CN107823128A - A kind of preparation method of Edaravone Injection - Google Patents

A kind of preparation method of Edaravone Injection Download PDF

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CN107823128A
CN107823128A CN201711171654.0A CN201711171654A CN107823128A CN 107823128 A CN107823128 A CN 107823128A CN 201711171654 A CN201711171654 A CN 201711171654A CN 107823128 A CN107823128 A CN 107823128A
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injection
preparation
solution
edaravone
water
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CN107823128B (en
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明从梅
李玲玲
郑璐
姜锋
朱华荣
高苇
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Shanghai Haini Pharm Co Ltd Yangzijiang Pharm Group
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Shanghai Haini Pharm Co Ltd Yangzijiang Pharm Group
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    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K31/00Medicinal preparations containing organic active ingredients
    • A61K31/33Heterocyclic compounds
    • A61K31/395Heterocyclic compounds having nitrogen as a ring hetero atom, e.g. guanethidine or rifamycins
    • A61K31/41Heterocyclic compounds having nitrogen as a ring hetero atom, e.g. guanethidine or rifamycins having five-membered rings with two or more ring hetero atoms, at least one of which being nitrogen, e.g. tetrazole
    • A61K31/4151,2-Diazoles
    • A61K31/41521,2-Diazoles having oxo groups directly attached to the heterocyclic ring, e.g. antipyrine, phenylbutazone, sulfinpyrazone
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K47/00Medicinal preparations characterised by the non-active ingredients used, e.g. carriers or inert additives; Targeting or modifying agents chemically bound to the active ingredient
    • A61K47/06Organic compounds, e.g. natural or synthetic hydrocarbons, polyolefins, mineral oil, petrolatum or ozokerite
    • A61K47/16Organic compounds, e.g. natural or synthetic hydrocarbons, polyolefins, mineral oil, petrolatum or ozokerite containing nitrogen, e.g. nitro-, nitroso-, azo-compounds, nitriles, cyanates
    • A61K47/18Amines; Amides; Ureas; Quaternary ammonium compounds; Amino acids; Oligopeptides having up to five amino acids
    • A61K47/183Amino acids, e.g. glycine, EDTA or aspartame
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K9/00Medicinal preparations characterised by special physical form
    • A61K9/0012Galenical forms characterised by the site of application
    • A61K9/0019Injectable compositions; Intramuscular, intravenous, arterial, subcutaneous administration; Compositions to be administered through the skin in an invasive manner
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K9/00Medicinal preparations characterised by special physical form
    • A61K9/08Solutions

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  • Life Sciences & Earth Sciences (AREA)
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  • Proteomics, Peptides & Aminoacids (AREA)
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  • General Chemical & Material Sciences (AREA)
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  • Medicinal Preparation (AREA)
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Abstract

The present invention relates to drug field, specifically, is related to a kind of preparation method of Edaravone Injection.The step of preparation method of the present invention is comprised at least with liquid, embedding and sterilizing, the process with liquid and embedding is carried out under nitrogen protection.In process for preparation, CYSTEAMINE HCL acid solution is first prepared, then Edaravone is added in CYSTEAMINE HCL acid solution.Improvement of the invention by the preparation method to Edaravone Injection and the accurate control to condition, the original for not only needing not changing Edaravone Injection grind prescription, moreover it is possible to further improve the stability of Edaravone Injection.

Description

A kind of preparation method of Edaravone Injection
Technical field
The present invention relates to drug field, specifically, is related to a kind of preparation method of Edaravone Injection.
Background technology
Cerebral arterial thrombosis (Ischemic cerebral stroke) is cerebral infarction, account for whole palsys 70%~ 80%, brain blood caused by referring to a variety of causes supplies obstacle, causes brain tissue ischemia, Hypoxic necrosis, corresponding god occurs Through functional impairment symptom.In China, cerebral apoplexy has become urban and urual areas of whole country's resident's primary cause of death, and the world's second largest is dead Die reason.Cerebral apoplexy has the characteristics that high incidence, high disability rate, high case fatality rate and high concurrent disease incidence, seriously endangers people Class health.In the patient of survival, only 10% or so can recover normal function completely, and most patients leave hemiplegia, lost The sequelae such as language, serious burden is caused to society and family.
Edaravone (Edaravone) chemical name:3-methyl-1-phenyl-2-pyrazolin-5-one, structural formula are as follows:
Edaravone is a kind of cerebral protective agent (free radical scavenger), and N- acetyl L-aminobutanedioic acid (NAA) is prompted in clinical research It is the mark of specific viable neuronal cell, cerebral infarction early stage content is drastically reduced.Acute period of cerebral infarction patient gives Edaravone, the reduction of periinfarct local cerebral blood flow can be suppressed, make after morbidity in the 28th day brain NAA contents compared with glycerol control Group is significantly raised.Preclinical study is prompted, and rat vein after ischemia-reperfusion gives Edaravone, can prevent encephaledema and brain The progress of infraction, and alleviate adjoint nervous symptoms, suppress delayed neuronal death.Study mechanism is prompted, Edaravone Free radical, anti-lipid peroxidation, so as to suppress the oxidative damage of brain cell, vascular endothelial cell, nerve cell can be removed.From And the effect of with preferably treatment cerebral apoplexy.Also, Edaravone Injection can be additionally used in ALS (ALS) Treatment.
The patent of Application No. 201010216022.3 discloses a kind of Edaravone Injection, makees phosphoric acid in parenteral solution For cosolvent, to expect in the dissolubility that Edaravone is improved using phosphoric acid solution so as to improve the stabilization of Edaravone Injection Property.However, needing to add substantial amounts of phosphoric acid in the preparation of the patent, then pH value is adjusted by alkaline matter, generate a large amount of phosphorus Hydrochlorate accessory substance, its security is both needed to further verify with curative effect, and the stability of Edaravone Injection still has much room for improvement.
The patent of Application No. 201110086709.4 disclose a kind of pharmaceutical composition containing edaravone compound and Its preparation method, by the way that first Edaravone is dissolved in appropriate ethanol, and finally it will contain whole main ingredients and auxiliary material with hydrochloric acid The pH value of solution adjust to 3.7, to expect in the stability for improving Edaravone Injection.However, only disclosed in the patent Using appropriate ethanol dissolving Edaravone, the dosage of ethanol is not controlled, therefore is prepared using the patented method Obtained preparation has certain potential safety hazard, and is not suitable for clinical practice.
In consideration of it, special propose the present invention.
The content of the invention
The present invention goal of the invention be to propose a kind of preparation method of Edaravone Injection, do not change Yi Dala not only The original for giving parenteral solution grinds prescription, and further improves the stability of Edaravone Injection.
In order to complete the purpose of the present invention, the technical scheme that uses for:
The present invention proposes a kind of preparation method of Edaravone Injection, and the preparation method is comprised at least with liquid, embedding It is the step of with sterilizing, described to be carried out under nitrogen protection with liquid and the process of the embedding, it is described to be injected with liquid using deoxygenation Prepared with water;
It is described with liquid include concentrated compounding and it is dilute match somebody with somebody two steps, the concentrated compounding comprises at least following steps:
(1) 90 DEG C~100 DEG C of deoxygenation water for injection is being added with container 1, after being cooled to 50 DEG C~80 DEG C at addition The isotonic agent just measured;By the cysteine hydrochloride of recipe quantity with 50 DEG C~80 DEG C of the deoxygenation injection in container 2 Water dissolves, and obtains CYSTEAMINE HCL acid solution, the Edaravone of recipe quantity then is added into the CYSTEAMINE HCL acid solution In, obtain solution I;
(2) by solution I be added to it is described match somebody with somebody in container 1, stir 10min~60min;
(3) it is the antioxidant addition of recipe quantity is described with container 1, obtain solution II;
(4) activated carbon is added to solution II, stirring, takes off charcoal.
Optionally, the pressure of nitrogen is not less than 0.02Mpa during the concentrated compounding, it is described it is dilute match somebody with somebody during nitrogen Pressure is not less than 0.01Mpa and is not more than 0.02Mpa, and the pressure of nitrogen is not less than 0.2Mpa during the embedding.
Optionally, after the deoxygenation water for injection dissolving is respectively adopted in the isotonic agent and the antioxidant, add Match somebody with somebody to described in container 1;
Preferably, the preparation method of the deoxygenation water for injection is:90 DEG C~100 DEG C waters for injection are placed in container, Vacuumize while stirring, then pass to nitrogen, produce;It is furthermore preferred that the pressure of nitrogen is not less than 0.02Mpa.
Optionally, in step (1), the concentration of the CYSTEAMINE HCL acid solution is 24mg/ml~36mg/ml, preferably For 28mg/ml~32mg/ml;
Preferably, described with container 2 is glass container.
Optionally, in step (1), water for injection recipe quantity is being accounted for the deoxygenation water for injection that container 1 adds 60%~80%.
Optionally, in step (4), the ratio of 0.005g~0.05g activated carbons is added according to every 100ml solution, to Activated carbon is added in the solution II, is stirred under the conditions of 30 DEG C~50 DEG C, is filtered after being incubated 15min~60min;
Preferably, after activated carbon is first soaked using deoxygenation water for injection, it is then added in the solution II.
Optionally, it is described dilute with comprising at least:The deoxygenation water for injection is added to recipe quantity, obtains solution III;By institute State solution III and be cooled to 24 DEG C~36 DEG C, preferably 28 DEG C~32 DEG C;The pH value for adjusting the solution III is 4.0~4.6;
Preferably, it is described dilute to fit over being carried out in container 3.
Optionally, the cooling is completed in 10min~30min, is 10%~20% hydrogen-oxygen with mass percent concentration Change the pH value that sodium solution or mass percent concentration adjust the solution III for 10%~20% phosphoric acid solution.
Optionally, the condition of the sterilizing is that 15min~18min is incubated under the conditions of 121.0 DEG C, in 15min~30min It is interior to complete heating, and cooling is completed in 15min~30min.
Optionally, the isotonic agent is selected from sodium chloride, and the antioxidant is selected from sodium hydrogensulfite;
Preferably, the recipe quantity of each raw material is in the Edaravone Injection:Edaravone 15mg~30.0mg, chlorination Sodium 67.5mg~135mg, sodium hydrogensulfite 10mg~20mg, cysteine hydrochloride 5mg~10mg, water for injection 10ml~20ml And sodium hydroxide and appropriate phosphoric acid;
It is furthermore preferred that the recipe quantity of each raw material is in the Edaravone Injection:Edaravone 30.0mg, sodium chloride 135mg, sodium hydrogensulfite 20mg, cysteine hydrochloride 10mg, 10~20ml of water for injection and sodium hydroxide and appropriate phosphoric acid.
Technique effect that technical scheme can reach at least that:
The present invention is not only needed by the improvement of the preparation method to Edaravone Injection and the accurate control of condition The original for not changing Edaravone Injection grinds prescription, moreover it is possible to further improves the stability of Edaravone Injection.
Embodiment
With reference to specific embodiment, the present invention is expanded on further.It should be understood that these embodiments are merely to illustrate the present invention Rather than limitation the scope of the present invention.
The embodiment of the present invention proposes a kind of preparation method of Edaravone Injection, does not change Edaravone Injection not only Original grind prescription, and further improve the stability of Edaravone Injection.
At present, many research is expanded for Edaravone preparation, such as develops novel form, such as lyophilized formulations, fat Matter drug delivery system etc.;Or optimization formulation, it is mainly reflected in optimize adjustment on the basis of the prescription of former triturate, such as Change dosage of sodium hydrogensulfite and L-cysteine hydrochloride etc., and directly change the composition species of prescription.However, mostly The preparation technology of novel formulation is complex, and big manufacturing feasibility is relatively low, and difficulty is larger, and therapeutic effect needs further Checking.Also, change prescription may make the physical and chemical quality of medicine obtain appropriate improvement, but relative to the original place used for a long time For square preparation, also it is both needed to further verify with curative effect in the presence of certain potential safety hazard, its security.However, due to Yi Dala It is bad and be easy to aoxidize to give dissolubility, the stability for the Edaravone Injection that existing preparation method is prepared is bad. The present invention researchs and develops a kind of preparation method of brand-new Edaravone Injection, need not only changed by studying with keen determination The original for becoming Edaravone Injection grinds prescription, can also further improve the stability of Edaravone Injection.
It is described in detail below by the Edaravone Injection for the embodiment of the present invention.
The recipe quantity that the original of Edaravone Injection grinds each raw material in prescription is:
Edaravone 15mg~30.0mg, isotonic agent 67.5mg~135mg, antioxidant 10mg~20mg, the Guang of hydrochloric acid half Propylhomoserin 5mg~10mg, water for injection 10ml~20ml and sodium hydroxide and appropriate phosphoric acid;Wherein, isotonic agent is selected from sodium chloride, Antioxidant is selected from sodium hydrogensulfite.
Further alternative, the recipe quantity that the original of Edaravone Injection grinds each raw material in prescription is as shown in table 1:
Table 1
It should be noted that the preparation method of the Edaravone Injection of the embodiment of the present invention is directed to not adding other Additive (such as cosolvent, antioxidant and stabilizer etc.) changes composition (increase cysteine hydrochloride dosage, increasing Phosphorate sour dosage etc.) on the basis of further improve the stability of Edaravone Injection, but the Edaravone of other prescriptions Parenteral solution can use the preparation method of the present invention to be prepared.
The step of preparation method of the embodiment of the present application is comprised at least with liquid, embedding and sterilizing, wherein, with liquid and embedding Process is carried out under nitrogen protection.Because edaravone raw material medicine is oxidizable, so being filled in preparation and pouring process whole process Nitrogen protection is lower to be carried out.
Further alternative, nitrogen pressure is not less than 0.02Mpa during concentrated compounding, it is dilute match somebody with somebody during nitrogen pressure not Less than 0.01Mpa and it is not more than 0.02Mpa, nitrogen pressure is not less than 0.2Mpa during embedding.In order to ensure the steady of equipment Qualitative, 0.5Mpa is not to be exceeded in nitrogen pressure maximum.The present invention it has been investigated that, in the pressure of different technical process inflated with nitrogen Carry out the control of differentiation, can more efficiently improve the stability of preparation, for example, it is dilute with Stress control be not less than 0.01Mpa and it is not more than 0.02Mpa, it is ensured that the amount of sodium hydrogensulfite, preferable antioxygen is played in placement process and is turned into With so as to ensure that the long term quality of sample is stable.This is due to that sodium hydrogensulfite can be decomposed into sulfur dioxide in the solution, if nitrogen It is excessive that pressure is swept in air-blowing, sulfur dioxide can be caused to lose, so as to cause sodium hydrogensulfite further to decompose, thus caused in solution The content of sodium hydrogensulfite is reduced.
The embodiment of the present invention with liquid process using concentrated compounding and it is dilute match somebody with somebody two steps and prepared, this is because, in concentrated compounding During carry out activated carbon absorption, to reduce the loss of Edaravone.
Concentrated compounding refers to first be completely dissolved active material and auxiliary material using a part for water for injection recipe quantity, Ran Houzai It is dilute match somebody with somebody during supply whole recipe quantities of water for injection.The embodiment of the present invention uses deoxygenation water for injection with liquid process, The purpose is to reduce the oxygen entered in preparation system, the oxidation of Edaravone is further avoided.Specifically, deoxygenation water for injection Preparation method be:Water for injection is placed in container, vacuumized while stirring, then passes to nitrogen, is produced.Wherein, nitrogen Pressure is nor less than 0.02Mpa.
Still more preferably, before isotonic agent and antioxidant are then added to preparation system, respectively injected using deoxygenation After being dissolved with water, it is then added in preparation system.So as to avoid during medicament powder is added, by micro oxygen It is incorporated into preparation system.
Specifically, match somebody with somebody container 1 used by concentrated compounding to be provided with vacuum extractor and being passed through the concentrated compounding of nitrogen device Tank, concentrated compounding comprise at least following steps:
(1) 90 DEG C~100 DEG C of deoxygenation water for injection is added in dense preparing tank, wherein, it can be directly added into by deoxygenation The water for injection of reason, normal injection can be also added with carrying out deoxygenation processing after water directly in dense preparing tank again;Be cooled to 50 DEG C~ The isotonic agent of recipe quantity, i.e. sodium chloride are added after 80 DEG C, obtains sodium chloride solution;
The cysteine hydrochloride of recipe quantity is dissolved with 50 DEG C~80 DEG C of deoxygenation water for injection in container 2, obtained To CYSTEAMINE HCL acid solution, then the Edaravone of recipe quantity is added in CYSTEAMINE HCL acid solution, obtains solution I; Edaravone now soaks in solution I, can not be completely dissolved, the purpose is to using have simultaneously tool help solubilization and The CYSTEAMINE HCL acid solution of antioxidation protects Edaravone, not only avoid Edaravone in process for preparation Be oxidized, the dissolving of Edaravone can also be promoted, accelerate the dissolution velocity of Edaravone, further avoid Edaravone with It is oxidized during system.Also, the embodiment of the present invention finds that 50 DEG C~80 DEG C of CYSTEAMINE HCL acid solution is not only by research Solution efficacy can be significantly improved, can also prevent temperature is too high to increase impurity phenylhydrazine, so as to can at least make Edaravone It is completely dissolved in 60min.
(2) solution I is added to in container 1, stirs 10min~60min, be completely dissolved Edaravone, significantly The dissolution time of Edaravone is shortened, makes Edaravone is not oxidized in course of dissolution to add a guarantee.
(3) sodium hydrogensulfite of recipe quantity is added and matched somebody with somebody in container 1, obtain solution II;
(4) activated carbon is added to solution II, stirring, takes off charcoal.
Match somebody with somebody accurate control of the liquid mode to dissolving order, temperature, time and pressure by above-mentioned in the embodiment of the present invention, it is complete Oxidation of the Edaravone in course of dissolution is avoided entirely, the dissolution time of Edaravone is significantly shorten, so as to significantly reduce The content of impurity in Edaravone Injection, improve the quality of preparation.
One kind as preparation method of the embodiment of the present invention is improved, in step (1), the concentration of CYSTEAMINE HCL acid solution For 24mg/ml~36mg/ml, preferably 28mg/ml~32mg/ml, most preferably 30mg/ml.Under the concentration conditions, most have Beneficial to the protection formed to Edaravone.
One kind as preparation method of the embodiment of the present invention changes, and is glass container with container 2 in step (1).It is actual The container of the conventional stainless steel of production, such as stainless steel cask or stainless cylinder of steel, Edaravone is dissolved, but the present invention is in research process Pleasantly surprised discovery, using glass material compounding high concentration Edaravone is used, the impurity in parenteral solution can be reduced.This be probably by In the reason for the Edaravone of high concentration is contacted with stainless steel wall, reacted with the trace metal ion of stainless steel.
One kind as preparation method of the embodiment of the present invention is improved, in step (1), in the deoxygenation added with container 1 Water for injection accounts for the 60%~80% of water for injection recipe quantity, even if being carried out with 60%~80% water for injection of recipe quantity dense Match somebody with somebody.The present invention has found that, if the ratio of water for injection is too small during concentrated compounding, one is detrimental to the dissolving of Edaravone under study for action; Second, the concentration for the solution II being prepared is excessive, and when carrying out charcoal absorption, the amount increase of charcoal absorption Edaravone.
One kind as preparation method of the embodiment of the present invention is improved, and in step (4), is added according to every 100ml solution The ratio of 0.005g~0.05g activated carbons, activated carbon is added into the solution II, stirred under the conditions of 30 DEG C~50 DEG C, protected Filtered after warm 15min~60min.The present invention has found under study for action, if temperature is too high, the amount of charcoal absorption Edaravone increases Add, so temperature when controlling absorption is 30 DEG C~50 DEG C.
One kind as preparation method of the embodiment of the present invention is improved, dilute to fit over container 3, i.e., dilute with being carried out in filling, and is walked Suddenly comprise at least:Mend first and inject water to recipe quantity, obtain solution III;Solution III is cooled to 24 DEG C~36 DEG C, it is excellent Elect 28 DEG C~32 DEG C, most preferably 30 DEG C as;The pH value for adjusting solution III is 4.0~4.6.The present invention is carried out again after cooling PH value is adjusted, advantageously with accurate control ph.Also, because sterilization process can bring trickle change to the pH value of preparation Change, in order that the pH value of preparation is more accurate, the embodiment of the present invention before sterilization by the pH value control of solution III 4.0~ 4.6, it is ensured that the pH value of the preparation after sterilizing is between 3.8~4.5, under the pH value condition, Edaravone Injection matter Amount is more stable.
Still more preferably, in order to be further ensured that the stability of Edaravone, control cooling of the embodiment of the present invention exists Completed in 10min~30min.
The pH value regulator of the embodiment of the present invention uses phosphoric acid solution or sodium hydroxide solution, further alternative, hydrogen-oxygen The mass percent concentration for changing sodium solution is 10%~20%, and the mass percent concentration of phosphoric acid solution is 10%~20%.
One kind as preparation method of the embodiment of the present invention is improved, and the condition of sterilizing is to be incubated under the conditions of 121.0 DEG C 15min~18min.If high temperature hold time is longer, impurity phenylhydrazine can be made, such as dimer increases, therefore, the present invention Above-mentioned sterilising conditions are selected.Also, in order to be further ensured that the stability of Edaravone, the strict control liter in sterilization process Temperature fall time, temperature-rise period control are completed in 15min~30min, and temperature-fall period is also controlled and completed in 15min~30min.
To sum up, the embodiment of the present invention passes through the improvement of the preparation method to Edaravone Injection and the accurate control of condition System, the original for not only needing not changing Edaravone Injection grind prescription, moreover it is possible to further improve the stabilization of Edaravone Injection Property.
Embodiment 1
Original according to the Edaravone Injection in above-mentioned table 1 grinds prescription and prepares Edaravone Injection.Preparation method is:
1st, concentrated compounding
1.1 prepare deoxygenation water for injection:90 DEG C~100 DEG C of water for injection is placed in container, vacuumized while stirring, Nitrogen is then passed to, the pressure of nitrogen is 0.02Mpa.
90 DEG C~100 DEG C of deoxygenation water for injection is added in dense preparing tank, the amount for adding deoxygenation water for injection is prescription The 80% of amount;By deoxygenation water for injection greenhouse cooling to 60 DEG C, the sodium chloride being pre-dissolved using deoxygenation water for injection is added;In glass The cysteine hydrochloride of recipe quantity is pre-dissolved with 60 DEG C of deoxygenation water for injection in container, the concentration of CYSTEAMINE HCL acid solution is 30mg/ml;The Edaravone of recipe quantity is added in CYSTEAMINE HCL acid solution again, is soaked, obtains solution I.
1.2 are added to solution I in dense preparing tank, stir 60min, are completely dissolved Edaravone.
1.3 add the sodium hydrogensulfite for the recipe quantity being pre-dissolved in dense preparing tank, obtain solution II.
1.4 add the ratio of 0.01g activated carbons according to every 100ml solution, and activated carbon is added into the solution II, Stir under the conditions of 40 DEG C, filtered after being incubated 40min.
During whole concentrated compounding, it is 0.02Mpa that whole process, which maintains the pressure of nitrogen,.
2nd, it is dilute to match somebody with somebody
Dilute preparing tank vacuumizes, more than nitrogen charging 5min, and the pressure for maintaining nitrogen is 0.01Mpa, treats that concentrated compounding decoction all shifts After into dilute dispensing container, wash dense preparing tank with injection pond and transfer to dilute preparing tank, mend and inject water in dilute dispensing container Full dose, open agitator stirring and be cooled to 30 DEG C;Cooling is completed in 30min;With 20% sodium hydroxide solution or 20% phosphoric acid Solution adjusts pH value to 4.0~4.6.
3rd, embedding
Filling head is eluted with the water for injection filtered through 0.2 μm of filter, to visible foreign matters are detected, is stopped after qualified, regulation Bottle placer loading amount, it is 20.60 ± 0.20ml branch to make loading amount.After head washing water visible foreign matters detection to be filled is qualified, lead to nitrogen exhaust 5 More than minute, transfer decoction is to filling.Front and rear nitrogen charging gas shielded when filling.Nitrogen pressure is not less than 0.2Mpa.
4th, sterilize
The good ampoule sabot of embedding is sent to sterilization process, sterilising conditions:121.0℃、15.0min.Final sterilization FO Value should be greater than 12, and sterilization time process control needs 15min, decoction should be without discolorations.The whole sterilization process control heating-up time with Temperature fall time, heating-up time control are completed in 30min, and temperature fall time control is completed in 30min.
Embodiment 2
Original according to the Edaravone Injection in above-mentioned table 1 grinds prescription and prepares Edaravone Injection.Preparation method is:
1st, concentrated compounding
1.1 prepare deoxygenation water for injection:90 DEG C~100 DEG C of water for injection is placed in container, vacuumized while stirring, Nitrogen is then passed to, the pressure of nitrogen is 0.02Mpa.
90 DEG C~100 DEG C of deoxygenation water for injection is added in dense preparing tank, the amount for adding deoxygenation water for injection is prescription The 70% of amount;By deoxygenation water for injection greenhouse cooling to 80 DEG C, the sodium chloride being pre-dissolved using deoxygenation water for injection is added;In glass The cysteine hydrochloride of recipe quantity is pre-dissolved with 80 DEG C of deoxygenation water for injection in container, the concentration of CYSTEAMINE HCL acid solution is 32mg/ml;The Edaravone of recipe quantity is added in CYSTEAMINE HCL acid solution again, is soaked, obtains solution I.
1.2 are added to solution I in dense preparing tank, stir 50min, are completely dissolved Edaravone.
1.3 add the sodium hydrogensulfite for the recipe quantity being pre-dissolved in dense preparing tank, obtain solution II.
1.4 add the ratio of 0.02g activated carbons according to every 100ml solution, and activated carbon is added into the solution II, Stir under the conditions of 50 DEG C, filtered after being incubated 30min.
During whole concentrated compounding, it is 0.02Mpa that whole process, which maintains the pressure of nitrogen,.
2nd, it is dilute to match somebody with somebody
Dilute preparing tank vacuumizes, more than nitrogen charging 5min, and the pressure for maintaining nitrogen is 0.01Mpa, treats that concentrated compounding decoction all shifts After into dilute dispensing container, wash dense preparing tank with injection pond and transfer to dilute preparing tank, mend and inject water in dilute dispensing container Full dose, open agitator stirring and be cooled to 28 DEG C;Cooling is completed in 30min;With 20% sodium hydroxide solution or 20% phosphoric acid Solution adjusts pH value to 4.0~4.6.
3rd, embedding
Filling head is eluted with the water for injection filtered through 0.2 μm of filter, to visible foreign matters are detected, is stopped after qualified, regulation Bottle placer loading amount, it is 20.60 ± 0.20ml branch to make loading amount.After head washing water visible foreign matters detection to be filled is qualified, lead to nitrogen exhaust 5 More than minute, transfer decoction is to filling.Front and rear nitrogen charging gas shielded when filling.Nitrogen pressure is not less than 0.2Mpa.
4th, sterilize
The good ampoule sabot of embedding is sent to sterilization process, sterilising conditions:121.0℃、15.0min.Final sterilization F0 Value should be greater than 12, and sterilization time process control needs 15min, decoction should be without discolorations.The whole sterilization process control heating-up time with Temperature fall time, heating-up time control are completed in 30min, and temperature fall time control is completed in 25min.
Embodiment 3
Original according to the Edaravone Injection in above-mentioned table 1 grinds prescription and prepares Edaravone Injection.Preparation method is:
1st, concentrated compounding
1.1 prepare deoxygenation water for injection:90 DEG C~100 DEG C of water for injection is placed in container, vacuumized while stirring, Nitrogen is then passed to, the pressure of nitrogen is 0.02Mpa.
90 DEG C~100 DEG C of deoxygenation water for injection is added in dense preparing tank, the amount for adding deoxygenation water for injection is prescription The 60% of amount;By deoxygenation water for injection greenhouse cooling to 50 DEG C, the sodium chloride being pre-dissolved using deoxygenation water for injection is added;In glass The cysteine hydrochloride of recipe quantity is pre-dissolved with 50 DEG C of deoxygenation water for injection in container, the concentration of CYSTEAMINE HCL acid solution is 25mg/ml;The Edaravone of recipe quantity is added in CYSTEAMINE HCL acid solution again, is soaked, obtains solution I.
1.2 are added to solution I in dense preparing tank, stir 60min, are completely dissolved Edaravone.
1.3 add the sodium hydrogensulfite for the recipe quantity being pre-dissolved in dense preparing tank, obtain solution II.
1.4 add the ratio of 0.01g activated carbons according to every 100ml solution, and activated carbon is added into the solution II, Stir under the conditions of 50 DEG C, filtered after being incubated 30min.
During whole concentrated compounding, it is 0.02Mpa that whole process, which maintains the pressure of nitrogen,.
2nd, it is dilute to match somebody with somebody
Dilute preparing tank vacuumizes, more than nitrogen charging 5min, and the pressure for maintaining nitrogen is 0.01Mpa, treats that concentrated compounding decoction all shifts After into dilute dispensing container, wash dense preparing tank with injection pond and transfer to dilute preparing tank, mend and inject water in dilute dispensing container Full dose, open agitator stirring and be cooled to 32 DEG C;Cooling is completed in 20min;With 20% sodium hydroxide solution or 20% phosphoric acid Solution adjusts pH value to 4.0~4.6.
3rd, embedding
Filling head is eluted with the water for injection filtered through 0.2 μm of filter, to visible foreign matters are detected, is stopped after qualified, regulation Bottle placer loading amount, it is 20.60 ± 0.20ml branch to make loading amount.After head washing water visible foreign matters detection to be filled is qualified, lead to nitrogen exhaust 5 More than minute, transfer decoction is to filling.Front and rear nitrogen charging gas shielded when filling.Nitrogen pressure is not less than 0.2Mpa.
4th, sterilize
The good ampoule sabot of embedding is sent to sterilization process, sterilising conditions:121.0℃、15.0min.Final sterilization F0 Value should be greater than 12, and sterilization time process control needs 15min, decoction should be without discolorations.The whole sterilization process control heating-up time with Temperature fall time, heating-up time control are completed in 20min, and temperature fall time control is completed in 25min.
Embodiment 4
Original according to the Edaravone Injection in above-mentioned table 1 grinds prescription and prepares Edaravone Injection.Preparation method is:
1st, concentrated compounding
1.1 prepare deoxygenation water for injection:90 DEG C~100 DEG C of water for injection is placed in container, vacuumized while stirring, Nitrogen is then passed to, the pressure of nitrogen is 0.02Mpa.
90 DEG C~100 DEG C of deoxygenation water for injection is added in dense preparing tank, the amount for adding deoxygenation water for injection is prescription The 75% of amount;By deoxygenation water for injection greenhouse cooling to 70 DEG C, the sodium chloride being pre-dissolved using deoxygenation water for injection is added;In glass The cysteine hydrochloride of recipe quantity is pre-dissolved with 70 DEG C of deoxygenation water for injection in container, the concentration of CYSTEAMINE HCL acid solution is 30mg/ml;The Edaravone of recipe quantity is added in CYSTEAMINE HCL acid solution again, is soaked, obtains solution I.
1.2 are added to solution I in dense preparing tank, stir 30min, are completely dissolved Edaravone.
1.3 add the sodium hydrogensulfite for the recipe quantity being pre-dissolved in dense preparing tank, obtain solution II.
1.4 add the ratio of 0.01g activated carbons according to every 100ml solution, and activated carbon is added into the solution II, Stir under the conditions of 40 DEG C, filtered after being incubated 30min.
During whole concentrated compounding, it is 0.02Mpa that whole process, which maintains the pressure of nitrogen,.
2nd, it is dilute to match somebody with somebody
Dilute preparing tank vacuumizes, more than nitrogen charging 5min, and the pressure for maintaining nitrogen is 0.01Mpa, treats that concentrated compounding decoction all shifts After into dilute dispensing container, wash dense preparing tank with injection pond and transfer to dilute preparing tank, mend and inject water in dilute dispensing container Full dose, open agitator stirring and be cooled to 30 acid solutions regulation pH value to 4.0~4.6.
3rd, embedding
Filling head is eluted with the water for injection filtered through 0.2 μm of filter, to visible foreign matters are detected, is stopped after qualified, regulation Bottle placer loading amount, it is 20.60 ± 0.20ml branch to make loading amount.After head washing water visible foreign matters detection to be filled is qualified, lead to nitrogen exhaust 5 More than minute, transfer decoction is to filling.Front and rear nitrogen charging gas shielded when filling.Nitrogen pressure is not less than 0.2Mpa.
4th, sterilize
The good ampoule sabot of embedding is sent to sterilization process, sterilising conditions:121.0℃、15.0min.Final sterilization F0 Value should be greater than 12, and sterilization time process control needs 15min, decoction should be without discolorations.The whole sterilization process control heating-up time with Temperature fall time, heating-up time control are completed in 30min, and temperature fall time control is completed in 20min.
Experimental example
1st, accelerated test
Three batches of Edaravone Injections that method according to the embodiment of the present invention 1 is prepared, simulation listing packaging, Placed 6 months under the conditions of (40 ± 2) DEG C, RH (75 ± 5) % accelerated tests, respectively at the 0th, January, 2 months, March, June the end of month Sampling is investigated.It the results are shown in Table shown in 2~table 4.
Table 2
Table 3
Table 4
2nd, long term test
Three batches of Edaravone Injections that method according to the embodiment of the present invention 1 is prepared, simulation listing packaging, Place 9 months under the conditions of (25 ± 2) DEG C, RH (50 ± 5) % long term tests, investigated respectively at the 0th, 3,6,9 the end of month sampling.Knot Fruit is shown in Table shown in 5~table 7.
Table 5
Table 6
Table 7
It can be seen from the experimental data of 2~table of table 7, the Edaravone Injection of the embodiment of the present invention is superior in quality, through length Phase with accelerating after placing, every Testing index detects qualified, steady quality.The stability experiment knot of other embodiments of the invention Fruit is similar to Example 1, repeats no more.
Comparative example
The preparation method of comparative example 1 is:
1st, with liquid:Appropriate room temperature water for injection is added in metal Agitation Tank, adds Edaravone, the hydrochloric acid half of recipe quantity Cystine, sodium hydrogensulfite and sodium chloride, stirring make whole dissolvings;Whole-process control is carried out under nitrogen protection, maintains nitrogen Pressure is 0.02Mpa.It is 3.0~4.5 with the pH value with identical of embodiment of the present invention pH value regulator regulation solution, constant volume; Proper amount of active carbon is added, stirring, takes off charcoal, filtering;
2nd, embedding:Filling head is eluted with the water for injection filtered through 0.2 μm of filter, to visible foreign matters are detected, is stopped after qualified Only, bottle placer loading amount is adjusted, it is 20.60 ± 0.20ml branch to make loading amount.After head washing water visible foreign matters detection to be filled is qualified, lead to Nitrogen is vented more than 5 minutes, and transfer decoction is to filling.Front and rear nitrogen charging gas shielded when filling.Nitrogen pressure is not less than 0.2Mpa.
3rd, sterilize:Sterilising conditions are 115 DEG C of sterilizing 30min of flowing steam hot pressing, and room temperature is cooled in 30 minutes after sterilizing.
The preparation method of comparative example 2 is substantially same as Example 1, is differed only in:
2-1:The cysteine hydrochloride of recipe quantity is dissolved with 40 DEG C of deoxygenation water for injection in glass container, obtains salt Sour cysteine solution, then the Edaravone of recipe quantity is added in the CYSTEAMINE HCL acid solution;
2-2:The cysteine hydrochloride of recipe quantity is dissolved with 90 DEG C of deoxygenation water for injection in glass container, obtains salt Sour cysteine solution, then the Edaravone of recipe quantity is added in the CYSTEAMINE HCL acid solution;
2-3:The cysteine hydrochloride of recipe quantity is dissolved with 60 DEG C of deoxygenation water for injection in rustless steel container, obtained CYSTEAMINE HCL acid solution, then the Edaravone of recipe quantity is added in the CYSTEAMINE HCL acid solution.
The preparation method of comparative example 3 is substantially same as Example 1, is differed only in:It is dilute match somebody with somebody during nitrogen pressure For 0.02Mpa.
The preparation method of comparative example 4 is substantially same as Example 1, is differed only in:Without using deoxygenation during with liquid Water for injection, directly prepared using water for injection.
The preparation method of comparative example 5 is substantially same as Example 1, and the concentration of CYSTEAMINE HCL acid solution is 20mg/ml.
The preparation method of comparative example 6 is substantially same as Example 1, is differed only in:The temperature of charcoal absorption is 55 DEG C.
The preparation method of comparative example 7 is substantially same as Example 1, is differed only in:In sterilization process, 45min~ Heating is completed in 60min, and cooling is completed in 45min~60min.
The Edaravone Injection that above-mentioned comparative example is prepared is added under the same conditions in experimental example of the present invention Speed experiment, obtained experimental result are as shown in table 8.
Table 8
It can be seen from the experimental data of table 8, the Edaravone for not using the method for the embodiment of the present invention to be prepared is injected The stability of liquid declines.
It is not for limiting claim, any this area skill although the present invention is disclosed as above with preferred embodiment Art personnel without departing from the inventive concept of the premise, can make some possible variations and modification, therefore the present invention Protection domain should be accurate with scope that the claims in the present invention are defined.

Claims (10)

1. a kind of preparation method of Edaravone Injection, the preparation method comprises at least the step of matching somebody with somebody liquid, embedding and sterilizing, Characterized in that, described carried out under nitrogen protection with liquid and the process of the embedding, it is described to use deoxygenation injection with liquid Water is prepared;
It is described with liquid include concentrated compounding and it is dilute match somebody with somebody two steps, the concentrated compounding comprises at least following steps:
(1) 90 DEG C~100 DEG C of deoxygenation water for injection is being added with container 1, recipe quantity is added after being cooled to 50 DEG C~80 DEG C Isotonic agent;It is in container 2 that the cysteine hydrochloride of recipe quantity is water-soluble with 50 DEG C~80 DEG C of the deoxygenation injection Solution, obtains CYSTEAMINE HCL acid solution, then the Edaravone of recipe quantity is added in the CYSTEAMINE HCL acid solution, obtained To solution I;
(2) by solution I be added to it is described match somebody with somebody in container 1, stir 10min~60min;
(3) it is the antioxidant addition of recipe quantity is described with container 1, obtain solution II;
(4) activated carbon is added to solution II, stirring, takes off charcoal.
2. preparation method according to claim 1, it is characterised in that the pressure of nitrogen is not less than during the concentrated compounding 0.02Mpa, it is described it is dilute match somebody with somebody during the pressure of nitrogen not less than 0.01Mpa and be not more than 0.02Mpa, the process of the embedding The pressure of middle nitrogen is not less than 0.2Mpa.
3. preparation method according to claim 1, it is characterised in that the isotonic agent and the antioxidant are respectively adopted After the deoxygenation water for injection dissolving, described match somebody with somebody in container 1 is then added to;
Preferably, the preparation method of the deoxygenation water for injection is:90 DEG C~100 DEG C waters for injection are placed in container, while stirring Mix side to vacuumize, then pass to nitrogen, produce;It is furthermore preferred that the pressure of nitrogen is not less than 0.02Mpa.
4. preparation method according to claim 1, it is characterised in that in step (1), the CYSTEAMINE HCL acid solution Concentration be 24mg/ml~36mg/ml, preferably 28mg/ml~32mg/ml;
Preferably, described with container 2 is glass container.
5. preparation method according to claim 1, it is characterised in that in step (1), in the institute added with container 1 State deoxygenation water for injection accounts for water for injection recipe quantity 60%~80%.
6. preparation method according to claim 1, it is characterised in that in step (4), add according to every 100ml solution Enter the ratio of 0.005g~0.05g activated carbons, activated carbon added into the solution II, stirred under the conditions of 30 DEG C~50 DEG C, Filtered after insulation 15min~60min;
Preferably, after activated carbon is first soaked using deoxygenation water for injection, it is then added in the solution II.
7. preparation method according to claim 1, it is characterised in that described dilute with comprising at least:Add the deoxygenation note Penetrate with water to recipe quantity, obtain solution III;The solution III is cooled to 24 DEG C~36 DEG C, preferably 28 DEG C~32 DEG C;Adjust The pH value for saving the solution III is 4.0~4.6;
Preferably, it is described dilute to fit over being carried out in container 3.
8. preparation method according to claim 7, it is characterised in that the cooling is completed in 10min~30min, is used Mass percent concentration is 10%~20% sodium hydroxide solution or mass percent concentration is that 10%~20% phosphoric acid solution is adjusted Save the pH value of the solution III.
9. preparation method according to claim 1, it is characterised in that the condition of the sterilizing is under the conditions of 121.0 DEG C 15min~18min is incubated, heating is completed in 15min~30min, and cooling is completed in 15min~30min.
10. according to the preparation method described in any one of claim 1~9, it is characterised in that the isotonic agent is selected from sodium chloride, The antioxidant is selected from sodium hydrogensulfite;
Preferably, the recipe quantity of each raw material is in the Edaravone Injection:Edaravone 15mg~30mg, sodium chloride 67.5mg~135mg, sodium hydrogensulfite 10mg~20mg, cysteine hydrochloride 5mg~10mg, water for injection 10ml~20ml with And sodium hydroxide and appropriate phosphoric acid;
It is furthermore preferred that the recipe quantity of each raw material is in the Edaravone Injection:Edaravone 30mg, sodium chloride 135mg, Asia Niter cake 20mg, cysteine hydrochloride 10mg, 10~20ml of water for injection and sodium hydroxide and appropriate phosphoric acid.
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CN110090225A (en) * 2019-04-19 2019-08-06 济南康和医药科技有限公司 A kind of Edaravone sodium chloride injection and preparation method thereof
CN113384525A (en) * 2021-07-08 2021-09-14 扬子江药业集团上海海尼药业有限公司 Preparation method and application of edaravone sodium chloride injection
CN114191388A (en) * 2021-12-27 2022-03-18 苏州天马医药集团天吉生物制药有限公司 Preparation method of carbetocin preparation

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Denomination of invention: A preparation method for edaravone injection

Effective date of registration: 20231010

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Pledgee: China Everbright Bank Co.,Ltd. Shanghai Branch

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