Embodiment
The present invention described below.
< copolyesters (A) >
Excellent bendability, hardness, corrosion resistance and resistance toization are played using the metal primer coating of the copolyester (A) of the present invention
Learn moral character.Therefore, it is suitable as needing the primary coat of the metal foil of deformation processing after being coated with.Use the copolyester of the present invention
(A) product manufactured can be obtained with high rigidity and high working property, the film of highly corrosion resistant.
The present invention copolyester (A) as can by the condensation polymer of polybasic carboxylic acid composition and polyol component obtained by chemistry
Structure is formed, and polybasic carboxylic acid composition and the one kind or two or more selected composition of each freedom of polyol component are formed.
In the copolyester (A) of the present invention, polybasic carboxylic acid composition is preferably dicarboxylic acids, more preferably aromatic dicarboxylic acid.
Relative to all dicarboxylic acid components, the copolymerization amount of aromatic dicarboxylic acid is necessary for 95 moles of %~100 mole %.Preferably 98 rub
You are more than %, more preferably 100 moles of %.If containing the dicarboxylic acids beyond the aromatic dicarboxylic acid composition for having more than 5 moles of % into
It is allocated as copolymer composition, then the chemical-resistant that film be present reduces.
As the aromatic dicarboxylic acid for the copolyester (A) for forming the present invention, it is not particularly limited, but terephthaldehyde can be used
Acid, M-phthalic acid, phthalic acid, naphthalenedicarboxylic acid, 4,4 '-biphenyl dicarboxylic acid, 5- sulfoisophthalic acid sodium etc..It is wherein excellent
Select terephthalic acid (TPA), M-phthalic acid.
As the aliphatic dicarboxylic acid for the copolyester (A) for forming the present invention, it is not particularly limited, but usable butanedioic acid,
Adipic acid, azelaic acid, decanedioic acid, cyclohexyl dicarboxylic acid, tetrahydrochysene phthalandione etc..Wherein preferred decanedioic acid.Relative to whole dicarboxylic acids, fat
The copolymerization amount of fat race dicarboxylic acids is preferably 5 moles of below %, more preferably 2 moles of below %, more preferably 0 mole of %.
If more than 5 moles %, the chemical-resistant that film be present reduces.
In the copolyester (A) of the present invention, relative to whole polyol components, the diol component represented with formula (1)
It must be copolymerized with 1~30 mole of %.
[changing 1]
In formula (1), n is more than 3 integer.Preferably less than 23 integer, more preferably less than 15 integer are further excellent
Elect less than 5 integer, particularly preferably less than 4 integer, most preferably 3 as.If n is less than 3, the bendability of film has reduction
Tendency.On the other hand, if n is excessive, corrosion resistance can reduce sometimes.
As the diol component represented with formula (1), it is not particularly limited, but triethylene glycol, tetraethylene glycol, five second can be enumerated
Glycol, polyethylene glycol (number-average molecular weight 650), polyethylene glycol (number-average molecular weight 1000) etc..Wherein, consider to contribute to and be coated with
The ester bond amount of adherence between steel plate and the well balanced viewpoint of ehter bond amount, preferably triethylene glycol.
When setting whole polyol components as 100 moles of %, the copolymerization amount of the diol component represented by formula (1) is preferably
3 moles of more than %, more preferably 5 moles of more than %.Furthermore it is preferred that be 28 moles of below %, more preferably 25 moles of below %,
More preferably 20 moles of below %.If very few, the glass transition temperature of copolyester (A) can uprise sometimes, and bendability (adds
Work) decline.On the other hand, if excessively, the glass transition temperature of copolyester (A) can become too low sometimes, hardness or corrosion resistant
Corrosion can reduce.
As the polyalcohol for the copolyester (A) for forming the present invention, beyond the diol component preferably represented with formula (1)
Diol component.As the diol component beyond formula (1), it is not particularly limited, but such as ethylene glycol, 1,2- the third two can be used
Alcohol, 1,3- propane diols, 1,3 butylene glycol, 1,2- butanediols, 1,4- butanediols, 2- methyl-1,3-propanediols, neopentyl glycol, 1,
5- pentanediols, 3- methyl isophthalic acids, 5- pentanediols, 1,6-HD, 1- methyl isophthalic acids, 8- ethohexadiols, 2,2- dimethyl -1,3- the third two
The aliphatic diol compositions such as alcohol, 2- ethyls -2- butyl -1,3-PD, can be from these materials using one kind or two or more.
In addition, it is possible to use the alicyclic diol composition, polytetramethylene two of 1,4-CHDM, Tricyclodecane Dimethanol etc.
The polyalkylene ether glycols composition of alcohol, polypropylene glycol etc..Preferably ethylene glycol, 1,2- propane diols, 2- methyl-1,3-propanediols,
Neopentyl glycol, 3- methyl isophthalic acids, 5- pentanediols, 1,6-HD, 2- ethyl -2- butyl -1,3- propane diols, 1,4- hexamethylene diformazans
Alcohol.
When setting all polyol components as 100 moles of %, aliphatic diol composition, alicyclic ring beyond above-mentioned formula (1)
The copolymerization amount of race's diol component and polyalkylene ether glycols composition is preferably 70~99 moles of %.If very few, copolymerization is poly- sometimes
The glass transition temperature of ester (A) can become too low, and hardness or corrosion resistance can reduce.On the other hand, if excessively, copolymerization is poly- sometimes
The glass transition temperature of ester (A) can uprise, and bendability (processability) can decline.
In addition, the diol component with bisphenol backbone of bisphenol-A, Bisphenol F etc., because there is doubting as endocrine disruptor
Consider, therefore to be preferred less.When setting whole polyol components as 100 moles of %, there is the copolymerization amount of the diol component of bisphenol backbone
Preferably 5 moles of below %, more preferably 1 mole of below %, more preferably 0 mole of %.
The glass transition temperature of the copolyester (A) of the present invention is necessary for 25~50 DEG C of scope.By making glass transition temperature
In 25~50 DEG C of scope, corrosion resistance and bendability can be taken into account.Preferably 30~48 DEG C of scope, more preferably 35~45 DEG C
Scope.If glass transition temperature is less than 25 DEG C, corrosion resistance can reduce sometimes.In addition, if glass transition temperature is more than 50 DEG C,
The bendability of film has the tendency of reduction, unsatisfactory.
More than the polybasic carboxylic acid composition and/or trivalent of more than trivalent can also be copolymerized in the copolyester (A) of the present invention
Polyol component.As polybasic carboxylic acid composition more than trivalent, such as trimellitic acid, Pyromellitic Acid, benzophenone can be enumerated
Aliphatic carboxylic acids such as the aromatic carboxylic acid of tetracarboxylic acid, trimesic acid etc., 1,2,3,4- ethylene-dimalonic acids etc..More than trivalent
Polyol component, can enumerate for example glycerine, trimethylolpropane, trimethylolethane, new penta tetrol, methyl glucose,
Mannitol, D-sorbite, can be from these materials using one kind or two or more.Rubbed when setting whole polybasic carboxylic acid compositions as 100
During your %, the copolymerization amount of polybasic carboxylic acid composition more than trivalent is preferably 5 moles of below %, more preferably 2 moles of below %, is entered
One step is preferably 1 mole of below % or 0 mole of %.In addition, when setting whole polyol components as 100 moles of %, 3
The copolymerization amount of polyol component more than valency is preferably 2 moles of below %, and more preferably 1 mole of below % or 0 rubs
You are %.If excessive, copolyester (A) can gelation during polymerization sometimes.
The number-average molecular weight of the copolyester (A) of the present invention is preferably more than 2000, and more preferably more than 4000.In addition,
Preferably less than 9000, more preferably less than 8000, especially preferably less than 7400.If number-average molecular weight is less than 2000, have
When film bendability can reduce, it is therefore unsatisfactory.On the other hand, if more than 9000, viscosity when making coating is high, behaviour
Work becomes difficult, unsatisfactory.
The reduced viscosity of the copolyester (A) of the present invention is preferably more than 0.15dl/g, more preferably more than 0.18dl/g.
Furthermore it is preferred that it is below 0.35dl/g, more preferably below 0.32dl/g.If reduced viscosity is too small, the bending of film sometimes
Property can reduce, if excessive, viscosity when being dissolved in organic solvent becomes too high, and operation becomes difficult.
As the method for the polycondensation reaction of the copolyester (A) of the manufacture present invention, such as have:1) in arbitrary catalyst
In the presence of heat polybasic carboxylic acid and polyalcohol, by dehydration esterification process, carry out the method for de- polyhydric alcohol reaction, 2) exist
The alcohol ester body and polyalcohol of polybasic carboxylic acid are heated in the presence of arbitrary catalyst, by ester exchange reaction, carries out de- polyalcohol
Method of polycondensation reaction etc..In above-mentioned method 1), 2), part or all of sour composition can be replaced with acid anhydrides.
In copolyester (A) of the manufacture present invention, known polymerization catalyst, such as four positive fourth of metatitanic acid can be used
The antimonial such as the titanium compounds such as ester, tetraisopropyl titanate, epoxide pentanedione titanium, antimony trioxide, three butoxy antimony, oxidation
Germanium compound, the in addition acetates of magnesium, iron, zinc, manganese, cobalt, aluminium etc. etc. such as germanium, four n-butoxy germanium.These catalyst can be used 1
Kind and uses two or more.
Manufacture the present invention copolyester (A) when, be alternatively lifting base material adherence, bridging property and improve copolyesters
(A) resinous acid value.Resinous acid value is preferably leq/106More than g, more preferably 3eq/106More than g, especially preferably 5eq/
106More than g.Furthermore it is preferred that it is 200eq/106Below g, more preferably 100eq/106Below g, especially preferably 50eq/106g
Hereinafter, particularly preferably 40eq/106Below g, most preferably 30eq/106Below g.By making resinous acid value within the above range,
These effects can be expected.If resinous acid value is too small, it is difficult to the lifting for obtaining base material adherence or bridging property sometimes, if excessive,
Then although base material adherence or bridging property lifting, chemical-resistant decline sometimes, therefore for requiring the purposes of durability
It is not appropriate for.
As the method for the acid number for the copolyester (A) for improving the present invention, such as have:(1) after polycondensation reaction terminates, add
Add polybasic carboxylic acid and/or polybasic acid anhydride and make its reaction, (2) heat, oxygen, water etc. is played a role, intentionally in polycondensation reaction
Ground carries out the methods of resin is rotten, can arbitrarily carry out these methods.
The copolyester (A) of the present invention can use in the state of known organic solvent is dissolved in.As workable
Known organic solvent, the fragrant family hydro carbons such as toluene, dimethylbenzene, Solvesso (registration mark), ethyl acetate, second can be enumerated
The esters such as acid butyl ester, propylene glycol methyl ether acetate, dibasic ester (DBE), MEK, methyl iso-butyl ketone (MIBK), cyclohexanone, different Fo Er
Ethers such as the ketones such as ketone, normal-butyl cellosolve, tert-butyl group cellosolve etc., it may be considered that dissolubility, evaporation rate (drying property) etc.
And arbitrarily select, mix.Wherein, the preferably mixed solvent of fragrant family hydro carbons and ketone, preferably Solvesso and hexamethylene
The mixed solvent of ketone.
The polyester (A) of the present invention is preferably dissolved in above-mentioned organic solvent in 25 DEG C of concentration with more than 40 mass %, more
Preferably dissolved with more than 50 mass % concentration, be further preferred that the concentration dissolving with more than 60 mass %.By to be upper
The solubility stated, can improve the solid component concentration as metal primer coating, and operation becomes easy.
< crosslinking agents (B) >
The copolyester (A) of the present invention can be used together with crosslinking agent (B).Known crosslinking agent can be used in crosslinking agent (B).Crosslinking
Agent (B) can be enumerated different as long as the material that relative copolyester (A) crosslinks reaction is just not particularly limited as preference
Cyanate esters, epoxy resin, amino resins (the usual title of alkyl etherified formaldehyde resin), phenolic resin etc., Ke Yicong
In arbitrarily from one kind or two or more.
It is not particularly limited as isocyanate compound, can is aromatic series, alicyclic, aliphatic polyisocyanate esterification
Compound, low molecule amount type or HMW type.It is different that such as tetramethylene diisocyanate, hexa-methylene two can be enumerated
Cyanate, toluene di-isocyanate(TDI), methyl diphenylene diisocyanate, hydrogenated diphenyl methane diisocyanate, sub- dimethylbenzene
Group diisocyanate, hydrogenation eylylene diisocyanate, IPDI or these isocyanate compounds
Trimer, and make above-mentioned isocyanate compound and ethylene glycol, trimethylolpropane, propane diols, glycerine, D-sorbite,
The reactive hydrogen of ethylenediamine, monoethanolamine, diethanol amine, triethanolamine, polyester polyols alcohols, polyether polyols alcohols, polyamide-based etc.
Compound is reacted obtained terminal isocyanate compound.These compounds can be used a kind, or and use two or more.
In addition, if end-blockingization isocyanate compound is used to extend metal primer painting as isocyanate compound
The useful life of material.As the end-capping reagent of end-blockingization isocyanate compound, such as phenol, benzenethiol, thiocresol, first can be enumerated
The oximes such as the phenols such as phenol, xylenols, resorcinol, nitrophenols, chlorophenol, acetoxime, methyl ethyl ketoxime, cyclohexanone oxime, methanol, second
The lactams such as the alcohols such as alcohol, propyl alcohol, butanol, the tert-butyl alcohol, tert-pentyl alcohol, epsilon-caprolactams, other aromatic amines, acid imide
Class, acetylacetone,2,4-pentanedione, acetoacetic ester, malonic ester isoreactivity methylene compound, thio-alcohol, imines, ureas etc..End-blocking
It is above-mentioned isocyanate compound is reacted and is obtained according to known method with end-capping reagent to change isocyanate compound, can be made
With a kind, or and use two or more.
As epoxy resin, can enumerate for example:Glycidol ether and its oligomer, the phthalic acid two of bisphenol-A shrink
Glyceride, Diglycidyl M-phthalate, terephthalic acid diglycidyl ester, P-hydroxybenzoic acid 2-glycidyl
Ester, tetrahydrophthalic acid 2-glycidyl ester, hexahydrophthalic acid 2-glycidyl ester, butanedioic acid 2-glycidyl ester,
Adipic acid 2-glycidyl ester, Diglycidyl Sebacate, ethylene glycol diglycidyl ester, propane diols 2-glycidyl ester,
1,4- butanediols 2-glycidyl ester, 1,6-HD 2-glycidyl ester and PAG 2-glycidyl esters, partially
Benzenetricarboxylic acid three-glycidyl ester, triglycidyl isocyanurate, 1,4- glycidoxypropyls benzene, diglycidyl propylene
Base urea, T 55, trimethylolethane glycidol ether, trihydroxymethylpropanyltri diglycidyl ether, Ji Wusi
The triglycidyl ether etc. of the glycidol ether of alcohol four, glycerine alkylene oxide adduct.These materials can be used a kind, or and with 2 kinds with
On.
It is not particularly limited, can be enumerated by melamine, urea, benzoguanamine, methyl guanamines, steroidal guanamines as amino resins
(steroguanamine), the amino component such as spiral shell guanamines (spiroguanamine), dicyandiamide and formaldehyde, metaformaldehyde, acetaldehyde,
Methylolation amino resins obtained from the reaction of the aldehyde composition such as benzaldehyde.By the alcohol of 1~6 carbon atom by this methylolation
Material after the methylol of amino resins is etherified is also contained in the amino resins.These materials can be used alone, or simultaneously
Use two or more.
As phenolic resin, resol type phenol resin can be used.As resol type phenol resin, can enumerate with such as benzene
Phenol, metacresol, a sylvan, 3,5- xylenols, meta-methoxy phenol, orthoresol, paracresol, p-tert-butylphenol, to ethyl
Phenol, 2,3- xylenols, 2,5- xylenols, bisphenol-A, Bisphenol F etc. are the phenolic resin of raw material, and these resins can individually make
With, or and use two or more.
Relative to the mass parts of copolyester (A) 100, crosslinking agent (B) is preferably more than 1 mass parts more preferably 5 mass parts
More than, more preferably more than 10 mass parts.Furthermore it is preferred that below 50 mass parts, more preferably below 40 mass parts, to enter
One step is preferably below 30 mass parts.If very few, the crosslinking of the film obtained by metal primer coating becomes insufficient, whether there is
Method obtains the situation of the flintiness of necessary film, firmness or bonding strength.If excessive, the bendability for the film being necessary
The situation of reduction.
In the present invention, can be further using the catalysis for contributing to the cross-linking reaction of copolyester (A) and crosslinking agent (B)
Agent.For example, as acid catalyst, the organic sulfonic acid chemical combination such as p-methyl benzenesulfonic acid, DBSA, camphorsulfonic acid can be used
The amine corrective of thing, phosphate cpd and these compounds.As base catalyst, amines can be used.As metal catalytic
Agent, the acylates of various metals, halide salt, nitrate, sulfate, organic coordination compounds etc. can be used.These catalyst
The curing action of crosslinking agent (B) can be coordinated and using a kind or and use two or more.
< pigment (C) >
The copolyester (A) of the present invention can be used together with pigment (C).As pigment (C) concrete example, it is not particularly limited,
Titanium oxide, zinc oxide, zirconium oxide, calcium carbonate, barium sulfate, aluminum oxide, chromium oxide, chromate, kaolin, carbon black, oxygen can be enumerated
Change iron, talcum, mica, trbasic zinc phosphate, ferric phosphate, aluminum phosphate, zinc phosphite, aluminium triphosphate, calcium molybdate, molybdic acid aluminium, barium molybdate,
The inorganic pigments such as vanadium oxide, chromic acid fine linen, zinc chromate, calcium silicates, water dispersed silicon dioxide, aerosil, or phthalocyanine indigo plant,
The organic pigment such as phthalocyanine green, carbazole dioxazine violet, anthracene pyrimidine Huang, isoindoline Huang, indanthrene blue.By a kind or 2 of addition
Kind the above material, can expect coloring, anticorrosion, the effect of the lifting of durability.
Relative to the mass parts of copolyester (A) 100, pigment (C) is preferably more than 5 mass parts more preferably 50 mass parts
More than, more preferably more than 100 mass parts.Furthermore it is preferred that for below 300 mass parts, more preferably 250 mass parts with
Under, more preferably below 200 mass parts.If pigment (C) is very few, there are the coloring or anticorrosion that can not be obtained as purpose
And other effects situation.If in addition, excessively, have the situation that the bendability of film reduces.
< additives (D) >
The copolyester (A) of the present invention can use additive (D) as needed.Concrete example as additive (D) does not limit especially
It is fixed, but the acid catalysts such as p-methyl benzenesulfonic acid, DBSA, camphorsulfonic acid, phosphate cpd, amines etc. can be enumerated
Base catalyst, defoamer, levelling agent, heat ageing inhibitor, ultra-violet absorber, viscosity modifier, wax etc..These materials can make
With one kind or two or more.Additive (D) is not as long as to influence the degree of Physical properties of coating film, so that it may freely mixes.Preferably relative to
The mass parts of copolyester (A) 100, it is more than 0.1 mass parts, below 5 mass parts.
< organic solvents (E) >
The organic solvent (E) used in the present invention, as long as the solvent of dissolving copolyester (A) is just not particularly limited.Specifically
For, the fragrant family hydro carbons such as toluene, dimethylbenzene, Solvesso (registration mark), ethyl acetate, butyl acetate, third can be enumerated
The ketone such as the esters such as glycol methyl ether acetate, dibasic acid ester, MEK, methyl iso-butyl ketone (MIBK), cyclohexanone, isophorone, positive fourth
Ethers such as base cellosolve, tert-butyl group cellosolve etc., it is contemplated that dissolubility, evaporation rate (drying property) etc. and arbitrarily select, mix.
Wherein it is preferably the mixed solvent of the mixed solvent of fragrant family hydro carbons and ketone, preferably Solvesso and cyclohexanone.
Relative to the mass parts of copolyester (A) 100, organic solvent (E) is preferably more than 50 mass parts more preferably 100
More than mass parts, more preferably more than 150 mass parts.Furthermore it is preferred that it is more preferably 400 mass below 500 mass parts
Below part, more preferably below 300 mass parts.If very few, storage stability can reduce sometimes, if excessively, sometimes
Become Expenses Cost etc. and do not conform to reality.
< metal primer coating >
The metal primer coating of the present invention is comprising copolyester (A), crosslinking agent (B), pigment (C), additive (D) and organic molten
The coating of agent (E).
< metal coated panels >
The metal coated panel of the present invention is as prime coat in metal primer coating of at least one side of metallic plate with the present invention
Plate.Be not particularly limited on coating method, can use roll coater coating, curtain apply machine coating, aerial spraying, electrostatic spraying,
Silk-screen printing etc..
In addition, be not particularly limited as metallic plate, such as preferred hot rolled steel plate, plated steel sheet, alloy plating steel plate, aluminum-zinc alloy
Alloy-steel plate, aluminium sheet, tin plate, stainless steel plate, copper coin, copper plated steel, tin-free steel, nickel-clad steel plate, very thin tin plate, chromium
Handle the metallic plates such as steel plate.