CN107838429B - High-efficiency high-temperature melt granulating device - Google Patents
High-efficiency high-temperature melt granulating device Download PDFInfo
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- CN107838429B CN107838429B CN201710962259.8A CN201710962259A CN107838429B CN 107838429 B CN107838429 B CN 107838429B CN 201710962259 A CN201710962259 A CN 201710962259A CN 107838429 B CN107838429 B CN 107838429B
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- pressure gas
- temperature melt
- distribution chamber
- gas distribution
- inlet pipe
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F9/00—Making metallic powder or suspensions thereof
- B22F9/02—Making metallic powder or suspensions thereof using physical processes
- B22F9/06—Making metallic powder or suspensions thereof using physical processes starting from liquid material
- B22F9/08—Making metallic powder or suspensions thereof using physical processes starting from liquid material by casting, e.g. through sieves or in water, by atomising or spraying
- B22F9/082—Making metallic powder or suspensions thereof using physical processes starting from liquid material by casting, e.g. through sieves or in water, by atomising or spraying atomising using a fluid
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F9/00—Making metallic powder or suspensions thereof
- B22F9/02—Making metallic powder or suspensions thereof using physical processes
- B22F9/06—Making metallic powder or suspensions thereof using physical processes starting from liquid material
- B22F9/08—Making metallic powder or suspensions thereof using physical processes starting from liquid material by casting, e.g. through sieves or in water, by atomising or spraying
- B22F9/082—Making metallic powder or suspensions thereof using physical processes starting from liquid material by casting, e.g. through sieves or in water, by atomising or spraying atomising using a fluid
- B22F2009/0824—Making metallic powder or suspensions thereof using physical processes starting from liquid material by casting, e.g. through sieves or in water, by atomising or spraying atomising using a fluid with a specific atomising fluid
Abstract
The invention discloses a high-efficiency high-temperature melt granulation device which comprises a high-pressure gas inlet pipe, a high-pressure gas distribution chamber, a high-pressure gas acceleration air duct, a pipe through groove, a protection ring, an upper chamber end and a lower chamber end. The invention has the beneficial effects that: the invention adopts high-speed gas to form a stable high-temperature melt granulation air bed, so that all high-temperature melt entering the air bed is instantly torn into fine particles, thereby realizing the granulation of the high-temperature melt. The covering range, the thickness and the speed of the 'air bed' can be adjusted according to the size of the energy production, a special 'air bed' structural design is adopted, the uniform granularity of the high-temperature melt after granulation is ensured, and the parameters of the 'air bed' can be adjusted at any time according to the requirement to realize the controllability of the high-temperature melt granulated product. The high-speed 'air bed' generated by the high-temperature melt granulation device can effectively inhibit and eliminate the 'mustache' phenomenon formed at the outlet of the high-temperature melt chute, and greatly improves the stability of the high-temperature melt granulation working condition.
Description
Technical Field
The invention relates to a melt granulation device, in particular to a high-efficiency high-temperature melt granulation device, and belongs to the technical field of metal smelting application.
Background
The granulation of high-temperature melt is always a difficult problem in the metal smelting industry, not only needs to solve the problem of stable operation, but also needs to continuously improve the efficiency, and also needs to consider the quality of the granulated product, particularly the phenomenon of beard formation of the high-temperature melt is easy to break the stability of the granulation working condition, so that the production interruption or the product quality deterioration is caused, and even accidents occur.
Disclosure of Invention
The present invention is directed to solving the above problems by providing a high-efficiency, high-temperature melt granulation apparatus.
The invention realizes the purpose through the following technical scheme, and the high-efficiency high-temperature melt granulation device comprises a high-pressure gas inlet pipe, a high-pressure gas distribution chamber and a high-pressure gas accelerating air duct, wherein the high-pressure gas distribution chamber is arranged at one end of the high-pressure gas inlet pipe, the high-pressure gas accelerating air duct is clamped in the high-pressure gas distribution chamber, a pipe through groove with a hollow cylindrical structure is arranged in the high-pressure gas inlet pipe, a protective ring is laid on the edge of the high-pressure gas distribution chamber, an upper chamber end head is arranged at one end of the high-pressure gas distribution chamber, and a lower chamber end head is arranged at the other end of the high-pressure gas.
Preferably, in order to enable the gas to rapidly pass through the high-pressure gas inlet pipe and accelerate through the high-pressure gas accelerating channel to form the 'gas bed', the high-pressure gas inlet pipe, the high-pressure gas distribution chamber and the high-pressure gas accelerating air channel are communicated with each other.
Preferably, in order to make the accelerated path of the gas longer and make the accelerated gas flow velocity stronger and higher, the high-pressure gas acceleration air duct is of a hollow internal spiral cylindrical structure.
Preferably, in order to make the guard ring cover the high-pressure gas distribution more closely, the protection intensity is higher, the guard ring is the setting of indent shape, just high-pressure gas wind channel with higher speed runs through the guard ring, the guard ring and high-pressure gas distribution chamber width size phase-match.
Preferably, in order to make the sealing performance of high-pressure gas distribution chamber higher, avoid gaseous when sending into with higher speed gas leakage, improve gaseous acceleration intensity, go up the room end with the room end is the symmetry setting down, just go up the room end with room end lateral wall all is provided with the closure flap down.
Preferably, in order to enable the gas to be accurately introduced into the high-pressure gas acceleration air channel to be accelerated into the air bed after the gas is delivered through the high-pressure gas inlet pipe, the high-pressure gas inlet pipe and the high-pressure gas distribution chamber are vertically arranged, and a T-shaped structure is formed between the high-pressure gas inlet pipe and the high-pressure gas distribution chamber.
The invention has the beneficial effects that: the invention adopts high-speed gas to form a stable high-temperature melt granulation air bed, so that all high-temperature melt entering the air bed is instantly torn into fine particles, thereby realizing the granulation of the high-temperature melt. The covering range, thickness and speed of the 'air bed' can be adjusted according to the size of the energy production, and the granulation requirement of the high-temperature melt above 200t/h is completely met. The high-temperature melt granulation device adopts a special 'air bed' structural design, ensures uniform granularity of the high-temperature melt after granulation, and can adjust the 'air bed' parameters at any time according to requirements to realize the controllability of the specification of the high-temperature melt granulation product. The high-speed 'air bed' generated by the high-temperature melt granulation device can effectively inhibit and eliminate the 'mustache' phenomenon formed at the outlet of the high-temperature melt chute, and greatly improves the stability of the high-temperature melt granulation working condition, and the invention has the following main advantages: 1. the structure is simple, and the consumption of a power gas source is low; 2. the gas source selection range is wide; 3. the granulation efficiency is high; 4. the granularity of the granulated product is stable: 5. can effectively inhibit or eliminate the phenomenon of beard formation.
Drawings
Fig. 1 is an overall front view of the present invention.
Fig. 2 is a side view of the present invention.
In the figure: 1. a high-pressure gas inlet pipe; 2. a high-pressure gas distribution chamber; 3. a high-pressure gas acceleration duct; 4. a pipe through groove; 5. a guard ring; 6. an upper chamber end; 7. the lower chamber ends.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-2, an efficient high-temperature melt granulation apparatus includes a high-pressure gas inlet pipe 1, a high-pressure gas distribution chamber 2, and a high-pressure gas acceleration air duct 3, wherein the high-pressure gas distribution chamber 2 is disposed at one end of the high-pressure gas inlet pipe 1, the high-pressure gas acceleration air duct 3 is clamped inside the high-pressure gas distribution chamber 2, a pipe through groove 4 of a hollow cylindrical structure is disposed inside the high-pressure gas inlet pipe 1, a protection ring 5 is laid on an edge of the high-pressure gas distribution chamber 2, an upper chamber end 6 is disposed at one end of the high-pressure gas distribution chamber 2, and a lower chamber end 7 is disposed at the other end of the high-.
As a technical optimization scheme of the invention, the high-pressure gas inlet pipe 1, the high-pressure gas distribution chamber 2 and the high-pressure gas acceleration air duct 3 are communicated with each other, so that gas can quickly pass through the high-pressure gas inlet pipe 1 and is accelerated through the high-pressure gas acceleration channel 3 to form a 'gas bed'.
As a technical optimization scheme of the invention, the high-pressure gas accelerating air duct 3 is of a hollow internal spiral cylindrical structure, so that the path of gas accelerated is longer, and the flow rate of the accelerated gas is stronger and higher.
As a technical optimization scheme of the invention, the protective ring 5 is arranged in an inward concave shape, the high-pressure gas accelerating air duct 3 penetrates through the protective ring 5, and the width of the protective ring 5 is matched with that of the high-pressure gas distribution chamber 2, so that the protective ring 5 can cover the high-pressure gas distribution chamber 2 more tightly, and the protective strength is higher.
As a technical optimization scheme of the invention, the upper chamber end 6 and the lower chamber end 7 are symmetrically arranged, and the side walls of the upper chamber end 6 and the lower chamber end 7 are respectively provided with the sealing baffle plate, so that the sealing performance of the high-pressure gas distribution chamber 2 is higher, gas leakage during gas feeding acceleration is avoided, and the gas acceleration strength is improved.
As a technical optimization scheme of the invention, the high-pressure gas inlet pipe 1 and the high-pressure gas distribution chamber 2 are vertically arranged, and a T-shaped structure is formed between the high-pressure gas inlet pipe 1 and the high-pressure gas distribution chamber 2, so that gas can be accurately introduced into the high-pressure gas acceleration air duct 3 to be accelerated into an air bed after flowing through the high-pressure gas inlet pipe 1.
When the granulating device is used, firstly, the whole high-temperature melt granulating device is fixed in position, secondly, the granulating device is started to form a high-speed air bed before the high-temperature melt is discharged when the granulating device is used, high-pressure air enters the high-pressure air distribution pipe 2 through the high-pressure air inlet pipe 1, and after the high-pressure air is uniformly distributed, the high-pressure air is instantaneously accelerated to a target speed in the high-pressure air acceleration air duct 3. Then, the high-temperature melt begins to be discharged, and is immediately shredded into fine particles after entering a high-speed 'air bed'. Because the existence of high-speed "air bed" has replaced the work content of mechanical or manual work clearance high temperature melt chute export "ends beard", seals the tip of high-pressure gas distribution chamber 2 through upper chamber end 6 and lower chamber end 7 that are the symmetry setting, avoids high-pressure gas to leak, keeps off through guard ring 5 high-pressure gas distribution chamber 2 and props the protection, avoids the device to receive external force striking to lead to damaging at the during operation.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.
Claims (1)
1. The utility model provides a high-efficient high temperature fuse-element pelletization device, includes high-pressure gas intake pipe (1), high-pressure gas distribution chamber (2) and high-pressure gas wind channel (3) with higher speed, its characterized in that: the high-pressure gas distribution chamber (2) is arranged at one end of the high-pressure gas inlet pipe (1), the high-pressure gas accelerating air duct (3) is clamped inside the high-pressure gas distribution chamber (2), a pipe through groove (4) with a hollow cylindrical structure is arranged inside the high-pressure gas inlet pipe (1), a protective ring (5) is laid at the edge of the high-pressure gas distribution chamber (2), an upper chamber end (6) is arranged at one end of the high-pressure gas distribution chamber (2), and a lower chamber end (7) is arranged at the other end of the high-pressure gas distribution chamber (2); the high-pressure gas accelerating air duct (3) is of a hollow internal spiral cylindrical structure; the high-pressure gas inlet pipe (1), the high-pressure gas distribution chamber (2) and the high-pressure gas acceleration air duct (3) are communicated with each other; the protective ring (5) is arranged in an inward concave shape, the high-pressure gas accelerating air duct (3) penetrates through the protective ring (5), and the width of the protective ring (5) is matched with that of the high-pressure gas distribution chamber (2); the upper chamber end (6) and the lower chamber end (7) are symmetrically arranged, and the side walls of the upper chamber end (6) and the lower chamber end (7) are provided with sealing baffles; the high-pressure gas inlet pipe (1) and the high-pressure gas distribution chamber (2) are vertically arranged, and a T-shaped structure is formed between the high-pressure gas inlet pipe (1) and the high-pressure gas distribution chamber (2).
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CN201710962259.8A CN107838429B (en) | 2017-10-17 | 2017-10-17 | High-efficiency high-temperature melt granulating device |
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CN201710962259.8A CN107838429B (en) | 2017-10-17 | 2017-10-17 | High-efficiency high-temperature melt granulating device |
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CN107838429A CN107838429A (en) | 2018-03-27 |
CN107838429B true CN107838429B (en) | 2021-06-04 |
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JPS50123576A (en) * | 1974-02-12 | 1975-09-29 | ||
CN101487072A (en) * | 2009-02-23 | 2009-07-22 | 钢铁研究总院 | Multifunctional circular seam type gas supply element for steel melting |
CN105561684A (en) * | 2015-12-15 | 2016-05-11 | 中投(天津)热能装备发展有限公司 | Secondary tail gas dust removal device |
CN205984449U (en) * | 2016-08-19 | 2017-02-22 | 河南森源电气股份有限公司 | Generating line coating device |
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BR9905656A (en) * | 1999-11-30 | 2001-07-24 | Viviane Vasconcelos Vilela Ltd | Apparatus and process for the extraction of heat and for the solidification of particles of molten materials |
WO2005061118A1 (en) * | 2003-12-23 | 2005-07-07 | Yara International Asa | Spraying device and method for fluidised bed granulation |
CN2687118Y (en) * | 2004-03-17 | 2005-03-23 | 赵霓虹 | Dual source passing type glass quench tempering device |
CN201959772U (en) * | 2010-12-31 | 2011-09-07 | 太原海力丰科技发展有限公司 | Rotary-drum granulator with fluidized bed |
CN204564055U (en) * | 2015-03-20 | 2015-08-19 | 铜陵有色金属集团股份有限公司金冠铜业分公司 | A kind of melt granulation device |
CN104759235A (en) * | 2015-03-20 | 2015-07-08 | 铜陵有色金属集团股份有限公司金冠铜业分公司 | Melt granulation apparatus |
CN106112002B (en) * | 2016-08-11 | 2018-02-09 | 重庆大学 | A kind of apparatus and method for using circulation air to prepare metallic particles for medium and reclaim heat |
CN106345370B (en) * | 2016-08-31 | 2018-12-11 | 铜陵有色金属集团股份有限公司金冠铜业分公司 | The granulating device of melt |
CN106315231B (en) * | 2016-09-22 | 2020-07-07 | 湖南慧峰环保科技开发有限公司 | Injection type high-efficiency pneumatic conveying system |
CN206375862U (en) * | 2016-12-30 | 2017-08-04 | 新能能源有限公司 | A kind of gas distributor for fluidized-bed gasification furnace |
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2017
- 2017-10-17 CN CN201710962259.8A patent/CN107838429B/en active Active
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
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JPS50123576A (en) * | 1974-02-12 | 1975-09-29 | ||
CN101487072A (en) * | 2009-02-23 | 2009-07-22 | 钢铁研究总院 | Multifunctional circular seam type gas supply element for steel melting |
CN105561684A (en) * | 2015-12-15 | 2016-05-11 | 中投(天津)热能装备发展有限公司 | Secondary tail gas dust removal device |
CN205984449U (en) * | 2016-08-19 | 2017-02-22 | 河南森源电气股份有限公司 | Generating line coating device |
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