CN107845493B - Noise-resistant reactor iron core - Google Patents

Noise-resistant reactor iron core Download PDF

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Publication number
CN107845493B
CN107845493B CN201711354186.0A CN201711354186A CN107845493B CN 107845493 B CN107845493 B CN 107845493B CN 201711354186 A CN201711354186 A CN 201711354186A CN 107845493 B CN107845493 B CN 107845493B
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China
Prior art keywords
wedge
shaped clamping
fracture
fracture surface
silicon steel
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CN201711354186.0A
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Chinese (zh)
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CN107845493A (en
Inventor
徐家晟
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Wuxi Shn Electrics Co ltd
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Wuxi Shn Electrics Co ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F27/00Details of transformers or inductances, in general
    • H01F27/24Magnetic cores
    • H01F27/26Fastening parts of the core together; Fastening or mounting the core on casing or support
    • H01F27/266Fastening or mounting the core on casing or support
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F27/00Details of transformers or inductances, in general
    • H01F27/24Magnetic cores
    • H01F27/245Magnetic cores made from sheets, e.g. grain-oriented
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E30/00Energy generation of nuclear origin
    • Y02E30/30Nuclear fission reactors

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Regulation Of General Use Transformers (AREA)
  • Silicon Compounds (AREA)

Abstract

The invention relates to the technical field of reactors, and discloses an anti-noise reactor iron core, which comprises: a fastening frame; the fastening frame is rectangular, a rectangular through hole is formed in the fastening frame, a fracture surface is formed in the fastening frame, a silicon steel sheet in the reactor iron core is inserted into the through hole towards the fracture surface to realize positioning, a vertical fracture is formed on the fracture surface, the fracture surface is divided into two completely independent parts by the fracture, and a transverse seam of the vertical fracture and a wedge-shaped clamping block are formed at the position, close to the edge, of the fracture surface; in a triangular prism shape, after the silicon steel sheet is inserted, the wedge-shaped clamping block is inserted into a gap between the fracture surface and the silicon steel sheet, and the baffle is arranged on the gap; after the installation of the wedge-shaped clamping block is completed, the baffle plate is inserted into the transverse slot to prop against the wedge-shaped clamping block, and the wedge-shaped clamping block is clamped in the gap between the fracture surface and the silicon steel sheet. The wedge-shaped clamping blocks are added, so that the accuracy requirement of the fastening frame is well reduced, and meanwhile, the fastening frame is simple in structure, and the manufacturing cost is greatly reduced.

Description

Noise-resistant reactor iron core
Technical Field
The invention relates to the technical field of reactors, in particular to an anti-noise reactor iron core.
Background
The reactor is used as important reactive compensation equipment, is widely applied to a power system, and the traditional reactor iron core is not compact enough in structure, so that the phenomenon that a silicon steel sheet in the iron core has a large gap often occurs, and loosening occurs, and noise occurs when the reactor is used.
In order to solve the problems of loosening and noise occurrence between silicon steel sheets, the Chinese patent application publication No. CN201710063174.6 discloses a novel iron core structure, which is added with a supporting frame and a structure without weft to fasten the silicon steel sheets, and the structure can effectively solve the loosening between the silicon steel sheets, but greatly increases the volume of the iron core, and meanwhile, the structure of the supporting frame is complex, the manufacturing is very troublesome, the manufacturing cost is higher, and the production efficiency is lower.
In view of the above, the present patent provides a novel reactor core structure, which aims to effectively reduce noise during use and has a low manufacturing cost.
Disclosure of Invention
The invention aims to provide an anti-noise reactor iron core, and aims to solve the problem that the manufacturing cost of the reactor iron core with good anti-noise performance in the prior art is high.
The invention is realized in that an anti-noise reactor core comprises:
A fastening frame; the fastening frame is rectangular, a rectangular through hole is formed in the fastening frame, a fracture surface is formed in the fastening frame, a silicon steel sheet in the reactor iron core is inserted into the through hole to be positioned towards the fracture surface, a vertical fracture is formed on the fracture surface, the fracture surface is divided into two completely independent parts by the fracture, a transverse seam perpendicular to the fracture is also formed at the position, close to the edge, of the fracture surface,
Wedge-shaped clamping blocks; is in a triangular prism shape, when the silicon steel sheet is inserted, the wedge-shaped clamping block is inserted into a gap between the fracture surface and the silicon steel sheet,
A baffle; after the installation of the wedge-shaped clamping block is completed, the baffle plate is inserted into the transverse slot to prop against the wedge-shaped clamping block, and the wedge-shaped clamping block is clamped in a gap between the fracture surface and the silicon steel sheet.
Further, the device comprises two transverse slits, two baffle plates and two baffle plates, wherein the two transverse slits are respectively positioned on two sides of the fracture, and the two baffle plates are inserted in the transverse slits in a one-to-one correspondence manner.
Further, the transverse seam does not intersect the break seam.
Further, the transverse seam intersects the break seam and is symmetrical about the break seam.
Further, the fastening frame is formed by bending a steel plate.
Further, the fastening frame is formed by cutting a rectangular frame.
Further, the iron core fixing device comprises two fastening frames, wherein the two fastening frames are respectively arranged at positions close to two ends of the iron core.
Further, after the baffle is inserted into the transverse seam, the baffle extends out of the transverse seam to form a disassembly part.
Another noise-resistant reactor core that this patent provided includes:
A fastening frame; the fastening frame is rectangular frame-shaped, a rectangular through hole is formed in the fastening frame, a fracture surface is formed in the fastening frame, a silicon steel sheet in the reactor iron core is inserted into the through hole to achieve positioning facing the fracture surface, vertical fracture surfaces are formed on the fracture surface, the fracture surface is divided into two parts which are completely independent, a transverse seam perpendicular to the fracture is further formed at the position, close to the edge, of the fracture surface, of the transverse seam is intersected with the fracture, and the transverse seam is separated from the fracture surface to form a cantilever plate.
Wedge-shaped clamping blocks; is in a triangular prism shape, when the silicon steel sheet is inserted, the wedge-shaped clamping block is inserted into a gap between the fracture surface and the silicon steel sheet,
After the wedge-shaped clamping block is positioned, the cantilever plate is pressed and bent towards the silicon steel sheet direction and then abuts against the wedge-shaped clamping block.
Compared with the prior art, the reactor iron core provided by the invention has the advantages that the silicon steel sheets are fastened by the fastening frame, after a certain number of silicon steel sheets are inserted into the fastening frame, each silicon steel sheet is tightly pressed by inserting the wedge-shaped clamping blocks, the addition of the wedge-shaped clamping blocks can greatly improve the compactness between the silicon steel sheets, so that the noise in use is greatly reduced, and meanwhile, the precision requirement of the fastening frame is greatly reduced by the wedge-shaped clamping blocks.
Drawings
Fig. 1 is a perspective view of a reactor core provided in a first embodiment of the present invention;
Fig. 2 is a schematic perspective view of a fastening frame and its accessories in a reactor core according to a second embodiment of the present invention;
Fig. 3 is a schematic perspective view of a fastening frame and its accessories in a reactor core according to a third embodiment of the present invention.
Detailed Description
The present invention will be described in further detail with reference to the drawings and examples, in order to make the objects, technical solutions and advantages of the present invention more apparent. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the invention.
The same or similar reference numerals in the drawings of the present embodiment correspond to the same or similar components; in the description of the present invention, it should be understood that, if there is an azimuth or positional relationship indicated by terms such as "upper", "lower", "left", "right", etc., based on the azimuth or positional relationship shown in the drawings, it is only for convenience of describing the present invention and simplifying the description, but it is not indicated or implied that the apparatus or element referred to must have a specific azimuth, be constructed and operated in a specific azimuth, and thus terms describing the positional relationship in the drawings are merely illustrative and should not be construed as limitations of the present patent, and specific meanings of the terms described above may be understood by those skilled in the art according to specific circumstances.
The implementation of the present invention will be described in detail below with reference to specific embodiments.
Referring to fig. 1-3, a preferred embodiment of the present invention is provided.
The anti-noise reactor iron core comprises a fastening frame 100, a wedge-shaped clamping block 130 and a baffle 120, wherein the fastening frame 100 is rectangular, a rectangular through hole is formed in the fastening frame 100, a fracture surface 110 is formed in the fastening frame 100, a silicon steel sheet 200 in the reactor iron core is inserted into the through hole to be positioned towards the fracture surface 110, the surface facing the silicon steel sheet 200 is parallel to the fracture surface 110, the fracture surface 110 is provided with a vertical fracture 111, the vertical direction is shown as the figure, the fracture 111 divides the fracture surface 110 into two completely independent parts, and a transverse slot 112 of the vertical fracture 111 is formed at the position close to the edge of the fracture surface 110.
The wedge-shaped clamping block 130 is in a triangular prism shape, when the silicon steel sheet 200 is inserted, the wedge-shaped clamping block 130 is inserted into the gap between the fracture surface 110 and the silicon steel sheet 200, and the deeper the wedge-shaped clamping block 130 is inserted, the tighter the silicon steel sheet 200 is clamped. When the installation of the wedge-shaped clamping block 130 is completed, all the wedge-shaped clamping blocks 130 extend into the gap between the fracture surface 110 and the silicon steel sheet 200, at this time, the wedge-shaped clamping block 130 has a tendency to be pushed out of the gap, so that good fixing of the wedge-shaped clamping block 130 is achieved.
According to the reactor iron core provided by the embodiment, the silicon steel sheets 200 are fastened by using the fastening frame 100, after a certain number of silicon steel sheets 200 are inserted into the fastening frame 100, the silicon steel sheets 200 are tightly pressed by inserting the wedge-shaped clamping blocks 130, the tightness between the silicon steel sheets 200 can be greatly improved by adding the wedge-shaped clamping blocks 130, so that the noise in use is well reduced, and meanwhile, the precision requirement of the fastening frame 100 is greatly reduced by the wedge-shaped clamping blocks 130.
In this embodiment, the two transverse slits 112 are included, the two transverse slits 112 are respectively located at two sides of the breaking slit 111, the transverse slits 112 do not intersect with the breaking slit 111, and the two baffle plates 120 are inserted in the transverse slits 112 in a one-to-one correspondence manner, the two baffle plates 120 have a structure that makes the clamping position of the wedge-shaped clamping block 130 more firm, and the transverse slits 112 do not intersect with the breaking slit 111 in order to increase the deformation of the material at the position of the transverse slits 112 after being subjected to low pressure.
In particular, in other embodiments, there may be only one transverse seam 112, and the transverse seam 112 intersects the break seam 111 and is symmetrical about the break seam 111, so that the structure may be better processed and cut out by only using a cutting machine.
In the present embodiment, the fastening frame 100 is bent from a steel plate, and this structure is easier to manufacture for smaller or larger cores.
In other embodiments, the fastening frame 100 may be formed by cutting a rectangular frame, and the transverse slits 112 and the breaking slits 111 may be cut.
In order to make the connection to the iron core more secure, in the present embodiment, two fastening frames 100 are included, the two fastening frames 100 being disposed near both ends of the iron core, respectively.
In order to facilitate disassembly and maintenance, in the present embodiment, the baffle 120 is inserted into the transverse slit 112, and then the transverse slit 112 is extended from the outside to form a disassembly portion 121. Thus, the baffle 120 can be pulled out by the detaching portion 121, and the wedge-shaped clamp 130 can be taken out for detachment.
The present patent also provides another anti-noise reactor core, which also includes the fastening frame 100, the transverse seam 112 and the breaking seam 111, however, here, the transverse seam 112 intersects with the breaking seam 111, as shown in fig. 3, the structure of the insert board is omitted in this embodiment, since the transverse seam 112 intersects with the breaking seam 111, the cantilever plate 113 as shown in the figure is separated, after the positioning of the wedge-shaped clamping block 130 is completed, the cantilever plate 113 can also abut against the wedge-shaped clamping block 130 after being pressed and bent towards the direction of the silicon steel sheet 200, so that the structure is simpler, and is easier to operate, so that the cost is further reduced.
The foregoing description of the preferred embodiments of the invention is not intended to be limiting, but rather is intended to cover all modifications, equivalents, and alternatives falling within the spirit and principles of the invention.

Claims (1)

1. An anti-noise reactor core, comprising:
A fastening frame; the fastening frame is rectangular, a rectangular through hole is formed in the fastening frame, a fracture surface is formed in the fastening frame, a silicon steel sheet in the reactor iron core is inserted into the through hole to be positioned towards the fracture surface, a vertical fracture is formed on the fracture surface, the fracture surface is divided into two completely independent parts by the fracture, a transverse seam perpendicular to the fracture is also formed at the position, close to the edge, of the fracture surface,
Wedge-shaped clamping blocks; is in a triangular prism shape, when the silicon steel sheet is inserted, the wedge-shaped clamping block is inserted into a gap between the fracture surface and the silicon steel sheet,
A baffle; after the installation of the wedge-shaped clamping blocks is completed, the baffle is inserted into the transverse slot so as to prop against the wedge-shaped clamping blocks, the wedge-shaped clamping blocks are clamped in gaps between the fracture surface and the silicon steel sheet, the wedge-shaped clamping blocks comprise two transverse slots, the two transverse slots are respectively positioned on two sides of the fracture, the wedge-shaped clamping blocks further comprise two baffle plates, the two baffle plates are inserted into the transverse slots in a one-to-one correspondence mode, the transverse slots are not intersected with the fracture, or the transverse slots are intersected with the fracture, the wedge-shaped clamping blocks are symmetrical with respect to the fracture, the fastening frames are formed by bending steel plates, or the fastening frames are formed by cutting rectangular frames, the wedge-shaped clamping blocks comprise two fastening frames, the two fastening frames are respectively arranged at positions, close to two ends of the iron core, and the outer parts of the baffle plates extend out of the transverse slots to form detaching parts after the baffle plates are inserted into the transverse slots.
CN201711354186.0A 2017-12-15 2017-12-15 Noise-resistant reactor iron core Active CN107845493B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201711354186.0A CN107845493B (en) 2017-12-15 2017-12-15 Noise-resistant reactor iron core

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201711354186.0A CN107845493B (en) 2017-12-15 2017-12-15 Noise-resistant reactor iron core

Publications (2)

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CN107845493A CN107845493A (en) 2018-03-27
CN107845493B true CN107845493B (en) 2024-05-10

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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2770057Y (en) * 2004-12-24 2006-04-05 余志东 Electric capacitive filter magnetic ring
CN202996525U (en) * 2012-12-31 2013-06-12 南车株洲电机有限公司 Transformer integrated ferrite yoke
CN207572211U (en) * 2017-12-15 2018-07-03 无锡希恩电气有限公司 Noise immunity core of reactor

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2770057Y (en) * 2004-12-24 2006-04-05 余志东 Electric capacitive filter magnetic ring
CN202996525U (en) * 2012-12-31 2013-06-12 南车株洲电机有限公司 Transformer integrated ferrite yoke
CN207572211U (en) * 2017-12-15 2018-07-03 无锡希恩电气有限公司 Noise immunity core of reactor

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