A kind of preparation method of the cubic winnofil of big partial size
Technical field
The present invention relates to winnofil preparation technical field more particularly to a kind of cubic winnofils of big partial size
Preparation method.
Background technique
Winnofil is a kind of white, nontoxic, functional stuffing for having no irritating odor, be widely used in plastics, rubber,
The industries such as coating, sealant, ink and papermaking.The winnofil of different-grain diameter and different-shape is played in different filling systems
Different effects.As paper surface gloss and smoothness can be improved in fusiform winnofil;Needle-shaped or crystal whisker-shaped precipitates carbon
Sour calcium has high anisotropy, is filled in the products such as rubber, paper, can significantly improve the mechanical performance and body for taking phase direction
The rheological behavior of system;Nodular precipitation calcium carbonate is then a kind of ideal toughening material, and the shock resistance of product of rubber and plastic can be improved;
Cubic nanometer calcium carbonate is since with preferable rheological property and strengthening and toughening performance, application field is the most extensive.
It is small, higher than table energy that cubic nanometer calcium carbonate has the characteristics that partial size, but in major applications occasion without body of laws
The existing distinctive Modification effect of its nanoparticle, to find out its cause, mainly nanometer calcium carbonate forms largely in application process
Micron-sized aggregate, aggregate is bigger, easier to form stress concentration in material internal, to cause the fracture and mistake of material
Effect.
In addition, cubic nanometer calcium carbonate is incomplete in the prevalence of crystal during the preparation process, pattern is irregular, partial size
There is adverse effect to the processing performance and mechanical property of composite material in the problems such as wider distribution.
In order to solve above-mentioned application problem, more and more calcium carbonate manufacturers are more biased towards large-sized cubic in preparing
Winnofil, however due to the limitation of calcium carbonate crystal thermodynamics and kinetics etc., conventional carbonization method is generally difficult
To prepare the cubic winnofil that partial size is greater than 100nm, calcium carbonate crystal is only made by subsequent heat aging technique
Continued growth, to prepare big partial size winnofil, but this method takes a long time, heat consumption is higher, and preparation cost occupies high
Under not.
0447094 A1 of European patent EP discloses a kind of method for preparing the cubic winnofil of big partial size, mainly
Sodium hydroxide is first added in calcium carbonate serosity, then reheats curing.The technology effectively improves curing effect and ripe really
Change efficiency, but amount of cure tends not to stability contorting, with the introducing of alkaline matter, causes finished product pH value to increase, influence it
In filling-modified effect of rubber and plastic industry, and in maturing process, calcium carbonate particle has the tendency that cohesion, and dispersibility is deteriorated.
Chinese East China University of Science Cheng Juzheng et al. is the study found that sodium bicarbonate can also effectively facilitate the curing of calcium carbonate
Process.But curing temperature can only be maintained at 50~60 DEG C, be more than after the range, cubic calcium carbonate can change slabbing carbonic acid
Calcium.Sodium bicarbonate is similar with the mechanism of sodium hydroxide, not can be effectively controlled amount of cure equally and improves particle dispersibility.
It is still lacking in conclusion preparing large-sized cubic winnofil technique at present, it is difficult to meet industry
Metaplasia produces and the integration requirement of application market.
Summary of the invention
Technical problem to be solved by the invention is to provide a kind of high-efficient, size tunables of curing, and the calcium carbonate prepared
Particle soilless sticking trend, good dispersion the cubic winnofil of big partial size preparation method.
In order to solve the above technical problems, the technical scheme is that a kind of system of the cubic winnofil of big partial size
Preparation Method, comprising the following steps:
Step 1: lime milk density is adjusted to 1.050~1.065, temperature tune after milk of lime purification, 36~48h of ageing
Whole is 15~20 DEG C, then will be delivered in the carburizing reagent kettle with agitating function;
Step 2: being passed through purification, limekiln kiln gas after cooling into carburizing reagent kettle, make milk of lime in carburizing reagent kettle
Interior carry out carbonation reaction, the feeding flow of kiln gas are 800~1500m3/ min, carbon dioxide volume content in the kiln gas of limekiln
It is 25~35%, when reaction system conductivity is down to 0.5ms/cm, stops carburizing reagent, the specific surface area of gained calcium carbonate
(BET) between 25~45m2Between/g;
Step 3: the compound of calcium carbonate dry weight 0.3~1.0% is added in the resulting calcium carbonate serosity of step 2
Type organic metal screener stirs 20~40min, then heat aging, and 1~4h, weight are kept in 55~90 DEG C of temperature ranges
It newly is passed through limekiln kiln gas, until reaction system reaches carbonization terminal;
Step 4: the surface of calcium carbonate dry weight 2.0~5.0% is added in the resulting calcium carbonate serosity of step 3
Inorganic agent, 30~60min of stirring complete surface treatment, then successively carry out filter-press dehydration, dry, are crushed and classified to get big
The cubic winnofil of partial size.
As a preferred technical solution, the following steps are included:
Step 1: lime milk density is adjusted to 1.060, temperature is adjusted to 18 DEG C, so after milk of lime purification, ageing 40h
It will be delivered in the carburizing reagent kettle with agitating function afterwards;
Step 2: being passed through purification, limekiln kiln gas after cooling into carburizing reagent kettle, make milk of lime in carburizing reagent kettle
Interior carry out carbonation reaction, the feeding flow of kiln gas are 1200m3/ min, carbon dioxide volume content is in the kiln gas of limekiln
30%, when reaction system conductivity is down to 0.5ms/cm, stop carburizing reagent, the specific surface area (BET) of gained calcium carbonate is
32.1m2/g;
Step 3: the compound organic of calcium carbonate dry weight 0.5% is added in the resulting calcium carbonate serosity of step 2
Metallic shielding agent stirs 30min, then heat aging, keeps 1h in 80 DEG C of temperature ranges, is passed through limekiln kiln gas again,
Until reaction system reaches carbonization terminal;
Step 4: the surface treatment of calcium carbonate dry weight 2.5% is added in the resulting calcium carbonate serosity of step 3
Agent, stirring 60min complete surface treatment, then successively carry out filter-press dehydration, dry, are crushed and classified to get big partial size cube
Shape winnofil.
The compound organic metal screener is cupral and second as a preferred technical solution,
The mixture of the big sodium acetate of two salicyl of diamines.
The cupral and the big second of two salicyl of ethylenediamine as a preferred technical solution,
The mixed proportion of sour sodium is 1:1~3:1.
The surface treating agent includes fatty acid or fatty acid sodium salt as a preferred technical solution,.
The fatty acid sodium salt includes odium stearate as a preferred technical solution,
The carbonization terminal refers to reaction system pH≤7.5 as a preferred technical solution,.
The volume of the carburizing reagent kettle is 50 cubic metres as a preferred technical solution, and the carburizing reagent kettle is filled out
Filling coefficient is 0.65~0.85.
As improvement to above-mentioned technical proposal, the particle size range of the big cubic winnofil of partial size is 165~
300nm。
By adopting the above-described technical solution, the invention has the following advantages that
1, made from the traditional heating ageing method compared with winnofil, technique curing of the present invention is high-efficient,
The cubic winnofil of big partial size can be obtained within a short period of time;
2, compared with sodium hydroxide or sodium bicarbonate accelerate ageing method, the winnofil of present invention process preparation is utilized
Dispersibility is excellent, reunites few, and size tunable;
3, present invention process simple possible, production cost is low, has preferable economic benefit.
Detailed description of the invention
The following drawings are only intended to schematically illustrate and explain the present invention, not delimit the scope of the invention.Wherein:
Fig. 1 is the electron scanning micrograph that the cubic winnofil of big partial size is made in the embodiment of the present invention;
Fig. 2 is the electron scanning micrograph that winnofil is made in the prior art.
Specific embodiment
With reference to the accompanying drawings and examples, the present invention is further explained.In the following detailed description, only pass through explanation
Mode describes certain exemplary embodiments of the invention.Undoubtedly, those skilled in the art will recognize, In
In the case where without departing from the spirit and scope of the present invention, described embodiment can be repaired with a variety of different modes
Just.Therefore, attached drawing and description are regarded as illustrative in nature, and are not intended to limit the scope of the claims.
The invention discloses a kind of preparation methods of big cubic winnofil of partial size, comprising the following steps:
Step 1: lime milk density is adjusted to 1.050~1.065, temperature tune after milk of lime purification, 36~48h of ageing
Whole is 15~20 DEG C, then will be delivered in the carburizing reagent kettle with agitating function.The volume of the carburizing reagent kettle is 50
Cubic meter, the filling coefficient of the carburizing reagent kettle are 0.65~0.85.
Step 2: being passed through purification, limekiln kiln gas after cooling into carburizing reagent kettle, make milk of lime in carburizing reagent kettle
Interior carry out carbonation reaction, the feeding flow of kiln gas are 800~1500m3/ min, carbon dioxide volume content in the kiln gas of limekiln
It is 25~35%, when reaction system conductivity is down to 0.5ms/cm, stops carburizing reagent, the specific surface area of gained calcium carbonate
(BET) between 25~45m2Between/g.
Step 3: the compound of calcium carbonate dry weight 0.3~1.0% is added in the resulting calcium carbonate serosity of step 2
Type organic metal screener stirs 20~40min, then heat aging, and 1~4h, weight are kept in 55~90 DEG C of temperature ranges
It newly is passed through limekiln kiln gas, until reaction system reaches carbonization terminal, the carbonization terminal refers to reaction system pH≤7.5.
Step 4: the surface of calcium carbonate dry weight 2.0~5.0% is added in the resulting calcium carbonate serosity of step 3
Inorganic agent, 30~60min of stirring complete surface treatment, then successively carry out filter-press dehydration, dry, are crushed and classified to get big
The cubic winnofil of partial size.
Compound organic metal screener described in step 3 is cupral and the adjacent hydroxyl of ethylenediamine two
The mixture of the big sodium acetate of phenyl, and the cupral and the big sodium acetate of two salicyl of ethylenediamine
Mixed proportion be 1:1~3:1.The surface treating agent includes fatty acid or fatty acid sodium salt, wherein the fatty acid sodium salt
Including odium stearate.
By adjusting a technological parameter, the big cubic precipitating carbonic acid of partial size made from the above method through the invention
The particle size range of calcium is 165~300nm.The invention is described in detail below by specific embodiment.
Embodiment one:
During the preparation process, the parameter of use is as described below for the present embodiment:
Step 1: lime milk density is adjusted to 1.050, temperature is adjusted to 15 DEG C, so after milk of lime purification, ageing 40h
It will be delivered in the carburizing reagent kettle with agitating function afterwards, the volume of the carburizing reagent kettle is 50 cubic metres, the carbonization
The filling coefficient of reaction kettle is 0.75.
Step 2: being passed through purification, limekiln kiln gas after cooling into carburizing reagent kettle, make milk of lime in carburizing reagent kettle
Interior carry out carbonation reaction, the feeding flow of kiln gas are 1200m3/ min, carbon dioxide volume content is in the kiln gas of limekiln
30%, when reaction system conductivity is down to 0.5ms/cm, stop carburizing reagent, the specific surface area (BET) of gained calcium carbonate is
43.7m2/g。
Step 3: the compound organic of calcium carbonate dry weight 1.0% is added in the resulting calcium carbonate serosity of step 2
Metallic shielding agent stirs 30min, then heat aging, keeps 1h in 90 DEG C of temperature ranges, is passed through limekiln kiln gas again,
Until reaction system reaches carbonization terminal, the carbonization terminal refers to reaction system pH≤7.5, described compound in this step
The cupral that organic metal screener uses and the big sodium acetate of two salicyl of ethylenediamine
Mixed proportion is 2:1.
Step 4: the odium stearate of calcium carbonate dry weight 2.0% is added in the resulting calcium carbonate serosity of step 3,
It stirs 60min and completes surface treatment, then successively carry out filter-press dehydration, dry, be crushed and classified and sink to get big partial size is cubic
Shallow lake calcium carbonate, by the parameter setting in the embodiment, the partial size of the big cubic winnofil of partial size obtained is 285nm,
Pattern is stereo structure.
Embodiment two:
During the preparation process, the parameter of use is as described below for the present embodiment:
Step 1: lime milk density is adjusted to 1.060, temperature is adjusted to 18 DEG C, so after milk of lime purification, ageing 40h
It will be delivered in the carburizing reagent kettle with agitating function afterwards, the volume of the carburizing reagent kettle is 50 cubic metres, the carbonization
The filling coefficient of reaction kettle is 0.75.
Step 2: being passed through purification, limekiln kiln gas after cooling into carburizing reagent kettle, make milk of lime in carburizing reagent kettle
Interior carry out carbonation reaction, the feeding flow of kiln gas are 1200m3/ min, carbon dioxide volume content is in the kiln gas of limekiln
30%, when reaction system conductivity is down to 0.5ms/cm, stop carburizing reagent, the specific surface area (BET) of gained calcium carbonate is
32.4m2/g。
Step 3: the compound organic of calcium carbonate dry weight 0.6% is added in the resulting calcium carbonate serosity of step 2
Metallic shielding agent stirs 30min, then heat aging, keeps 1h in 80 DEG C of temperature ranges, is passed through limekiln kiln gas again,
Until reaction system reaches carbonization terminal, the carbonization terminal refers to reaction system pH≤7.5, described compound in this step
The cupral that organic metal screener uses and the big sodium acetate of two salicyl of ethylenediamine
Mixed proportion is 3:1.
Step 4: the odium stearate of calcium carbonate dry weight 2.5% is added in the resulting calcium carbonate serosity of step 3,
It stirs 60min and completes surface treatment, then successively carry out filter-press dehydration, dry, be crushed and classified and sink to get big partial size is cubic
Shallow lake calcium carbonate, by the parameter setting in the embodiment, the partial size of the big cubic winnofil of partial size obtained is 190nm,
Pattern is stereo structure.
Embodiment three:
During the preparation process, the parameter of use is as described below for the present embodiment:
Step 1: lime milk density is adjusted to 1.065, temperature is adjusted to 18 DEG C, so after milk of lime purification, ageing 40h
It will be delivered in the carburizing reagent kettle with agitating function afterwards, the volume of the carburizing reagent kettle is 50 cubic metres, the carbonization
The filling coefficient of reaction kettle is 0.75.
Step 2: being passed through purification, limekiln kiln gas after cooling into carburizing reagent kettle, make milk of lime in carburizing reagent kettle
Interior carry out carbonation reaction, the feeding flow of kiln gas are 1200m3/ min, carbon dioxide volume content is in the kiln gas of limekiln
30%, when reaction system conductivity is down to 0.5ms/cm, stop carburizing reagent, the specific surface area (BET) of gained calcium carbonate is
32.1m2/g。
Step 3: the compound organic of calcium carbonate dry weight 0.5% is added in the resulting calcium carbonate serosity of step 2
Metallic shielding agent stirs 30min, then heat aging, keeps 1h in 80 DEG C of temperature ranges, is passed through limekiln kiln gas again,
Until reaction system reaches carbonization terminal, the carbonization terminal refers to reaction system pH≤7.5, described compound in this step
The cupral that organic metal screener uses and the big sodium acetate of two salicyl of ethylenediamine
Mixed proportion is 2:1.
Step 4: the odium stearate of calcium carbonate dry weight 2.5% is added in the resulting calcium carbonate serosity of step 3,
It stirs 60min and completes surface treatment, then successively carry out filter-press dehydration, dry, be crushed and classified and sink to get big partial size is cubic
Shallow lake calcium carbonate, by the parameter setting in the embodiment, the partial size of the big cubic winnofil of partial size obtained is 165nm,
Pattern is stereo structure.
Comparative example 1:
As shown in Fig. 2, using sodium hydroxide, calcium carbonate product made from the preparation method according to the prior art is averaged
Partial size is 95nm, and pattern is that class is cubic, and dispersibility is poor.
Shown in Fig. 1, to utilize the cubic winnofil of big partial size made from embodiment 1, by that can be seen compared with Fig. 2
Out, the winnofil dispersibility prepared using present invention process is excellent, reunites few, and can be with by embodiment 1 to embodiment 3
Find out, by adjusting technological parameter the cubic winnofil of big partial size of different-grain diameter can be made, therefore in present invention process
The cubic winnofil size tunable of big partial size produced by the present invention, and present invention process simple possible, production cost is low, tool
There is preferable economic benefit.
The above shows and describes the basic principle, main features and advantages of the invention.The technology of the industry
Personnel are it should be appreciated that the present invention is not limited to the above embodiments, and the above embodiments and description only describe this
The principle of invention, without departing from the spirit and scope of the present invention, various changes and improvements may be made to the invention, these changes
Change and improvement all fall within the protetion scope of the claimed invention.The claimed scope of the invention by appended claims and its
Equivalent thereof.