CN107843106B - A dehydration drying device for food processing - Google Patents
A dehydration drying device for food processing Download PDFInfo
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- CN107843106B CN107843106B CN201711012033.8A CN201711012033A CN107843106B CN 107843106 B CN107843106 B CN 107843106B CN 201711012033 A CN201711012033 A CN 201711012033A CN 107843106 B CN107843106 B CN 107843106B
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- 238000001035 drying Methods 0.000 title claims abstract description 81
- 235000013305 food Nutrition 0.000 title claims abstract description 28
- 230000018044 dehydration Effects 0.000 title claims abstract description 14
- 238000006297 dehydration reaction Methods 0.000 title claims abstract description 14
- 238000007605 air drying Methods 0.000 claims abstract description 34
- 230000001954 sterilising effect Effects 0.000 claims abstract description 14
- 239000002274 desiccant Substances 0.000 claims description 7
- 239000004677 Nylon Substances 0.000 claims description 3
- 239000002184 metal Substances 0.000 claims description 3
- 229920001778 nylon Polymers 0.000 claims description 3
- 238000007599 discharging Methods 0.000 claims description 2
- 230000001360 synchronised effect Effects 0.000 claims description 2
- 238000000926 separation method Methods 0.000 claims 2
- 238000004519 manufacturing process Methods 0.000 abstract description 13
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 5
- 238000009434 installation Methods 0.000 abstract description 3
- 239000010410 layer Substances 0.000 abstract description 3
- 239000002344 surface layer Substances 0.000 abstract description 3
- 239000000463 material Substances 0.000 description 6
- 238000004659 sterilization and disinfection Methods 0.000 description 6
- 238000010586 diagram Methods 0.000 description 4
- 239000003245 coal Substances 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- 238000005192 partition Methods 0.000 description 2
- 230000001932 seasonal effect Effects 0.000 description 2
- 239000010902 straw Substances 0.000 description 2
- 239000002028 Biomass Substances 0.000 description 1
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 1
- 241000208125 Nicotiana Species 0.000 description 1
- 235000002637 Nicotiana tabacum Nutrition 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000000796 flavoring agent Substances 0.000 description 1
- 235000019634 flavors Nutrition 0.000 description 1
- 239000003546 flue gas Substances 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 239000002737 fuel gas Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 125000006850 spacer group Chemical group 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 235000021404 traditional food Nutrition 0.000 description 1
- 239000002918 waste heat Substances 0.000 description 1
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Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B20/00—Combinations of machines or apparatus covered by two or more of groups F26B9/00 - F26B19/00
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23B—PRESERVATION OF FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES; CHEMICAL RIPENING OF FRUIT OR VEGETABLES
- A23B2/00—Preservation of foods or foodstuffs, in general
- A23B2/50—Preservation of foods or foodstuffs, in general by irradiation without heating
- A23B2/53—Preservation of foods or foodstuffs, in general by irradiation without heating with ultraviolet light
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- Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Wood Science & Technology (AREA)
- Zoology (AREA)
- Chemical & Material Sciences (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Drying Of Solid Materials (AREA)
Abstract
本发明公开了一种用于食品加工的脱水烘干装置,本发明具有结构合理简单、生产成本低、安装方便,能够迅速脱去食物的水分,减少了烘烤时间,通过电机带动旋转,农产品受热均匀,避免了表层干燥内层潮湿的现象,保证了烘干质量,同时加快了整个农副产品烘干速度,延长了机器的使用寿命,降低了生产成本,提高了生产效率,食品从进料口进入,在输送筒中运输时,水份从筛网中滤掉,进入到甩干筒中后旋转电机带动甩干筒转动,甩去水份,移动滑轮,将甩干筒靠近烘干筒,气压杆上升,甩干筒倒出食品到烘干筒中,蒸汽机中的蒸汽进行烘干,进入到杀菌筒后,通过紫外线灯进行杀菌消毒,最后放置到风干室上的放置网上进行风干。
The invention discloses a dehydration and drying device for food processing. The invention has the advantages of reasonable and simple structure, low production cost and convenient installation, which can quickly remove the moisture of food and reduce the baking time. It is heated evenly, avoiding the phenomenon that the surface layer is dry and the inner layer moist, ensuring the drying quality, and at the same time speeding up the drying speed of the whole agricultural and sideline products, prolonging the service life of the machine, reducing the production cost and improving the production efficiency. When it is transported in the conveying cylinder, the water is filtered out from the screen, and after entering the drying cylinder, the rotating motor drives the drying cylinder to rotate, throwing off the water, moving the pulley, and bringing the drying cylinder close to the drying cylinder. The rod rises, the drying cylinder pours out the food into the drying cylinder, the steam in the steam engine is dried, and after entering the sterilizing cylinder, it is sterilized by ultraviolet lamps, and finally placed on the placing net on the drying room for air drying.
Description
技术领域:Technical field:
本发明涉及食品加工技术领域,特别涉及一种用于食品加工的脱水烘干装置。The invention relates to the technical field of food processing, in particular to a dehydration and drying device for food processing.
背景技术:Background technique:
传统的食品加工烘干设备,分为粮食烘干机,烟叶烘房,以及土炕房,所用热能主要是煤、点、燃油、燃气和生物质秸秆,大部分热能利用率低,又是不可再生能源,有的烘房、炕房,煤或燃气、秸秆的烟气和物料串通,影响烘干产品的风味和质量,有的烘房、炕房,除了热能利用率低,即余热未得到循环利用外,余湿、余冷、挥发性物质等余能未得到回收加以利用,有的烘干设备或烘房、炕房,因受物料季节性限制,在淡季多被闲置,不能烘干其它应季农副产品,设备利用率低,传统的烘干机不带有脱水设备,当被烘干的物体非常潮湿的时候,需要很长的烘干时间,使整个生产线的效率缓慢,增大了生产成本。Traditional food processing and drying equipment is divided into grain dryer, tobacco drying room, and earthen kang room. The heat energy used is mainly coal, fuel, fuel gas, gas and biomass straw. Renewable energy, some drying rooms, kang rooms, coal or gas, straw flue gas and material collusion, affecting the flavor and quality of drying products, some drying rooms, kang rooms, in addition to low heat utilization rate, that is, the waste heat is not obtained In addition to recycling, residual moisture, residual cold, volatile substances and other residual energy have not been recycled and used. Some drying equipment, drying rooms, and kang rooms are mostly idle in the off-season due to seasonal restrictions on materials and cannot be dried. Other seasonal agricultural and sideline products have low equipment utilization rate. Traditional dryers do not have dehydration equipment. When the objects to be dried are very wet, it takes a long time to dry, which makes the efficiency of the entire production line slow and increases. production cost.
发明内容:Invention content:
本发明的目的就在于为了解决上述问题而提供一种用于食品加工的脱水烘干装置,解决了目前的食品加工设备利用率低,不带有脱水设备,当被烘干的物体非常潮湿的时候,需要很长的烘干时间,使整个生产线的效率缓慢,增大了生产成本的问题。The purpose of the present invention is to provide a dehydration and drying device for food processing in order to solve the above problems, which solves the problem that the current food processing equipment has low utilization rate without dehydration equipment, and when the object to be dried is very wet At times, a long drying time is required, which makes the efficiency of the entire production line slow and increases the problem of production costs.
为了解决上述问题,本发明提供了一种技术方案:一种用于食品加工的脱水烘干装置,包括输送筒、螺旋轴、筛网、进料口、脱料口、运输电机、底座、滑轨、下固定板、滑轮、随动杆、气压杆、上固定板、旋转电机和甩干筒;所述输送筒的腔室中活动连接有一个螺旋轴;所述输送筒的腔室内部下端设有一个筛网;所述输送筒上端左侧固定连通有一个进料口;所述输送筒的右侧固定连通有一个脱料口;所述输送筒的左侧固定连通有一个运输电机;所述运输电机的输出轴与螺旋轴轴连接在一起;所述底座上表面固定连接有一个滑轨;所述下固定板下表面固定连接有数个滑轮,所述滑轮滑动连接在滑轨上;所述下固定板的上表面左侧固定连接有一个气压杆;所述下固定板的上表面右侧固定连接有一个随动杆;所述上固定板固定连接在随动杆和气压杆的上端;所述上固定板的中心位置上固定连接有一个旋转电机;所述旋转电机的输出轴上固定连接有一个甩干筒,所述甩干筒位于脱料口的斜下方。In order to solve the above problems, the present invention provides a technical solution: a dehydration and drying device for food processing, comprising a conveying cylinder, a screw shaft, a screen, a feeding port, a material removing port, a conveying motor, a base, a sliding rail, lower fixing plate, pulley, follower rod, air pressure rod, upper fixing plate, rotating motor and drying cylinder; a screw shaft is movably connected in the chamber of the conveying cylinder; the lower end of the inner chamber of the conveying cylinder A screen is provided; a feeding port is fixedly connected to the left side of the upper end of the conveying cylinder; a discharging port is fixedly connected to the right side of the conveying cylinder; a conveying motor is fixedly connected to the left side of the conveying cylinder; The output shaft of the transport motor is connected with the screw shaft; a sliding rail is fixedly connected to the upper surface of the base; a plurality of pulleys are fixedly connected to the lower surface of the lower fixing plate, and the pulleys are slidably connected to the sliding rail; A pneumatic rod is fixedly connected on the left side of the upper surface of the lower fixed plate; a follower rod is fixedly connected on the right side of the upper surface of the lower fixed plate; the upper fixed plate is fixedly connected between the follower rod and the pneumatic rod The upper end; a rotating motor is fixedly connected to the central position of the upper fixed plate; a drying cylinder is fixedly connected to the output shaft of the rotating motor, and the drying cylinder is located obliquely below the discharge opening.
作为优选,还包括烘干筒、进气管、蒸汽机、出气管、海绵、抽风机、通道、阀板、外壳、杀菌筒、紫外线灯、隔网、转轮、转轴、皮带轮、皮带和驱动电机;所述烘干筒位于甩干筒的右侧;所述烘干筒的左侧通过进气管连通有一个蒸汽机;所述烘干筒的右侧通过出气管依次连通有海绵和抽风机;所述烘干筒的下端固定连通有一个通道;所述通道中设有一个阀板;所述通道的下端设有一个外壳;所述杀菌筒通过转轮连接在外壳中;所述杀菌筒的腔室中固定连接有一个紫外线灯;所述紫外线灯的四周设有一个隔网;所述杀菌筒的底端固定连接有一个转轴;所述转轴的末端上轴连接有一个皮带轮;所述皮带轮通过皮带与驱动电机的输出轴相连接。Preferably, it also includes a drying cylinder, an air inlet pipe, a steam engine, an air outlet pipe, a sponge, an exhaust fan, a channel, a valve plate, a casing, a sterilization cylinder, an ultraviolet lamp, a partition screen, a runner, a rotating shaft, a pulley, a belt and a drive motor; The drying cylinder is located on the right side of the drying cylinder; the left side of the drying cylinder is communicated with a steam engine through an air inlet pipe; the right side of the drying cylinder is sequentially connected with a sponge and an exhaust fan through an air outlet pipe; the The lower end of the drying cylinder is fixedly connected with a channel; the channel is provided with a valve plate; the lower end of the channel is provided with a casing; the sterilizing cylinder is connected in the casing through a rotating wheel; An ultraviolet lamp is fixedly connected in the middle; a partition net is arranged around the ultraviolet lamp; a rotating shaft is fixedly connected to the bottom end of the sterilization cylinder; a pulley is connected to the upper shaft at the end of the rotating shaft; Connect to the output shaft of the drive motor.
作为优选,还包括风干室、出风管、风干电机、风扇、凹槽、放置网和食物干燥剂;所述风干室位于烘干筒的右侧;所述风干室的顶端固定连通有一个出风管;所述风干室的下端设有一个风干电机;所述风干电机的输出轴上轴连接有一个风扇,所述风扇位于风干室的腔室内部下端;所述风干室腔室内部的腔室壁上自上而下固定连接有数个凹槽;所述凹槽之间固定连接有放置网;所述风干室腔室内部还设有数个食物干燥剂。Preferably, it also includes an air-drying chamber, an air outlet pipe, an air-drying motor, a fan, a groove, a placing net and a food desiccant; the air-drying chamber is located on the right side of the drying cylinder; the top of the air-drying chamber is fixedly connected with an outlet. an air duct; the lower end of the air-drying chamber is provided with an air-drying motor; the upper shaft of the output shaft of the air-drying motor is connected with a fan, and the fan is located at the lower end of the interior of the air-drying chamber; the cavity inside the air-drying chamber Several grooves are fixedly connected from top to bottom on the chamber wall; a placing net is fixedly connected between the grooves; and several food desiccants are also arranged in the interior of the air-drying chamber.
作为优选,所述筛网为金属筛网。Preferably, the screen is a metal screen.
作为优选,所述运输电机和旋转电机均为变频电机。Preferably, the transport motor and the rotating motor are both variable frequency motors.
作为优选,所述皮带为同步带。Preferably, the belt is a timing belt.
作为优选,所述驱动电机为变频电机或伺服电机。Preferably, the drive motor is a variable frequency motor or a servo motor.
作为优选,所述放置网为尼龙放置网。Preferably, the placement net is a nylon placement net.
本发明的有益效果:本发明具有结构合理简单、生产成本低、安装方便,能够迅速脱去食物的水分,减少了烘烤时间,通过电机带动旋转,农产品受热均匀,避免了表层干燥内层潮湿的现象,保证了烘干质量,同时加快了整个农副产品烘干速度,延长了机器的使用寿命,降低了生产成本,提高了生产效率,食品从进料口进入,在输送筒中运输时,水份从筛网中滤掉,进入到甩干筒中后旋转电机带动甩干筒转动,甩去水份,移动滑轮,将甩干筒靠近烘干筒,气压杆上升,甩干筒倒出食品到烘干筒中,蒸汽机中的蒸汽进行烘干,进入到杀菌筒后,通过紫外线灯进行杀菌消毒,最后放置到风干室上的放置网上进行风干。Beneficial effects of the present invention: the present invention has the advantages of reasonable and simple structure, low production cost, convenient installation, can quickly remove the moisture of food, reduce the baking time, drive the rotation by the motor, the agricultural products are heated evenly, and avoid the drying of the surface layer and the dampness of the inner layer This phenomenon ensures the drying quality, and at the same time accelerates the drying speed of the entire agricultural and sideline products, prolongs the service life of the machine, reduces the production cost, and improves the production efficiency. The food enters from the feeding port and is transported in the conveyor. The portion is filtered out from the screen, enters the drying cylinder, and then rotates the motor to drive the drying cylinder to rotate, shake off the water, move the pulley, move the drying cylinder close to the drying cylinder, the air pressure rod rises, and the drying cylinder pours out the food to the In the drying cylinder, the steam in the steam engine is dried. After entering the sterilizing cylinder, it is sterilized and sterilized by an ultraviolet lamp, and finally placed on the placing net on the drying room for drying.
附图说明:Description of drawings:
为了易于说明,本发明由下述的具体实施及附图作以详细描述。For ease of description, the present invention is described in detail by the following specific implementations and accompanying drawings.
图1为本发明的结构示意图。FIG. 1 is a schematic structural diagram of the present invention.
图2为本发明的部分结构示意图。FIG. 2 is a schematic diagram of a part of the structure of the present invention.
图3为本发明的部分结构示意图。FIG. 3 is a schematic diagram of a part of the structure of the present invention.
图4为本发明的部分结构示意图。FIG. 4 is a schematic diagram of a part of the structure of the present invention.
1-输送筒;2-螺旋轴;3-筛网;4-进料口;5-脱料口;6-运输电机;7-底座;8-滑轨;9-下固定板;10-滑轮;11-随动杆;12-气压杆;13-上固定板;14-旋转电机;15-甩干筒;16-烘干筒;17-进气管;18-蒸汽机;19-出气管;20-海绵;21-抽风机;22-通道;23-阀板;24-外壳;25-杀菌筒;26-紫外线灯;27-隔网;28-转轮;29-转轴;30-皮带轮;31-皮带;32-驱动电机;33-风干室;34-出风管;35-风干电机;36-风扇;37-凹槽;38-放置网;39-食物干燥剂。1-conveying drum; 2-screw shaft; 3-screen; 4-feeding port; 5-feeding port; 6-transport motor; 7-base; 8-slide rail; 9-lower fixing plate; 10-pulley ;11-following rod;12-air pressure rod;13-upper fixing plate;14-rotating motor;15-drying cylinder;16-drying cylinder;17-air intake pipe;18-steam engine;19-air outlet pipe;20 -sponge; 21-exhaust fan; 22-channel; 23-valve plate; 24-shell; 25-sterilization cylinder; 26-ultraviolet lamp; 27-separator; 28-wheel; 29-shaft; 30-pulley; 31 -belt; 32-drive motor; 33-air drying chamber; 34-air outlet duct; 35-air drying motor; 36-fan; 37-groove; 38-placement net; 39-food desiccant.
具体实施方式:Detailed ways:
如图2所示,本具体实施方式采用以下技术方案:一种用于食品加工的脱水烘干装置,包括输送筒1、螺旋轴2、筛网3、进料口4、脱料口5、运输电机6、底座7、滑轨8、下固定板9、滑轮10、随动杆11、气压杆12、上固定板13、旋转电机14和甩干筒15;所述输送筒1的腔室中活动连接有一个螺旋轴2;所述输送筒1的腔室内部下端设有一个筛网3;所述输送筒1上端左侧固定连通有一个进料口4;所述输送筒1的右侧固定连通有一个脱料口5;所述输送筒1的左侧固定连通有一个运输电机6;所述运输电机6的输出轴与螺旋轴2轴连接在一起;所述底座7上表面固定连接有一个滑轨8;所述下固定板9下表面固定连接有数个滑轮10,所述滑轮10滑动连接在滑轨8上;所述下固定板9的上表面左侧固定连接有一个气压杆12;所述下固定板9的上表面右侧固定连接有一个随动杆11;所述上固定板13固定连接在随动杆11和气压杆12的上端;所述上固定板13的中心位置上固定连接有一个旋转电机14;所述旋转电机14的输出轴上固定连接有一个甩干筒15,所述甩干筒15位于脱料口5的斜下方。As shown in Figure 2, this specific embodiment adopts the following technical solutions: a dehydration and drying device for food processing, comprising a
如图3所示,还包括烘干筒16、进气管17、蒸汽机18、出气管19、海绵20、抽风机21、通道22、阀板23、外壳24、杀菌筒25、紫外线灯26、隔网27、转轮28、转轴29、皮带轮30、皮带31和驱动电机32;所述烘干筒16位于甩干筒15的右侧;所述烘干筒16的左侧通过进气管17连通有一个蒸汽机18;所述烘干筒16的右侧通过出气管19依次连通有海绵20和抽风机21;所述烘干筒16的下端固定连通有一个通道22;所述通道22中设有一个阀板23;所述通道22的下端设有一个外壳24;所述杀菌筒25通过转轮28连接在外壳24中;所述杀菌筒25的腔室中固定连接有一个紫外线灯26;所述紫外线灯26的四周设有一个隔网27;所述杀菌筒25的底端固定连接有一个转轴29;所述转轴29的末端上轴连接有一个皮带轮30;所述皮带轮30通过皮带31与驱动电机32的输出轴相连接。As shown in FIG. 3, it also includes a
如图4所示,还包括风干室33、出风管34、风干电机35、风扇36、凹槽37、放置网38和食物干燥剂39;所述风干室33位于烘干筒16的右侧;所述风干室33的顶端固定连通有一个出风管34;所述风干室33的下端设有一个风干电机35;所述风干电机35的输出轴上轴连接有一个风扇36,所述风扇36位于风干室33的腔室内部下端;所述风干室33腔室内部的腔室壁上自上而下固定连接有数个凹槽37;所述凹槽37之间固定连接有放置网38;所述风干室33腔室内部还设有数个食物干燥剂39。As shown in FIG. 4 , it also includes an air-
其中,所述筛网3为金属筛网;所述运输电机6和旋转电机14均为变频电机;所述皮带31为同步带;所述驱动电机32为变频电机或伺服电机;所述放置网38为尼龙放置网。Wherein, the
如图1所示,本发明的使用状态为:本发明具有结构合理简单、生产成本低、安装方便,能够迅速脱去食物的水分,减少了烘烤时间,通过电机带动旋转,农产品受热均匀,避免了表层干燥内层潮湿的现象,保证了烘干质量,同时加快了整个农副产品烘干速度,延长了机器的使用寿命,降低了生产成本,提高了生产效率,食品从进料口4进入,在输送筒1中运输时,水份从筛网3中滤掉,进入到甩干筒15中后旋转电机14带动甩干筒15转动,甩去水份,移动滑轮10,将甩干筒15靠近烘干筒16,气压杆12上升,甩干筒15倒出食品到烘干筒16中,蒸汽机18中的蒸汽进行烘干,进入到杀菌筒25后,通过紫外线灯26进行杀菌消毒,最后放置到风干室33上的放置网38上进行风干。As shown in Figure 1, the use state of the present invention is as follows: the present invention has a reasonable and simple structure, low production cost, convenient installation, can quickly remove the moisture of the food, reduces the baking time, is driven by the motor to rotate, and the agricultural products are heated evenly, It avoids the phenomenon that the surface layer is dry and the inner layer is wet, which ensures the drying quality, and at the same time speeds up the drying speed of the whole agricultural and sideline products, prolongs the service life of the machine, reduces the production cost, and improves the production efficiency. The food enters from the
以上显示和描述了本发明的基本原理和主要特征和本发明的优点,本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中描述的只是说明本发明的原理,在不脱离本发明精神和范围的前提下,本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明范围内,本发明要求保护范围由所附的权利要求书及其等效物界定。The basic principles, main features and advantages of the present invention are shown and described above. Those skilled in the art should understand that the present invention is not limited by the above-mentioned embodiments, and the descriptions in the above-mentioned embodiments and the description are only for illustrating the present invention. principle, without departing from the spirit and scope of the present invention, the present invention will also have various changes and improvements, these changes and improvements all fall within the scope of the claimed invention, and the claimed scope of the present invention is determined by the appended rights Requirements and their equivalents are defined.
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