CN107828057A - The silicone-modified epoxy resin preparation method and applications of LED encapsulation - Google Patents

The silicone-modified epoxy resin preparation method and applications of LED encapsulation Download PDF

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Publication number
CN107828057A
CN107828057A CN201711117352.5A CN201711117352A CN107828057A CN 107828057 A CN107828057 A CN 107828057A CN 201711117352 A CN201711117352 A CN 201711117352A CN 107828057 A CN107828057 A CN 107828057A
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epoxy resin
silicone
performed polymer
modified epoxy
led encapsulation
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CN201711117352.5A
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CN107828057B (en
Inventor
孙长江
任海涛
陈春江
刘彬
李献起
赵洁
曹鹤
张青
王红娜
赵磊
冯岳
严锦河
张鹏硕
周健
曹彩虹
王健
曲雪丽
高金明
孙景辉
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Tangshan Sanyou Silicon Industry Co ltd
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SANYOU SILICON INDUSTRY Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G77/00Macromolecular compounds obtained by reactions forming a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon in the main chain of the macromolecule
    • C08G77/42Block-or graft-polymers containing polysiloxane sequences
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G81/00Macromolecular compounds obtained by interreacting polymers in the absence of monomers, e.g. block polymers
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J183/00Adhesives based on macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon, with or without sulfur, nitrogen, oxygen, or carbon only; Adhesives based on derivatives of such polymers
    • C09J183/10Block or graft copolymers containing polysiloxane sequences
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L33/00Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L33/005Processes
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L33/00Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L33/48Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor body packages
    • H01L33/52Encapsulations
    • H01L33/56Materials, e.g. epoxy or silicone resin

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Organic Chemistry (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Manufacturing & Machinery (AREA)
  • Computer Hardware Design (AREA)
  • Power Engineering (AREA)
  • Health & Medical Sciences (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Epoxy Resins (AREA)

Abstract

The present invention relates to the preparation method and applications of a kind of LED potting resins preparation technology and application, the particularly a kind of silicone-modified epoxy resin of LED encapsulation.Note in reactor, add bisphenol A epoxide resin, alkoxy silane, organometallic salt catalysts, reacted 1 hour at 50~150 DEG C, epoxy resin modification performed polymer is made;It is raw material using mixed chlorosilane monomer and organic solvent, prepares methyl phenyl siloxane performed polymer;Epoxy resin modification performed polymer is added in reactor;Methyl phenyl siloxane performed polymer, reacted 2~6 hours under 70~150 DEG C of vacuum conditions, the silicone-modified epoxy resin of LED encapsulation is made.Compared with organic siliconresin, this silicone-modified epoxy resin have with base material cohesive force it is good the characteristics of;Compared with epoxy resin, this silicone-modified epoxy resin has the characteristics of cold-resistant thermal shock, heat-resist.

Description

The silicone-modified epoxy resin preparation method and applications of LED encapsulation
Technical field
The present invention relates to a kind of LED potting resins preparation technology and application, particularly a kind of LED is encapsulated with silicone-modified The preparation method and applications of epoxy resin.
Background technology
Bisphenol-A type epoxy resin has that light transmittance is high, mechanical property is good, corrosion-resistant, cost is low, easy to operate etc. excellent Point, but it crosslink density is high after hardening, internal stress is big, poor impact resistance, easily produced under shortwave radiation and heat effect yellow Become phenomenon, so requirements of the new power type LED to encapsulating material can not be met.
Organosilicon material has the characteristics that the good transparency, resistant of high or low temperature, weatherability, heat endurance, but exists The shortcomings that corrosion-resistant, adhesion strength are low, poor mechanical property and cost are high.
Silicone-modified epoxy resin has the advantages of two kinds of materials concurrently, is preferable encapsulating material.
A kind of silane coupler modified epoxy resin of CN201310310813.6 Jiangsu Su Bote new materials and its preparation Method and application, the patent uses the silane coupler containing amino to epoxy resin modification, because silicone segments are shorter, to tree The performance boosts such as fat is heat-resisting are limited.
The .7 South China Science & Engineering University of patent application 201611093859 discloses a kind of LED encapsulation aminomethyl phenyl epoxy and changed The preparation method of property silicone oil, the patent realize modification by the way of Si―H addition reaction, it is desirable to the epoxy resin of specific model, cost It is higher.
The content of the invention
It is an object of the invention to overcome the deficiency of prior art and provide a kind of heat-resist, cold-resistant thermal shock and with The preparation method and applications of the good silicone-modified epoxy resin of LED encapsulation of base material cohesive force.
The preparation method of the present invention adopts the following technical scheme that:
A kind of LED encapsulation preparation method of silicone-modified epoxy resin, is prepared as follows:
1)It is prepared by epoxy resin modification performed polymer:
Note in reactor, add the mass parts of bisphenol A epoxide resin 40~80, the mass parts of alkoxy silane 1~30, organic metal salt The mass parts of catalyst 0.01~1, reacted 1 hour at 50~150 DEG C, epoxy resin modification performed polymer is made;
2)It is prepared by siloxanes performed polymer:
It is raw material using mixed chlorosilane monomer and organic solvent, prepares methyl phenyl siloxane performed polymer;
3)LED encapsulates the preparation with silicone-modified epoxy resin:
The mass parts of epoxy resin modification performed polymer 50~90, the mass of methyl phenyl siloxane performed polymer 10~50 are added in reactor Part, reacted 2~6 hours under 70~150 DEG C of vacuum conditions, the silicone-modified epoxy resin of LED encapsulation is made.
Relative to prior art, using above-mentioned technical proposal the invention has the advantages that and beneficial effect:
1st, compared with organic siliconresin, this silicone-modified epoxy resin have with base material cohesive force it is good the characteristics of;With epoxy Resin is compared, and this silicone-modified epoxy resin has the characteristics of cold-resistant thermal shock, heat-resist.
2nd, alkoxy silane is participated in reaction, be more prone to compared to carbon hydroxyl and silicone hydroxyl directly reaction, mild condition.
3rd, siloxanes performed polymer is prepared using chlorosilane raw material, is raw material relative to alkoxy silane, cost is lower.
LED encapsulates the preparation method with silicone-modified epoxy resin, using following preferred scheme:
Bisphenol A epoxide resin is one kind in E20, E44.
Mixed chlorosilane monomer selects phenyl trichlorosilane and dimethyldichlorosilane.
Mixed chlorosilane monomer is from phenyl trichlorosilane and dimethyldichlorosilane and diphenyl dichlorosilane or methyl One of trichlorosilane carries out mixing match.
In epoxy resin modification pre-polymerization production procedure, alkoxy silane used is from MTMS, methyl One kind in triethoxysilane, phenyltrimethoxysila,e or phenyl triethoxysilane.
In epoxy resin modification pre-polymerization production procedure, organometallic salt catalysts used be zinc naphthenate, cobalt naphthenate, One kind in zinc Isoocatanoate, zinc octoate or dibutyl tin laurate.
Methyl phenyl siloxane performed polymer is prepared according to following quality proportioning:Phenyl trichlorosilane, diphenyl dichlorosilane, Methyl trichlorosilane, dimethyldichlorosilane in mass ratio 1~20:0~10:0~10:1~20 mixing, benzene series The quality of organic solvent is 1~3 times of mixed chlorosilane monomer mass, and the quality of water is mixed chlorosilane monomer mass 0.5~4 times.
The specific preparation method of methyl phenyl siloxane performed polymer is:
A, hydrolyze
Production water is added in reactor, mixed chlorosilane monomer and organic solvent at the uniform velocity add reactor after being uniformly mixed according to a ratio In;Control 20~50 DEG C of hydrolysis temperature;Stratification after charging, hydrochloric acid is separated;
B, wash
Methyl phenyl siloxane performed polymer containing organic solvent is washed to neutrality;30~60 DEG C of washing temperature.
C, concentrate
Solvent-laden methyl phenyl siloxane performed polymer is subjected to continuous concentration under vacuum conditions, methylbenzene is made in abjection solvent Radical siloxane performed polymer.
LED encapsulation material is solidified under amine or the effect of anhydrides epoxy hardener.
Amine epoxy hardener selects diethylenetriamine or triethylene tetramine;Anhydrides epoxy hardener selects methyl hexahydro Phthalic anhydride.
Embodiment:
With reference to embodiment, the present invention is described in further detail, but the implementation of the present invention is not limited to this.Below Embodiment test result is with reference to following testing standard:
Paint and varnish paint film draws lattice measuring paint film adhesion, GB/T 9286-1998.
The measure GBT 1735-2009 of paint and varnish heat resistance.
Paint film impact resistance assay method GB1732-93.
Embodiment one:
It is prepared by epoxy resin modification performed polymer:In reactor, E44 epoxy resin 60g, MTES 9g, two are added Dibutyl tin laurate 0.01g, 70 DEG C are reacted 1 hour, and epoxy resin modification performed polymer 64g is made.
Phenyl trichlorosilane 50g, diphenyl dichlorosilane 5g, methyl trichlorosilane 10g, dimethyldichlorosilane 15g, with 200g xylene solvents are well mixed, and production water 100g are added in reactor, mixed chlorosilane monomer and organic solvent are even Speed is added in reactor, controls 40 DEG C of hydrolysis temperature.Stratification after charging, in being washed to after hydrochloric acid is separated with 30 DEG C Property.Solvent methyl phenyl siloxane performed polymer will be contained under vacuum conditions and carry out continuous concentration, aminomethyl phenyl is made in abjection solvent Siloxanes performed polymer 45g.
Epoxy resin modification performed polymer 64g, methyl phenyl siloxane performed polymer 45g, 140 DEG C of vacuum bars are added in reactor 2-6 hours are reacted under part, the silicone-modified epoxy resin of LED encapsulation is made.
Product performance index:
Adhesive force:1 grade.
Heat resistance(250℃):4h passes through.
Impact resistance:50cm.
In actual application, obtained silicone-modified epoxy resin mixes with amine or anhydrides epoxy hardener Close uniformly after, can use as encapsulating material, be matched according to being actually needed, for example, silicone-modified epoxy resin and The quality proportioning of amine selects 10:1 ratio.
Amine epoxy hardener selects diethylenetriamine or triethylene tetramine;Anhydrides epoxy hardener selects methyl hexahydro Phthalic anhydride.
Embodiment two:
It is prepared by epoxy resin modification performed polymer:In reactor, E20 epoxy resin 80g, MTES 4g, two are added Dibutyl tin laurate 0.02g, 80 DEG C are reacted 1 hour, and epoxy resin modification performed polymer 82g is made.
The specific performance of E20 bisphenol A epoxide resins:It is yellowish to brown color transparent solid;Color and luster number -- 8;Softening point 64---76;Epoxide equivalent/100 gram:0.18--0.23;Organochlorine equivalent/100 gram:0.02;Inorganic chlorine equivalent/100 gram 0.001;The % of volatile matter equivalent 1;Market can be bought.
Phenyl trichlorosilane 60g, diphenyl dichlorosilane 3g, methyl trichlorosilane 20g, dimethyldichlorosilane 27g, with 240g dimethylbenzene organic solvents are well mixed, and production water 120g, chlorosilane monomer and organic solvent after mixing are added in reactor At the uniform velocity add in reactor, control 30 DEG C of hydrolysis temperature.Stratification after charging, it is washed to after hydrochloric acid is separated with 40 DEG C It is neutral.Solvent methyl phenyl siloxane performed polymer will be contained under vacuum conditions and carry out continuous concentration, methylbenzene is made in abjection solvent Radical siloxane performed polymer 60g.
Epoxy resin modification performed polymer 82g, methyl phenyl siloxane performed polymer 60g, 140 DEG C of vacuum bars are added in reactor 2-6 hours are reacted under part, the silicone-modified epoxy resin of LED encapsulation is made.
Product performance index:
Adhesive force:1 grade
Heat resistance(250℃):4h passes through
Impact resistance:50cm.
Embodiment three:
It is prepared by epoxy resin modification performed polymer:In reactor, E44 epoxy resin 70g, MTMS 6g, two are added Dibutyl tin laurate 0.01g, 70 DEG C are reacted 1 hour, and epoxy resin modification performed polymer 76g is made.
Phenyl trichlorosilane 45g, diphenyl dichlorosilane 5g, methyl trichlorosilane 15g, dimethyldichlorosilane 15g, with 200g dimethylbenzene is well mixed, and production water 100g is added in reactor, chlorosilane monomer and organic solvent at the uniform velocity add after mixing In reactor, 40 DEG C of hydrolysis temperature is controlled.Stratification after charging, neutrality is washed to 30 DEG C after hydrochloric acid is separated. Solvent methyl phenyl siloxane performed polymer will be contained under vacuum state and carry out continuous concentration, methyl phenyl siloxane is made in abjection solvent Performed polymer 45g.
Epoxy resin modification performed polymer 76g, methyl phenyl siloxane performed polymer 45g, 140 DEG C of vacuum bars are added in reactor 2-6 hours are reacted under part, the silicone-modified epoxy resin of LED encapsulation is made.
Product performance index:
Adhesive force:1 grade.
Heat resistance(250℃):4h passes through.
Impact resistance:50cm.
Example IV:
It is prepared by epoxy resin modification performed polymer:In reactor, E44 epoxy resin 50g, phenyl triethoxysilane 6g, two are added Dibutyl tin laurate 0.01g, 70 DEG C are reacted 1 hour, and epoxy resin modification performed polymer 56g is made.
Phenyl trichlorosilane 45g, diphenyl dichlorosilane 5g, methyl trichlorosilane 15g, dimethyldichlorosilane 15g, with 200g dimethylbenzene organic solvents are well mixed, and production water 80g are added in reactor, chlorosilane monomer and organic solvent are even after mixing Speed is added in reactor, controls 40 DEG C of hydrolysis temperature.Stratification after charging, in being washed to after hydrochloric acid is separated with 30 DEG C Property.Solvent methyl phenyl siloxane performed polymer will be contained under vacuum conditions and carry out continuous concentration, aminomethyl phenyl is made in abjection solvent Siloxanes performed polymer 45g.
Epoxy resin modification performed polymer 56g, methyl phenyl siloxane performed polymer 45g, 140 DEG C of vacuum bars are added in reactor 2-6 hours are reacted under part, the silicone-modified epoxy resin of LED encapsulation is made.
Product performance index:
Adhesive force:1 grade.
Heat resistance(250℃):4h passes through.
Impact resistance:50cm.
Embodiment five:
It is prepared by epoxy resin modification performed polymer:In reactor, E44 epoxy resin 70g, MTES 7g, two are added Dibutyl tin laurate 0.01g, 70 DEG C are reacted 1 hour, and epoxy resin modification performed polymer 77g is made.
Phenyl trichlorosilane 40g, diphenyl dichlorosilane 5g, methyl trichlorosilane 15g, dimethyldichlorosilane 20g, with 200g dimethylbenzene organic solvents are well mixed, and production water 100g, chlorosilane monomer and organic solvent after mixing are added in reactor At the uniform velocity add in reactor, control 40 DEG C of hydrolysis temperature.Stratification after charging, it is washed to after hydrochloric acid is separated with 30 DEG C It is neutral.Solvent methyl phenyl siloxane performed polymer will be contained under vacuum conditions and carry out continuous concentration, methylbenzene is made in abjection solvent Radical siloxane performed polymer 45g.
Epoxy resin modification performed polymer 77g, methyl phenyl siloxane performed polymer 45g, 140 DEG C of vacuum bars are added in reactor 2-6 hours are reacted under part, the silicone-modified epoxy resin of LED encapsulation is made.
Product performance index:
Adhesive force:1 grade.
Heat resistance(250℃):4h passes through.
Impact resistance:50cm.

Claims (10)

1. a kind of LED encapsulation preparation method of silicone-modified epoxy resin, is prepared as follows:
1)It is prepared by epoxy resin modification performed polymer:
Note in reactor, add the mass parts of bisphenol A epoxide resin 40~80, the mass parts of alkoxy silane 1~30, organic metal salt The mass parts of catalyst 0.01~1, reacted 1 hour at 50~150 DEG C, epoxy resin modification performed polymer is made;
2)It is prepared by siloxanes performed polymer:
It is raw material using mixed chlorosilane monomer and organic solvent, prepares methyl phenyl siloxane performed polymer;
3)LED encapsulates the preparation with silicone-modified epoxy resin:
The mass parts of epoxy resin modification performed polymer 50~90, the mass of methyl phenyl siloxane performed polymer 10~50 are added in reactor Part, reacted 2~6 hours under 70~150 DEG C of vacuum conditions, the silicone-modified epoxy resin of LED encapsulation is made.
2. the preparation method of the silicone-modified epoxy resin of LED encapsulation according to claim 1, it is characterised in that:It is double Phenol A epoxy resin is one kind in E20, E44.
3. the preparation method of the silicone-modified epoxy resin of LED encapsulation according to claim 1, it is characterised in that:
Mixed chlorosilane monomer selects phenyl trichlorosilane and dimethyldichlorosilane.
4. the preparation method of the silicone-modified epoxy resin of LED encapsulation according to claim 1, it is characterised in that:
Mixed chlorosilane monomer is from phenyl trichlorosilane and dimethyldichlorosilane and diphenyl dichlorosilane or methyl trichlorine One of silane carries out mixing match.
5. the preparation method of the silicone-modified epoxy resin of LED encapsulation according to claim 1, it is characterised in that:Ring In oxygen resin modified pre-polymerization production procedure, alkoxy silane used is from MTMS, methyltriethoxy silane One kind in alkane, phenyltrimethoxysila,e or phenyl triethoxysilane.
6. the preparation method of the silicone-modified epoxy resin of LED encapsulation according to claim 1, it is characterised in that:Ring In oxygen resin modified pre-polymerization production procedure, organometallic salt catalysts used be zinc naphthenate, cobalt naphthenate, zinc Isoocatanoate, One kind in zinc octoate or dibutyl tin laurate.
7. the preparation method of the silicone-modified epoxy resin of LED encapsulation according to claim 3 or 4, it is characterised in that: Methyl phenyl siloxane performed polymer is prepared according to following quality proportioning:Phenyl trichlorosilane, diphenyl dichlorosilane, methyl trichlorine Silane, dimethyldichlorosilane in mass ratio 1~20:0~10:0~10:1~20 mixing, benzene series organic solvent Quality be 1~3 times of mixed chlorosilane monomer mass, the quality of water is the 0.5~4 of mixed chlorosilane monomer mass Times.
8. the preparation method of the silicone-modified epoxy resin of LED encapsulation according to claim 1, it is characterised in that:First The specific preparation method of base phenyl siloxane performed polymer is:
A, hydrolyze
Production water is added in reactor, mixed chlorosilane monomer and organic solvent at the uniform velocity add reactor after being uniformly mixed according to a ratio In;Control 20~50 DEG C of hydrolysis temperature;Stratification after charging, hydrochloric acid is separated;
B, wash
Methyl phenyl siloxane performed polymer containing organic solvent is washed to neutrality;30~60 DEG C of washing temperature;
C, concentrate
Solvent-laden methyl phenyl siloxane performed polymer is subjected to continuous concentration under vacuum conditions, methylbenzene is made in abjection solvent Radical siloxane performed polymer.
9. a kind of described LED such as any one in claim 1 to 8 encapsulates the application with silicone-modified epoxy resin, It is characterized in that:LED encapsulation material is solidified under amine or the effect of anhydrides epoxy hardener.
10. the application of the silicone-modified epoxy resin of LED encapsulation according to claim 9, it is characterised in that:Amine ring Oxygen curing agent selects diethylenetriamine or triethylene tetramine;Anhydrides epoxy hardener selects methyl hexahydrophthalic anhydride.
CN201711117352.5A 2017-11-13 2017-11-13 Preparation method and application of siloxane modified epoxy resin for LED packaging Active CN107828057B (en)

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CN112251014A (en) * 2020-08-24 2021-01-22 安徽众博新材料有限公司 Epoxy resin system-based photoelectric coupler packaging composite material and preparation method thereof

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CN108727981A (en) * 2018-07-11 2018-11-02 合肥铭佑高温技术有限公司 A kind of high-temperature service high-temperature resistant coating and preparation method thereof
CN112251014A (en) * 2020-08-24 2021-01-22 安徽众博新材料有限公司 Epoxy resin system-based photoelectric coupler packaging composite material and preparation method thereof

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