CN107842450A - A kind of Inlet manifold of integrated crankcase ventilation - Google Patents
A kind of Inlet manifold of integrated crankcase ventilation Download PDFInfo
- Publication number
- CN107842450A CN107842450A CN201610837803.1A CN201610837803A CN107842450A CN 107842450 A CN107842450 A CN 107842450A CN 201610837803 A CN201610837803 A CN 201610837803A CN 107842450 A CN107842450 A CN 107842450A
- Authority
- CN
- China
- Prior art keywords
- inlet manifold
- baffle plate
- valve
- umbrella
- crankcase
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000009423 ventilation Methods 0.000 title claims abstract description 27
- 238000007598 dipping method Methods 0.000 claims abstract description 25
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 25
- 238000007789 sealing Methods 0.000 claims description 10
- 239000004033 plastic Substances 0.000 claims description 5
- 238000010586 diagram Methods 0.000 description 3
- 239000007789 gas Substances 0.000 description 3
- 230000000087 stabilizing effect Effects 0.000 description 3
- 239000008246 gaseous mixture Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 239000002912 waste gas Substances 0.000 description 2
- 239000004568 cement Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000008676 import Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000010721 machine oil Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 239000010705 motor oil Substances 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- GPRLSGONYQIRFK-MNYXATJNSA-N triton Chemical compound [3H+] GPRLSGONYQIRFK-MNYXATJNSA-N 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M35/00—Combustion-air cleaners, air intakes, intake silencers, or induction systems specially adapted for, or arranged on, internal-combustion engines
- F02M35/10—Air intakes; Induction systems
- F02M35/104—Intake manifolds
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M35/00—Combustion-air cleaners, air intakes, intake silencers, or induction systems specially adapted for, or arranged on, internal-combustion engines
- F02M35/10—Air intakes; Induction systems
- F02M35/10209—Fluid connections to the air intake system; their arrangement of pipes, valves or the like
- F02M35/10222—Exhaust gas recirculation [EGR]; Positive crankcase ventilation [PCV]; Additional air admission, lubricant or fuel vapour admission
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M35/00—Combustion-air cleaners, air intakes, intake silencers, or induction systems specially adapted for, or arranged on, internal-combustion engines
- F02M35/10—Air intakes; Induction systems
- F02M35/10242—Devices or means connected to or integrated into air intakes; Air intakes combined with other engine or vehicle parts
- F02M35/10255—Arrangements of valves; Multi-way valves
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Check Valves (AREA)
Abstract
The present invention relates to a kind of Inlet manifold of integrated crankcase ventilation, including inlet manifold body, baffle plate and Umbrella not dipping water while closing valve, the ventilation interface of connection crankcase is provided with described inlet manifold body, described baffle plate setting is at ventilation interface, and the air vent for connecting inlet manifold body and crankcase is additionally provided with baffle plate, described Umbrella not dipping water while closing valve is movably arranged on the baffle plate.Compared with prior art, the present invention has service life length, safe and reliable, good seal performance, low cost and other advantages.
Description
Technical field
The present invention relates to a kind of Inlet manifold, is filled more particularly, to a kind of inlet manifold of integrated crankcase ventilation
Put.
Background technology
At present, people increasingly pay attention to in-vehicle air environment quality, in order to prevent crankcase waste gas from discharging air, therefore will
Crankcase waste gas is oriented to the appropriate location of air inlet pipe by connecting tube, returns to cylinder and rekindles, so can both reduce exhaust
Pollution, improve the economy of engine again to prevent that crankcase pressure is too high, extend machine oil useful life, reduce parts depreciation and
Corrosion, engine oil leakage is prevented, meet increasingly strict emission request and improve economy, the crankcase ventilation system of engine
Check valve mainly has external and integrated two kinds of valve chamber cover at present:External is that check valve is arranged among pipeline, uses flexible pipe
Connection, this arrangement is more complicated, and adds cost and the risk of pipeline leakage;Another is to be integrated in check valve
Valve cover covers, though such a mode makes, pipeline arrangement is simple, and check valve is located to work in an environment of high temperature all the time, and the life-span asks
Inscribe affected by environment larger.
The content of the invention
It is an object of the present invention to overcome the above-mentioned drawbacks of the prior art and provide a kind of integrated crankcase leads to
The Inlet manifold of wind.
The purpose of the present invention can be achieved through the following technical solutions:
A kind of Inlet manifold of integrated crankcase ventilation, including inlet manifold body, baffle plate and Umbrella not dipping water while closing valve, it is described
Inlet manifold body on be provided with the ventilation interface of connection crankcase, described baffle plate setting is at ventilation interface, and in baffle plate
On be additionally provided with the air vent for connecting inlet manifold body and crankcase, described Umbrella not dipping water while closing valve is movably arranged on the baffle plate;
During inlet manifold body interior malleation, Umbrella not dipping water while closing valve is close to baffle plate, seals air vent, and Umbrella not dipping water while closing valve closes and shuts off
Air pipeline between inlet manifold body and crankcase;During inlet manifold body interior negative pressure, Umbrella not dipping water while closing valve departs from baffle plate, close
The air pipeline that envelope umbrella valve is opened and connected between inlet manifold body and crankcase.
Preferably, described Umbrella not dipping water while closing valve includes the bonnet and valve rod that are connected as a single entity, described bonnet can with baffle plate
Region Matching with air vent is contacted, and the mounting hole matched with valve rod, the insertion installation of described valve rod are provided with described baffle plate
In hole, and moved along mounting hole, the baffle ring for preventing valve rod from deviating from is additionally provided with the end of valve rod.
Preferably, described bonnet is rubber bonnet, and described valve rod is rubber valve rod.
Preferably, the edge of described bonnet is provided with least one sealing ring from outside to inside, and described baffle plate is provided with
With the sealed groove of sealing ring Corresponding matching.
Preferably, described air vent is provided with multiple, is distributed on the innermost sealed groove centered on mounting hole and is enclosed
Into region in.
Preferably, described baffle plate is integrated on inlet manifold body by ultrasonic bonding.
Preferably, described baffle plate is plastic dam.
Preferably, described inlet manifold body is made up of the manifold upper piece and manifold bottom sheet assembly connection being mutually matched,
Wherein, the ventilation interface connected with pressure stabilizing cavity is provided with manifold upper piece.
The present invention is primarily to arrangement be present in the crankcase ventilation system check valve arrangement for solving available engine
Risk that is complicated and increasing leakage or being integrated in valve cover and covering easily makes check valve locate to influence in an environment of high temperature all the time
Itd is proposed to service life.Can be with by being equipped with the check valve formed by baffle plate and Umbrella not dipping water while closing valve in inlet manifold body
Gaseous mixture in effective control crankcase is passed through the process of inlet manifold body.Wherein, when inlet manifold body interior is in
During negative pressure condition, Umbrella not dipping water while closing valve is opened, and the gaseous mixture in crankcase is oriented to inlet manifold body by umbrella valve gear, returns to cylinder
Rekindle, when inlet manifold body interior is under barotropic condition, Umbrella not dipping water while closing valve is closed, and effectively prevents gas from entering song
In axle box system, have the function that check valve.
Compared with prior art, the present invention has advantages below:
1st, service life is grown:The present invention can protect exterior tube due to umbrella valve (check valve) is integrated in inlet manifold
The risk of road leakage, extends its service life;
2nd, it is safe and reliable:Design triton check valve avoids the risk of integrated cover lid high temperature in manifold and circumscribed is let out
The risk of dew, sealing are safer;
3rd, good seal performance:This structure just can effectively work under 10Kpa pressure differential, by crankcase gas blowby import into
In gas manifold;Sealing property is more preferable;
4th, cost is low:A plastic dam and a Umbrella not dipping water while closing valve are needed, air inlet discrimination is integrated in by ultrasonic bonding
Guan Shang, this is simple in construction, is also easy to install, and meets engine lightweight, integrated development trend.
Brief description of the drawings
Fig. 1 is the configuration schematic diagram of the Inlet manifold of the present invention;
Fig. 2 is the structural representation after the Inlet manifold assemble welding of the present invention;
Fig. 3 is the external mounting schematic diagram of the Inlet manifold of the present invention;
Fig. 4 is the airintake direction schematic diagram of the Inlet manifold of the present invention;
In figure, 1- inlet manifold bodies, 2- baffle plates, 3- Umbrella not dipping water while closing valves.
Embodiment
The present invention is described in detail with specific embodiment below in conjunction with the accompanying drawings.
Embodiment 1
A kind of Inlet manifold of integrated crankcase ventilation, its structure as shown in FIG. 1 to 3, including inlet manifold sheet
Body 1, baffle plate 2 and Umbrella not dipping water while closing valve 3, inlet manifold body 1 are made up of the manifold upper piece and manifold bottom sheet assembly connection being mutually matched,
Mutually disconnected pressure stabilizing cavity and vacuum chamber are formed in the inlet manifold body 1 of composition, wherein, it is provided with and voltage stabilizing in manifold upper piece
The ventilation interface of chamber connection, the ventilation interface of connection crankcase is provided with inlet manifold body 1, and baffle plate 2 is arranged on ventilation interface
Place, and the air vent for connecting inlet manifold body 1 and crankcase is additionally provided with baffle plate 2, Umbrella not dipping water while closing valve 3 is movably arranged on baffle plate
On 2, Umbrella not dipping water while closing valve 3 includes the bonnet and valve rod being connected as a single entity, and bonnet can connect with the Region Matching with air vent on baffle plate 2
Touch, the mounting hole matched with valve rod is provided with baffle plate 2, valve rod is inserted in mounting hole, and is moved along mounting hole, in the end of valve rod
The baffle ring for preventing valve rod from deviating from is additionally provided with, bonnet is plastic cement bonnet, and valve rod is hard valve rod, and baffle plate 2 is plastic dam, gear
Plate 2 is integrated on inlet manifold body 1 by ultrasonic bonding.
During inlet manifold 1 internal positive pressure of body, Umbrella not dipping water while closing valve 3 is close to baffle plate 2, seals air vent, and Umbrella not dipping water while closing valve 3 is closed simultaneously
Cut off the air pipeline between inlet manifold body 1 and crankcase;During inlet manifold 1 internal negative pressure of body, Umbrella not dipping water while closing valve 3 departs from
Baffle plate 2, the air pipeline that Umbrella not dipping water while closing valve 3 is opened and connected between inlet manifold body 1 and crankcase, specific airintake direction is as schemed
Shown in 4.
Embodiment 2
Compared with Example 1, the overwhelming majority all, except the edge of bonnet in the present embodiment is from inside to outside provided with extremely
A few sealing ring, baffle plate 2 are provided with the sealed groove with sealing ring Corresponding matching, and air vent is provided with multiple, is distributed on to pacify
In the region that innermost sealed groove centered on dress hole surrounds.
The above-mentioned description to embodiment is understood that for ease of those skilled in the art and using invention.
Person skilled in the art obviously can easily make various modifications to these embodiments, and described herein general
Principle is applied in other embodiment without by performing creative labour.Therefore, the invention is not restricted to above-described embodiment, ability
Field technique personnel do not depart from improvement that scope made and modification all should be the present invention's according to the announcement of the present invention
Within protection domain.
Claims (8)
1. a kind of Inlet manifold of integrated crankcase ventilation, it is characterised in that including inlet manifold body, baffle plate and sealing
Umbrella valve, the ventilation interface of connection crankcase is provided with described inlet manifold body, described baffle plate setting at ventilation interface,
And the air vent for connecting inlet manifold body and crankcase is additionally provided with baffle plate, described Umbrella not dipping water while closing valve is movably arranged on described
On baffle plate;
During inlet manifold body interior malleation, Umbrella not dipping water while closing valve is close to baffle plate, seals air vent, and Umbrella not dipping water while closing valve closes and shuts off air inlet
Air pipeline between manifold body and crankcase;During inlet manifold body interior negative pressure, Umbrella not dipping water while closing valve departs from baffle plate, Umbrella not dipping water while closing
The air pipeline that valve is opened and connected between inlet manifold body and crankcase.
2. the Inlet manifold of a kind of integrated crankcase ventilation according to claim 1, it is characterised in that described is close
Envelope umbrella valve includes the bonnet and valve rod being connected as a single entity, and described bonnet can contact with the Region Matching with air vent on baffle plate,
The mounting hole matched with valve rod is provided with described baffle plate, described valve rod is inserted in mounting hole, and is moved along mounting hole, in valve
The end of bar is additionally provided with the baffle ring for preventing valve rod from deviating from.
A kind of 3. Inlet manifold of integrated crankcase ventilation according to claim 2, it is characterised in that described valve
It is rubber valve rod to cover as rubber bonnet, described valve rod.
A kind of 4. Inlet manifold of integrated crankcase ventilation according to claim 2, it is characterised in that described valve
The edge of lid is provided with least one sealing ring from outside to inside, and described baffle plate is provided with recessed with the sealing of sealing ring Corresponding matching
Groove.
5. the Inlet manifold of a kind of integrated crankcase ventilation according to claim 3, it is characterised in that described is logical
Air holes be provided with it is multiple, be distributed in the region that the innermost sealed groove centered on mounting hole surrounds.
A kind of 6. Inlet manifold of integrated crankcase ventilation according to claim 1, it is characterised in that described gear
Plate is integrated on inlet manifold body by ultrasonic bonding.
A kind of 7. Inlet manifold of integrated crankcase ventilation according to claim 1, it is characterised in that described gear
Plate is plastic dam.
8. the Inlet manifold of a kind of integrated crankcase ventilation according to claim 1, it is characterised in that described enters
Gas manifold body is made up of the manifold upper piece and manifold bottom sheet assembly connection being mutually matched, wherein, ventilation is provided with manifold upper piece
Interface.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201610837803.1A CN107842450A (en) | 2016-09-21 | 2016-09-21 | A kind of Inlet manifold of integrated crankcase ventilation |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201610837803.1A CN107842450A (en) | 2016-09-21 | 2016-09-21 | A kind of Inlet manifold of integrated crankcase ventilation |
Publications (1)
Publication Number | Publication Date |
---|---|
CN107842450A true CN107842450A (en) | 2018-03-27 |
Family
ID=61656531
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN201610837803.1A Pending CN107842450A (en) | 2016-09-21 | 2016-09-21 | A kind of Inlet manifold of integrated crankcase ventilation |
Country Status (1)
Country | Link |
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CN (1) | CN107842450A (en) |
Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH08326938A (en) * | 1995-06-01 | 1996-12-10 | Fujikura Rubber Ltd | Umbrella valve |
CN101460721A (en) * | 2006-04-18 | 2009-06-17 | 科勒公司 | Engine exhaust systems with secondary air injection systems |
CN202467973U (en) * | 2012-02-09 | 2012-10-03 | 奇瑞汽车股份有限公司 | Air inlet manifold for one-way valve of ventilation system of integrated crank box |
JP2015148173A (en) * | 2014-02-05 | 2015-08-20 | 浜名湖電装株式会社 | Check valve device and evaporated fuel supply system with the same |
CN204716331U (en) * | 2015-06-24 | 2015-10-21 | 安徽江淮汽车股份有限公司 | The one-way valve of crankcase bleeder and crankcase bleeder |
CN206035687U (en) * | 2016-09-21 | 2017-03-22 | 曼胡默尔滤清器(上海)有限公司 | Air intake manifold device of integrated crankcase ventilation |
-
2016
- 2016-09-21 CN CN201610837803.1A patent/CN107842450A/en active Pending
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH08326938A (en) * | 1995-06-01 | 1996-12-10 | Fujikura Rubber Ltd | Umbrella valve |
CN101460721A (en) * | 2006-04-18 | 2009-06-17 | 科勒公司 | Engine exhaust systems with secondary air injection systems |
CN202467973U (en) * | 2012-02-09 | 2012-10-03 | 奇瑞汽车股份有限公司 | Air inlet manifold for one-way valve of ventilation system of integrated crank box |
JP2015148173A (en) * | 2014-02-05 | 2015-08-20 | 浜名湖電装株式会社 | Check valve device and evaporated fuel supply system with the same |
CN204716331U (en) * | 2015-06-24 | 2015-10-21 | 安徽江淮汽车股份有限公司 | The one-way valve of crankcase bleeder and crankcase bleeder |
CN206035687U (en) * | 2016-09-21 | 2017-03-22 | 曼胡默尔滤清器(上海)有限公司 | Air intake manifold device of integrated crankcase ventilation |
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