CN107813508A - A kind of static casting device and its application method - Google Patents
A kind of static casting device and its application method Download PDFInfo
- Publication number
- CN107813508A CN107813508A CN201711226240.3A CN201711226240A CN107813508A CN 107813508 A CN107813508 A CN 107813508A CN 201711226240 A CN201711226240 A CN 201711226240A CN 107813508 A CN107813508 A CN 107813508A
- Authority
- CN
- China
- Prior art keywords
- putamina
- film wire
- fixed mount
- hoisting structure
- resin
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000005266 casting Methods 0.000 title claims abstract description 20
- 238000000034 method Methods 0.000 title claims abstract description 11
- 230000003068 static effect Effects 0.000 title claims abstract description 11
- 239000012528 membrane Substances 0.000 claims description 14
- 239000002184 metal Substances 0.000 claims description 12
- 239000000835 fiber Substances 0.000 claims description 8
- 230000005540 biological transmission Effects 0.000 claims description 7
- 239000011347 resin Substances 0.000 abstract description 15
- 229920005989 resin Polymers 0.000 abstract description 15
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- 238000003325 tomography Methods 0.000 abstract description 2
- 239000012510 hollow fiber Substances 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 3
- 238000000926 separation method Methods 0.000 description 3
- 230000007613 environmental effect Effects 0.000 description 2
- 238000005336 cracking Methods 0.000 description 1
- 238000009295 crossflow filtration Methods 0.000 description 1
- 239000003814 drug Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 238000005272 metallurgy Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000012536 packaging technology Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/28—Shaping operations therefor
- B29C70/30—Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core
- B29C70/36—Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core and impregnating by casting, e.g. vacuum casting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/28—Shaping operations therefor
- B29C70/54—Component parts, details or accessories; Auxiliary operations, e.g. feeding or storage of prepregs or SMC after impregnation or during ageing
- B29C70/541—Positioning reinforcements in a mould, e.g. using clamping means for the reinforcement
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/28—Shaping operations therefor
- B29C70/54—Component parts, details or accessories; Auxiliary operations, e.g. feeding or storage of prepregs or SMC after impregnation or during ageing
- B29C70/543—Fixing the position or configuration of fibrous reinforcements before or during moulding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/28—Shaping operations therefor
- B29C70/54—Component parts, details or accessories; Auxiliary operations, e.g. feeding or storage of prepregs or SMC after impregnation or during ageing
- B29C70/545—Perforating, cutting or machining during or after moulding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/755—Membranes, diaphragms
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Composite Materials (AREA)
- Mechanical Engineering (AREA)
- Textile Engineering (AREA)
- Separation Using Semi-Permeable Membranes (AREA)
Abstract
The invention discloses a kind of static casting device, including base, connection rotating shaft, fixed mount and hoisting structure, its application method includes the step such as horizontal chopping and end-blocking and pouring in vertically clamped moulds;The beneficial effects of the invention are as follows:The present invention can realize vertical dress silk, film wire under the Gravitative Loads of radial direction can nature is straight does not intersect, reach homogeneously dispersed state, passage is provided for follow-up casting resin, be advantageous to that resin is dispersed, using the pouring type casting resin from putamina lower end vertically upward, the resin of cast can be made more closely knit, be not in bubble or tomography, ensure the stability of cast, the present invention is highly moderate, easy to operate, labor intensity can be greatly reduced, improve production efficiency.
Description
Technical field
The present invention relates to separation technical field of membrane, more particularly to a kind of static casting device and its application method.
Background technology
Membrane technology is separated due to having separation, concentration, purifying and refined function concurrently, there is efficient, energy-saving and environmental protection, molecule again
Level filtering and filter process is simple, the feature such as easily controllable, therefore, be widely used at present food, medicine, biology, environmental protection,
The field such as chemical industry, metallurgy, the energy, oil, water process, electronics, bionical, huge economic benefit and social benefit are generated,
As one of most important means in current separation science.As a kind of assembling form of seperation film, hollow fiber column type film group
Part can maximize seperation film usable floor area, and can be backwashed, cross-flow filtration mode is obtained the benefit of maximum,
Most widely applied.On the make during hollow fiber column-type film components, how will separate membrane fiber and pass through resin with putamina
It is to determine the key of membrane module service life that bonding, which turns into an entirety,.Because gap is smaller between fiber, during casting resin very
Easily there is the space that cast is uneven, bubble is even larger, the appearance of these problems causes occur stress concentration inside resin
Point, or even phenomena such as generation cracking, running, have a strong impact on the separating property and service life of component.
At present, casting resin typically uses horizontal packaging technology, and its step is first horizontal putamina, and membrane fiber is loaded into putamina
It is interior, then be integrally attached to uprightly pour into a mould and poured into a mould on frame.Preparing hollow fiber column type membrane module using the technique has two disadvantages
End, on the one hand, laterally assembling can make that membrane fiber is at random, overlapping intersection, be unfavorable for that its is straight dispersed, and upright caudacoria filament is easy
Knot, make film is damaged to lose separating property, on the other hand, during cast resin is extremely difficult penetrates between the membrane fiber for intersecting and knotting, and leads
Cause cast uneven, reduce the intensity of resin, greatly reduce the service life of membrane module, and resin cracks or silk living be present
Risk so that membrane module is directly scrapped.In addition, the pouring technology needs a large amount of manual operations, waste time and energy and efficiency is low.
The content of the invention
The present invention is directed to the problem of existing resin-cast when preparing hollow fiber column type membrane module is uneven, there is provided Yi Zhongjing
State apparatus for pouring and its application method.
The technical scheme that the present invention solves above-mentioned technical problem is as follows:
A kind of static casting device, including base and fixed mount, it is characterised in that base bottom is metallic plate, metallic plate
It is provided with hollow metal cuboid, is provided with transmission device inside metal cuboid, actuator beairng is from metal cuboid one
Side is stretched out to form connection rotating shaft, and transmission device is connected with handwheel in adjacent side, and connection rotating shaft end is connected with fixed mount, Gu
It is metal framework to determine frame, and its one end is provided with vertical crossbeam, and crossbeam is provided with hoisting structure, and fixed mount is provided with two clips,
Clip is located at the underface of hoisting structure, the fixed putamina of clip.
Further, hoisting structure is provided with 1-8 liftable hang spring rope.
The application method of static casting device of the present invention, comprises the following steps:
1) chopping and end-blocking:Rotating handwheel makes fixed mount be in plumbness, putamina is fixed on clip, in putamina
Film wire protection sleeve is placed, puts down the hang spring rope on hoisting structure, putamina bottom is reached after passing through film wire protection sleeve, will
Film wire is fixed on hang spring rope, and after lifting hang spring rope makes film wire protect sleeve through film wire, adjustment membrane fiber length passes through film
Shell both ends, the film wire of putamina lower end is fixed with film wire clips, rotating handwheel makes fixed mount carry out chopping after being in horizontality
Operated with end-blocking;
2) pour into a mould:After end-blocking, rotating handwheel makes fixed mount be in plumbness, and removing film wire clips makes film wire divide naturally
Scattered, from putamina lower end, connection casting equipment is poured into a mould, and after completing lower end cast, rotating handwheel makes 180 ° of fixed mount rotation, then
Chopping, end-blocking and pouring operation are carried out from the putamina other end, after completion is integrated poured, rotation clip removes putamina.
The beneficial effects of the invention are as follows:The present invention can realize vertical dress silk, and film wire can be certainly under the Gravitative Loads of radial direction
It is so straight not intersect, reach homogeneously dispersed state, passage is provided for follow-up casting resin, it is dispersed to be advantageous to resin, use
From the pouring type casting resin of putamina lower end vertically upward, the resin of cast can be made more closely knit, be not in bubble or
Tomography, ensure the stability of cast.The present invention is highly moderate, can one man operation, be greatly reduced labor intensity, improve production effect
Rate.
Brief description of the drawings
Fig. 1 is the structural representation of the present invention, and each several part is respectively:
1st, base, 2, connection rotating shaft, 3, hoisting structure, 4, fixed mount, 5, putamina.
Embodiment
Below in conjunction with example, present invention is described, and the given examples are served only to explain the present invention, is not intended to limit this
The scope of invention.
A kind of static casting device, including base 1 and fixed mount 4, the bottom of base 1 is metallic plate, during metallic plate is provided with
Empty metal cuboid, metal cuboid inside are provided with transmission device, and actuator beairng stretches out from metal cuboid one side
Connection rotating shaft 2 is formed, transmission device is connected with handwheel in adjacent side, and connection rotating shaft end is connected with fixed mount 4, fixed mount 4
For metal framework, its one end is provided with vertical crossbeam, and crossbeam is provided with hoisting structure 3, and hoisting structure 3 is provided with 1-8 liftable
Hang spring rope, fixed mount 4 are provided with two clips, and clip is located at the underface of hoisting structure 3, the fixed putamina 5 of clip.
The application method of above-mentioned static casting device, comprises the following steps:
1) chopping and end-blocking:Rotating handwheel makes fixed mount be in plumbness, putamina is fixed on clip, in putamina
Film wire protection sleeve is placed, puts down the hang spring rope on hoisting structure, putamina bottom is reached after passing through film wire protection sleeve, will
Film wire is fixed on hang spring rope, and after lifting hang spring rope makes film wire protect sleeve through film wire, adjustment membrane fiber length passes through film
Shell both ends, the film wire of putamina lower end is fixed with film wire clips, rotating handwheel makes fixed mount carry out chopping after being in horizontality
Operated with end-blocking;
2) pour into a mould:After end-blocking, rotating handwheel makes fixed mount be in plumbness, and removing film wire clips makes film wire divide naturally
Scattered, from putamina lower end, connection casting equipment is poured into a mould, and after completing lower end cast, rotating handwheel makes 180 ° of fixed mount rotation, then
Chopping, end-blocking and pouring operation are carried out from the putamina other end, after completion is integrated poured, rotation clip removes putamina.
The foregoing is only presently preferred embodiments of the present invention, be not intended to limit the invention, it is all the present invention spirit and
Within principle, any modification, equivalent substitution and improvements made etc., it should be included in the scope of the protection.
Claims (3)
1. a kind of static casting device, including base and fixed mount, it is characterised in that base bottom is metallic plate, on metallic plate
It is provided with transmission device provided with hollow metal cuboid, inside metal cuboid, transmission device axle is from metal cuboid one side
Stretching forms connection rotating shaft, and transmission device is connected with handwheel in adjacent side, and connection rotating shaft end is connected with fixed mount, fixed mount
For metal framework, its one end is provided with vertical crossbeam, and crossbeam is provided with hoisting structure, and fixed mount is provided with two clips, clip
Positioned at the underface of hoisting structure, the fixed putamina of clip.
2. static casting device according to claim 1, it is characterised in that hoisting structure is provided with 1-8 liftable hang spring
Rope.
3. a kind of application method of static casting device as claimed in claim 1 or 2, it is characterised in that comprise the following steps:
1) chopping and end-blocking:Rotating handwheel makes fixed mount be in plumbness, and putamina is fixed on clip, placed in putamina
Film wire protects sleeve, puts down the hang spring rope on hoisting structure, putamina bottom is reached after passing through film wire protection sleeve, by film wire
It is fixed on hang spring rope, after lifting hang spring rope makes film wire protect sleeve through film wire, adjustment membrane fiber length passes through putamina two
End, the film wire of putamina lower end is fixed with film wire clips, rotating handwheel makes fixed mount carry out chopping and envelope after being in horizontality
End operation;
2) pour into a mould:After end-blocking, rotating handwheel makes fixed mount be in plumbness, and removing film wire clips makes film wire naturally scattered,
From putamina lower end, connection casting equipment is poured into a mould, and after completing lower end cast, rotating handwheel makes fixed mount rotate 180 °, then from film
The shell other end carries out chopping, end-blocking and pouring operation, and after completion is integrated poured, rotation clip removes putamina.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201711226240.3A CN107813508A (en) | 2017-11-29 | 2017-11-29 | A kind of static casting device and its application method |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201711226240.3A CN107813508A (en) | 2017-11-29 | 2017-11-29 | A kind of static casting device and its application method |
Publications (1)
Publication Number | Publication Date |
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CN107813508A true CN107813508A (en) | 2018-03-20 |
Family
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN201711226240.3A Pending CN107813508A (en) | 2017-11-29 | 2017-11-29 | A kind of static casting device and its application method |
Country Status (1)
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CN (1) | CN107813508A (en) |
Citations (14)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH04166217A (en) * | 1990-10-31 | 1992-06-12 | Nitto Denko Corp | External pressure-type hollow-fiber membrane module |
US20100300947A1 (en) * | 2007-12-14 | 2010-12-02 | Youfeng Sun | Membrane Module and Membrane Bioreactor, Water Treatment Equipment Using the Same |
CN102120351A (en) * | 2010-12-16 | 2011-07-13 | 国电龙源南京膜技术有限公司 | Casting method for membrane assembly |
CN102241098A (en) * | 2011-06-10 | 2011-11-16 | 青岛海诺水务科技股份有限公司 | Method for statically casting membrane element |
CN102500238A (en) * | 2011-12-19 | 2012-06-20 | 天邦膜技术国家工程研究中心有限责任公司 | Device and method for casting end socket of hollow fiber membrane assembly |
CN202517638U (en) * | 2012-03-23 | 2012-11-07 | 国电龙源南京膜技术有限公司 | Vertical rotation pouring device for hollow fiber ultrafiltration membrane assembly |
CN104117285A (en) * | 2014-07-28 | 2014-10-29 | 枫科(北京)膜技术有限公司 | Encapsulating method of MBR unit |
CN104524977A (en) * | 2015-01-04 | 2015-04-22 | 山东招金膜天有限责任公司 | Static pouring column type membrane component and machining method thereof |
CN104827594A (en) * | 2015-06-11 | 2015-08-12 | 河南鸿昌电子有限公司 | Wire cutting machine capable of pouring bonding agent |
CN105013326A (en) * | 2015-08-04 | 2015-11-04 | 天津华清健坤膜科技有限公司 | Two-degree-of-freedom column type ultrafiltration membrane casting platform and using method thereof |
CN105107387A (en) * | 2015-08-28 | 2015-12-02 | 天津华清健坤膜科技有限公司 | Multi-layer casting method for hollow fiber column type membrane |
CN204869415U (en) * | 2015-08-04 | 2015-12-16 | 天津华清健坤膜科技有限公司 | A quick fixture that is used for column type membrane shell to pour into a mould |
CN106512740A (en) * | 2016-12-09 | 2017-03-22 | 天津碧水源膜材料有限公司 | Adhesive sealing method and packaging device for hollow fiber curtain type membrane element |
CN207643761U (en) * | 2017-11-29 | 2018-07-24 | 烟台海威斯特膜科技有限公司 | A kind of static casting device |
-
2017
- 2017-11-29 CN CN201711226240.3A patent/CN107813508A/en active Pending
Patent Citations (14)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH04166217A (en) * | 1990-10-31 | 1992-06-12 | Nitto Denko Corp | External pressure-type hollow-fiber membrane module |
US20100300947A1 (en) * | 2007-12-14 | 2010-12-02 | Youfeng Sun | Membrane Module and Membrane Bioreactor, Water Treatment Equipment Using the Same |
CN102120351A (en) * | 2010-12-16 | 2011-07-13 | 国电龙源南京膜技术有限公司 | Casting method for membrane assembly |
CN102241098A (en) * | 2011-06-10 | 2011-11-16 | 青岛海诺水务科技股份有限公司 | Method for statically casting membrane element |
CN102500238A (en) * | 2011-12-19 | 2012-06-20 | 天邦膜技术国家工程研究中心有限责任公司 | Device and method for casting end socket of hollow fiber membrane assembly |
CN202517638U (en) * | 2012-03-23 | 2012-11-07 | 国电龙源南京膜技术有限公司 | Vertical rotation pouring device for hollow fiber ultrafiltration membrane assembly |
CN104117285A (en) * | 2014-07-28 | 2014-10-29 | 枫科(北京)膜技术有限公司 | Encapsulating method of MBR unit |
CN104524977A (en) * | 2015-01-04 | 2015-04-22 | 山东招金膜天有限责任公司 | Static pouring column type membrane component and machining method thereof |
CN104827594A (en) * | 2015-06-11 | 2015-08-12 | 河南鸿昌电子有限公司 | Wire cutting machine capable of pouring bonding agent |
CN105013326A (en) * | 2015-08-04 | 2015-11-04 | 天津华清健坤膜科技有限公司 | Two-degree-of-freedom column type ultrafiltration membrane casting platform and using method thereof |
CN204869415U (en) * | 2015-08-04 | 2015-12-16 | 天津华清健坤膜科技有限公司 | A quick fixture that is used for column type membrane shell to pour into a mould |
CN105107387A (en) * | 2015-08-28 | 2015-12-02 | 天津华清健坤膜科技有限公司 | Multi-layer casting method for hollow fiber column type membrane |
CN106512740A (en) * | 2016-12-09 | 2017-03-22 | 天津碧水源膜材料有限公司 | Adhesive sealing method and packaging device for hollow fiber curtain type membrane element |
CN207643761U (en) * | 2017-11-29 | 2018-07-24 | 烟台海威斯特膜科技有限公司 | A kind of static casting device |
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Effective date of registration: 20210226 Address after: No.280 Guoda Road, Zhaoyuan City, Yantai City, Shandong Province Applicant after: SHANDONG ZHAOJIN MOTIAN Co.,Ltd. Address before: No. 280, Guoda Road, Zhaoyuan City, Yantai City, Shandong Province Applicant before: YANTAI HARVEST MEMBRANE TECHNOLOGY Co.,Ltd. |
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