CN107830409A - A kind of drag reducer precision injection device that remote monitoring is realized by cell phone application - Google Patents
A kind of drag reducer precision injection device that remote monitoring is realized by cell phone application Download PDFInfo
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- CN107830409A CN107830409A CN201711244479.3A CN201711244479A CN107830409A CN 107830409 A CN107830409 A CN 107830409A CN 201711244479 A CN201711244479 A CN 201711244479A CN 107830409 A CN107830409 A CN 107830409A
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- remote monitoring
- cell phone
- phone application
- pump
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- 238000002347 injection Methods 0.000 title claims abstract description 70
- 239000007924 injection Substances 0.000 title claims abstract description 70
- 238000012544 monitoring process Methods 0.000 title claims abstract description 36
- 239000003638 chemical reducing agent Substances 0.000 title claims abstract description 26
- 238000004880 explosion Methods 0.000 claims abstract description 29
- 238000013019 agitation Methods 0.000 claims abstract description 16
- 239000003814 drug Substances 0.000 claims abstract description 12
- UIIMBOGNXHQVGW-UHFFFAOYSA-M Sodium bicarbonate Chemical compound [Na+].OC([O-])=O UIIMBOGNXHQVGW-UHFFFAOYSA-M 0.000 claims description 8
- 229910000030 sodium bicarbonate Inorganic materials 0.000 claims description 4
- 235000017557 sodium bicarbonate Nutrition 0.000 claims description 4
- 238000006243 chemical reaction Methods 0.000 claims description 3
- 238000001914 filtration Methods 0.000 claims 1
- 238000000034 method Methods 0.000 description 11
- 239000003921 oil Substances 0.000 description 6
- 238000009825 accumulation Methods 0.000 description 5
- 230000008676 import Effects 0.000 description 5
- 239000000047 product Substances 0.000 description 4
- 230000003068 static effect Effects 0.000 description 4
- 239000010779 crude oil Substances 0.000 description 3
- 238000013500 data storage Methods 0.000 description 3
- 230000004888 barrier function Effects 0.000 description 2
- 239000012043 crude product Substances 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000007619 statistical method Methods 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 230000008859 change Effects 0.000 description 1
- 239000013043 chemical agent Substances 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000002360 explosive Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000013307 optical fiber Substances 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000004642 transportation engineering Methods 0.000 description 1
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F17—STORING OR DISTRIBUTING GASES OR LIQUIDS
- F17D—PIPE-LINE SYSTEMS; PIPE-LINES
- F17D1/00—Pipe-line systems
- F17D1/08—Pipe-line systems for liquids or viscous products
- F17D1/16—Facilitating the conveyance of liquids or effecting the conveyance of viscous products by modification of their viscosity
- F17D1/17—Facilitating the conveyance of liquids or effecting the conveyance of viscous products by modification of their viscosity by mixing with another liquid, i.e. diluting
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F17—STORING OR DISTRIBUTING GASES OR LIQUIDS
- F17D—PIPE-LINE SYSTEMS; PIPE-LINES
- F17D3/00—Arrangements for supervising or controlling working operations
- F17D3/12—Arrangements for supervising or controlling working operations for injecting a composition into the line
-
- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04L—TRANSMISSION OF DIGITAL INFORMATION, e.g. TELEGRAPHIC COMMUNICATION
- H04L67/00—Network arrangements or protocols for supporting network services or applications
- H04L67/01—Protocols
- H04L67/12—Protocols specially adapted for proprietary or special-purpose networking environments, e.g. medical networks, sensor networks, networks in vehicles or remote metering networks
-
- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04M—TELEPHONIC COMMUNICATION
- H04M1/00—Substation equipment, e.g. for use by subscribers
- H04M1/72—Mobile telephones; Cordless telephones, i.e. devices for establishing wireless links to base stations without route selection
- H04M1/724—User interfaces specially adapted for cordless or mobile telephones
- H04M1/72403—User interfaces specially adapted for cordless or mobile telephones with means for local support of applications that increase the functionality
Abstract
The medicament precision injection device disclosed by the invention that remote monitoring is realized by cell phone application is in explosion proof control case（15）Inwall is connected with PLC intelligent controls hardware and software plate（16）, side be connected with online mass flowmenter（12）, opposite side be connected with pneumatic agitation air compressor machine（3）, the online mass flowmenter is connected with pressure gauge（8）And pulse damper（9）, the pressure gauge and pulse damper are respectively connected with metering injection pump（4）, it is described metering injection pump be connected with y-type filter（5）, manual ball valve（6）With loose joint ready-package joint（7）, the loose joint ready-package joint is connected with circulation feed pump（2）, it is described metering injection pump, circulation feed pump be connected with PLC intelligent controls hardware and software plate, the outer wall of the explosion proof control case is provided with high definition network head（13）, the service data and on-the-spot circumstance of being injected drag reducer by the PLC intelligent controls hardware and software carry out remote monitoring by cell phone application or DCS Central Control Rooms, realize accurate injection and remote monitoring.
Description
Technical field
The invention belongs to crude oil or processed oil pipeline long-distance sand transport engineering device technique field, it is primarily related to one kind and passes through
Cell phone application realizes the drag reducer precision injection device of remote monitoring.
Background technology
Existing crude oil or product oil are in pipe conveying procedure, under normal circumstances in order to increase the flowing of internal oil product
Property, the transport energy that reduces pipeline resistance, greatly increase under conditions of pipe diameter and discharge pressure are constant conveyance conduit
Power to crude oil or product transportation Trunk Line, it is necessary to inject chemical agent（Drag reducer）To reach object above, due to drag reducer
Its viscosity of the physical and chemical performance characteristic of itself is very high, is not easy to flow under nature and is easily crystallized into air for a long time solid
Body, cause to be difficult to be directly injected into required position by the measured injection pump suction pump housing of static pressure under natural flow regime, need to count
Measure and Special circulation feed pump is set in front of injection pump suction line, given by way of circulating pressurization feed to metering injection pump
Material, could air static pressure state be pumped into.
At present, domestic pipeline drag reducer injection technique field fills up empty still without more preferable Intelligent precision injection device
In vain, the defeated engineering of domestic pipeline increasing leans on some external import injection devices to corner the market substantially, and is substantially some and only possesses now
Drag reducer is manually injected in field, and labor intensity is big, and injection precision cannot be guaranteed, the instantaneous injection rate of drag reducer and accumulation injection
Amount can not intuitively show record, and import complete set of equipments cost is high and and is not suitable with domestic pipeline transportation process condition and wants
Ask, often actual motion effect is unsatisfactory, and the maintenance and after-sale service of import equipment are greatly limited.
Because oil product increases in defeated engineering field, the scene of equipment is general all away from centralized Control computer room or control centre, entirely
Portion's operation note labor intensity of manually reaching the spot is big, and data can not automatically analyze storage, it would therefore be highly desirable to invent a kind of logical
Cross cell phone application or DCS Central Control Rooms realize that long-distance monitorng device service data can realize wisdom chemical plant theory, and all operations
Data and equipment running status can be recorded with remotely monitor, stored, analyzed.
The content of the invention
Thus the purpose of the present invention produces, propose a kind of medicament precision injection dress that remote monitoring is realized by cell phone application
Put, by the PLC intelligent controls hardware and software at scene, the service data of drag reducer injection and on-the-spot circumstance are passed through into mobile phone
APP or DCS Central Control Rooms realize remote monitoring function, reach the purpose of Intelligent precise injection and remote monitoring, and can realize
Data storage and accumulation function, thoroughly solve pipeline and increase the difficult problem of defeated engineering drag reducer filling.
The present invention realizes that above-mentioned purpose adopts the technical scheme that：A kind of medicament that remote monitoring is realized by cell phone application
Precision injection device, it is connected with PLC intelligent controls hardware in explosion proof control case inwall and software plate, side is connected with line mass
Flowmeter, opposite side are connected with pneumatic agitation air compressor machine, and the online mass flowmenter is connected with pressure gauge and pulse damper,
The pressure gauge and pulse damper are respectively connected with metering injection pump, and the metering injection pump is connected with y-type filter, manual ball
Valve and loose joint ready-package joint, the loose joint ready-package joint are connected with circulation feed pump, the metering injection pump, circulation feed
Pump is connected with the PLC intelligent controls hardware in explosion proof control case and software plate, and the outer wall of the explosion proof control case is provided with height
Clear IP Camera, the high definition network head are connected with the PLC intelligent controls hardware in explosion proof control case and software plate, passed through
The PLC intelligent controls hardware and software are by service data that drag reducer injects and on-the-spot circumstance by being controlled in cell phone application or DCS
Room carries out remote monitoring, realizes accurate injection and remote monitoring.
Further, the outlet line of the pneumatic agitation air compressor machine is connected with magnetic valve.
Further, the both ends of the circulation feed pump are respectively connected with ready-package flexible pipe.
Further, connected between the circulation feed pump and metering injection pump by safety relief valve.
Further, the explosion proof control case is connected with unloading pump.
Further, the lower end of the pneumatic agitation air compressor machine is connected with roller.
Further, described metering injection pump automatically adjusts for frequency conversion, passes through online mass flowmenter closed-loop control drag reduction
Agent injection rate, instantaneous fluence and cumulant are shown by touch-screen.
Further, the exterior bottom wall of explosion proof control case 15 is connected with rubber blanket.
Further, described unloading pump, circulation feed pump, pneumatic agitation air compressor machine, metering injection pump, y-type filter, hand
Dynamic ball valve, loose joint ready-package joint, pressure gauge, pulse damper, safety relief valve, ready-package flexible pipe, online mass flowmenter,
High definition network head, magnetic valve and explosion proof control case are all assembled on a skid base, and are furnished with below sled base
Lifting hanger and fork truck play Baking soda.
The present invention is integrated with unloading pump, circulation feed pump, pneumatic agitation air compressor machine, metering injection pump, y-type filter, work
Connect ready-package joint, manual ball valve, pressure gauge, pulse damper, safety relief valve, ready-package flexible pipe, online mass flowmenter,
High definition network head, magnetic valve, explosion proof control case, PLC intelligent controls hardware and software, industrial Ethernet interchanger, without circuit
It is integrated by device, customization Internet of Things touch-screen etc..The automatic precision injection of drag reducer scene can be not only realized, can also be according to reality
Border operating mode needs to move the pipeline of different location diverse location formula injection, and the circulation feed pump that inside provides is drag reducer
High viscosity liquid special electric gear pump, thoroughly solve drag reducer and be unable to suck metering injection pump by static pressure under nature
Technical barrier, pump import and export end are connected with ready-package flexible pipe, are highly suitable for portable interim use, and all parts are whole
It is assembled on a skid base, plays Baking soda equipped with lifting hanger and fork truck below skid base, difference can be moved at any time
Place to use, by the PLC intelligent controls hardware and software plate at scene, the service data of drag reducer injection and on-the-spot circumstance are led to
Cross cell phone application or DCS Central Control Rooms realize remote monitoring function, realize real Intelligent precise injection and remote monitoring function,
And data storage and accumulation function can be realized, facilitate statistical analysis of the user to drag reducer total injection, increase for product pipeline
It is defeated to provide powerful technique guarantee.
Brief description of the drawings
Fig. 1 is the technological process instrument control principle drawing of the present invention.
Fig. 2 is that PLC intelligent controls hardware and software board member form tablet menu.
In figure：1. unloading pump, 2. circulation feed pumps, 3. pneumatic agitation air compressor machines, 4. metering injection pumps, 5.Y type filters,
6. manual ball valve, 7. loose joint ready-package joints, 8. pressure gauges, 9. pulse dampers, 10. safety relief valves, 11. ready-packages are soft
Pipe, 12. online mass flowmenters, 13. high definition network heads, 14. magnetic valves, 15. explosion proof control cases, 16.PLC intelligent controls
Hardware and software.
Embodiment
With reference to accompanying drawing, it is as follows to provide embodiments of the invention：
As shown in figure 1, a kind of described in the present embodiment realizes that the medicament precision injection device of remote monitoring includes by cell phone application
Explosion proof control case 15, the inwall of explosion proof control case 15 is connected with PLC intelligent controls hardware and software plate 16, side are connected with
Line mass flowmeter 12, opposite side are connected with pneumatic agitation air compressor machine 3, and the outlet line of pneumatic agitation air compressor machine 3 is connected with electricity
Magnet valve 14, control the pneumatic agitation in live drag reducer tank body at any time by switch board, connect in the lower end of pneumatic agitation air compressor machine 3
Roller is connected to, the online mass flowmenter 12 is connected with pressure gauge 8 and pulse damper 9, pressure gauge 8 and pulse damper 9
Metering injection pump 4 is respectively connected with, metering injection pump 4 is connected with y-type filter 5, manual ball valve 6 and loose joint ready-package joint 7, living
Connect ready-package joint 7 and be connected with circulation feed pump 2, the both ends of circulation feed pump 2 are respectively connected with ready-package flexible pipe 11, metering injection
Pump 4 is connected with explosion proof control case 15, and circulation feed pump 2 is connected with explosion proof control case 15, and explosion proof control case 15 is connected with unloading pump
1, the lower end of unloading pump 1 is connected with roller, and the outer wall of explosion proof control case 15 is provided with high definition network first 13, circulates feed pump
Connected between 2 and metering injection pump 4 by safety relief valve 10, the exterior bottom wall of explosion proof control case 15 is connected with rubber blanket.Due to
Oil product conveying scene belongs to inflammable and explosive dangerous goods operating mode, it is necessary to meets explosion-proof application requirements, so inside explosion proof control case 15
All electrically need technological processing for explosion protection feature.
The unloading pump 1, circulation feed pump 2, pneumatic agitation air compressor machine 3, metering injection pump 4, y-type filter 5, manual ball
Valve 6, loose joint ready-package joint 7, pressure gauge 8, pulse damper 9, safety relief valve 10, ready-package flexible pipe 11, online quality stream
Gauge 12, high definition network are first 13, the whole peace of magnetic valve 14, explosion proof control case 15, PLC intelligent controls hardware and software plate 16
On a skid base, different places to use can be moved at any time, below the sled base equipped with lifting hanger and
Fork truck plays Baking soda.
Described circulation feed pump 2 is drag reducer high viscosity liquid special electric gear pump, and it is connected to metering injection pump
Arrival end, circulate be fed by way of thoroughly solve drag reducer be unable under nature by static pressure suck metering injection pump
Technical barrier.
Described metering injection pump 4 automatically adjusts for frequency conversion, is subtracted by the online closed loop intelligentized control method of mass flowmenter 12
Resist injection rate, i.e., the instantaneous flow rate signal fed back by online mass flowmenter 12, with PLC intelligent controls hardware and software 16
Signal corresponding to programmed preset flow value contrasts, and both are if error PLC intelligent controls are automatically according to preset value amendment meter
The running frequency and then flow closed loop intelligentized control method of pump injection pump 4 are measured, instantaneous fluence and accumulation are shown by touch-screen
Amount.
The import and export end of the circulation feed pump 2 is connected with ready-package flexible pipe 11, and be highly suitable for movable type makes temporarily
With.
Described high definition network first 13 is the explosion-proof wide angle network camera of high definition technical grade, and user can pass through mobile phone
WIFI carries out video monitor in the range of equipment WIFI signal to equipment, also can be by wired ethernet or by being converted to optical fiber
Signal is accessed in DCS computers or DVR real-time video monitoring.
The PLC intelligent controls hardware and software 16 are made up of fashion-part（As shown in Figure 2）, by the fortune of drag reducer injection
Row data and on-the-spot circumstance realize the energy of remote monitoring work(16 by cell phone application or DCS Central Control Rooms, realize real Intelligent precise
Injection and remote monitoring function.
Described explosion proof control case 15 is in-wall mounting, and a number of function button, selection are set on guidance panel
Switch and indicator lamp realize loading system various functions and it is local DCS control switching.Internet of Things touch-screen group in operation cabinet
State technique picture, parameter setting change face, operation screen etc., and the information such as screen running status, technique flow, operation screen are led to
Cross industrial 4G wireless routers in cabinet and be sent to backstage internet cloud data platform, it is real by the cell phone application application software of customization
The now remote monitoring without territory restriction.Be provided with Ethernet switch and wireless WIFI in switch board simultaneously, user utilize it is wired with
Too network or by be converted to fiber-optic signal access DCS real-time monitoring of computer touch-screen pictures, mobile phone is in wireless WIFI scopes
Inside it can also be monitored in real time by cell phone application.
In view of monitoring demands of the user DCS to loading system, set-up of control system corresponding switching value, analog quantity connect
Mouthful, user DCS can realize the real-time monitoring of filing provision by this control system of control cables, while this control system is provided with
485 communication interfaces, user DCS can also pass through real-time monitoring of the modbus RTU agreements to filing provision.
The present embodiment by scene PLC intelligent controls hardware and software plate 16, by drag reducer injection service data and
On-the-spot circumstance realizes remote monitoring function by cell phone application or DCS Central Control Rooms, realizes real Intelligent precise injection and long-range
Monitoring function, and data storage and accumulation function can be realized, facilitate statistical analysis of the user to drag reducer total injection, for oil
QC road increases the defeated automation and intellectuality for providing powerful technique guarantee, being truly realized industry, realizes really intelligent
Precision injection and remote monitoring function, thoroughly solve pipeline and increase the difficult problem of the bad filling of defeated engineering drag reducer mobility.
Although an embodiment of the present invention has been shown and described, for the ordinary skill in the art, can be with
A variety of changes, modification can be carried out to these embodiments, replace without departing from the principles and spirit of the present invention by understanding
And modification, the scope of the present invention is defined by the appended.
Claims (8)
1. a kind of medicament precision injection device that remote monitoring is realized by cell phone application, including explosion proof control case（15）, its feature
It is：The explosion proof control case（15）Inwall is connected with PLC intelligent controls hardware and software plate（16）, side be connected with online matter
Measure flowmeter（12）, opposite side be connected with pneumatic agitation air compressor machine（3）, the online mass flowmenter（12）It is connected with pressure gauge
（8）And pulse damper（9）, the pressure gauge（8）And pulse damper（9）It is respectively connected with metering injection pump（4）, the metering
Injection pump（4）It is connected with y-type filter（5）, manual ball valve（6）With loose joint ready-package joint（7）, the loose joint ready-package joint
（7）It is connected with circulation feed pump（2）, the metering injection pump（4）, circulation feed pump（2）And explosion proof control case（15）Interior
PLC intelligent controls hardware and software plate（16）Connection, the explosion proof control case（15）Outer wall be provided with high definition network head
（13）, the high definition network head（13）With explosion proof control case（15）Interior PLC intelligent controls hardware and software plate（16）Connection,
Pass through the PLC intelligent controls hardware and software（16）The service data of drag reducer injection and on-the-spot circumstance are passed through into cell phone application
Or DCS Central Control Rooms carry out remote monitoring, accurate injection and remote monitoring are realized.
2. the medicament precision injection device according to claim 1 that remote monitoring is realized by cell phone application, its feature exist
In：The pneumatic agitation air compressor machine（3）Outlet line be connected with magnetic valve（14）.
3. the medicament precision injection device according to claim 1 that remote monitoring is realized by cell phone application, its feature exist
In：The circulation feed pump（2）Both ends be respectively connected with ready-package flexible pipe（11）.
4. the medicament precision injection device according to claim 1 that remote monitoring is realized by cell phone application, its feature exist
In：The circulation feed pump（2）With measuring injection pump（4）Between pass through safety relief valve（10）Connection.
5. the medicament precision injection device according to claim 1 that remote monitoring is realized by cell phone application, its feature exist
In：The explosion proof control case（15）It is connected with unloading pump（1）.
6. the medicament precision injection device according to claim 1 that remote monitoring is realized by cell phone application, its feature exist
In：The pneumatic agitation air compressor machine（3）Lower end be connected with roller.
7. the medicament precision injection device according to claim 1 that remote monitoring is realized by cell phone application, its feature exist
In：Described metering injection pump（4）Automatically adjusted for frequency conversion, pass through online mass flowmenter（12）Closed-loop control drag reducer injects
Amount, instantaneous fluence and cumulant are shown by touch-screen.
8. the medicament precision injection device that remote monitoring is realized by cell phone application according to claim 1 or 2-7, it is special
Sign is：Described unloading pump（1）, circulation feed pump（2）, pneumatic agitation air compressor machine（3）, metering injection pump（4）, Y types filtering
Device（5）, manual ball valve（6）, loose joint ready-package joint（7）, pressure gauge（8）, pulse damper（9）, safety relief valve（10）, it is fast
Dress formula flexible pipe（11）, online mass flowmenter（12）, high definition network head（13）, magnetic valve（14）And explosion proof control case（15）
All it is assembled on a skid base, and Baking soda is played equipped with lifting hanger and fork truck below sled base.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711244479.3A CN107830409A (en) | 2017-11-30 | 2017-11-30 | A kind of drag reducer precision injection device that remote monitoring is realized by cell phone application |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711244479.3A CN107830409A (en) | 2017-11-30 | 2017-11-30 | A kind of drag reducer precision injection device that remote monitoring is realized by cell phone application |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107830409A true CN107830409A (en) | 2018-03-23 |
Family
ID=61647448
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711244479.3A Pending CN107830409A (en) | 2017-11-30 | 2017-11-30 | A kind of drag reducer precision injection device that remote monitoring is realized by cell phone application |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107830409A (en) |
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