CN107829954A - A kind of dry running protection apparatus and method of motor-operated well pump - Google Patents

A kind of dry running protection apparatus and method of motor-operated well pump Download PDF

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Publication number
CN107829954A
CN107829954A CN201710904791.4A CN201710904791A CN107829954A CN 107829954 A CN107829954 A CN 107829954A CN 201710904791 A CN201710904791 A CN 201710904791A CN 107829954 A CN107829954 A CN 107829954A
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China
Prior art keywords
motor
well pump
power
operated well
dry running
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CN201710904791.4A
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Chinese (zh)
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CN107829954B (en
Inventor
林龙飞
周闯
李洪强
方兵
白俊江
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Wuhan Marine Machinery Plant Co Ltd
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Wuhan Marine Machinery Plant Co Ltd
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Priority to CN201710904791.4A priority Critical patent/CN107829954B/en
Publication of CN107829954A publication Critical patent/CN107829954A/en
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Publication of CN107829954B publication Critical patent/CN107829954B/en
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D15/00Control, e.g. regulation, of pumps, pumping installations or systems
    • F04D15/02Stopping of pumps, or operating valves, on occurrence of unwanted conditions
    • F04D15/0245Stopping of pumps, or operating valves, on occurrence of unwanted conditions responsive to a condition of the pump

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Control Of Non-Positive-Displacement Pumps (AREA)
  • Control Of Positive-Displacement Pumps (AREA)

Abstract

The invention discloses a kind of dry running protection apparatus and method of motor-operated well pump, belong to liquid goods control technology field.This method includes:Obtain the instantaneous power P1 of motor when motor-operated well pump is immersed in stable first in liquid medium;Calculate dry running protection power P of the motor-operated well pump in liquid medium, P=kn*P1;The real time execution power P 2 of motor when obtaining motor-operated well pump pump liquid-state medium;When the real time execution power P 2 of motor is less than dry running protection power P, judge that motor-operated well pump is in dry running status.The present invention can be according to the unloading constant k under different liquid goods medianSet the dry running protection power P of motor-operated well pump; professional and technical personnel is sent to reset dry running protection electric current preset value without deep well pump producer when changing liquid goods medium and unloading again; reduce the after-sale service of deep well pump producer, the expense of maintenance, save the time of the improper operation of ship.

Description

A kind of dry running protection apparatus and method of motor-operated well pump
Technical field
The present invention relates to liquid goods control technology field, the dry running protection device of more particularly to a kind of motor-operated well pump and side Method.
Background technology
LPG (Liquefied Petroleum Gas, liquefied petroleum gas) ship prevailing traffics using propane and butane as mainly into The petroleum hydrocarbon divided or both gaseous mixture etc., LPG motor-operated well pumps are the cores for being used to carry out LPG handling on LPG ships Part.
At work, original state is in liquid goods media environment motor-operated well pump, with the progress of cargo handling process, LPG Liquid goods medium can gradually decrease in ship, so as to make motor-operated well pump be in outside liquid goods media environment, work as motor-operated well pump Interior when not having liquid goods medium, motor-operated well pump is at dry running status.Now the impeller of motor-operated well pump is easily damaged.
It is the size by detecting the operating current of motor in real time to have a kind of dry running protection method at present, when detecting electricity After the numerical value of the real-time working electric current of machine drops under electric current preset value, it is judged as motor-operated well pump and is in dry running status, Motor-operated well pump is controlled to shut down.
During the present invention is realized, inventor has found that prior art at least has problems with:
Even same motor-operated well pump, because the density of liquid goods medium is different, motor-operated well pump is in dry operation shape When under state, motor working current also can be different.Therefore when replacing liquid goods medium is unloaded again, it is required for deep well pump producer to send Send professional and technical personnel and reset dry running protection electric current preset value, the process both added the after-sale service of deep well pump producer, The expense of maintenance, waste again, delayed the ship normal operation time.
The content of the invention
In order to solve problem of the prior art, the embodiments of the invention provide a kind of dry running protection device of motor-operated well pump And method.The technical scheme is as follows:
On the one hand, the invention provides a kind of dry running protection method of motor-operated well pump, methods described to include:
Obtain the instantaneous power P1 of motor when motor-operated well pump is immersed in stable first in liquid medium;
Calculate dry running protection power P of the motor-operated well pump in the liquid medium, P=kn* P1, wherein, knFor Unloading constant, knSpan be 0.6~1.0;
Obtain the real time execution power P 2 of the motor when motor-operated well pump pumps the liquid medium;
When the real time execution power P 2 of the motor is less than the dry running protection power P, the electronic deep-well is judged Pump is in dry running status.
Further, methods described also includes:
When the real time execution power P 2 of the motor is less than the dry running protection power P, the motor stopping is controlled.
Further, the real time execution work(for obtaining the motor when motor-operated well pump pumps the liquid medium Rate P2, including:
Obtain the real-time current I and real-time voltage U of the motor;
The real time execution power P 2 of the motor, the motor are calculated according to the real-time current I and real-time voltage U Real time execution power P 2 meet equation
Further, methods described also includes:
When judging that the motor-operated well pump is in dry running status, alarm is sent.
On the other hand, the invention provides a kind of dry running protection device of motor-operated well pump, described device to include:
Power detection module, for obtaining the wink of motor when motor-operated well pump is immersed in stable first in liquid medium When power P 1 and obtain the real time execution power P 2 of the motor when motor-operated well pump pumps the liquid medium;
Parameter setting module, for calculating dry running protection power P of the motor-operated well pump in the liquid medium, P=kn* P1, wherein, knFor constant of unloading, knSpan be 0.6~1.0;
Processing module, real time execution power P 2 and the dry running protection power P for the motor, when described When the real time execution power P 2 of motor is less than the dry running protection power P, judge that the motor-operated well pump is in dry operation shape State.
Further, described device also includes control module, is less than institute for the real time execution power P 2 when the motor When stating dry running protection power P, the motor stopping is controlled.
Further, the power detection module includes electric current acquiring unit, voltage acquisition unit, computing unit, described Electric current acquiring unit is used for the real-time current I for obtaining the motor, and the voltage acquisition unit is used for the reality for obtaining the motor When voltage U, the computing unit is used for the real-time fortune that the motor is calculated according to the real-time current I and the real-time voltage U Row power P 2, the real time execution power P 2 of the motor meet equation
Further, described device also includes alarm module, and the alarm module is used for,
When judging that the motor-operated well pump is in dry running status, alarm is sent.
Further, the alarm module includes at least one of buzzer, flash lamp, loudspeaker.
Further, described device also includes memory module, and the memory module is immersed in for storing motor-operated well pump Unloading constant k when being run in different liquid mediumsnAnd the motor-operated well pump is immersed in head in different liquid mediums The instantaneous power P1 of motor when secondary stable.
The beneficial effect that technical scheme provided in an embodiment of the present invention is brought is:
By setting the dry running protection power P of motor-operated well pump, and the real time execution power P 2 of motor is detected, work as motor Real time execution power P 2 when being less than dry running protection power P, then judge that motor-operated well pump is in dry running status, and control electricity Machine is shut down so that motor will not continue to operation driving impeller rotation in the state of underloading or zero load, avoid impeller failure, simultaneously The dry running protection power P of motor-operated well pump can be set according to different liquid goods media, be ensured in the different liquid of density Under goods medium, dry running protection can be carried out to motor-operated well pump, when replacing liquid goods medium is unloaded again, without deep well pump factory Family sends professional and technical personnel to reset dry running protection electric current preset value, reduces the after-sale service of deep well pump producer, maintenance Expense, save time of ship normal operation.
Brief description of the drawings
Technical scheme in order to illustrate the embodiments of the present invention more clearly, make required in being described below to embodiment Accompanying drawing is briefly described, it should be apparent that, drawings in the following description are only some embodiments of the present invention, for For those of ordinary skill in the art, on the premise of not paying creative work, other can also be obtained according to these accompanying drawings Accompanying drawing.
Fig. 1 is a kind of method flow diagram of the dry running protection method of motor-operated well pump provided in an embodiment of the present invention;
Fig. 2 is a kind of structural representation of the dry running protection device of motor-operated well pump provided by the invention.
Embodiment
To make the object, technical solutions and advantages of the present invention clearer, below in conjunction with accompanying drawing to embodiment party of the present invention Formula is described in further detail.
Fig. 1 is a kind of method flow diagram of the dry running protection method of motor-operated well pump provided in an embodiment of the present invention, such as Fig. 1 Shown, this method includes:
Step 101, the instantaneous power P1 for obtaining motor when motor-operated well pump is immersed in stable first in liquid medium.
Specifically, electronic depth can be determined according to the delay time t of start-up study relay in the starter that motor matches Well pump is from starting to start to required time T1, the T1=t of stable operation, then detects motor-operated well pump and be immersed in liquid medium, From starting to start, to after the T1 times, the instantaneous power P1 of motor.In specific implementation, it is determining for T1 that can set the time When device, for automatic detection motor-operated well pump to after T1 the time required to stable operation since startup, the instantaneous power P1's of motor is big It is small.
Further, the instantaneous power P1 of motor detection method is as follows;
The first step, motor-operated well pump is detected since startup to electricity during stable operation required time T1 by current transformer The transient current I of machine1Size;
Second step, since detection motor-operated well pump starting to the instantaneous voltage U of motor during stable operation required time T11 Size;
3rd step, according to formulaI1*U1, calculate the instantaneous power P1 of motor size.
Step 102, calculate dry running protection power P of the motor-operated well pump in liquid medium, P=kn* P1, wherein, knFor Unloading constant, knSpan be 0.6~1.0, knFor different liquid goods media density relative to the density of water ratio.
Specifically, under different liquid goods media, knValue it is as follows:
When liquid goods medium is liquefied ammonia, unload constant KnFor 0.61;
When liquid goods medium is liquefied petroleum gas, unload constant KnFor 0.65;
When liquid goods medium is Liquid vinyl chloride, unload constant KnFor 0.97;
When liquid goods medium is clear water, unload constant knFor 1.
The real time execution power P 2 of motor when step 103, acquisition motor-operated well pump pump liquid-state medium.
Specifically, step 103 can include:
The first step, obtain the real-time current I of motor;
Second step, obtain the real-time voltage U of motor;
3rd step, the real time execution power P 2 of motor, the real-time fortune of motor are calculated according to real-time current I and real-time voltage U Row power P 2 meets equation
Step 104, the real time execution power P 2 for comparing motor and dry running protection power P.
Specifically, when the real time execution power P 2 of motor is less than dry running protection power P, judge that motor-operated well pump is in Dry running status.
The embodiment of the present invention detects the real time execution of motor by setting the dry running protection power P of motor-operated well pump Power P 2, when the real time execution power P 2 of motor is less than dry running protection power P, then judge that motor-operated well pump is in dry operation State, and controlled motor is shut down so that motor will not may proceed to operation driving impeller rotation in the state of underloading or zero load, keep away Exempt from impeller failure, while the dry running protection power P of motor-operated well pump can be set according to different liquid goods media, be ensured Under the different liquid goods medium of density, dry running protection can be carried out to motor-operated well pump, be unloaded again when changing liquid goods medium When, send professional and technical personnel to reset dry running protection electric current preset value without deep well pump producer, reduce deep well pump factory Family's after-sale service, the expense of maintenance, save the time of ship normal operation.
Preferably, after step 104, the guard method can also include following optional step:
When the real time execution power P 2 of motor is less than dry running protection power P, controlled motor is shut down.
When judging that motor-operated well pump is in dry running status, alarm is sent.
, can be by setting at least one of buzzer, flash lamp, loudspeaker to be alarmed in specific implementation.
It should be noted that after motor-operated well pump causes motor stopping due to dry running protection output stopping signal, by Staff operates other equipment and carries out sweeping operation on ship, treats in cargo tank that all pumping finishes and presses starter liquid goods medium On SR, wait next cargo tank to be worked on after filling liquid goods medium again with controlled motor.
Fig. 2 is a kind of structural representation of the dry running protection device of motor-operated well pump provided by the invention, as shown in Fig. 2 The device includes power detection module 210, parameter setting module 220, processing module 230, control module 240, alarm module 250th, memory module 260 and touch-control display panel 270.
Power detection module 210 is used to obtain motor when motor-operated well pump is immersed in stable first in liquid medium Instantaneous power P1 and obtain motor-operated well pump pump liquid-state medium when motor real time execution power P 2.
Further, power detection module 210 includes electric current acquiring unit 211, voltage acquisition unit 212, computing unit 213.Wherein, electric current acquiring unit 211 is used for the real-time current I for obtaining motor, and voltage acquisition unit 212 is used to obtain motor Real-time voltage U, computing unit 213 are used for the real time execution power P 2 that motor is calculated according to real-time current I and real-time voltage U, electricity The real time execution power P 2 of machine meets equation
Specifically, the instantaneous power P1 of motor can also be according to electric current acquiring unit 211, voltage acquisition unit 212, calculating Unit 213 obtains.First according to the delay time t of start-up study relay in the starter of motor matching, electronic deep-well is determined Then pump detects electronic deep-well from the required time T1, the T1=t that start to start to stable operation using electric current acquiring unit 211 Pump since startup to after T1 the time required to stable operation, the transient current I of motor1, electricity is detected using voltage acquisition unit 212 Dynamic deep well pump since startup to after T1 the time required to stable operation, the instantaneous voltage U of motor1, finally, using computing unit 213 calculate power P 1, and wherein power P 1 meets formulaI1*U1
Parameter setting module 220 is used to calculate dry running protection power P of the motor-operated well pump in liquid medium, P=kn* P1, wherein, knFor constant of unloading, knSpan be 0.6~1.0;
Preferably, the device can also include memory module 260, and memory module 260 can be used for storing motor-operated well pump It is immersed in unloading constant k when being run in different liquid mediumsn, and motor-operated well pump is immersed in different liquid mediums The instantaneous power P1 of motor when stable first.Specifically, motor-operated well pump can be obtained by pre-trial to be immersed in not The instantaneous power P1 of motor when stable first in same liquid medium, reduce instantaneous power P1 detection number.
Parameter setting module 220 can read the motor-operated well pump stored in memory module 260 and be immersed in different liquid Unloading constant k when being run in mediumnAnd motor-operated well pump is immersed in liquid medium and transported first in power detection module 210 The instantaneous power P1 of motor when row is stable, and when can select to run in current liquid medium by parameter setting module 220 Unload constant knSize value, dry running protection power P of the motor-operated well pump in current liquid medium is calculated, wherein dry Running protection power P meets P=kn*P1。
Alternatively, the device can also include touch-control display panel 270, by being chosen not on touch-control display panel 270 Same liquid goods medium, you can unloading constant k when obtaining running in current liquid mediumnSize, calculate dry running protection Power P, while also can obtain the instantaneous power of motor when motor-operated well pump is immersed in stable first in current liquid medium P1.The touch-control display panel 270 can be also used for touch-control and show dry running protection power P and the real time execution power P 2 of motor Size.
Processing module 230 is used to compare the real time execution power P 2 of motor and dry running protection power P, real-time when motor When operation power P 2 is less than dry running protection power P, judge that motor-operated well pump is in dry running status.
Specifically, the processing module 230 can be connected with touch-control display panel 270, when processing module 230 judges electronic depth When well pump is in dry running status, result can be included on touch-control display panel 270.
Further, the device also includes control module 240, for being less than dry operation when the real time execution power P 2 of motor When protecting power P, controlled motor is shut down.
Specifically, control module 240 electrically connects with processing module 230, when processing module 230 judges that motor-operated well pump is in During dry running status, then the controlled motor of control module 240 is shut down.One stop botton can also be set, and operating personnel can lead to Cross and press stop botton controlled motor shutdown.
Further, the device can also include alarm module 250, and alarm module 250, which is used to work as, judges motor-operated well pump During in dry running status, alarm is sent.
The alarm module 250 is connected with processing module 230, when processing module 230 judges that motor-operated well pump is in dry During running status, then warning device is alarmed.
Alternatively, alarm module 250 can include at least one of buzzer, flash lamp, loudspeaker.
The embodiment of the present invention detects the real time execution of motor by setting the dry running protection power P of motor-operated well pump Power P 2, when the real time execution power P 2 of motor is less than dry running protection power P, then judge that motor-operated well pump is in dry operation State, and controlled motor is shut down so that motor will not may proceed to operation driving impeller rotation in the state of underloading or zero load, keep away Exempt from impeller failure, while the dry running protection power P of motor-operated well pump can be set according to different liquid goods media, be ensured Under the different liquid goods medium of density, dry running protection can be carried out to motor-operated well pump, be unloaded again when changing liquid goods medium When, send professional and technical personnel to reset dry running protection electric current preset value without deep well pump producer, reduce deep well pump factory Family's after-sale service, the expense of maintenance, save the time of ship normal operation.
The foregoing is only presently preferred embodiments of the present invention, be not intended to limit the invention, it is all the present invention spirit and Within principle, any modification, equivalent substitution and improvements made etc., it should be included in the scope of the protection.

Claims (10)

  1. A kind of 1. dry running protection method of motor-operated well pump, it is characterised in that methods described includes:
    Obtain the instantaneous power P1 of motor when motor-operated well pump is immersed in stable first in liquid medium;
    Calculate dry running protection power P of the motor-operated well pump in the liquid medium, P=kn* P1, wherein knFor unloading Constant, knSpan be 0.6~1.0;
    Obtain the real time execution power P 2 of the motor when motor-operated well pump pumps the liquid medium;
    When the real time execution power P 2 of the motor is less than the dry running protection power P, judge at the motor-operated well pump In dry running status.
  2. 2. according to the method for claim 1, it is characterised in that methods described also includes:
    When the real time execution power P 2 of the motor is less than the dry running protection power P, the motor stopping is controlled.
  3. 3. according to the method for claim 1, it is characterised in that the motor-operated well pump pumping liquid that obtains is situated between The real time execution power P 2 of motor during matter, including:
    Obtain the real-time current I and real-time voltage U of the motor;
    The real time execution power P 2 of the motor, the reality of the motor are calculated according to the real-time current I and real-time voltage U Shi Yunhang power Ps 2 meet equation
  4. 4. according to the method for claim 1, it is characterised in that methods described also includes:
    When judging that the motor-operated well pump is in dry running status, alarm is sent.
  5. 5. a kind of dry running protection device of motor-operated well pump, it is characterised in that described device includes:
    Power detection module, for obtaining the moment work(of motor when motor-operated well pump is immersed in stable first in liquid medium Rate P1 and the real time execution power P 2 for obtaining the motor when motor-operated well pump pumps the liquid medium;
    Parameter setting module, for calculating dry running protection power P of the motor-operated well pump in the liquid medium, P= kn* P1, wherein, knFor constant of unloading, knSpan be 0.6~1.0;
    Processing module, real time execution power P 2 and the dry running protection power P for the motor, when the motor Real time execution power P 2 when being less than the dry running protection power P, judge that the motor-operated well pump is in dry running status.
  6. 6. device according to claim 5, it is characterised in that described device also includes control module, for when the electricity When the real time execution power P 2 of machine is less than the dry running protection power P, the motor stopping is controlled.
  7. 7. device according to claim 5, it is characterised in that the power detection module includes electric current acquiring unit, electricity Acquiring unit, computing unit are pressed, the electric current acquiring unit is used for the real-time current I for obtaining the motor, and the voltage obtains Unit is used for the real-time voltage U for obtaining the motor, and the computing unit is used for according to the real-time current I and the electricity in real time U is pressed to calculate the real time execution power P 2 of the motor, the real time execution power P 2 of the motor meets equation
  8. 8. device according to claim 5, it is characterised in that described device also includes alarm module, the alarm module For when judging that the motor-operated well pump is in dry running status, sending alarm.
  9. 9. device according to claim 8, it is characterised in that the alarm module includes buzzer, flash lamp, loudspeaker At least one of.
  10. 10. according to the device described in any one of claim 5~9, it is characterised in that described device also includes memory module, institute State memory module be used to storing the motor-operated well pump be immersed in unloading constant kn when running in different liquid mediums and The instantaneous power P1 of motor-operated well pump motor when being immersed in stable first in different liquid mediums.
CN201710904791.4A 2017-09-29 2017-09-29 A kind of dry running protection device and method of motor-operated well pump Active CN107829954B (en)

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