include plasticiser and comprising metal complexes with reference to compound;Stretch base lining tissue layer;By binding component It is heated to semi-solid state;It will be squeezed with reference to compound on base lining tissue layer;It will equably extend with reference to compound and be served as a contrast in base On tissue layer;Covered ground is laminated to reference on compound and base lining tissue layer;And heating is knitted with reference to compound, base lining Nitride layer and ground cover with reference to compound so as to be solidified into solid state.
In this embodiment, comprising metal complexes may include iron either steel particles or powder or any suitable ferromagnetic Compound.It may include PVC, polypropylene, rubber, glass fibre, graphite with reference to compound.Base lining tissue layer can be glass fibre Base serves as a contrast webbing.Extension can be performed by the scraping brushing device that one group of edge spacers is guided.Ground cover can be had The flocking blanket nitride layer of main backing.Base lining fabric can be stretched by one group of roller.Ground cover can be tensioned by one group of roller. Covered ground can be laminated to reference in compound and base lining tissue layer by one group of picture clamped roller.It can be performed over the ground by baking oven Face coating, the heating with reference to compound and base lining tissue layer.Ground cover can be cut into one group of covered ground unit or Person can roll up ground cover.It can be cut by laser, ceramics or other suitable cutting methods perform cutting.
In another embodiment, the invention provides a kind of system for manufacturing magnetic end liner, the system to include:One Roll up base lining textile material;Suitable for one group of tensioning roller for being tensioned base lining textile material when base lining textile material is unfolded;One Roll up vapour locking material;Suitable for one group of tensioning roller for being tensioned vapour locking material when vapour locking material is unfolded;Hopper, hopper are suitable to storage Heated combination compound is deposited, there are metallic components with reference to compound;Nozzle, nozzle are suitable to combine compound and distribute to exist On base lining textile material;Scraping brushing device, scraping brushing device are suitable to make to be evenly distributed with reference to compound;Baking oven, baking oven are suitable to heating base lining Textile material and combination compound with reference to compound so as to solidify;Suitable for vapour locking material is pressed onto fabric is served as a contrast with reference to compound and base One group of roller in material;Magnetizer, magnetizer are suitable to magnetize the comprising metal complexes in bond material.
In another embodiment, it is used to manufacture suitable for covering with the ground that magnetic end liner is used together the invention provides a kind of The system of cover material, the system include:A roll of base serves as a contrast textile material;Suitable for base is served as a contrast into fabric when base lining textile material is unfolded One group of tensioning roller of material tensioning;A roll of ground cover material;Suitable for when ground cover material is unfolded by covered ground One group of tensioning roller of material tensioning;Hopper, hopper are suitable to store heated combination compound, had with reference to compound containing gold Belong to component;Nozzle, nozzle are suitable to combine compound distribution on base lining textile material;Scraping brushing device, scraping brushing device are suitable to make combination Compound is evenly distributed;Suitable for ground cover material is pressed onto with reference to one group of roller in compound and base lining textile material; Baking oven, baking oven are suitable to heating base lining textile material and combine compound so as to solidify with reference to compound.
In another embodiment, the invention provides a kind of method for installing mulching material, methods described to include: End liner is placed on ground floor, end liner is magnetized in the fabrication process;And ground cover is placed on magnetization End liner on, ground cover include in the fabrication process be embedded in ground cover in comprising metal complexes.Can by end liner with The configuration of floating ground be placed on either end liner can be directly glued on ground floor on ground floor often it is current or again Spend in the region of abrasion.
In another embodiment, the invention provides a kind of system for installing mulching material, the system includes: End liner on ground floor, end liner are magnetized in the fabrication process;And it is adapted for placement on magnetized end liner Ground cover, ground cover include the comprising metal complexes being embedded in the fabrication process in ground cover.
In one embodiment, the invention provides a kind of method for manufacturing isotropism end liner, methods described bag Include:Compound will be combined to blend, the combination compound includes plasticiser and isotropism comprising metal complexes;By the combination Component is heated to semi-solid state;The combination compound is equably extended;And the heating combination compound is so that institute State and be solidified into solid state with reference to compound.
Methods described may also include:Stretch base lining tissue layer;It will be squeezed with reference to compound on base lining tissue layer;It will combine Compound equably extends on base lining tissue layer;And vapour locking is laminated to reference on compound and base lining tissue layer.Institute The method of stating may also include:Isotropism magnetization is carried out to end liner.Methods described may also include:Wherein, can be by one group of continuous roller Son come perform to combine compound extension.Methods described may also include:Wherein, comprising metal complexes include iron powder, iron One kind in grain, steel particles, powdered steel, isotropism powder or strontium ferrite powder, and wherein, with reference to compound bag Include PVC, polypropylene, rubber, glass fibre or graphite.Methods described may also include:Wherein, base lining tissue layer includes glass Fiber base serves as a contrast webbing, and wherein, base lining tissue layer is stretched by one group of roller.Methods described may also include:Wherein, can be by Scraping brushing device that one group of edge spacers is guided performs extension.Methods described may also include:Wherein, vapour locking includes silicones vapour Resistance, and wherein, the vapour locking is tensioned by one group of roller and the vapour locking is pressed onto the knot by one group of picture clamped roller Close in compound and base lining tissue layer.Methods described may also include:Wherein, by one kind in following device come to described End liner is magnetized:Neodymium iron boron(NdFeB or NIB)Magnetic rollers, SmCo(SmCo)Magnetic rollers, alnico alloy magnetic roller Son, ceramic magnetic roller, ferrimagnetism roller, super magnet magnetic rollers or pulse magnetiser.
In another embodiment, the invention provides a kind of method for manufacturing isotropism ground covering, it is wrapped Include:Make to combine compound blending, include plasticiser and isotropism comprising metal complexes with reference to compound;Stretch base lining fabric Layer;Binding component is heated to semi-solid state;It will be squeezed with reference to compound on base lining tissue layer;It is uniform compound will to be combined Extend on base lining tissue layer on ground;Covered ground is laminated to reference on compound and base lining tissue layer;And heating combines Compound, base lining tissue layer and ground cover with reference to compound so as to be solidified into solid state.
Methods described may also include:Wherein, comprising metal complexes include iron powder, iron particle, steel particles, powdered steel, each One kind into same sex powder or strontium ferrite powder, and wherein, the combination compound includes PVC, polypropylene, rubber Glue, glass fibre or graphite.Methods described may also include:Wherein, base lining tissue layer is included by one group of roller the glass that stretches Glass fiber base serves as a contrast webbing.Methods described may also include:Wherein, the scraping brushing device guided by one group of edge spacers prolongs to perform Exhibition.Methods described may also include:Wherein, ground cover includes the flocking blanket nitride layer with main backing, and wherein, by one Roller is organized to be tensioned ground cover.Methods described may also include:Wherein, covered ground is laminated to by one group of picture clamped roller With reference in compound and base lining tissue layer.Methods described may also include:Wherein, ground cover is laser-cut into one group of ground One kind in capping unit or volume.
In another embodiment, the invention provides a kind of system for manufacturing isotropism magnetic end liner, the system System includes:A roll of base serves as a contrast textile material;Suitable for one group of base lining textile material tensioning is opened when base lining textile material is unfolded Tight roller;A roll of vapour locking material;Suitable for one group of tensioning roller for being tensioned vapour locking material when vapour locking material is unfolded;Hopper, Hopper is suitable to store heated combination compound, has isotropism metallic components with reference to compound;Nozzle, nozzle are suitable to Compound distribution will be combined on base lining textile material;Scraping brushing device, scraping brushing device are suitable to make to be evenly distributed with reference to compound;Dry Case, baking oven are suitable to heating base lining textile material and combine compound so as to solidify with reference to compound;Suitable for vapour locking material is pressed onto With reference to one group of roller in compound and base lining textile material;Magnetizer, magnetizer are suitable to being answered in bond material containing metal Compound is magnetized.
In another embodiment, the invention provides a kind of manufacture to be suitable to be used together isotropically with magnetic end liner The system of face covering, the system include:A roll of base serves as a contrast textile material;Will when textile material is unfolded suitable for being served as a contrast in the base One group of tensioning roller of the base lining textile material tensioning;A roll of ground cover material;Suitable in the ground cover material quilt One group of tensioning roller for being tensioned the ground cover material during expansion;Hopper, the hopper are suitable to store heated combination Compound, the combination compound have isotropism metallic components;Nozzle, the nozzle are suitable to the combination compound Distribution is on base lining textile material;Scraping brushing device, the scraping brushing device are suitable to be evenly distributed the combination compound;It is suitable to The ground cover material is pressed onto one group of roller in combination compound and base the lining textile material;And baking oven, it is described Baking oven is suitable to heat the base lining textile material and with reference to compound so that the combination compound solidifies.
In another embodiment, it is described the invention provides a kind of system for manufacturing calendering type isotropism end liner System includes:Polymeric blends and comprising metal complexes mixture;Mixing machine, mixing machine are suitable to polymeric blends and contained Metal composite mixture is mixed to form pad mixture;Melting device, melting device are suitable to heating pad mixture;Suitable for making pad Lining mixture is formed as one group of shaped roller of the pad sheet material of desired thickness;And suitable for forming table on pad sheet material Last group of roller of face modification.
The system may also include pulse magnetiser, and pulse magnetiser is suitable to carry out isotropism magnetic to the pad sheet material Change.The system may also include cohesive sheets volume, and cohesive sheets volume is suitable to be forced on the pad sheet material through modification.
In another embodiment, the invention provides a kind of ground for manufacturing and being suitable to be used together with isotropism magnetic end liner The system of face covering, the system include:A roll of base serves as a contrast textile material;Will when textile material is unfolded suitable for being served as a contrast in the base One group of tensioning roller of the base lining textile material tensioning;A roll of ground cover material;Suitable in the ground cover material quilt One group of tensioning roller for being tensioned the ground cover material during expansion;Hopper, the hopper are suitable to store heated combination Compound, the combination compound have isotropism metallic components;Nozzle, the nozzle are suitable to the combination compound Distribution is on base lining textile material;Scraping brushing device, the scraping brushing device are suitable to be evenly distributed the combination compound;It is suitable to The ground cover material is pressed onto one group of roller in combination compound and base the lining textile material;And baking oven, it is described Baking oven is suitable to heat the base lining textile material and with reference to compound so that the combination compound solidifies.
In another embodiment, the invention provides a kind of each to same suitable for being used together with magnetic end liner for manufacturing The system of property mulching material, the system include:One group of modularization ground capping unit;Isotropism magneto-receptive formula bottom Lining;For the modules covered ground unit being attached to magneto-receptive formula end liner in one group of modularization ground capping unit Device.
The system may also include:Wherein, modularization ground capping unit includes being selected from and is made up of following mulching material Group mulching material type:Vinyl compositions fragment of brick(VCT), luxurious formula vinyl fragment of brick(LVT)Or luxurious formula second Alkenyl plate(LVP)Fragment of brick, ceramic fragment of brick, stone material fragment of brick, hardwood plate, composite wood board, engineering hardwood plate and porcelain fragment of brick.
In another embodiment, it is described the invention provides a kind of method for installing isotropism ground covering Method includes:End liner is placed on ground floor, end liner is magnetized in the fabrication process;And ground cover is put Put on magnetized end liner, ground cover includes magneto-receptive formula compound.
Brief description of the drawings
In order to help thoroughly to understand the present invention, referring now to accompanying drawing.In the accompanying drawings, the similar accompanying drawing of similar element Mark to represent.It is limitation of the present invention that these figures, which should not be construed, but is intended to being exemplary and being used for reference.
Fig. 1 be the present invention blanket nitride layer and magnetic end liner embodiment side cross-sectional, view.
Fig. 2 be the present invention blanket nitride layer and magnetic end liner embodiment sectional plain-view drawing.
Fig. 3 is the blanket nitride layer of the present invention and the detail cross-sectional view of magnetic end liner.
Fig. 4 is the simplification figure for manufacturing the embodiment of the process of the magnetic end liner of the present invention.
Fig. 5 is the simplification figure for manufacturing the embodiment of the process of the magnetization blanket nitride layer of the present invention.
Fig. 6 is the side view of the embodiment of wall frame of the invention, supporting layer, magnetic pad and wall capping unit Sectional view.
Fig. 7 is the front view of the three phases in the installation process of the present invention.
Fig. 8 is the interchangeable perspective for enclosing a system for including modularization ground and wall capping unit according to the present invention Figure.
Fig. 9 is the front view according to the billboard with magnetosphere and multiple modularization decorative panel elements of the present invention.
Figure 10 is the perspective view according to the swimming pool with magnetic pad and modularization lining plate of the present invention.
Figure 11 is typical platoon house and according to the present invention there is modularization magnetic wall and roof to put up plate The perspective view in platoon house.
Figure 12 is that have magnetosphere according to the perspective view of the cabinet device of the present invention, the cabinet device, and the magnetosphere is used for The fixed table top with magnetic-type back sheet.
Figure 13 is the perspective view according to the sports ground with magnetic pad and multiple modularly panel pieces of the present invention.
Figure 14 is the perspective view according to the compartment with magnetic-type wall plate and modularization decorative panel element of the present invention.
Embodiment
The present invention is described in detail now with reference to the exemplary embodiment shown in accompanying drawing.Although it is with reference to exemplary herein Embodiment describes the present invention, it should be appreciated that, the invention is not restricted to this exemplary embodiment.The ordinary skill of this area Personnel will recognize that other embodiment, modification and embodiment after teaching herein has been understood and using the present invention's Other purposes, all these embodiments, modification and embodiment and purposes are all envisioned in institute's public affairs herein herein In the scope of the present invention opened and required, and it is significant for their present invention.
Referring now to Fig. 1, there is provided the mounted covered ground including ground cover 110 and magnetic bottom lining layer 120 The side cross-sectional, view of the embodiment of unit 100.Top layer is ground cover 110.Ground cover 110 is placed on magnetic bottom lining layer On 120.Magnetic bottom lining layer 120 includes magnetized layer 122 and vapour locking 126.It is shown in detail in Fig. 4 for producing magnetic bottom lining layer The embodiment of 120 process, and the embodiment of the process for producing ground cover 110 is shown in detail in Figure 5.
Referring now to Fig. 4, there is provided for the embodiment for the process 400 for manufacturing magnetic bottom lining layer 120.Three main portions Dividing includes:Magnetic bottom lining layer 120:It is as shown in Figure 3 from the fiberglass-based lining fabric portion of fiberglass-based lining fabric warrping 410 Divide 123, from the vapour locking part 126 of silicones vapour locking volume 420, and the semi-solid liquid from hopper 430 as shown in Figure 3 Blend 124.
According to process 400, magnetic pad 120 can be magnetized into the magnetic pole for setting quantity.First, fabric is served as a contrast by stretching base Layer 123 and one group of roller 412 for applying tensile force to base lining tissue layer 123, from the expansion of volume 410 by glass fibre or one's own profession Base lining tissue layer 123 made of usually used various other suitable compounds and blend in industry.In this process, bottom It can be the vapour locking 126 from the expansion of volume 420.Vapour locking 126 provides moistureproof property to pad 120.It is used in hopper 430 by above-mentioned Manufacture the compound blending of blanket nitride layer, these compounds are, for example, PVC, polypropylene, rubber, glass fibre, graphite and each The other compounds of kind.In hopper 430, also by other " metal ", comprising metal complexes or it may include iron powder or not The ferromagnetic compound of the fines of rust powdered steel or any other ferrimag combines with the mixture.
Fabric 123 is served as a contrast by stretching base via roller 412 first and then on conveyer belt 414 by base lining fabric biography Hopper 430 and one or more nozzle 432 containing compound blend are sent to combine end liner 120.In hopper 430, Raw material compound after blending and the alloy compositions blended in addition are heated to semi-solid form, and by one or Multiple nozzles 432 are sprayed onto in base lining tissue layer 123.The heated composite layer is shown as composite layer in figure 3 124.Base serves as a contrast tissue layer 123 and composite layer 124 in scraping brushing device(squeegee)434 below by so that composite layer 124 is equal It is distributed in evenly on base lining tissue layer 123.Semisolid composite layer 124 can also be pressed onto base lining tissue layer by scraping brushing device 434 In 123.Alternatively, layer 123 and 124 can be pressed into form both base lining fabric 123 and compound 124 by another group of roller together Close binder.Base serves as a contrast tissue layer 123 and composite layer 124 and then by baking oven 440 so that semisolid composite layer 124 is solid Change.Pad is toasted with the temperature of setting and it is passed through baking oven 440 with the speed of assembly line conveyer belt, so as to cause compound Layer 124 and base lining tissue layer 123 are merged as base lining fabric as shown in Figure 3 and composite layer 127, and are converted to Solid state.
After by baking oven 440, the vapour locking 126 deployed from volume 420 and be tensioned by roller 422 is by picture clamped roller 452 is combined by vapour locking 126 and base lining fabric and composite layer 127.So far " complete " pad 120 and then process(One or It is multiple)High intensity electric power type magnet rollers 450, magnet rollers 450 may include neodymium iron boron(NdFeB or NIB), SmCo (SmCo), alnico alloy, ceramics or ferrite or the magnet of super magnet type.In another embodiment, electric power type Magnet rollers 450 can be pulse magnetiser.By making composite layer 124 and base serve as a contrast the present original for solid of tissue layer 123 The alloy powder carried in material polarizes by magnetization roller 450 to the alloy powder.Then can be by the complete magnetic Volume and/or modularization is made in the pad 120 of change.
Referring now to Fig. 5, there is provided for the embodiment for the process 500 for manufacturing magnetized blanket nitride layer 110.First, lead to Cross first that graininess is either powdered or the special or mark of two kinds of raw material all having to that may be made into hopper 530 The blend of standardization is blended to produce bonding agent.The type of used material can change and depending on the institute of tilting blanket The purposes of intention, but may include PVC, polypropylene, rubber, glass fibre, graphite or various other compounds.Also by gold Category alloy compositions are added in compound blend.The alloy compositions can be any iron, steel or other suitable ferromagnetic compound Thing.Tilting blanket or modularization tilting blanket for blanket nitride layer 112 be typically flocking and also include be used as blanket nitride layer A part main backing.Initially, tilting blanket 112 includes the flocked fabric with main backing.It is pre- that tilting blanket enters manufacturing line Flocking, and can be the form of 12' or 15' volume 520.Deploy tilting blanket 112 from volume 520 by a series of rollers 522, So that stretched its is arrived into desired tensile force.This tensioning reduces to be combined when by auxiliary backing or base lining tissue layer 114 To blanket nitride layer 112 flocked fabric and main backing when in finished product tilting blanket 110 formed fold possibility.
While flocked fabric 112 are tensioned by roller 522, tissue layer 114 is served as a contrast from the expansion base of base lining webbing volume 510, Base lining webbing volume 510 may include fiberglass-based lining webbing, and is tensioned base lining tissue layer 114 by roller 512.Expecting In bucket 530, also above-mentioned particle and mixture of powders are blended and heated, there can be the viscosity similar to caulking compound to be formed With the semi-solid compound of denseness.The fiberglass-based lining fabric being stretching under tension and straightly on assembly line 514 Assembling process is consistently moved through with the pace of setting with 114.
The semi-solid compound of blending is directly ejected into composite layer 116 from one or more nozzle 532, reached On fiberglass-based lining webbing 114, and followed by the wiper of scraping brushing device 534 into desired height and thickness.The wiper Process can be guided by one group of edge spacers.The wiper process causes semi-solid compound 11 6 and fiberglass-based lining fabric Band 114 links and urged it against in fiberglass-based lining webbing 114, so as to form single fiber band and semi-solid compound Layer 115.Then the fiberglass-based lining fabric presses with semi-solid composite layer 115 are being planted by a series of rollers 552 Below fleece layer 112, so as to form flocked fabric and main backing 112, semi-solid compound 11 6 and fiberglass-based lining The interlayer of webbing 114.After these parts are linked or are combined together via roller 552, still along group While wiring moves these layer, these layers are toasted with stationary temperature in baking oven 550.
Process 500 is by the backing of alloy combination to finished product ground capping unit 110.However, in baking oven in process 500 After being toasted in 550, from toasted in process 400 after it is different, blanket nitride layer 110 will not pass through strong electric power type magnetic Body, such as magnet 450.After baking process, can to complete now backing system and tilting blanket volume apply one or Multiple coating.The product 110 of completion can be kept coiled, or modularization ground capping unit can be cut to.At this The tilting blanket 110 completed now, can be cut by laser by the extruding of process and after the baking stage.Can also be to the blanket after cutting Polished to remove spuious fabric flocking and base lining fabric bits or " hair from the tilting blanket after the cutting at the edge of shape thing Thorn ".
In another embodiment, end liner 120 or main backing 112 and semi-solid compound 11 4 can be produced as material piece Material, hot pressing can be carried out to the material sheet and itself and top layer are otherwise either combined to produce magnetic pad underlayer or magnetic Property receiving type layer, this magnetic pad underlayer either magneto-receptive formula layer can be applied to any other layer or with any other layer of group Close.In this embodiment, calendering can be passed through(calendering)Method produces pad underlayer or magneto-receptive formula layer.Calendering Machine is a kind of device for being used to for polymer melts to be processed into sheet material or film.Methods described can be used for making magneto-receptive Property layer.
Calender is by by the polymer of thermal softening(For example, rubber, PVC)Distribution between two or more roller with Form continuous sheet material.In order to start the process, polymer is blended and melted first.Blending is that a kind of generation is desired poly- The process of compound, and melting process heats the polymer after blending and makes it have desired denseness.Then pressure is passed through Prolong thickness that machine processing polymer and gap size between last group of roller determine to extrude polymer.This last Group roller further defines surface modification pattern(finish)(For example, gloss, texture).Also can be to the pad as caused by calender line Either the two-sided i.e. stripping of magneto-receptive formula layer addition is paste layer or other viscous layers to layer.Also can be by cushion or other insulating barriers It is attached to pad underlayer or magneto-receptive formula layer as caused by calender line.Can be with similar to the method shown in Fig. 4 and Fig. 5 Method, pad underlayer or magneto-receptive formula layer will be combined as caused by calender line with another layer.
When using calendering process to produce magnetic pad, it is necessary to can in the forward direction polymeric blends addition for forming the layer The material blend being magnetized.Iron powder, iron particle, steel particles, powdered steel, anisotropic powders can be added to polymeric blends One kind in end, isotropism powder or strontium ferrite powder.After calendered layer is formed, it can be magnetized.So After calendered layer can be magnetized by pulse magnetiser or by one group of magnetic rollers.
Referring to Figures 1 and 2, the side of installation of modular mulching material 110 is come using the magnetization pad 120 on ground floor Method can be as follows.
Pad 120 can be placed on first on ground floor.Pad 120 can float(It is i.e. unlocked)Or can be direct It is glued to ground floor.Vapour locking 126 can be positioned near ground floor, make magnetized base lining tissue layer 122 remote up From ground floor.Blanket nitride layer 110 with inserted magnetic attractable layer is placed or is laid on pad 120, blanket Nitride layer 110 can be into blanket nitride layer either one group of modularization floor file face unit of web-like.Due in blanket nitride layer 110 Alloy powder in backing, so blanket nitride layer 110 will be attracted to pad 120 by significantly magnetic.So, at all without right The floor file face of completion carries out the engagement using seam with material 100.According to the present invention installation method eliminate using seam come Engage blanket nitride layer 110(Or it is held in place it), blanket nitride layer 110 can be modularization floor file face unit or longer Package tilting blanket.
Using magnetization pad 120 some benefits better than prior art are provided to install blanket nitride layer 110.First, its Solve the problems, such as ground fragment of brick and the curling of wide cut tilting blanket.Due to the magnetic attachment between pad 120 and blanket nitride layer 110, blanket Shape nitride layer 110 will remain flat.No matter blanket nitride layer 110 is modularization ground capping unit or wide cut package blanket Thing, all need not be by two pieces of blanket nitride layer 110 " being engaged using seam " together.In the case of magnetic abundance, blanket nitride layer 110 will be resistant on three axis from walk about, the tensile force of furniture, machinery etc..
The manufacture method can be used for most of covered grounds to apply and be not limited to the covered ground unit based on tilting blanket. The methods described with for example magnetized pad after minor modifications with vinyl floor file face with material by that can be used together;Can Powdery shape alloy is applied to backing or vinyl blend can be added to during manufacturing process.Can by plasticiser or Either chemicals is added to composite layer so that composite layer can adhere to covered ground unit or can to the other compounds of person It is embedded in covered ground unit.The system is also used in vinyl compositions fragment of brick(VCT), luxurious formula vinyl fragment of brick (LVT)Or luxurious formula vinyl tile(LVP)In fragment of brick and other various covered ground units, including:Ceramic fragment of brick, stone Material fragment of brick, hardwood plate, composite wood board, engineering hardwood plate and porcelain fragment of brick.Similar amended method can be additionally used in profit Covered with the either magnetized compound of inserted magnetic or using magnetic or magnetized backing to manufacture hard wood ground face Cover material.The either magnetized compound or backing of magnetic described herein can be applied to any suitable covered ground Thing.Can by for installing tilting blanket mulching material in the way of similar mode come install with magnetosphere, backing or These non-tilting blanket formula mulching materials of embedded compound.
Referring now to Fig. 6, there is provided it is of the invention include wall frame 1000, supporting layer 900, magnetic pad 800 and The side cross-sectional, view of the embodiment of the modularization magnetic wall covering system 600 of wall capping unit 800.
Supporting layer 900 can be used in modularization magnetic wall covering system 600, and supporting layer 900 includes wallboard 910, wallboard 910 It need not be modified, it is not required that be made up of gypsum.The wallboard 910 of the present invention can be made up of lighter, thinner plate, preferred In embodiment, wallboard 910 is made up of mineral wool.Mineral wool is a kind of premium insulation product, by the volcanic rock system melted under high temperature Into and be spun into fine fibre pad or flocculence.Mineral wool only burns in the temperature more than 850 degrees Celsius, so flameproof effect It is very good, and provide firebreak for roof, wall or ground.Compared to traditional gypsum dry type wallboard, mineral wool wall Fire-protection rating and sound insulation R values greatly improved in plate 910.The difference of needs, supporting layer 900 need not be modified with dry type wallboard. Therefore, supporting layer 900 may include the material different from typical dry type wallboard.Supporting layer 900 may include:It may include mineral wool Wallboard 910;It may include web of preventing fires(webbing)Coating 930;And it may include the insulating barrier of noise reduction raw material sheet material 920.Coating 930, insulating barrier 920 and wallboard 910 can be merged into a sheet material as supporting layer 900 because with must be right Its dry type wall hung, modified, primed, made texture and finally brush is different, and supporting layer 900 needs not be " face Paint(finish coat)”.
Magnetic pad 800 is arranged between supporting layer 900 and wall capping unit 700, and with the coating of supporting layer 930(If having used one)Or wallboard 910(If do not use insulating barrier 920 or coating 930)It is adjacent.Can By fastener(Such as, nail, shackle, screw or clip)Or by sticky agent(Such as, adhesive, silicones sticky agent)Deng Magnetic pad 800 is attached to wallboard.Magnetic pad is fastened to supporting layer 900 by fastener 600 that also can be as shown in Figure 2 And/or wall frame 1000.Magnetic pad 800 can be anisotropic or isotropic sheet magnetic material.By magnetic pad Lining 800 is applied on supporting layer 900.Alternatively, can be merged into magnetic pad 800 in supporting layer 900 turns into spiral-plate, from And no longer need individually to be attached, hang or be adhered to supporting layer 900 by magnetic pad.Supporting layer 900 and magnetic pad 800 Merge has a high r values as spiral-plate, and from substantially reducing undesirable noise pollution and echo.
In supporting layer 900, can be used has hardening additive(Such as, glass fibre)Mineral wool with assign the plate may Than the hardness of plasterboard.Not only mineral wool has desired acoustic properties, and magnetic pad 800 is also another in the system Acoustic resistance, magnetic pad 800 may include the anisotropic powder for stronger remanent magnetism, but can be isotropically independently of magnetic Receiving type material.Mineral wool is a kind of inert material, also, when for construction, there is provided many advantages.Mineral wool is exhausted Edge body can be by basalt(A kind of magmatic rock)It is made.
It is wet existing for below material that the supporting layer 900 being mainly made up of mineral wool or mineral wool will eliminate floor file face Most of mouldy and/or problem of becoming damp caused by gas.High-altitude construct in, only building be suspended outer glass and Current wall construction can just be started after founding materials.Because as caused by the usually used wall based on gypsum Problem.In addition, in winter/summer, in the building course of gypsum wall, it is necessary to using dehumidifier and/or heater, to remove Allow the condition of fungus growth and provide to allow the seam of plasterboard in acceptable time range to be dried.Can be by making Will in construction period to carrying out handling this ability on the inside of building before the outside of building is completed with mineral wool supporting layer 900 It can cause time saving and save money.
Outer layer is wall capping unit 700, and wall capping unit 700 is " finish paint ".It can be produced according to being used with elastic floor file face Mode as condition manufactures wall capping unit 700.Wall capping unit 700 can have attractable layer 720, and attractable layer 720 is made Decorative surface layer 710 is hot pressed into for backing.The top layer or outer layer of modularization magnetic wall covering system 600 are combination with decorative surfaces Layer 710(" D é cor " layers).Decorative surface layer 710 can be made to imitate the outward appearance of any surface or cover type.Decorative surface layer 710 modification pattern(finish)In fact can be any modification pattern needed for terminal user, such as, fragment of brick, gypsum, wood Material, slabstone, granite, light or dumb light, wallpaper, Venice gypsum, traditional skirting and decorative wood, trade mark, art Product etc..Due to not suffering from passing through on Modular wall capping unit 700, it is possible to be made to the mould than Similar size Block covered ground unit is thinner.
Referring now to Fig. 7, there is provided three in the installation process of the modularization magnetic wall covering system 600 of the present invention The front view in individual stage.Wall frame 1000 including one group of wooden, metal or plastics framing component 510 is to be used for The supporting construction of modularization magnetic wall covering system 600.Only the supporting layer 900 including wallboard 910 uses fastener 940(Its Can be screw, nail, shackle or other suitable fasteners)Fixed to framework.Magnetic pad 800 is attached to support Layer 900 and will be arranged on the front of superficial layer 900 and at the back side rear of Modular wall capping unit 700.Such as It is described herein, can be by fastener(Such as, fastening unit 600)Or magnetic pad is attached to supporting layer 900 by sticky agent. Fastening unit 1100 can be better than sticky agent, so as to provide additional support for the weight of magnetic pad 800 and wall capping unit 700 To prevent sinking or sagging.After magnetic pad 800 is attached into supporting layer 900, can by with encrust 710 wall Wall capping unit 700 is placed on magnetic pad 800.Other decoration can be used(Such as, decoration 1200)Connect to cover Seam, there is provided additional support, or decoration function is provided.Decoration 1200 can be placed in along from anywhere in magnetic pad 800, Including being placed on middle as skirting or revetment arm-chair column(chair rail), place at top as apical cap mould Part(crown molding)Or it is placed at bottom and is used as substrate.
The modularization magnetic wall covering system 600 of the present invention is not exclusively for use in such as on the plate of supporting layer 900 or used In new construction.The modularization magnetic wall covering system 600 of the present invention can be with any suitable magnetic pad 800.Magnetic Property pad 800 can be arranged on existing wallboard(Such as, dry type wall)Above either installed in ceiling or other existing walls Or on surface.For example, magnetic pad 800 can be arranged on conference and exhibition center's separator foldable wall on or installed in door, open Above mouth or aisle.Can then proceed in expectation wall capping unit 700 is easily placed on magnetic pad 800 and Removed from magnetic pad 800.
Referring now to Fig. 8, there is provided have the perspective view in the interchangeable room for enclosing a system 1300.It is interchangeable to enclose a system 1300 combine the feature of wall covering system 600 and modularization mulching material 100.Magnetic pad 800 on wall is suitable to Wall capping unit 700, decoration 1200 are received, and is also suitable for other fixing device is installed(Such as, TV 1300), This is directly or through framework or is attached to TV and is magnetically fixed on other supporting constructions on pad 800 to come in fact It is existing.The interchangeable ground for enclosing a system 1300 includes pad 120 and one group of ground cover 110.Implement interchangeable to enclose a system 1300 room can utilize minimum energy to change and redecorate any aspect on ground or wall and will not also It may require that existing decoration or fixing device are either torn in dismounting.In order to build with the interchangeable room for enclosing a system 1300 Between, as shown in fig. 7, supporting layer 900 can be attached into wall frame.Magnetic pad 800 can be attached to supporting layer, can be with Supporting layer is full of magnetic component, magnetic pad 800 can be laminated to the outside of supporting layer 900, or can be inhaled with magnetic Draw formula coating and coat supporting layer 900 completely.Then can be by wall capping unit 700, decoration 1200 and other fixing device magnetic Property, semi-permanently and be releasably secured to magnetic pad 800.Can be by the pad for modularization mulching material 100 Lining 120 is fixed to support surface, as already mentioned above.Then covered ground unit 110 can be placed on pad 120. Additionally, magnetic pad can be attached to ceiling according to the mode similar to the pad 800 on wall.Can according to wall Ceiling fragment of brick is fixed to ceiling pad by the similar mode of capping unit 700.
Magnetic pad 800 and pad 120 can have the following properties that:Thickness is 0.060 inch(1.52 mm), hardness is Shao Family name D60, proportion 3.5, heating shrinkage factor caused by seven days using 158F temperature, as 1.5%, tensile strength is 700 psi(49 Kg/ cm2), and can have the parallel hole at intervals of 2.0 mm along length(North-south).Covered ground unit 110 and wall cover Cap unit 600 can be such that isotropic magneto-receptive formula material is laminated on surface, be individually positioned in pad 120 or On magnetic pad 800, and the magnetized flexible layer of anisotropic or isotropism can be used in pad, and the flexible layer is in manufacture When be in turn laminated to or merge in pad.Specifically, pulse can be used in the manufacturing process described in figures 4 and 5 above Magnetization is magnetized to carry out isotropism to pad 120 or magnetic pad 800.Impulse magnetization utilizes coil or one group of electric capacity Device produces short " pulse " energy burst, slowly to increase magnetic field and completely through pad 120 or magnetic pad 800.If if it is expected, impulse magnetization can also be used to carry out anisotropy to pad 120 or magnetic pad 800 magnetized.
If magnetic attractable layer is merged into pad 120 or pad 800, strontium ferrite powder and rubber are polymerize Resin(For example, the rubber of thermoplastic binder, PVC or other similar materials is made)Dry blends carry out Mixing, calendering and grinding, are then shaped by a series of rollers, to assign its correct width and thickness.Then only on side Material is magnetized, as shown in Figure 4.
With reference to magnet magnetic behavior be limited to used in polymer amount(Generally 20 to 45 percents by volume it Between), because this understands the remanent magnetism of significantly diluted material.Additionally, melt-spun powder(melt-spun powder)With each to same Property microstructure.By overcoming the diluting effect comprising anisotropic magnet powder.By in Magnaglo introduce texture or Thin micron particle size is worn into, and is then put magnet into magnetic field orientating(aligning field), with reference to Magnet along specific direction can have enhancing remanent magnetism.In the present invention, directionally to magnetic pad(Such as, pad 120 or pad 800)Magnetized to assign its stronger remanent magnetism.However, magneto-receptive formula sheet material is oriented with magnetic pole , and therefore it need not be oriented along any one direction.For pad 120 or the long durability of pad 800 Optimum temperature range be 95C to -40C.
For the flexible magnet extruded, flexible particle material is heated, until it starts to melt, then in high pressure It is lower to make flexible particle material by being discharged machining tool using feeding screw(EDM)The hardening mould of line corrosion, from And the finished product profile with desired shape.Flexible magnet can be extruded into and can coiled as illustrated in figs. 4 and 5 Profile that is coiled and being employed or combine.The unmagnetized surface layer of flexible magnet can be made to be pressed with double-stick tape, or Thin vinyl coating is laminated with, so as to apply printing layer.For the purpose in floor file face, it can also apply additional cushion pad.Respectively The permanent flexible magnet of anisotropy can have T (G) be 0.22 to 0.23 or(2250 to 2350)Remanence(Br), And keep power(BHC)For 159 to 174 kA/m or 2000-2180(Oe), and isotropic permanent flexible magnet has It is 0.14 to 0.15 T or 1400-1500 to have(G)Remanence(Br), and keep power(BHC)For 100 to 111 KA/m or 1250 to 1400(Oe).The remanent magnetism of anisotropic permanent flexible magnet can be than isotropic permanent flexible magnetic The remanent magnetism of body is strong by 40%.
For covered ground unit 110 and wall capping unit 700, as being respectively shown in Fig. 6 and Fig. 3, attractable layer 720 or The magneto-receptive formula material of person's semisolid compound 11 6 can have following property:Thickness is 0.025 inch(0.64 mm), hardness For shore D60, proportion 3.5, heating shrinkage factor caused by seven days using 158F temperature, as 1.5%, tensile strength is 700 psi (49 Kg/cm2), and it is 140 gram/cm to keep power2
A system 1300 is enclosed interchangeable, all parts all " standard " are permanently fixed to pad.Due to great surface Product is in the either magnetic resonance between pad 800 and covered ground unit 110 or wall capping unit 700 of pad 120, material tool There is extremely strong adhesion so that the installation is that " standard " is permanent.However, it can prize by " catching " corner and upwards to destroy knot Close to break this combination, thus allow to change covered ground unit 110 or wall capping unit 700 as needed, at present Using any prior art, this is irrealizable.A system 1300 is enclosed interchangeable, there is flat backing(In order to realize most Good remanent magnetism)Any construction material can use within the system.Can also will made of such as timber covered ground Unit 110 is used as wall capping unit 700, and or vice versa.
Any one can be removed at any given time during work progress, this ability is high expectations.Such as The interchangeable wall plate 700 enclosed in a system 700 of fruit does not match correctly or needs to trim, with all may in many installations Situation about occurring is the same, and people can simply remove wall element 700, and is attached again as needed without being lost (abatement).
In floor file face with materials industry, needed using the commonsense method of seam engagement web-like tilting blanket by nailing strip(tack strip)Enclosing in boundary for room is attached to, abutment joint carries out hot melt sealing label, and web-like mulching material is stretched or " opened Tightly " so that product to be held in place.This allows because tensioning causes product failure caused by actual tilting blanket layering(Use in floor file face The main backing of material is pulled away from auxiliary backing), the thermal deformation of finished product, the tilting of seam etc..The side of failure occurs in conventional method Formula is a lot.System 1300 eliminates all these failures and eliminates the needs to nailing strip, because covered ground unit 110 is not It must be tensioned again.Because remanent magnetism caused by great surface area prevents covered ground unit 110 " tilting " or moves under stress It is dynamic.
In the case of existing wall or new construction wall existing defects;Such as, limit remanent magnetism arch upward or pit, People can be simply using double-sided magnetic receiving type and magnetic washer below(shim)A system is enclosed as interchangeable Annex alleviate this problem.Covered ground unit 110 and wall capping unit 700 can provide different set in room Meter, mark, texture, color, acoustic characteristic, reflection characteristic or design element.Covered ground unit 110 and wall covering are single Member 700 may also comprise enterprise either other brands or sponsor's information, and can be used for advertising or as guide signing. Owner, enterprise owners or designer can to enclose a system 1300 any to change using interchangeable at any time as needed Any aspect in space.
The interchangeable flexible nature for enclosing a system 1300 will also provide benefit in terms of moviemaking, TV industry and drama industry. In these industries, television set, cinema apparatus etc. are built and generally in a manner of having more cost performance according to the form of module Imitate actual position.Regrettably, for special-purpose, by these devices be built on framework and must store the framework with Just it is used for another kind " similar " purposes of described device, or a new device must be built every time to meet the scene.Profit A system 1300 is enclosed with interchangeable, will be more cost effective as desired by the scene for changing room using identical framework And very beneficial.For being necessary for one western small town of the first scene setting and then to be the big of another scene setting New York City Type operating room be also have it is cost-benefit.Using identical framework but change wall covering 700 and covered ground unit 110 To be desired and with cost-benefit with this ability of things needed for simulation.
Referring now to Fig. 9 to Figure 14, there is provided some further embodiments of the invention.
Fig. 9 provides the front view of the billboard 1400 with the framework 1410 supported by support column 1430.By one or The multiple magnetic aspiration-type plates 1420 of person are fixed to framework 1410.Can be by multiple modularization magnetic decorative panel elements 1440,1442 and 1440 are arranged on magnetic aspiration-type plate 1420.Can be according to the side similar to above-mentioned support plate 900 and magnetic pad 800 Formula builds magnetic aspiration-type plate 1420, and modularization magnetic decorative plate 1440,1442 and 1440 can be with wallboard part 700 or modularization ground capping unit 110 it is similar.It is placed on when by modularization magnetic decorative plate 1440,1442 and 1440 When on attractability plate 1420, it will the face outwardly of slave module magnetic decorative plate 1440,1442 and 1440 forms one Or multiple designs 1450.In typical billboard, plate will be puted up and pasted on billboard framework.Once advertising campaign knot Beam needs to change plate, then puts up plate with the covering of ensuing advertising image.Freehandhand-drawing billboard is plotted in and is fixed to On the glued plate of framework.Once the activity end, white by glued plate, prepared for ensuing design.Change existing The maintenance that design or image on billboard need many times and cost is high and needs are lasting.The billboard of the present invention 1400 provide magnetic interchangeable system, and magnetic interchangeable system allows stronger combination using remanent magnetism.Can be by flexible magnetic Property sheet material be attached to bottom substrate, be laminated to the substrate as a plate or any other suitable configuration to form plate 1420.Being attached with the flexible magnetic receiving type sheet material of drawable vinyl material or other suitable materials includes modularization Magnetic decorative panel element 1440,1442 and 1440.
Strong remanent magnetism provided by the invention reduce due to magnetic with reference to intensity caused by the possibility that fails.Billboard 1400 may also include LED, OLED, LCD or electroluminescent part, they be embedded in modularization magnetic decorative plate 1440,1442, With control in 1440 thermoplastic binder and by the controller board in billboard 1400.This can realize that modularization magnetic fills The part of illustration, mark in plaque part 1440,1442 and 1440 etc. is lighted and sorted.
Figure 10 is provided with modularization lining plate 1530 and the magnetic being placed on the outer surface 1510 of swimming pool 1500 The perspective view of the swimming pool 1500 of pad 1520.Also the Ferrite Material that polymeric binders can be encased is added to outer surface Needs in 1510 structure with elimination to magnetic pad 1520.In this configuration, it is magnetic that lining plate 1530, which will may require that, Property aspiration-type.Magnetic pad 1520 can be laminated in surface 1510 itself, or surface 1510 is attached to as liner.Plate Part 1530 can have the magneto-receptive formula sheet material of the basic unit as flexible plate, and can be by can print vinyl or any Other materials are made.Plate 1530 can also limit the ferrite in the mixture of extrusion(trap)In the polymer so that iron Oxysome is not influenceed by corrosion or the configuration of any other material.Plate 1530, which can also have, imitates traditional fragment of brick, pattern, product The design for any other feature that board, characters in a fancy style or consumer may expect.Plate 1530, which may also include, is embedded in thermoplastic knot LED, OLED, LCD or electroluminescent part in mixture.
Figure 11 provides typical platoon house 1600 with standard external 1602 and with the band positive facade 1712 of modularization With the perspective view in the platoon house 1700 of the outside 1702 on modularization roof 1720.One can be used on the positive facade 1712 of modularization Individual or multiple modularization plates 1710.Plate 1710 may include magneto-receptive formula layer, and facade 1712 may include to be attached to The flexible magnetic sheet material of supporting construction may include the support surface with embedded ferromagnetic layer.Modularization roof 1720 can wrap Include the flexible magnetic sheet material for being attached to supporting construction or may include the support surface with embedded ferromagnetic layer.Roof is built watt Block 1730 can magnetically be fixed to roof 1720.Additionally, the rain visor 1734 that magnetic can be also fixed and ditch or row Tank 1732 is attached to modularization roof 1720.Roof 1720 may include that viscosity is fixed to the magnetosphere of substrate or has magnetic The substrate layer of property, such as, there are the mineral wool panels of magnetic coating.Due to strontium ferrite powder is encapsulated in into pad or finish paint In thermoplastic bonding agent, the magnetosphere on roof 1720 or outer surface are waterproofs.Roof is determined based on required remanent magnetism 1720 sheet magnetic material thickness.For example, the wind shear intensity of Pyatyi hurricane is resisted before disabling.Modularization roof 1720 will It is made up of safer, environmentally friendly product, and may be easy to reclaim.Workmen and user will can obtain building system " green " credit(credit), this building system not only construct it is safer,(In installation side)It is easily installed, replacing is more held Easily, it is and cleaner for environment, so that terminal user can have the nothing of the total price product more excellent than currently available product Number selection.
Figure 12 provides the perspective view of cabinet system 1800, and cabinet system 1800 has magnetosphere 1810, magnetosphere 1810 For the fixed table top 1820 with magnetic aspiration-type back sheet.System 1800 may also include the magnetic for fixing rear baffle 1822 Property layer 1812 and multiple cupboard doors 1852, cupboard door 1852 can have magnetic attractable layer in the outside of door.Can be by pond otch 1824 are placed in table top 1820 and magnetosphere 1810.The top of cabinet 1850 can be laminated with the sheet magnetic material unrelated with pointing to Magnetosphere 1810 is formed as into a plate system, either can carry out glued magnetosphere independently of substrate or any other configuration 1810.If, can be attached as a unit using the sheet magnetic material unrelated with sensing of magnetosphere 1810 using fragment of brick product It is connected to the top of cabinet 1850.If using ceramic fragment of brick product, non-husky class mud can be used(It will be to fragment of brick table top Other support is provided).Removed or in the case that fragment of brick will rupture when in order to transform needs, then can be with The non-husky class mud between fragment of brick is cut with cutter, and list can be removed according to simple, quick and nondestructive mode Only fragment of brick or whole table top 1820.Dorsal part that can be by magneto-receptive formula sheet applications to table top 1820, no matter the layer is Solid members, fragment of brick, Formica or any other material for forming finished product table top of graphite.Due to big Surface, there will be enough remanent magnetism to be held in place very big weight so magnetic knot closes.This make it possible to only by by Change table top 1820 according to the mode of " non-destructive " and can change table top 1820, so as not to it is any(One or more)Bottom substrate and Cabinet 1850 is destroyed.The strength that cabinet system 1800 enables terminal user minimum can make its table top 1820 modern Change, save the substantial amounts of set-up time, and provide interchange ability, this is that institute is not at present for common combination and installation method It can realize.
Figure 13 provides with magnetic pad 1910 and formed multiple modularly panel piece 1920 of ground pattern 1922 Modularization sports ground surface 1900 perspective view.For example, if sports center has sports ground surface, then they currently know The size in the road space.Using modularization magnetic surface 1900, a variety of purposes can be realized using the space.For example, physical culture is set The modularly making of panel piece 1920 indoor tennis court can be utilized by applying, and modularly panel piece 1920 has specific face for these Color, texture, brand, mark, characters in a fancy style and line, it is all these all in a rolled sheet material(Just as elastic floor file face product Or articles of sheet material)Or in one group of modularization plate., can be by ground at the end of the usage time or purposes in the region Panel piece 1920 is rolled or removed to store, and rapidly for such as basketball court or any other desired can be matched somebody with somebody Put one group of brand-new ground plate 1920 of installation.There can be one group " standard " that can be altered to meet the needs of it is expected facility This ability on permanent ground 1920 can be very beneficial.Can also rubber processing be carried out to the sports ground surface 1900, with Just playground or recreation ground are used in.
Figure 14 provides the perspective view of compartment 2000, and compartment 2000 has absorption interior of the magnetic for being attached to framework 2010 Wall 2020 and outer wall 2022 and modularization decorative panel element 2030.Compartment 2000 may also include desktop 2040, cabinet 2050, every Plate 2052 and drawer 2054.Compartment is generally made up of alloy, is designed to modularization, has supporting leg, installation pipe, and can It can be applied to change office needs to come dispensing unit and these units in various ways.Plate can be it is independent or Person is directly attached to ready-made.Existing plate surface option using fabric or lamination covering provide noise reduction, it is visible and The surface that can be followed closely.In Figure 14 compartment 2000, the sheet magnetic material of isotropism independence is applied to the list for including compartment 2000 Only inwall 2020 of part and the outside of outer wall 2022.In existing compartment, fabric is generally glued to framework or outside Covering be permanent laminar composite.As described in Figure 8, the independent magnetic orientation of the sheet material can pass through glue Closing or be otherwise attached directly to wall 2020 and 2020, or it is magneto-receptive formula in nature to be directly fastened to Framework 2010.Compartment 2000 enables enterprise, company or individual to change the look and feel and working environment to adapt to him Needs or enterprise's change, activity etc. on mark and design aspect.The individual to be worked on the inside of compartment can utilize Any covering of magnetic wall 2020 and 2022 can be fixed to design inner side.For example, employee of company be able to will be shone with photograph print Piece is fixed to magneto-receptive formula fine sheet, and photo then is fixed into inwall 2020.Enterprise or company can change every Between 2000 outer wall 2022 to meet the needs and requirements of enterprise's uniformity.
Although with reference to some preferred embodiments, invention has been described, it should be appreciated that, described In the spirit and scope of inventive concept, it may be many modifications.Equally, the scope of the present invention is not by described herein specific real Apply the limitation of example.It is certainly conceivable that except embodiment described herein in addition to, other various embodiments of the invention and Modification will be will be apparent to those skilled in the art by description above and accompanying drawing.Therefore, this other embodiments and Modification is intended to fall within the scope of the appended claims.Further, although herein with specific embodiment, embodiment party Invention has been described in certain circumstances for background for formula and application, but one of ordinary skill in the art is it is to be understood that originally The purposes not limited to this of invention, and can according to any amount of mode in the environment for any amount of purposes it is beneficial The ground application present invention.Therefore, it should which the power being described below is explained according to the four corner of present invention disclosed herein and spirit Sharp claim.

Claims (69)

1. a kind of method for manufacturing isotropism end liner, including:
a)Compound will be combined to blend, the combination compound includes plasticiser and isotropism comprising metal complexes;
b)The binding component is heated to semi-solid state;
c)The combination compound is equably extended;And
d)The combination compound is heated so that the combination compound is solidified into solid state.
2. the method according to claim 11, in addition to:
A. base lining tissue layer is stretched;
B. the combination compound is squeezed on base lining tissue layer;
C. the combination compound is equably extended on base lining tissue layer;And
D. vapour locking is laminated on the combination compound and base lining tissue layer.
3. the method according to claim 11, in addition to:Isotropism magnetization is carried out to the end liner.
4. the method according to claim 11, in addition to:Wherein, the combination is answered to perform by one group of continuous roller The extension of compound.
5. the method according to claim 11, in addition to:Wherein, the comprising metal complexes include iron powder, iron particle, One kind in steel particles, powdered steel, isotropism powder or strontium ferrite powder, and wherein, the combination compound bag Include PVC, polypropylene, rubber, glass fibre or graphite.
6. the method according to claim 11, in addition to:Wherein, the base lining tissue layer includes fiberglass-based lining fabric Band, and wherein, the base lining tissue layer is stretched by one group of roller.
7. the method according to claim 11, in addition to:Wherein, the scraping brushing device that is guided by one group of edge spacers is held The row extension.
8. the method according to claim 11, in addition to:Wherein, the vapour locking includes silicones vapour locking, and wherein, by The vapour locking is tensioned and the vapour locking is pressed onto into the combination compound and described by one group of picture clamped roller by one group of roller In base lining tissue layer.
9. the method according to claim 11, in addition to:Wherein, the end liner is entered by one kind in following device Row magnetization:Neodymium iron boron(NdFeB or NIB)Magnetic rollers, SmCo(SmCo)Magnetic rollers, alnico alloy magnetic rollers, pottery Porcelain magnetic rollers, ferrimagnetism roller, super magnet magnetic rollers or pulse magnetiser.
10. a kind of method for manufacturing isotropism ground covering, including:
A) make to combine compound blending, the combination compound includes plasticiser and isotropism comprising metal complexes;
b)Stretch base lining tissue layer;
c)The binding component is heated to semi-solid state;
d)The combination compound is squeezed on base lining tissue layer;
e)The combination compound is equably extended on base lining tissue layer;
f)Covered ground is laminated in combination compound and base the lining tissue layer;And
g)The combination compound, base lining tissue layer and ground cover are heated so that the combination compound is solidified into Body state.
11. the method according to claim 11, in addition to:Wherein, the comprising metal complexes include iron powder, iron One kind in grain, steel particles, powdered steel, isotropism powder or strontium ferrite powder, and wherein, the combination is compound Thing includes PVC, polypropylene, rubber, glass fibre or graphite.
12. the method according to claim 11, in addition to:Wherein, the base lining tissue layer includes being drawn by one group of roller The fiberglass-based lining webbing stretched.
13. the method according to claim 11, in addition to:Wherein, the scraping brushing device guided by one group of edge spacers Lai Perform the extension.
14. the method according to claim 11, in addition to:Wherein, the ground cover includes the plant with main backing Flannelette blanket shape nitride layer, and wherein, the ground cover is tensioned by one group of roller.
15. the method according to claim 11, in addition to:Wherein, by one group of picture clamped roller by the ground cover It is pressed onto in the combination compound and base lining tissue layer.
16. the method according to claim 11, in addition to:Wherein, by the ground cover with being laser-cut into one group One kind in face capping unit or volume.
17. a kind of system for manufacturing isotropism magnetic end liner, the system includes:
A roll of base serves as a contrast textile material;
Suitable for one group of tensioning roller for being tensioned base lining textile material when base lining textile material is unfolded;
A roll of vapour locking material;
Suitable for one group of tensioning roller for being tensioned the vapour locking material when the vapour locking material is unfolded;
Hopper, the hopper are suitable to store heated combination compound, and there is the combination compound isotropism to contain metal Component;
Nozzle, the nozzle are suitable to combination compound distribution on base lining textile material;
Scraping brushing device, the scraping brushing device are suitable to be evenly distributed the combination compound;
Baking oven, the baking oven are suitable to heat the base lining textile material and with reference to compound so that the combination compound solidifies;
Suitable for one group of roller being pressed onto the vapour locking material in combination compound and base the lining textile material;
Magnetizer, the magnetizer are suitable to magnetize the comprising metal complexes in the bond material.
18. a kind of system for being used to manufacture the isotropism ground covering for being suitable to be used together with magnetic end liner, the system Including:
A roll of base serves as a contrast textile material;
Suitable for one group of tensioning roller for being tensioned base lining textile material when base lining textile material is unfolded;
A roll of ground cover material;
Suitable for one group of tensioning roller for being tensioned the ground cover material when the ground cover material is unfolded;
Hopper, the hopper are suitable to store heated combination compound, and there is the combination compound isotropism to contain metal Component;
Nozzle, the nozzle are suitable to combination compound distribution on base lining textile material;
Scraping brushing device, the scraping brushing device are suitable to be evenly distributed the combination compound;
Suitable for one group of roller being pressed onto the ground cover material in combination compound and base the lining textile material;And
Baking oven, the baking oven are suitable to heat the base lining textile material and with reference to compound so that the combination compound solidifies.
19. a kind of system for manufacturing calendering type isotropism end liner, the system includes:
Polymeric blends and comprising metal complexes mixture;
Mixing machine, the mixing machine are suitable to mix the polymeric blends and comprising metal complexes mixture to form pad Mixture;
Melting device, the melting device are suitable to heat the pad mixture;
Suitable for make the pad mixture be formed as desired thickness pad sheet material one group of shaped roller;And
Suitable for forming last group of roller of surface modification on the pad sheet material.
20. system according to claim 19, in addition to pulse magnetiser, the pulse magnetiser is suitable to the pad Sheet material carries out isotropism magnetization.
21. system according to claim 19, in addition to cohesive sheets volume, the cohesive sheets volume is described suitable for being forced into On pad sheet material through modification.
22. a kind of system for being used to manufacture the mulching material for being suitable to be used together with isotropism magnetic end liner, the system Including:
A roll of base serves as a contrast textile material;
Suitable for one group of tensioning roller for being tensioned base lining textile material when base lining textile material is unfolded;
A roll of ground cover material;
Suitable for one group of tensioning roller for being tensioned the ground cover material when the ground cover material is unfolded;
Hopper, the hopper are suitable to store heated combination compound, and there is the combination compound isotropism to contain metal Component;
Nozzle, the nozzle are suitable to combination compound distribution on base lining textile material;
Scraping brushing device, the scraping brushing device are suitable to be evenly distributed the combination compound;
Suitable for one group of roller being pressed onto the ground cover material in combination compound and base the lining textile material;And
Baking oven, the baking oven are suitable to heat the base lining textile material and with reference to compound so that the combination compound solidifies.
23. a kind of system for being used to manufacture the isotropism ground covering for being suitable to be used together with magnetic end liner, the system Including:
One group of modularization ground capping unit;
Isotropism magneto-receptive formula end liner;
For the modules that are attached to the magneto-receptive formula end liner in the capping unit of one group of modularization ground The device of face capping unit.
24. system according to claim 23, wherein, modularization ground capping unit includes being selected from by following ground The mulching material type of the group of covering composition:Vinyl compositions fragment of brick(VCT), luxurious formula vinyl fragment of brick(LVT)Or The luxurious formula vinyl tile of person(LVP)Fragment of brick, ceramic fragment of brick, stone material fragment of brick, hardwood plate, composite wood board, engineering with hardwood plate and Porcelain fragment of brick.
25. a kind of method for installing isotropism ground covering, methods described includes:
a)End liner is placed on ground floor, the end liner is magnetized in the fabrication process;And
b)Ground cover is placed on the magnetized end liner, the ground cover includes magneto-receptive formula compound.
26. a kind of system for being modified wall, including:
One group of Modular wall capping unit, the Modular wall capping unit include interior attractable layer and encrusted;
Magnetic pad, the magnetic pad lining bag include isotropism sheet magnetic material;And
Supporting layer, the supporting layer include wallboard, insulating barrier and coating.
27. system according to claim 26, in addition to framework.
28. system according to claim 26, in addition to:Wherein, the supporting layer is set on said frame.
29. system according to claim 26, in addition to:Wherein, the decorative layer be suitable to imitate fragment of brick, gypsum, timber, Slabstone, granite, apply brush wall, wallpaper, Venice gypsum, skirting, decorative wood, trade mark, mark or the art work Outward appearance.
30. system according to claim 26, in addition to:Wherein, the magnetic pad is permanently attached to the support Layer.
31. system according to claim 26, in addition to:Wherein, the magnetic pad fills by sticky agent or by fastening Put and be attached to the supporting layer.
32. system according to claim 26, in addition to:Wherein, the magnetic pad is supported by fastening apparatus.
33. system according to claim 26, in addition to:Wherein, one group of Modular wall capping unit be suitable to can It is attached to the magnetic pad to release.
34. system according to claim 26, in addition to:Wherein, the wallboard includes mineral wool.
35. system according to claim 26, in addition to:Wherein, the coating includes fire-retardant outer layer.
36. system according to claim 26, in addition to:Wherein, the insulating barrier includes combustion-proof glass fiber.
37. system according to claim 26, in addition to:Wherein, the supporting layer need not be modified.
38. a kind of method for being modified wall, including:
Supporting layer including wallboard, insulating barrier and coating is attached to support frame;
Magnetic pad including isotropism sheet magnetic material is fixed to the coating of the supporting layer;And
By including in magneto-receptive formula internal layer and one group of Modular wall capping unit encrusting it is each releasedly simultaneously And magnetically it is attached to the magnetic pad.
39. the method according to claim 11, in addition to:Wherein, the decorative layer be suitable to imitate fragment of brick, gypsum, timber, Slabstone, granite, apply brush wall, wallpaper, Venice gypsum, skirting, decorative wood, trade mark, mark or the art work Outward appearance.
40. the method according to claim 11, in addition to:Wherein, the supporting layer is being attached to the support frame Before, the magnetic pad is permanently attached to the supporting layer.
41. the method according to claim 11, in addition to:Wherein, the magnetic pad fills by sticky agent or by fastening Put and be attached to the supporting layer.
42. the method according to claim 11, in addition to:Wherein, the magnetic pad is supported by fastening apparatus.
43. the method according to claim 11, in addition to:Wherein, the wallboard includes mineral wool.
44. the method according to claim 11, in addition to:Wherein, the coating includes fire-retardant outer layer.
45. the method according to claim 11, in addition to:Wherein, the insulating barrier includes combustion-proof glass fiber.
46. the method according to claim 11, in addition to:Wherein, the supporting layer need not be modified.
47. a kind of system for being used to magnetically for top layer to be fixed to surface, the system include:
Isotropism magnetic end liner, the isotropism magnetic end liner are adapted for secure to the surface;And
The top layer, the top layer include multiple modular units, each modular unit in the multiple modular unit Including encrusting and suitable for being fixed to releasedly and magnetically the magneto-receptive formula internal layer of the magnetic end liner.
48. system according to claim 47, wherein, the magnetic end liner is adapted for secure to ground.
49. system according to claim 47, wherein, the magnetic end liner is adapted for secure to wall.
50. system according to claim 48, wherein, the multiple modular unit includes covered ground unit.
51. system according to claim 49, wherein, the multiple modular unit includes wall capping unit.
52. system according to claim 47, wherein, the isotropism magnetic end liner is produced in calender line.
53. a kind of interchangeable room decorating system, including:
One group of wall, the wall have the isotropism magnetosphere being arranged on the surface faced outwardly of one group of wall;
Ground, the ground have the isotropism magnetosphere being arranged on the top on the ground;
Multiple modularization magneto-receptive formula wall plates, the multiple modularization magneto-receptive formula wall plate are suitable to magnetically simultaneously And it is releasably disposed on the isotropism magnetosphere of one group of wall;And
Multiple modularization magneto-receptive formula covered ground units, the multiple modularization magneto-receptive formula covered ground unit are suitable to Magnetically and it is releasably disposed on the isotropism magnetosphere on the ground.
54. system according to claim 53, in addition to one group of magneto-receptive formula decoration, one group of magneto-receptive formula Decoration is suitable to magnetically and is releasably disposed on the isotropism magnetosphere of one group of wall.
55. system according to claim 53, in addition to a lens, a lens are suitable to magnetically and can released It is arranged on putting on the isotropism magnetosphere of one group of wall.
56. system according to claim 53, wherein, the isotropism magnetosphere of one group of wall and the ground Isotropism magnetosphere includes calendering type sheet magnetic material.
57. system according to claim 53, wherein, the isotropism by impulse magnetization process to one group of wall Magnetosphere and the isotropism magnetosphere on the ground are magnetized.
58. a kind of method for manufacturing magnetic ground end liner, including:
e)Make to combine compound blending, the combination compound includes plasticiser and comprising metal complexes;
f)Stretch base lining tissue layer;
g)The binding component is heated to semi-solid state;
h)The combination compound is squeezed on base lining tissue layer;
i)The combination compound is equably extended on base lining tissue layer;
j)Heat the combination compound and base and serve as a contrast tissue layer so that the combination compound is solidified into solid state;
k)Vapour locking is laminated in combination compound and base the lining tissue layer, so as to form end liner;And
l)The end liner is magnetized.
59. method according to claim 58, in addition to:Wherein, the comprising metal complexes include iron powder, iron One kind in grain, steel particles, powdered steel, anisotropic powder, isotropism powder or strontium ferrite powder.
60. method according to claim 58, in addition to:Wherein, the combination compound includes PVC, polypropylene, rubber Glue, glass fibre or graphite.
61. method according to claim 58, in addition to:Wherein, the base lining tissue layer is knitted including fiberglass-based lining Thing band.
62. method according to claim 58, in addition to:Wherein, the scraping brushing device guided by one group of edge spacers Lai Perform the extension.
63. method according to claim 58, in addition to:Wherein, the vapour locking includes silicones vapour locking.
64. method according to claim 58, in addition to:Wherein, the base lining tissue layer is stretched by one group of roller.
65. method according to claim 58, in addition to:Wherein, the vapour locking is tensioned by one group of roller.
66. method according to claim 58, in addition to:Wherein, the vapour locking is pressed onto institute by one group of picture clamped roller State with reference in compound and base lining tissue layer.
67. method according to claim 58, in addition to:Wherein, the end liner is magnetized by one group of magnetic rollers.
68. method according to claim 58, in addition to:Wherein, the magnetic rollers include neodymium iron boron(NdFeB or NIB), SmCo(SmCo), alnico alloy, ceramics or ferrite or the magnet of super magnet type.
69. method according to claim 58, in addition to:Wherein, performed by baking oven to the combination compound and base Serve as a contrast the heating of tissue layer.
CN201680030698.9A 2015-03-27 2016-03-28 Systems, methods, and apparatus for magnetic surface coverings Expired - Fee Related CN107849848B (en)

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US62/258,432 2015-11-21
PCT/US2016/024583 WO2016160739A2 (en) 2015-03-27 2016-03-28 System, method, and apparatus for magnetic surface coverings

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