CN107829154A - A kind of Mixing of Polymer Melt tower - Google Patents
A kind of Mixing of Polymer Melt tower Download PDFInfo
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- CN107829154A CN107829154A CN201711068867.0A CN201711068867A CN107829154A CN 107829154 A CN107829154 A CN 107829154A CN 201711068867 A CN201711068867 A CN 201711068867A CN 107829154 A CN107829154 A CN 107829154A
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- mixing
- agitating shaft
- polymer melt
- axial
- mixing column
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D1/00—Treatment of filament-forming or like material
- D01D1/04—Melting filament-forming substances
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Textile Engineering (AREA)
- Spinning Methods And Devices For Manufacturing Artificial Fibers (AREA)
Abstract
A kind of Mixing of Polymer Melt tower, including mixing column and agitating shaft, concavo-convex anti-adhesion structure are both provided with the surface of the part being in contact with molten polymer in a mixer, it is possible to achieve anti-adhesive attraction of the polymer melt in filament spinning component;The prevent adhesion mechanism of action of mechanism of the bumps is:Concavo-convex anti-adhesion structure includes sunk part and bossing, bossing is higher by parts surface setting, directly contacting between highly viscous polymer melt and parts surface is reduced using supporting role between points, and gas suspension effect is formed in the presence of HTHP melt, plays and is prevented adhesion from separate type.
Description
Technical field
The present invention relates to textile chemical fiber spining technology field, and in particular to a kind of Mixing of Polymer Melt tower.
Background technology
The BP of 1845 is come from the earliest record of melt spinning process.Nineteen thirty-nine melt spinning is as manufacture nylon
The production technology of 66 fibers obtains industrial applications.Melt spinning basic process include material melts, from spinneret micropore extrusion,
Melt stream cooling and solidifying shaping.Manufactured long filament can be used bobbin coiling and molding or carry out other processing.In melt spinning
During, polymer feeding extruder, it is tired to be sent to metering further along after screw rod transmission, plasticizing, melting:Metering is poly- to pass through essence
Really metering ensures that the melt of polymer can be flowed into stable and uniform in critical component filament spinning component, the melt in filament spinning component
By the filtering of filter medium, eliminating to be provided with porous spinneret by high pressure press-in after impurity and bubble turns into thread;Carefully
Stream is while cooling (quenching) quick by horizontal blowing, because the effect of following wireline reel also produces super drawing so that diameter
Attenuate;As-spun fibre is wound into certain package.
Under normal circumstances filament spinning component be mainly be made up of upper strata excessively stream lid, wire netting and filter sand filter layer, distribution plate and
Porous spinneret is formed.Spinning melt is after top-level entries flow into filament spinning component, the mistake for type of being lain prone via the back taper minister in ancient times in sand chamber
Stream lid diffusely enters in the inner chamber of component, and filtration combination layer is ingeniously entered in the presence of upper stressor layer.Filter layer generally has multilayer
Screen pack and METALLIC FILTRATION SAND composition.The a piece of coarse net for not luring steel wire to weave into often is laid in the superiors of filter layer, turns into cover net
Or cover net, it is therefore an objective to which the debris for stopping bulk and the layer of sand for preventing bottom move.When being filtered using filter sand, in principle by sand grains
Granularity is carefully sequentially arranged by thick.When placing multistorey strainer mesh, and by the descending principle of mesh size.In filtration combination layer
The bottom laid one layer of supporting network, it be typically be made up of a piece of or two panels coarse net, it is therefore an objective to support upper level filter layer,
Increase longitudinal rigidity, have the function that not to be depressed, it can also prevent from draining to the effect of spinneret orifice under broken filter sand sometimes.By
Melt after fine filtering is flowed into the hole of distribution plate.On the one hand the effect of distribution plate is to play support upper level filter layer, another
Aspect is before polymer melt is assigned into spinneret plate as homogeneously as possible so that the uniform flow per hole, also tubing flow displacement filament plate
The melt pressure of part is shared so that spinning plate surface is unlikely to superpressure and deformed.Polymer melt is squeezed into spinneret
Guide hole after, micropore gives the certain shape of melt and is extruded as strand, finishes to dazzle body like this inside filament spinning component
The design of the filament spinning component of flowing need to mainly determine its structure snd size.Wherein component external structure snd size mainly need to examine
The problems such as considering the intensity and corrosion resistance of itself, the problem of also relating to installing/dismounting and sealing.The inside member of filament spinning component
Part just really carries main spinning function, it should how to select filtration combination element, hybrid element, distribution member and spinneret
Panel element etc., it is necessary to comprehensive to go fully to be calculated and considered from multi-angles such as hydrodynamics, melt rheology and heat conductions.
Certainly the problem of inner sealing of each element and strong rigidity can not be ignored while design.Melt spinning is to carry out at high temperature
, if polymer melt is chronically at high humidity state, it may occur that degraded influences the quality of precursor, and institute W is inside design component
During passage, melt should be made to be uniformly distributed in each micropore of spinneret as far as possible, channel resistance should be equal, can not exist in component
Dead angle, in case melt residence time is long and decomposes.It should process smooth with king's part surface of melt contacts, it is impossible to make thing
Material is detained due to wall surface resistance.Fluid motion uniformity mainly includes fluid motion speed, pressure, stop in filament spinning components
The contents such as time, discharging distribution.Preferable filament spinning component should be able to ensure that above-mentioned parameter is all identical simultaneously, and sample presentation just can ensure that
Polymer melt is evenly distributed in each spinneret orifice of spinneret with identical matter, and it is uniformly high-quality finally to spin out structural behaviour
Measure fiber.However, the factor for influenceing flow field uniformity in filament spinning component is numerous, wherein mainly having material properties, process conditions, setting
Standby structural parameters etc..When the above two control identical, device structure is its most important influence factor again.
The flow behavior of polymer melts is more complex compared with for small molecule solution.Under external force, melt is not only
Irreversible viscous yielding is shown, but also shows reversible elastic deformation.Because the flowing of polymer is not
Simple Relative sliding between macromolecular chain, but the overall result of moving cell transition successively.Under external force, macromolecular chain
Inevitably stretched along external force direction, remove external force, macromolecular chain will be spontaneously rolled up again.This conformation change
Caused elastically-deformable development and Recovery Process are relaxation, and the process depends on polymer molecular weight, external force acts on
Time, temperature etc..It is the outward appearance of elastic deformation and its subsequent lax pair fiber, dimensional stability, interior in molding process
Stress etc. has substantial connection.
High polymer molten viscosity is cut flowing and is mainly characterized in that:It is very high to cut viscosity;Viscosity strong depend-ence trimming speed is cut, absolutely
Most of high polymer moltens belong to pseudoplastic fluid;Velocity flow profile of the pseudoplastic behavior high polymer molten in pipe is not parabolically
It is linear, and plunger flow is close to, velocity gradient concentrates on near-wall, is moved that may have tube wall to slide in some cases,
Molecular-weight gradation effect is there may also be in flowing, low molecular weight fraction is more than pipe axle in near-wall.
It is not constant temperature process in actual production process, and is unstable state, but above-mentioned " spinnability " is theoretical, it is right
The forming process of chemical fibre still has preferably reference and directive significance, and the principal element drawn from " spinnability " in theoretical is all
It is the factor for controlling spinning to be smoothed out.Such as be viscosity and surface tension to capillary mechanism major influence factors, to cohesive energy
The principal element that failure mechanism influences is deformation speed and viscoplasticity size etc..Understanding the spinnability principle of melt contributes to us
When adjusting spinning technique, optimal conditions are targetedly selected, so as to avoid occurring wild effect in spinning.Change and spin
The rheological property of silk Wang Yi parameters and raw material may cause the variable element scope for stablizing spinning fully to increase, convenient and technique
Adjustment.
Because the high temperature polymer melt of melting needs to shift and flow, therefore, high-temperature fusant and spinning group in filament spinning component
Part quality inspection inevitably there are contact, adhesion on the inwall of filament spinning component also just inevitably be present, although
At present when preparing filament spinning component can by the smooth enough of its inwall processing, largely reduced due to
Inner wall surface problem and caused by attachment of polymers, still, due to the limitation of machining accuracy and process technology, it is difficult to accomplish inwall
It is completely smooth, still can so produces the adhesion of polymer;Also have in the prior art in spinning process in polymer and spinning
The scheme of lubricant is added between the inwall of component, can so play certain anti-adhesiving effect, but what these were added
Lubricant will certainly be entered in polymer, and then the property of polymer and the property of follow-up spinning produce unpredictable shadow
Ring, and it is worthless.Due to the adhesion of the polymer in spinning process, all needed after the production schedule of a batch is not completed
Filament spinning component thoroughly to be cleaned, the cleaning to filament spinning component can cause time and cost greatly to consume, but also
It is difficult to be cleaned that some dead angles, which can be there are, and follow-up production can be adversely affected again.Therefore, exploitation one is needed badly
The anti-adhesion of various pieces or anti-blocking techniques in kind new filament spinning component, the shortcomings that to overcome in the prior art.
The content of the invention
Above-mentioned technical problem be present for prior art, present invention offer is a kind of effectively to reduce the new of attachment of polymers
Type Mixing of Polymer Melt device.
To achieve the above object, the present invention provides following technical scheme:
A kind of Mixing of Polymer Melt tower, including mixing column and agitating shaft, the mixing column have the shell of multi-layer compound structure, mix
The side bottom for closing tower is provided with several polymer melt charge doors;The top of mixing column is in circular arc, the circular arc of mixing column
Side at the top of shape is additionally provided with monomer pumping device access port, and the top at the top of mixing column circular arc is provided with for agitating shaft
The through hole passed through, one end of agitating shaft are deep into mixing column, and the other end is connected with motor;The bottom of mixing column is also in circular arc
Shape, the side of the circular arc-shaped bottom portion of mixing column are provided with detection material taking mouth, are provided with out on the top of mixing column circular arc-shaped bottom portion
Material mouth, discharging opening are connected with discharging pump and discharge nozzle;Agitating shaft bottom is connected with axle sleeve, and axle sleeve is provided with the water of energy transverse rotation
Flat stirring sheet, the axial agitating device that can be longitudinally rotated during agitating shaft rotation is additionally provided with axle sleeve;Mixing column, agitating shaft,
Bumps are provided with the surface being in contact with polymer melt of axle sleeve, axial agitating device and horizontal stirring sheet to prevent adhesion
Mechanism;The concavo-convex anti-adhesion structure is equally distributed depression and projection.
Preferably, the depression in the concavo-convex anti-adhesion structure and raised spaced it is uniformly distributed;Raised surface area
For 0.5-2 square millimeters, the surface area of depression is 1-3 square millimeters.
Preferably, the raised surface area is 1 square millimeter, and the surface area of depression is 2 square millimeters.
Preferably, mixing tower bottom is located at the both sides of agitating shaft and is provided with temperature control equipment, in temperature control equipment
Including temperature sensor, temperature control equipment electrically connects with heating rod.
Preferably, axial agitating device includes the driving helical gear being arranged on agitating shaft, and axial direction is provided with axle sleeve
Stirring seat, at least one axial agitating shaft perpendicular to agitating shaft is provided with axial stirring seat, in one end of axial agitating shaft
It is provided with driving the intermeshing transmission helical gear of helical gear, axial stirring sheet is provided with the other end of axial agitating shaft.
Beneficial effects of the present invention:
A kind of Mixing of Polymer Melt tower, including mixing column and agitating shaft.Mixed with the polymer in traditional fused spinning assembling parts
Clutch is compared, and has advantages below:Due to all being set on the surface of the part being in contact with molten polymer in a mixer
There is concavo-convex anti-adhesion structure, it is possible to achieve anti-adhesive attraction of the polymer melt in filament spinning component;The bumps prevent adhesion mechanism
The mechanism of action be:Concavo-convex anti-adhesion structure includes sunk part and bossing, and bossing is higher by parts surface setting,
Using directly contacting between the highly viscous polymer melt of supporting role reduction and parts surface between points, and
Gas suspension effect is formed in the presence of HTHP melt, plays and is prevented adhesion from separate type;Sunk structure plays receiving and suspended
The effect of gas, cooperated with bossing;Raised surface area is 0.5-2 square millimeters, and the surface area of depression is put down for 1-3
Square millimeter, it is preferable that raised surface area is 1 square millimeter, and the surface area of depression is 2 square millimeters, sunk part and projection
Partial dot point is connected to form the cellular protection grid of precision, parts surface and polymer melt is separated, increase prevents adhesion
Effect.The area of bossing and sunk part is unsuitable excessive, if area is excessive, can not play and prevent adhesion well
Effect, the situation that itself and polymer melt are directly in contact with parts surface is without two;Area both it is also unsuitable too small, if
Area is too small, and it can not play estimated preventing adhesiving effect, and difficulty of processing also can be very big.Concavo-convex anti-adhesion structure can be with
Apply on these parts respectively when preparing the various pieces of filament spinning component, can use with the concavo-convex mechanism that prevents adhesion
The directly docile and obedient form on the surface of part of sark is carried out, and can also be carried out in the form of precision lathe processing, its is specific
Processing method is conventional parts machining means of the prior art, is no longer described herein.
The interface for connecting monomer pumping device is provided with mixing column, can be with external monomer pumping device so that poly-
Polymer melt in time detaches away monomer when mixing, avoids excessive monomer from being collected in mixing column, influences to polymerize
The effect and quality of thing mixture.It is additionally provided with detection material taking mouth on mixing column, the convenient feeding at any time during mixing
Detected to judge the effect of mixing, can so avoid opening blender when detection, convenient operation, and be not easy
Generation security incident.Buffer table is additionally provided with mixing column, buffer table from the mixing general material to come up of tower bottom to playing buffering
Effect, avoid producing excessively fierce collision with the new material that top charge door enters so that the effect of mixing is more slow
With it is uniform.
Brief description of the drawings
Fig. 1 is the structural representation of Inventive polymers melt mixed tower.
Fig. 2 is the structural representation of the horizontal agitating device of the present invention.
Reference:
1st, mixing column, 2, polymer melt charge door, 3, monomer pumping device access port, 4, agitating shaft, 5, motor, 6, detection takes
Material mouth, 7, discharging opening, 8, axle sleeve, 9, horizontal stirring sheet, 10, axial agitating device, 11, temperature control equipment, 12, heating rod,
14th, helical gear is driven, 15, axial stirring seat, 16, axial agitating shaft, 17, transmission helical gear, 18, axial stirring sheet.
Embodiment
Below in conjunction with specific embodiment and accompanying drawing, the present invention is described in detail.
Embodiment 1
A kind of Mixing of Polymer Melt tower, including mixing column 1 and agitating shaft 4, the mixing column have the shell of multi-layer compound structure,
The side bottom of mixing column 1 is provided with several polymer melt charge doors 2;The top of mixing column 1 is in circular arc, mixing column 1
Circular arc at the top of side be additionally provided with monomer pumping device access port 3, the top at the top of the circular arc of mixing column 1 is provided with
The through hole passed through for agitating shaft 4, one end of agitating shaft 4 are deep into mixing column 1, and the other end is connected with motor 5;Mixing column 1
Bottom is also in circular arc, and the side of the circular arc-shaped bottom portion of mixing column 1 is provided with detection material taking mouth 6, in mixing column circular arc-shaped bottom portion
Top be provided with discharging opening 7, discharging opening 7 is connected with discharging pump and discharge nozzle;The bottom of agitating shaft 4 is connected with axle sleeve 8, axle sleeve 8
The horizontal stirring sheet 9 of energy transverse rotation is provided with, the axial direction stirring that can be longitudinally rotated during agitating shaft rotation is additionally provided with axle sleeve 8
Device 10;In mixing column 1, agitating shaft 4, axle sleeve 8, axial agitating device 10 and horizontal stirring sheet 9 and polymer melt phase
Bumps are provided with the surface of contact to prevent adhesion mechanism;The concavo-convex anti-adhesion structure is equally distributed depression and projection.
Wherein, the depression in concavo-convex anti-adhesion structure and raised spaced it is uniformly distributed;Raised surface area is 0.5-2
Square millimeter, the surface area of depression is 1-3 square millimeters;Further, the raised surface area is 1 square millimeter, depression
Surface area be 2 square millimeters.
Concavo-convex anti-adhesion structure is both provided with the surface of the part being in contact with molten polymer in mixing column, can
To realize anti-adhesive attraction of the polymer melt in filament spinning component;The prevent adhesion mechanism of action of mechanism of the bumps is:Bumps are anti-
Adhesion structure includes sunk part and bossing, and bossing is higher by parts surface setting, utilizes branch between points
Support effect reduces directly contacting between highly viscous polymer melt and parts surface, and in the effect of HTHP melt
Lower formation gas suspension effect, plays and is prevented adhesion from separate type;Sunk structure plays a part of accommodating levitation gas, with lug boss
Divide and cooperate;Raised surface area is 0.5-2 square millimeters, and the surface area of depression is 1-3 square millimeters, it is preferable that raised
Surface area be 1 square millimeter, the surface area of depression is 2 square millimeters, and sunk part and lug boss branch point are connected to form essence
Close cellular protection grid, parts surface and polymer melt are separated, increase the effect to prevent adhesion.Bossing and recessed
It is unsuitable excessive to fall into the area of part, if area is excessive, good preventing adhesiving effect can not be played, itself and polymer melt
Situation about being directly in contact with parts surface is without two;Area both it is also unsuitable too small, if area is too small, it can not rise
To estimated preventing adhesiving effect, and difficulty of processing also can be very big.Concavo-convex anti-adhesion structure can prepare each of filament spinning component
Apply on these parts respectively during individual part, can use the sark with the concavo-convex mechanism that prevents adhesion is directly docile and obedient in portion
The form on the surface of part is carried out, and can also be carried out in the form of precision lathe processing, its specific processing method is existing skill
Conventional parts machining means in art.
The interface for connecting monomer pumping device is provided with mixing column, can be with external monomer pumping device so that poly-
Polymer melt in time detaches away monomer when mixing, avoids excessive monomer from being collected in mixing column, influences to polymerize
The effect and quality of thing mixture.It is additionally provided with detection material taking mouth on mixing column, the convenient feeding at any time during mixing
Detected to judge the effect of mixing, can so avoid opening blender when detection, convenient operation, and be not easy
Generation security incident.Buffer table is additionally provided with mixing column, buffer table from the mixing general material to come up of tower bottom to playing buffering
Effect, avoid producing excessively fierce collision with the new material that top charge door enters so that the effect of mixing is more slow
With it is uniform.
Cause to solidify in order to avoid polymer-melt temperature reduces, the both sides that mixing tower bottom is located at agitating shaft are provided with
Temperature control equipment 11, temperature control equipment 11 include temperature sensor, and temperature control equipment 11 electrically connects with heating rod 12.
Axial agitating device 10 includes the driving helical gear 14 being arranged on agitating shaft 4, is provided with axle sleeve 8 and axially stirs
Seat 15 is mixed, at least one axial agitating shaft 16 perpendicular to agitating shaft 4 is provided with axial stirring seat 15, in axial agitating shaft 16
One end be provided with the intermeshing transmission helical gear 17 of driving helical gear 14, be provided with the other end of axial agitating shaft 16
Axial stirring sheet 18.
Finally it should be noted that the above embodiments are merely illustrative of the technical solutions of the present invention, rather than the present invention is protected
The limitation of scope is protected, although being explained with reference to preferred embodiment to the present invention, one of ordinary skill in the art should
Work as understanding, technical scheme can be modified or equivalent substitution, without departing from the reality of technical solution of the present invention
Matter and scope.
Claims (5)
1. a kind of Mixing of Polymer Melt tower, it is characterised in that including mixing column and agitating shaft, the mixing column has MULTILAYER COMPOSITE
The shell of structure, the side bottom of mixing column are provided with several polymer melt charge doors;The top of mixing column is in circular arc,
Side at the top of the circular arc of mixing column is additionally provided with monomer pumping device access port, and the top at the top of mixing column circular arc is set
The through hole passed through for agitating shaft is equipped with, one end of agitating shaft is deep into mixing column, and the other end is connected with motor;The bottom of mixing column
Portion is also in circular arc, and the side of the circular arc-shaped bottom portion of mixing column is provided with detection material taking mouth, on the top of mixing column circular arc-shaped bottom portion
End is provided with discharging opening, and discharging opening is connected with discharging pump and discharge nozzle;Agitating shaft bottom is connected with axle sleeve, and axle sleeve is provided with can be horizontal
To the horizontal stirring sheet of rotation, the axial agitating device that can be longitudinally rotated during agitating shaft rotation is additionally provided with axle sleeve;Mixing
Tower, agitating shaft, axle sleeve, axial agitating device and horizontal stirring sheet the surface being in contact with polymer melt on be provided with
Bumps prevent adhesion mechanism;The concavo-convex anti-adhesion structure is equally distributed depression and projection.
2. Mixing of Polymer Melt tower according to claim 1, it is characterised in that recessed in the concavo-convex anti-adhesion structure
Fall into and raised spaced be uniformly distributed;Raised surface area is 0.5-2 square millimeters, and the surface area of depression is 1-3 squares of milli
Rice.
3. Mixing of Polymer Melt tower according to claim 2, it is characterised in that the raised surface area is 1 square
Millimeter, the surface area of depression is 2 square millimeters.
4. Mixing of Polymer Melt tower according to claim 3, it is characterised in that mixing tower bottom is located at the two of agitating shaft
Side is provided with temperature control equipment, and temperature control equipment includes temperature sensor, and temperature control equipment is electrically connected with heating rod
Connect.
5. Mixing of Polymer Melt tower according to claim 4, it is characterised in that axial agitating device includes being arranged on stirring
Mix the driving helical gear on axle, axial stirring seat be provided with axle sleeve, be provided with axial stirring seat it is at least one perpendicular to
The axial agitating shaft of agitating shaft, it is provided with one end of axial agitating shaft with driving the intermeshing transmission helical gear of helical gear,
Axial stirring sheet is provided with the other end of axial agitating shaft.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201711068867.0A CN107829154A (en) | 2017-11-03 | 2017-11-03 | A kind of Mixing of Polymer Melt tower |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201711068867.0A CN107829154A (en) | 2017-11-03 | 2017-11-03 | A kind of Mixing of Polymer Melt tower |
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CN107829154A true CN107829154A (en) | 2018-03-23 |
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CN201711068867.0A Withdrawn CN107829154A (en) | 2017-11-03 | 2017-11-03 | A kind of Mixing of Polymer Melt tower |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN114457435A (en) * | 2022-02-16 | 2022-05-10 | 南方科技大学 | Electrostatic spinning device and application thereof |
-
2017
- 2017-11-03 CN CN201711068867.0A patent/CN107829154A/en not_active Withdrawn
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN114457435A (en) * | 2022-02-16 | 2022-05-10 | 南方科技大学 | Electrostatic spinning device and application thereof |
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Application publication date: 20180323 |