CN1078316C - Wear-resisting anticorrosive efficient pump - Google Patents

Wear-resisting anticorrosive efficient pump Download PDF

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Publication number
CN1078316C
CN1078316C CN97105267A CN97105267A CN1078316C CN 1078316 C CN1078316 C CN 1078316C CN 97105267 A CN97105267 A CN 97105267A CN 97105267 A CN97105267 A CN 97105267A CN 1078316 C CN1078316 C CN 1078316C
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China
Prior art keywords
pump
powder
coating
coupling agent
curing agent
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Expired - Fee Related
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CN97105267A
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Chinese (zh)
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CN1206074A (en
Inventor
张立新
李晓东
李京
赵一省
高英
周钟泉
柯伟
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METAL CORROSION AND PROTECTION
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METAL CORROSION AND PROTECTION
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Abstract

The present invention relates to an abrasion and corrosion resistant pump with high efficiency, which is characterized in that a layer of fused junction epoxy coating material is attached to the surface of a flow passage component in an original pump structure, and comprises the main components of 25 wt% to 40 wt% of E-12 type epoxy resin, 0.1 wt% to 2 wt% of curing agent, 0.1 wt% of 0.5 wt parts of coupling agent and adding material as the rest, wherein the adding material is selected from one kind or several kinds of titanium white powder, emery powder, wollastonite powder and ore black powder; the curing agent is selected from one of dicyanodiamide, pyromellitic acid anhydride as a perylene derivative of the dicyanodiamide, trimellitic anhydride and acrylic resin; the coupling agent is selected from vinyl triethoxysilicane, isopropyltriiso stearamide lead titanate and tri(dicapryl pyro acyloxy) isopropyl titanate. The present invention has good abrasion and corrosion resistance so as to have long service life and simultaneously improve the use efficiency of the pump.

Description

A kind of wear-resisting anticorrosive efficient pump
The present invention relates to the transmission of liquid medium, a kind of wear-resisting anticorrosive efficient water pump is provided especially.
Water pump is of a great variety, and applied environment is extensive, industry and civilian in play an important role.Substantially adopt two types material at present on water pump is made, a kind of is nonmetallic material such as glass fibre reinforced plastics etc.; Another kind is metallic material such as cast iron, stainless steel, titanium etc.It is more that the general majority of nonmetallic material pump is used for chemical medium, and be limited to the low-flow high-lift working environment; Metallic material pump application area is very extensive, but also exists many use shortcomings, as not wear-resistant, not corrosion-resistant, problems such as runner is coarse, pump efficiency weak point in low working life, cost, maintenance inconvenience.At all deficiencys that metal pump exists, generally the solution of Cai Yonging has following several: 1. adopt titanium material or precious metal material to make anti-corrosive pump.This method can solve certain problem, but expensive on cost, the general user does not bear, and the waste material resource.2. employing chemical nickel plating on surface--phosphorus protective coating.Pump after this method is handled is more much better than naked pump, but can not tackle the problem at its root because of coating is thin, porosity ratio is high.3. the glass fibre reinforced plastics processing method is carried out on the surface.Glass fibre reinforced plastics uses better in certain medium that is suitable for, but on construction process difficulty carry out.Since the pump structure complexity, the more hidden danger that just has cracking of seam during processing.Thickness easily produces inhomogeneous, influences the dynamic balancing of pump.This method will be used Bond, the low easy delamination of adhesion.Above problem finally can just influence working life, and is very undesirable in practical application.4. surperficial bonding hard dusty material method.Main binding material such as diamond, molybdenum, zirconium etc.This method difficulty of construction is big, and adhesion is low, the surface roughness height, and the porosity ratio height, weight increases big, and the life-span improves limited, and the force part is destroyed soon on runner.5. surperficial sticking rubber protection.This method difficulty of construction is big, and adhesion is low, and the slit joint is many, and is easily aging thereby adopt very few in actual applications.Above method can solve the certain problem in the practical application really, but also exists a lot of masty deficiencys, affects the effect in working life.
The object of the present invention is to provide a kind of novel water pump, it has advantages of good abrasion concurrently, corrosion resistance, thereby arranged long working life, can improve the utilization efficiency of pump simultaneously again.
The invention provides a kind of wear-resisting anticorrosive efficient pump, it is characterized in that: at flow passage components surface attachment one deck smelting combined epoxy coating of former pump structure, the composition of coating mainly comprises (weight percentage):
E-12 type epoxy resin 25~40 curing agent 0.1~2
It is wherein surplus that coupling agent 0.1~0.5 adds material, adds material and be selected from one or more of titanium dioxide, diamantin, wollastonite in powder, ore black powder; Curing agent is selected from a kind of of dicyandiamide and derivative PMA acid anhydride thereof, trimellitic anhydride, acrylic resin; Coupling agent is selected from VTES, isopropyl three hard different fatty acyl group titanate esters, three (dioctyl pyrophosphoryl oxygen base) metatitanic acid isopropyl ester; Also can add 5~30 phenolic resin.The smelting combined epoxy powder coating, be a kind of novel industrial antisepsis coating, ability with the anti-various dielectric corrosions of good normal temperature, with the metallic material combination force strong and can carry out car, dig, mill, various machinings such as mill, brill, self-lubricating property is good, and the water pump that is used for existing structure has following advantage:
1. on performance index.Physical and mechanical properties index height, adhesive strength) 80MPa, shear strength 43MPa, impact strength) 18J, pressure/draw intensity 90~100MPa.Chemical-resistance is good, as acid-and base-resisting, salt, wet goods.Comprehensive resistance to chemical corrosion is better than coating commonly used, and physical property is than generally using high many of coating index always.So can increase substantially working life in actual applications, as just improving more than five times on the draining pump.
2. the degree of finish of runner improves after application, and transport resistance is reduced, and has increased flow.Bring up to 494 tons as on 500 tons/hour submersible pump, making flow from 488 tons.
3. pump efficiency improves, and can reach 2.5~3.2%.
4. the air horsepower of pump reduces, and greatly reduces energy consumption, has reduced user cost.
5. coating thickness is thin, and is in light weight, to not influence of pump dynamic balancing, just need not handle after the application and can directly use.
6. construction process is convenient, and coating thickness can require and handle according to actual, and coating is as a whole, does not have this shortcoming of seam, thereby is difficult for being taken off layer in certain and produces and destroy.
7. other also have characteristics such as machining, field repair.
Below by embodiment in detail the present invention is described in detail.
Accompanying drawing 1 is a performance curve before the spraying of 250QJ (R) 230/3 submersible pump.
Accompanying drawing 2 is 250QJ (R) 230/3 a submersible pump impeller spraying back performance curve.
Accompanying drawing 3 all sprays the back performance curve for 250QJ (R) 230/3 submersible pump mesochite impeller.
Accompanying drawing 4 is the preceding performance curve of 400QJ500-30/2 submersible pump spraying.
Accompanying drawing 5 is 400QJ500-30/2 submersible pump impeller spraying back performance curve.
Embodiment 1
By following step water pump is carried out application:
--will treat that the application parts deoil, sandblast scrubbing rust cleaning;
--parts are preheating to 230~250 ℃;
--applying coatings to thickness is 0.1~3mm;
--solidified 0.5~2 hour down at 220~240 ℃;
--mechanical prosthesis is to the size that requires.
The coating composition:
Epoxy E-12 60 PMA acid anhydrides 1
Vinyl Ethoxysilane 0.3 wollastonite surplus
Be used for submersible pump, test result is as follows:
One, experimental prototype:
1.250QJ (R) 230/3+YQS2-250/55; (necessary electromotor power 55KW)
2.400QJ 500/2+YQS (V) 300-63/4; (necessary electromotor power 63KW)
Two, test method:
This test takes the method for comparative trial to carry out.Promptly water pump vane, the mesochite to same model machine spraying front and back, carries out the pump performance test respectively, to compare its performance variation situation.
Specific practice:
(1) 1. when not spraying, 250QJZ (R) 230/3 water pump is carried out testing property.
2. behind single spray impeller overcurrent position, water pump is carried out testing property, to compare changes of properties.
3. the overcurrent position of mesochite is also sprayed, the test water pump performance is to understand and water pump relatively again
The situation of change of energy.
(2) 1. when not spraying, 400QJ 500/2 water pump is carried out testing property.
2. again water pump is carried out testing property behind the spraying impeller overcurrent position, with the relatively variation of pump performance
Situation.
Three, test result: (being coated with organic coating thickness is 0.3~0.4mm)
(1) 250QJ (R) 230/3 testing water pump result
1. performance curve (seeing accompanying drawing 1) before spraying
2. performance curve (seeing accompanying drawing 2) behind the spraying impeller
3. impeller, mesochite all spray back performance curve (seeing accompanying drawing 3)
4. performance comparison table:
The project data state Flow (m 3/h) Lift (m) Efficient (%) Air horsepower (KW)
Before the spraying 226.8 ?60.67 ?74.93 ?50.02
After the impeller spraying 226.79 ?60.64 ?77.42 ?46.36
After the spraying of mesochite impeller 227.97 ?60.96 ?78.01 ?46.51
(2) 2. 3. performance comparison table of impeller spraying back characteristic curve of pump (seeing accompanying drawing 5) of performance curve (seeing accompanying drawing 4) before 400QJ 500-30/2 testing water pump result 1. spraying:
The project data state Flow (m 3/H) Lift (m) Efficient (%) Air horsepower (KW)
Before the spraying 486.24 ?29.29 ?78.1 ?49.67
After the impeller spraying 495.25 ?29.72 ?81.13 ?49.4
Four, test result analysis:
1. as can be seen from the test results, behind 250QJ (R) 230/3 spraying impeller overcurrent position, the flow of pump and lift change little, and air horsepower decline 3.36KW (account for rated power 6.65%), efficient improves 2.49%; And spraying mesochite and impeller during with spraying impeller separately pump performance change little, just slightly improvement.
2. the situation of change of pump performance sees that the variation of lift and air horsepower is little before and after 400QJ 500-30/2 impeller being sprayed, and flow increases 9.01m 3/ H, efficient improves 3.03%.
3. behind the spray coating powder paint of impeller overcurrent position, the smooth degree of runner obviously improves, and when fluid was passed through, resistance reduced; And reduced the possibility that produces turbulent flow.But the factor that influences pump performance is a lot, therefore to different pumps, reflects every Effect on Performance degree also different.But be reflected in overall target of pump performance--in the influence of pump efficiency, but be consistent.The present invention is to different pumps, and pump efficiency all has raising by a relatively large margin.
Embodiment 2
The coating composition is:
Epoxy E-12 50 dicyandiamides 2
Isopropyl tri titanate 0.2 quartz flour is surplus
Adopt embodiment's 1 identical technology that draining pump integral body is carried out application, be used for briny environment, the more naked pump life-span improves more than 15 times.

Claims (3)

1. wear-resisting anticorrosive efficient pump, it is characterized in that: at flow passage components surface attachment one deck smelting combined epoxy coating of former pump structure, the composition of coating mainly comprises (weight percentage):
E-12 type epoxy resin 25~40 curing agent 0.1~2
It is wherein surplus that coupling agent 0.1~0.5 adds material, adds material and be selected from one or more of titanium dioxide, diamantin, wollastonite in powder, ore black powder; Curing agent is selected from a kind of of dicyandiamide and derivative PMA acid anhydride thereof, trimellitic anhydride, acrylic resin; Coupling agent is selected from VTES, isopropyl three isostearoyl base titanate esters, three (dioctyl pyrophosphoryl oxygen base) metatitanic acid isopropyl ester.
2. according to the described wear-resisting anticorrosive efficient pump of claim 1, it is characterized in that: also can add 5~30 phenolic resin in the coating.
3. according to claim 1,2 described wear-resisting anticorrosive efficient pumps is characterized in that: pump structure integral body is coated with smelting combined epoxy coating.
CN97105267A 1997-07-18 1997-07-18 Wear-resisting anticorrosive efficient pump Expired - Fee Related CN1078316C (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN97105267A CN1078316C (en) 1997-07-18 1997-07-18 Wear-resisting anticorrosive efficient pump

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN97105267A CN1078316C (en) 1997-07-18 1997-07-18 Wear-resisting anticorrosive efficient pump

Publications (2)

Publication Number Publication Date
CN1206074A CN1206074A (en) 1999-01-27
CN1078316C true CN1078316C (en) 2002-01-23

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN100353059C (en) * 2003-04-14 2007-12-05 株式会社丰田自动织机 Compressor

Families Citing this family (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101469746A (en) * 2007-12-28 2009-07-01 中国第一汽车集团公司 Clutch booster pump cylinder inner wall coating
CN101787983A (en) * 2010-03-12 2010-07-28 肖琼 Wear-resistant impeller of vane-type pump
CN101782073A (en) * 2010-03-16 2010-07-21 肖琼 Vertical-type wear resistant submerged pump
CN102852846B (en) * 2012-08-22 2016-03-16 广东省佛山水泵厂有限公司 A kind of sea water pump of anti-marine organism corrsion
CN105419246A (en) * 2016-01-18 2016-03-23 苏州法斯特信息科技有限公司 Preparation method of high-wear-resistance plastic mold material for ceramic forming

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CH451711A (en) * 1964-07-14 1968-05-15 Emile Egger & Cie S A Multipurpose pump unit
US5316449A (en) * 1991-11-14 1994-05-31 N.V. Baggerwerken Decloedt & Zoon Motor-driven pump with reaction turbine
FR2724695A1 (en) * 1994-09-16 1996-03-22 Ksb Ag CENTRIFUGAL PUMP WITH INPUT RING

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CH451711A (en) * 1964-07-14 1968-05-15 Emile Egger & Cie S A Multipurpose pump unit
US5316449A (en) * 1991-11-14 1994-05-31 N.V. Baggerwerken Decloedt & Zoon Motor-driven pump with reaction turbine
FR2724695A1 (en) * 1994-09-16 1996-03-22 Ksb Ag CENTRIFUGAL PUMP WITH INPUT RING

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN100353059C (en) * 2003-04-14 2007-12-05 株式会社丰田自动织机 Compressor

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