CN107815367A - Clean piece intellectualized production system - Google Patents
Clean piece intellectualized production system Download PDFInfo
- Publication number
- CN107815367A CN107815367A CN201610823082.9A CN201610823082A CN107815367A CN 107815367 A CN107815367 A CN 107815367A CN 201610823082 A CN201610823082 A CN 201610823082A CN 107815367 A CN107815367 A CN 107815367A
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- China
- Prior art keywords
- crawler belt
- clean piece
- clean
- desiccation
- production system
- Prior art date
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 36
- 239000000463 material Substances 0.000 claims abstract description 43
- 239000002994 raw material Substances 0.000 claims abstract description 33
- 102000004190 Enzymes Human genes 0.000 claims abstract description 19
- 108090000790 Enzymes Proteins 0.000 claims abstract description 19
- 238000010438 heat treatment Methods 0.000 claims description 62
- 238000004049 embossing Methods 0.000 claims description 13
- 230000001105 regulatory effect Effects 0.000 claims description 12
- 238000004891 communication Methods 0.000 claims description 8
- 238000000465 moulding Methods 0.000 claims description 8
- 238000005485 electric heating Methods 0.000 claims description 7
- 238000005096 rolling process Methods 0.000 claims description 6
- 210000001161 mammalian embryo Anatomy 0.000 claims description 5
- 239000004480 active ingredient Substances 0.000 claims description 4
- 230000007246 mechanism Effects 0.000 claims description 4
- 238000007493 shaping process Methods 0.000 claims description 4
- 230000000694 effects Effects 0.000 abstract description 12
- 238000005202 decontamination Methods 0.000 abstract description 4
- 230000003588 decontaminative effect Effects 0.000 abstract description 4
- 239000000203 mixture Substances 0.000 abstract description 3
- 239000011248 coating agent Substances 0.000 abstract description 2
- 238000000576 coating method Methods 0.000 abstract description 2
- 239000007788 liquid Substances 0.000 description 8
- 238000004140 cleaning Methods 0.000 description 6
- 238000001704 evaporation Methods 0.000 description 6
- 230000008020 evaporation Effects 0.000 description 6
- 238000005406 washing Methods 0.000 description 4
- 239000004809 Teflon Substances 0.000 description 3
- 229920006362 Teflon® Polymers 0.000 description 3
- 230000008859 change Effects 0.000 description 3
- 230000006872 improvement Effects 0.000 description 3
- 239000004745 nonwoven fabric Substances 0.000 description 3
- 238000004806 packaging method and process Methods 0.000 description 3
- 230000002411 adverse Effects 0.000 description 2
- 230000015556 catabolic process Effects 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 2
- 238000006731 degradation reaction Methods 0.000 description 2
- 238000000151 deposition Methods 0.000 description 2
- 230000000249 desinfective effect Effects 0.000 description 2
- 239000003599 detergent Substances 0.000 description 2
- 238000007599 discharging Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000000575 pesticide Substances 0.000 description 2
- 238000004659 sterilization and disinfection Methods 0.000 description 2
- 241000208340 Araliaceae Species 0.000 description 1
- 235000005035 Panax pseudoginseng ssp. pseudoginseng Nutrition 0.000 description 1
- 235000003140 Panax quinquefolius Nutrition 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 235000008434 ginseng Nutrition 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 230000011218 segmentation Effects 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 230000032258 transport Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D11/00—Special methods for preparing compositions containing mixtures of detergents
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D17/00—Detergent materials or soaps characterised by their shape or physical properties
- C11D17/0047—Detergents in the form of bars or tablets
- C11D17/0065—Solid detergents containing builders
- C11D17/0073—Tablets
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D17/00—Detergent materials or soaps characterised by their shape or physical properties
- C11D17/0047—Detergents in the form of bars or tablets
- C11D17/0065—Solid detergents containing builders
- C11D17/0073—Tablets
- C11D17/0086—Laundry tablets
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D17/00—Detergent materials or soaps characterised by their shape or physical properties
- C11D17/0047—Detergents in the form of bars or tablets
- C11D17/0065—Solid detergents containing builders
- C11D17/0073—Tablets
- C11D17/0091—Dishwashing tablets
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D3/00—Other compounding ingredients of detergent compositions covered in group C11D1/00
- C11D3/16—Organic compounds
- C11D3/38—Products with no well-defined composition, e.g. natural products
- C11D3/386—Preparations containing enzymes, e.g. protease or amylase
Landscapes
- Chemical & Material Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Wood Science & Technology (AREA)
- Organic Chemistry (AREA)
- Medical Preparation Storing Or Oral Administration Devices (AREA)
Abstract
The present invention relates to clean piece intellectualized production system, the system includes segmented desiccation apparatus and the crawler belt provided with non-sticking lining.Wherein, the desiccation apparatus is at least two sections, and material roller has been provided between two sections of desiccation apparatus.The present invention on the outer surface of crawler belt by coating non-sticking lining or the fixed medium with non-sticking lining so that effective decontamination composition activity in clean tablet raw material is not easily susceptible to destroy, while is easier to be scooped up after also causing desiccation.In addition, by having set material roller between two sections of desiccation apparatus, thoroughly solves the coiled rear mutually viscous glutinous problem of clean piece.Recycle attached enzyme device the clean piece sprinkling after desiccation can be substantially improved the organized enzyme of dirt-removing power.It effectively ensure that the activity of enzyme.
Description
Technical field
The present invention relates to clean piece production technical field, (the clean piece includes laundry sheet, tableware cleansing tablet, shower piece, washed
Sending out piece, piece of washing one's hands, disinfection tablet and pesticide residual degradation piece etc. has the daily product of washing decontamination and disinfecting cleaning effect), specifically
It is the clean piece intellectualized production system for being related to a kind of science simple in construction.
Background technology
Clean piece using laundry sheet as representative, due to it is easy to carry, packed and transported is convenient, occupy little space, usage amount can
The advantages that being precisely controlled, it will be welcome by consumers in general.
But at present on the market in addition to laundry sheet, tableware cleansing tablet, shower piece, piece of having one's hair wash, piece of washing one's hands, disinfection tablet,
And pesticide residual degradation piece etc., there is washing decontamination not occur with other daily products that disinfecting cleaning acts on.Moreover, existing wash
The dirt-removing power of garment piece also is difficult to be up to state standards.
Main cause is in addition to formula factors, the science of production process, to using laundry sheet as the clean piece of representative
Dirt-removing power, equally serve vital effect.Therefore, those skilled in the art works untiringly.
In order to solve the above problems, inventor combines experience, has invented and a kind of brand-new production has been substantially improved
The clean piece intellectualized production system of energy and dirt-removing power.
The content of the invention
Clean piece intellectualized production system provided by the present invention, it is not only scientific and reasonable for structure, and lifted, really in production capacity
Net piece dirt-removing power of keeping a public place clean is up to standard etc. all to have marked improvement compared with prior art.
Technical problem solved by the invention is realized using following technical scheme：
Clean piece intellectualized production system, it is characterised in that：The system includes segmented desiccation apparatus and provided with not snearing
The crawler belt of layer.
Wherein, the desiccation apparatus is at least two sections, and material roller has been provided between two sections of desiccation apparatus；
The desiccation apparatus includes the intelligent microwave heating system provided with steam Chou San mechanisms, or including Intelligent oven, or
Including electric heating fan, or including sheet high-temperature generating device, or including tubular high temperature generating means；
The preferably intelligent microwave heating system of the invention, it is freely assembled simultaneously that the intelligent microwave heating system includes more piece
Form the modularization microwave heating box of two-part structure.Microwave cover is additionally provided with the both ends of every section of microwave heating box.It is described
Material roller is played to be located between two adjacent Microwave covers；
Material Sensor is additionally provided with every section microwave heating box, the Material Sensor realizes that master control is grasped with one kind
The intelligent controller communication connection of work, the intelligent controller be installed on it is a kind of setting up on the crawler rack of the crawler belt, or
Person is freely separating with the crawler rack, be either installed on the desiccation apparatus or the intelligent controller for it is a kind of with
Mobile phone is the hand-held intelligent terminal of representative, or the intelligent controller is a kind of PC ends using computer as representative；
The crawler belt passes through the desiccation apparatus, or is placed in the lower section of the desiccation apparatus, or is placed in the desiccation apparatus
Top, or be placed in the side of the desiccation apparatus, modular microfluidic Wave heating of the present invention preferably across above-mentioned two-part structure
Case；
Non-sticking lining of the non-sticking lining preferably using Teflon as representative, effectively to prevent clean tablet raw material from being sticky in
On the crawler belt.The non-sticking lining and the crawler belt are in integral structure, or the non-sticking lining is coated on the crawler belt
Outer surface on, or the non-sticking lining is fixed on the medium on the track outer surface coated on a kind of, and is given an account of
It is of fine quality to select high temperature resistant non-woven fabrics；
It is additionally provided with one end of the crawler belt a kind of to the feeding device that clean tablet raw material is added on the crawler belt.Institute
State feeding device to be freely separating with the crawler rack, or be fixedly installed on the crawler rack；
One is additionally provided with above the crawler belt to adjust the thickness regulating part of clean tablet raw material thickness on the crawler belt.
The thickness regulating part is fixedly installed on the crawler rack, is either suspended in the top of the crawler belt or the thickness
Regulating part is a handheld component.
One is additionally provided with one end of the crawler belt or top to by the material rolling device of the clean piece rolled after desiccation.Institute
State material rolling device to be freely separating with the crawler rack, or be fixedly installed on the crawler rack, so as to will be clean after desiccation
Net piece rolled, is easy to deposit and transports；
Clean piece embryo material addition active ingredient is attached after being additionally provided with one in the side of the crawler belt or top to desiccation
Enzyme device.The attached enzyme device is installed on the crawler rack, is either suspended in above the crawler belt or is placed in the shoe
The side of belt supporting frame and it can be freely separating；
One is additionally provided with the side of the crawler belt or top to the embossing device to the embossing moulding of clean piece embryo material.It is described
Embossing device is installed on the crawler rack, or is suspended in above the crawler belt, or be placed in the crawler rack side and
It can be freely separating；
One is additionally provided with the side of the crawler belt or top the clean piece after desiccation to be carried out to the section of section moulding
Device.The slicing device is installed on the crawler rack, or is suspended in above the crawler belt, or with the crawler rack certainly
By separating, the clean piece of whole or entire volume are cut into some different modelings or regular small pieces, to contain box packaging；
One is additionally provided with one end of the crawler belt or side to receive the clean piece after slicing device section shaping
Material collecting device.The material collecting device can be freely separating with the crawler rack, or be fixedly installed in the one of the crawler rack
End.
The invention has the advantages that：Carried by coating non-sticking lining or fixation on the outer surface of crawler belt
The medium of non-sticking lining so that effective decontamination composition activity in clean tablet raw material is not easily susceptible to destroy, while also causes desiccation
It is easier to be scooped up afterwards.
In addition, by having set material roller between two sections of desiccation apparatus, it is coiled rear mutually viscous glutinous thoroughly to solve clean piece
Problem.Recycle attached enzyme device the clean piece sprinkling after desiccation can be substantially improved the organized enzyme of dirt-removing power.Effectively ensure
The activity of enzyme.
Brief description of the drawings
, below will be to embodiment in order to illustrate more clearly of embodiment of the present invention or technical scheme of the prior art
Or the required accompanying drawing used is briefly described in description of the prior art, it should be apparent that, drawings in the following description are only
It is some embodiments of the present invention, for those of ordinary skill in the art, is not paying the premise of creative labor
Under, other accompanying drawings can also be obtained according to these accompanying drawings.
Fig. 1 is clean 1 integrally-built main view of piece production line and schematic top plan view in the embodiment of the present invention 1；
Fig. 2 is the embodiment of the present invention 1 and the structural representation of crawler belt 2 and its associated components in embodiment 2；
Fig. 3 is feeding device 3 and embodiment 1 and the thickness regulating part 4 in embodiment 2 in the embodiment of the present invention 1
Entirety and partial enlargement structural representation；
, Fig. 4 is that the embodiment of the present invention 1 is shown with intelligent microwave heating system 51 in embodiment 2 and its structure of associated components
It is intended to；
Fig. 5 is the embodiment of the present invention 1 and the structural representation of Intelligent oven 52 in embodiment 2；
Fig. 6 is the embodiment of the present invention 1 and the structural representation of electric heating fan 53 in embodiment 2；
Fig. 7 is the embodiment of the present invention 1 and the structural representation of sheet high-temperature generating device 54 in embodiment 2；
Fig. 8 is the embodiment of the present invention 1 and the structural representation of tubulose high-temperature generating device 55 in embodiment 2；
Fig. 9 is partial enlargement structural representation of the embodiment of the present invention 1 with playing material roller 6 in embodiment 2；
Figure 10 is the partial enlargement structural representation of material rolling device 7 in the embodiment of the present invention 1；
Figure 11 is clean 1 integrally-built schematic front view of piece production line in the embodiment of the present invention 2；
Figure 12 is the structural representation of feeding device 3 and its associated components in the embodiment of the present invention 2；
Figure 13 is the structural representation of attached enzyme device 9 and its associated components in the embodiment of the present invention 2；
Figure 14 is the structural representation of embossing device 10 and its associated components in the embodiment of the present invention 2；
Figure 15 is the structural representation of slicing device 11 and its associated components in the embodiment of the present invention 2；
Figure 16 is the structural representation of material collecting device 12 and its associated components in the embodiment of the present invention 2.
Embodiment
In order that the technical means, the inventive features, the objects and the advantages of the present invention are easy to understand, tie below
Specific embodiment is closed, the present invention is expanded on further.
Embodiment 1, the clean piece intellectualized production system shown in reference picture 1-10：
The system includes clean piece production line 1 (with reference to shown in figure 1), the clean piece production line 1 by crawler belt 2,
To set up the crawler rack 21 of crawler belt 2, to clean tablet raw material is added on crawler belt 2, (raw material is liquid, predominantly highly concentrated
Contracting cleaning liquid) feeding device 3, to adjust the thickness regulating part 4 of clean tablet raw material thickness on crawler belt 2, to by crawler belt 2
Two-part desiccation apparatus 5 that moisture in clean tablet raw material is evaporated, between two-part desiccation apparatus 5 rise material roller 6,
To by the material rolling device 7 of the clean piece rolled after desiccation and to realize 8 groups of intelligent controller of master control operation
Into.
Wherein, non-sticking lining 22 (as shown in Figure 2) is provided with crawler belt 2, non-sticking lining 22 is preferably using Teflon as representative
Non-sticking lining, effectively to prevent clean tablet raw material from being sticky on crawler belt 2.Non-sticking lining 22 and crawler belt 2 are in integral structure,
Either non-sticking lining 22 is coated on the outer surface of crawler belt 2 or non-sticking lining 22 is fixed on the outer surface of crawler belt 2 coated on one kind
On medium 23 on, and the preferred high temperature resistant non-woven fabrics of medium 23.Motor M1 of the crawler belt 2 on crawler rack 21 is installed on driving
Lower work, motor M1 startup, rotating speed and is closed down by the intelligent control of intelligent controller 8；
Feeding device 3 is freely separating with crawler rack 21, or is fixedly installed on crawler rack 21.The feeding device 3
(as shown in the partial enlarged drawing A in Fig. 3 and figure B) is by hopper base 31, and the loading hopper 32 being installed on hopper base 31
Collectively constituted.In order to accelerate clean tablet raw material flowing velocity, it can also can adjust and incline in the bottom of loading hopper 32 installation one kind
The tilt adjustment part 33 of rake angle.In order to promote clean tablet raw material equably or with advancing side by side to be attached to crawler belt 2
On surface, it can also be set on loading hopper 32 more than together and be homogenized bar 34；
Thickness regulating part 4 is fixedly installed on crawler rack 21, the thickness regulating part 4 (the partial enlarged drawing A in such as Fig. 3
And shown in figure B) by the thickness regulation montant 41 with a scale of at least one on crawler rack 21 and thickness regulation montant
41 thickness connected and moving up and down adjust cross bars 42 and adjusted on thickness regulation montant 41 to limited thickness
The latch fitting 43 that cross bar 42 moves is formed；
Desiccation apparatus 5 includes the intelligent microwave heating system 51 (as shown in Figure 4) provided with steam Chou San mechanisms 501, or
Including Intelligent oven 52 (as shown in Figure 5), either filled including electric heating fan 53 (as shown in Figure 6) or including sheet high temperature
54 (as shown in Figure 7) are put, or including tubular high temperature generating means 55 (as shown in Figure 8)；
When desiccation apparatus 5 is intelligent microwave heating system 51 or Intelligent oven 52 or tubular high temperature generating means 55
When, crawler belt 2 passes through desiccation apparatus 5；When desiccation apparatus 5 is sheet high-temperature generating device 54, crawler belt 2 is placed in desiccation apparatus 5
Lower section or top or centre；When desiccation apparatus 5 is electric heating fan 53, crawler belt 2 is placed in the side or two of desiccation apparatus 5
Side；
The preferred desiccation apparatus 5 of the present embodiment is intelligent microwave heating system 51 (as shown in Figure 4), intelligent microwave heating system
51 to include more piece freely assembled and form leading portion and the modularization microwave heating box 511 of back segment two-part structure, in microwave plus
It is additionally provided with to perceive the sensor 512 of material in hot tank 511, sensor 512 connects with the communication of intelligent controller 8, so as to essence
The unlatching work of quasi- control single-unit microwave heating box 511.Realize save while, moreover it is possible to effectively protection crawler belt 2 will not be by
Too early high-temperature baking, so as to increase the service life.Microwave cover 513 is additionally provided with the both ends of every section of microwave heating box 511, plays material
Roller 6 is located between two adjacent Microwave covers 513；
Play material roller 6 (as shown in Figure 9) to be installed on feed roll support 61, play feed roll support 61 and be arranged on crawler rack 21
On, or be positioned over ground and can be freely separating with crawler rack 21.It is also equipped with having driven on feed roll support 61 is played
Expect the motor M2 that roller 6 rotates, motor M2 startup, rotating speed and close down by the intelligent control of intelligent controller 8, or control manually
System；
Material rolling device 7 (as shown in partial enlarged drawing C in Figure 10) is by coiled strip support 71 and is installed on the coiled strip support 71
On coiled strip roller 72 formed, one is also equipped with coiled strip support 71 to drive coiled strip roller 72 to rotate and by intelligent control
The motor M3 that device 8 is precisely controlled；
Intelligent controller 8 is freely separating with crawler rack 21, is either installed on crawler rack 21 or is installed on desiccation
On device 5；Or intelligent controller 8 is a kind of hand-held intelligent terminal using mobile phone as representative, or intelligent controller 8 is one kind
PC ends using computer as representative.
The clean piece intellectualized production system that the present embodiment 1 is provided, its operation principle and workflow are as described below：
First, motor M1, motor M2 and motor M3 rotation power output numerical value are set in intelligent controller 8, really
Protect three motors to rotate at the same speed, cause the adverse effect that clean piece fracture can not be coiled after desiccation to avoid differential from rotating, and
The temperature value of desiccation apparatus 5 is set.
Then, feeding device 3 is moved to one end of crawler belt 2, and loading hopper 32 is in contact with crawler belt 2.To loading hopper 32
Inside pour into clean piece and make raw material, and crawler belt 2 is started working.
In the leading portion intelligent microwave heating system 51 being made up of more piece microwave heating box 511, when first segment microwave heats
When the clean tablet raw material that sensor 512 in case 511 perceives on crawler belt 2 will enter in first segment microwave heating box 511, intelligence
The moment of controller 8 control first segment microwave heating box 511 begins to warm up evaporation work.When in the second section microwave heating box 511
When the clean tablet raw material that sensor 512 is perceived on crawler belt 2 will be entered in the second section microwave heating box 511, the wink of intelligent controller 8
Between control second section microwave heating box 511 begin to warm up evaporation work, by that analogy.
In present segment intelligent microwave heating system 51, the sensor 512 in final section microwave heating box 511, perceive and carry out
When will remove final section microwave heating box 511 with the clean piece on 2, controlled motor M2 starts work to intelligent controller 8 at once
Make.Material roller 6 is played under motor M2 driving effect, by the clean piece branch after the desiccation of leading portion intelligent microwave heating system 51
Rise so that contact surface quick desiccation in the presence of heat energy around of clean piece and crawler belt 2, or dried up by fan.Then,
Clean piece enters in back segment intelligent microwave heating system 51 under the rotation push of crawler belt 2, carries out desiccation again.
In the back segment intelligent microwave heating system 51 being made up of at least one section microwave heating box 511, when microwave heats
The clean piece that sensor 512 in case 511 is perceived on crawler belt 2 will enter fashionable, and intelligent controller 8 controls back segment intelligently micro- at once
Microwave heating box 511 in Wave heating system 51 begins to warm up evaporation work.
When in back segment intelligent microwave heating system 51, the sensor 512 in microwave heating box 511 perceives clean on crawler belt 2
When net piece will remove, controlled motor M3's intelligent controller 8 starts working at once, and coiled strip roller 72 is under motor M3 driving effect
Clean piece after desiccation is provided on coiled strip roller 72.When the clean piece on coiled strip roller 72 reaches predetermined quantity, intelligent control
Device 8 controls crawler belt 2, desiccation apparatus 5, plays material roller 6, the break-off of coiled strip roller 72, and after new coiled strip roller 72 to be replaced, in recovery
State work.
Embodiment 2, the clean piece intellectualized production system shown in reference picture 11-16：
The system includes clean piece production line 1 (with reference to shown in figure 11), the clean piece production line 1 by crawler belt 2,
To set up the crawler rack 21 of crawler belt 2, to clean tablet raw material is added on crawler belt 2, (raw material is liquid, predominantly highly concentrated
Contracting liquid detergent) feeding device 3, to adjust the thickness regulating part 4 of clean tablet raw material thickness on crawler belt 2, to by crawler belt 2
Two-part desiccation apparatus 5 that moisture in clean tablet raw material is evaporated, between two-part desiccation apparatus 5 rise material roller 6,
To after desiccation clean piece addition active ingredient attached enzyme device 9, to clean piece embossing moulding embossing device 10,
To by the clean piece after desiccation carry out cut into slices moulding slicing device 11, to receive sliced device 11 cut into slices shaping after
The material collecting device 12 of clean piece and to realize master control operation intelligent controller 8 collectively constituted.
Wherein, non-sticking lining 22 (as shown in Figure 2) is provided with crawler belt 2, non-sticking lining 22 is preferably using Teflon as representative
Non-sticking lining, effectively to prevent clean tablet raw material from being sticky on crawler belt 2.Non-sticking lining 22 and crawler belt 2 are in integral structure,
Either non-sticking lining 22 is coated on the outer surface of crawler belt 2 or non-sticking lining 22 is fixed on the outer surface of crawler belt 2 coated on one kind
On medium 23 on, and the preferred high temperature resistant non-woven fabrics of medium 23.Motor M1 of the crawler belt 2 on crawler rack 21 is installed on driving
Lower work, startup, rotating speed and the stopping of the motor are by the intelligent control of intelligent controller 8；
Feeding device 3 is freely separating with crawler rack 21, or is fixedly installed on crawler rack 21.The feeding device 3
(as shown in figure 12) is connected by the conveying pipeline 301 with stop valve and with conveying pipeline 301 and positioned at the charging portion of the top of crawler belt 2
Part 302 is collectively constituted.The charging part 302 hangs on the top of crawler belt 2 by a kind of suspender 303.The charging part 302
Discharging opening width it is equal with the width of crawler belt 2, or be slightly less than the width of crawler belt 2, to avoid liquid cleaning tablet raw material from leaking outside institute
Caused by waste.More than one is additionally provided with the inside of the charging part 302 to be homogenized the homogenizing of liquid cleaning tablet raw material horizontal stroke
Bar 3021, the homogenizing horizontal stripe 3021 is laid in the inside one side of charging part 302 or double-sided symmetrical is laid or two-sided friendship
Fork is laid, and to promote liquid cleaning tablet raw material profusely at the uniform velocity to be flowed out evenly along discharging opening, and then realizes clean tablet raw material
Equably it is added on the surface of crawler belt 2；
Thickness regulating part 4 is fixedly installed on crawler rack 21, the thickness regulating part 4 (the partial enlarged drawing A in such as Fig. 3
And shown in figure B) by the thickness regulation montant 41 with a scale of at least one on crawler rack 21 and thickness regulation montant
41 thickness connected and moving up and down adjust cross bars 42 and adjusted on thickness regulation montant 41 to limited thickness
The latch fitting 43 that cross bar 42 moves is formed；
Desiccation apparatus 5 includes the intelligent microwave heating system 51 (as shown in Figure 4) provided with steam Chou San mechanisms 501, or
Including Intelligent oven 52 (as shown in Figure 5), either filled including electric heating fan 53 (as shown in Figure 6) or including sheet high temperature
54 (as shown in Figure 7) are put, or including tubular high temperature generating means 55 (as shown in Figure 8)；
When desiccation apparatus 5 is intelligent microwave heating system 51 or Intelligent oven 52 or tubular high temperature generating means 55
When, crawler belt 2 passes through desiccation apparatus 5；When desiccation apparatus 5 is sheet high-temperature generating device 54, crawler belt 2 is placed in desiccation apparatus 5
Lower section or top or centre；When desiccation apparatus 5 is electric heating fan 53, crawler belt 2 is placed in the side or two of desiccation apparatus 5
Side；
Also, it is preferred that desiccation apparatus 5 is intelligent microwave heating system 51 (as shown in Figure 4), intelligent microwave heats the present embodiment
System 51 is freely assembled including more piece and forms leading portion and the modularization microwave heating box 511 of back segment two-part structure, micro-
It is additionally provided with to perceive the sensor 512 of material in Wave heating case 511, sensor 512 connects with the communication of intelligent controller 8, with
Just it is precisely controlled the unlatching work of single-unit microwave heating box 511.While energy-conservation is realized, moreover it is possible to which effectively protection crawler belt 2 will not
By too early high-temperature baking, so as to increase the service life.Microwave cover 513 is additionally provided with the both ends of every section of microwave heating box 511,
Material roller 6 is played to be located between two adjacent Microwave covers 513；
Play material roller 6 (as shown in Figure 9) to be installed on feed roll support 61, play feed roll support 61 and be arranged on crawler rack 21
On, or be positioned over ground and can be freely separating with crawler rack 21.It is also equipped with having driven on feed roll support 61 is played
Expect the motor M2 that roller 6 rotates, motor M2 startup, rotating speed and close down by the intelligent control of intelligent controller 8, or control manually
System；
Attached enzyme device 9 (as shown in figure 13) is installed on crawler rack 21, is either suspended in the top of crawler belt 2 or is put
In the side of crawler rack 21 and can be freely separating.The attached enzyme device 9 is by depositing the pressure vessel 91 of organized enzyme, pass through spray
The shower nozzle 93 that pipe 92 is connected with pressure vessel 91 and common group of the institute of magnetic valve 94 located at jet pipe 92 or on shower nozzle 93
Into.Wherein, shower nozzle 93 is in the top of crawler belt 2, and jet pipe 92 can be concertina type jet pipe, to meet different angle needs.In shower nozzle
A shower nozzle cover 95 can also be installed on 93 additional, in order to avoid organized enzyme is sprayed outside crawler belt 2, increased operation rate.Magnetic valve 94 passes through number
It is connected according to line or wirelessly with the communication of intelligent controller 8, and by the intelligent control of intelligent controller 8；
Embossing device 10 (as shown in figure 14) is installed on crawler rack 21, or is suspended in the top of crawler belt 2, or is placed in shoe
The side of belt supporting frame 21 and it can be freely separating.Embossing device 10 by it is a kind of can flexibly stretch with rotate transfer arm 101, be installed on
The knurling mould 102 that can freely change of the one end of transfer arm 101 and the motor M4 to drive transfer arm 101 to work are total to
With composition.Motor M4 is connected by data wire or wirelessly with the communication of intelligent controller 8, and by the intelligent control of intelligent controller 8.
Motor M4 controller be embedded in intelligentized control method program or by long distance wireless insert intelligentized control method program or
Intelligentized control method program is inserted by USB interface, to control transfer arm 101 to make various required actions, to realize after desiccation
Clean piece on extrude different types of decorative pattern；
Slicing device 11 (as shown in figure 15) is installed on crawler rack 21, or is suspended in the top of crawler belt 2, or and crawler belt
Support 21 is freely separating, convenient to contain box so as to which the clean piece of whole or entire volume are cut into some different modelings or regular small pieces
Packaging.Slicing device 11 by it is a kind of can flexibly stretch with rotate cutter arm 111, be installed on the one end of cutter arm 111 can be free
The cutting knife 112 of replacing and the motor M5 to drive cutter arm 111 to work are collectively constituted.Motor M5 by data wire or
Wirelessly it is connected with the communication of intelligent controller 8, and by the intelligent control of intelligent controller 8.Equally, it is also embedding in motor M5 controller
Enter to have intelligentized control method program or intelligentized control method program is inserted by long distance wireless or intelligence is inserted by USB interface
Change control program, to control cutter arm 111 to make various required actions, clean piece embryo material is cut into different shape to realize；
Material collecting device 12 (as shown in figure 16) can be freely separating with crawler rack 21, or be fixedly installed in crawler rack 21
One end.Material collecting device 12 to by clean piece scoop up rise shovel 121, be easy to pull the clean piece after section in packaging bag
Material-falling hopper 122 and collectively constituted to calculate the counter 123 of package panel number.Wherein, playing shovel 121 can be manually
Control, it can also be connected by data wire or wirelessly with the communication of intelligent controller 8, and by the intelligent control of intelligent controller 8；
Intelligent controller 8 is freely separating with crawler rack 21, is either installed on crawler rack 21 or is installed on desiccation
On device 5；Or intelligent controller 8 is a kind of hand-held intelligent terminal using mobile phone as representative, or intelligent controller 8 is one kind
PC ends using computer as representative.
The clean piece intellectualized production system that the present embodiment 2 is provided, its operation principle and workflow are as described below：
First, motor M1, motor M2 rotation power output numerical value are set in intelligent controller 8, it is ensured that two motors
It is synchronized to rotate, the adverse effect that clean piece fracture can not be coiled after desiccation is caused to avoid differential from rotating, and set desiccation to fill
Put 5 temperature value.
Then, feeding device 3 is moved to one end of crawler belt 2, and loading hopper 32 is in contact with crawler belt 2.To loading hopper 32
Inside pour into clean piece and make raw material, and crawler belt 2 is started working.
In the leading portion intelligent microwave heating system 51 being made up of more piece microwave heating box 511, when first segment microwave heats
When the clean tablet raw material that sensor 512 in case 511 perceives on crawler belt 2 will enter in first segment microwave heating box 511, intelligence
The moment of controller 8 control first segment microwave heating box 511 begins to warm up evaporation work.When in the second section microwave heating box 511
When the clean tablet raw material that sensor 512 is perceived on crawler belt 2 will be entered in the second section microwave heating box 511, the wink of intelligent controller 8
Between control second section microwave heating box 511 begin to warm up evaporation work, by that analogy.
In present segment intelligent microwave heating system 51, the sensor 512 in final section microwave heating box 511, perceive and carry out
When will remove final section microwave heating box 511 with the clean piece on 2, controlled motor M2 starts work to intelligent controller 8 at once
Make.Material roller 6 is played under motor M2 driving effect, by the clean piece branch after the desiccation of leading portion intelligent microwave heating system 51
Rise so that contact surface quick desiccation in the presence of heat energy around of clean piece and crawler belt 2, or dried up by fan.Then,
Clean piece enters in back segment intelligent microwave heating system 51 under the rotation push of crawler belt 2, carries out desiccation again.
In the back segment intelligent microwave heating system 51 being made up of at least one section microwave heating box 511, when microwave heats
The clean piece that sensor 512 in case 511 is perceived on crawler belt 2 will enter fashionable, and intelligent controller 8 controls back segment intelligently micro- at once
Microwave heating box 511 in Wave heating system 51 begins to warm up evaporation work.
When the clean piece on crawler belt 2 removes the microwave heating box 511 in back segment intelligent microwave heating system 51, intelligence control
Device 8 processed controls the magnetic valve 94 in attached enzyme device 9 to open at once, and shower nozzle 93 is by enzyme or ferment for depositing in pressure vessel 91 etc.
Active ingredient is uniformly sprayed on clean piece.
Crawler belt 2 continues to move to the clean piece after spraying enzyme, and intelligent controller 8 controls the motor M4 in embossing device 10
Work, motor M4 drive knurling mould 102 to extrude different types of decorative pattern on the clean piece after desiccation.
Crawler belt 2 continues to move to the clean piece after embossing, and intelligent controller 8 controls the motor M5 in slicing device 11
Clean piece is cut into different shape by work, motor M5 driving cutting knifes 112.
Crawler belt 2 continues to move to the clean piece after sliced, at this moment, shovel 121 is played by crawler belt 2 in material collecting device 12
On clean piece scoop up and pull in material-falling hopper 122, be finally packaged as box or be packaged into bag.
The further technological improvement of the present embodiment 2 is：The clean piece production line 1 (ginseng that the present embodiment 2 is provided
Examine shown in Figure 11) it is divided into two modules.One of module from crawler belt 2, to set up the crawler rack 21 of crawler belt 2, to
The feeding device 3 of clean tablet raw material (raw material is liquid, predominantly High-concentration laundry detergent) is added on crawler belt 2, is carried out to adjust
With the thickness regulating part 4 of clean tablet raw material thickness on 2, to the moisture in clean tablet raw material on crawler belt 2 is evaporated two
Segmentation desiccation apparatus 5, between two-part desiccation apparatus 5 rise material roller 6, to after desiccation clean piece addition activity into
Part attached enzyme device 9 and to realize master control operation intelligent controller 8 collectively constituted；
Another module then by be embossed the embossing device 10 of moulding to clean piece, the clean piece after desiccation to be entered
The slicing device 11 of row section moulding and to receive the material collecting device 12 of the clean piece after the section shaping of sliced device 11
Collectively constituted.
It can be freely separating between above-mentioned two module, any distance to each other be present.The operation principle and step of two modules
Still as described in above-mentioned embodiment 2, linking details is as known to those skilled in the art.
The general principle and principal character and advantages of the present invention of the present invention has been shown and described above.The technology of the industry
Personnel are it should be appreciated that the present invention is not limited to the above embodiments, and the simply explanation described in above-described embodiment and specification is originally
The principle of invention, without departing from the spirit and scope of the present invention, various changes and modifications of the present invention are possible, these changes
Change and improvement all fall within the protetion scope of the claimed invention.The claimed scope of the invention by appended claims and its
Equivalent thereof.
Claims (14)
1. clean piece intellectualized production system, it is characterised in that：The system includes segmented desiccation apparatus and provided with non-sticking lining
Crawler belt.
2. clean piece intellectualized production system according to claim 1, it is characterised in that：The desiccation apparatus is at least two
Section, material roller is provided between two sections of desiccation apparatus.
3. clean piece intellectualized production system according to claim 1, it is characterised in that：The non-sticking lining and the shoe
Band be in integral structure, or on outer surface of the non-sticking lining coated on the crawler belt, or the non-sticking lining is coated on one
It is fixed on the medium on the track outer surface.
4. clean piece intellectualized production system according to claim 2, it is characterised in that：The desiccation apparatus includes being provided with
The intelligent microwave heating system of steam Chou San mechanisms, or occur including Intelligent oven, or including electric heating fan, or including sheet high temperature
Device, or including tubular high temperature generating means；
Wherein, it is freely assembled and form the modularization microwave of two-part structure and add to include more piece for the intelligent microwave heating system
Hot tank.
5. clean piece intellectualized production system according to claim 4, it is characterised in that：In every section of microwave heating box
Both ends be additionally provided with Microwave cover.
6. clean piece intellectualized production system according to claim 4, it is characterised in that：In every section microwave heating box
Material Sensor is inside additionally provided with, the Material Sensor and intelligent controller communication connect.
7. clean piece intellectualized production system according to claim 1, it is characterised in that：The crawler belt passes through the desiccation
Device, or the lower section of the desiccation apparatus is placed in, or the top of the desiccation apparatus is placed in, or it is placed in the one of the desiccation apparatus
Side.
8. clean piece intellectualized production system according to claim 1, it is characterised in that：Also set in one end of the crawler belt
Have one to the feeding device that clean tablet raw material is added on the crawler belt.
9. clean piece intellectualized production system according to claim 1, it is characterised in that：Also set in the top of the crawler belt
Have one to adjust the thickness regulating part of clean tablet raw material thickness on the crawler belt.
10. clean piece intellectualized production system according to claim 1, it is characterised in that：In one end of the crawler belt or
Top is additionally provided with one to by the material rolling device of the clean piece rolled after desiccation.
11. clean piece intellectualized production system according to claim 1, it is characterised in that：In the side of the crawler belt or
Top is additionally provided with one to the attached enzyme device to clean piece embryo material addition active ingredient after desiccation.
12. clean piece intellectualized production system according to claim 1, it is characterised in that：In the side of the crawler belt or
Top is additionally provided with one to the embossing device to the embossing moulding of clean piece embryo material.
13. clean piece intellectualized production system according to claim 1, it is characterised in that：In the side of the crawler belt or
Top is additionally provided with one the clean piece after desiccation to be carried out to the slicing device of section moulding.
14. clean piece intellectualized production system according to claim 13, it is characterised in that：In one end of the crawler belt or
Side is additionally provided with one to receive the material collecting device of the clean piece after slicing device section shaping.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610823082.9A CN107815367A (en) | 2016-09-13 | 2016-09-13 | Clean piece intellectualized production system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610823082.9A CN107815367A (en) | 2016-09-13 | 2016-09-13 | Clean piece intellectualized production system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107815367A true CN107815367A (en) | 2018-03-20 |
Family
ID=61601159
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610823082.9A Pending CN107815367A (en) | 2016-09-13 | 2016-09-13 | Clean piece intellectualized production system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107815367A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20190297922A1 (en) * | 2018-03-30 | 2019-10-03 | Morinaga Milk Industry Co., Ltd. | Microwave-Heating System, Microwave-Heating Process, and Process for Manufacturing Packaged Foods |
| CN114085718A (en) * | 2021-11-12 | 2022-02-25 | 周家伟 | Concentrated laundry detergent and preparation method thereof |
| CN114085718B (en) * | 2021-11-12 | 2024-05-24 | 东莞市建文洗涤用品有限公司 | Concentrated laundry detergent and preparation method thereof |
-
2016
- 2016-09-13 CN CN201610823082.9A patent/CN107815367A/en active Pending
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20190297922A1 (en) * | 2018-03-30 | 2019-10-03 | Morinaga Milk Industry Co., Ltd. | Microwave-Heating System, Microwave-Heating Process, and Process for Manufacturing Packaged Foods |
| CN114085718A (en) * | 2021-11-12 | 2022-02-25 | 周家伟 | Concentrated laundry detergent and preparation method thereof |
| CN114085718B (en) * | 2021-11-12 | 2024-05-24 | 东莞市建文洗涤用品有限公司 | Concentrated laundry detergent and preparation method thereof |
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