CN107809040A - Porcelain Jie punching filtering integrated package, filtering electrical connector and preparation method thereof - Google Patents

Porcelain Jie punching filtering integrated package, filtering electrical connector and preparation method thereof Download PDF

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Publication number
CN107809040A
CN107809040A CN201711204879.1A CN201711204879A CN107809040A CN 107809040 A CN107809040 A CN 107809040A CN 201711204879 A CN201711204879 A CN 201711204879A CN 107809040 A CN107809040 A CN 107809040A
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CN
China
Prior art keywords
filtering
electric capacity
tubular electric
ceramic tubular
electrical connector
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201711204879.1A
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Chinese (zh)
Other versions
CN107809040B (en
Inventor
张志伟
蒋誉锟
陈伦平
王型宝
谭锦
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Chengdu Yu Xin Hong Technology Co Ltd
Original Assignee
Chengdu Yu Xin Hong Technology Co Ltd
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Priority to CN201711204879.1A priority Critical patent/CN107809040B/en
Publication of CN107809040A publication Critical patent/CN107809040A/en
Application granted granted Critical
Publication of CN107809040B publication Critical patent/CN107809040B/en
Active legal-status Critical Current
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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/66Structural association with built-in electrical component
    • H01R13/719Structural association with built-in electrical component specially adapted for high frequency, e.g. with filters
    • H01R13/7197Structural association with built-in electrical component specially adapted for high frequency, e.g. with filters with filters integral with or fitted onto contacts, e.g. tubular filters
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES OR LIGHT-SENSITIVE DEVICES, OF THE ELECTROLYTIC TYPE
    • H01G4/00Fixed capacitors; Processes of their manufacture
    • H01G4/002Details
    • H01G4/005Electrodes
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES OR LIGHT-SENSITIVE DEVICES, OF THE ELECTROLYTIC TYPE
    • H01G4/00Fixed capacitors; Processes of their manufacture
    • H01G4/002Details
    • H01G4/228Terminals
    • H01G4/236Terminals leading through the housing, i.e. lead-through
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES OR LIGHT-SENSITIVE DEVICES, OF THE ELECTROLYTIC TYPE
    • H01G4/00Fixed capacitors; Processes of their manufacture
    • H01G4/28Tubular capacitors
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/20Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for assembling or disassembling contact members with insulating base, case or sleeve
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E40/00Technologies for an efficient electrical power generation, transmission or distribution
    • Y02E40/40Arrangements for reducing harmonics

Abstract

The invention discloses a kind of porcelain Jie punching to filter integrated package, including substrate, some ceramic tubular electric capacity and contact pin corresponding with ceramic tubular electric capacity quantity;Some ceramic tubular electric capacity are arranged on substrate, and a contact pin is respectively provided with each ceramic tubular electric capacity, and contact pin is welded to connect through ceramic tubular electric capacity with ceramic tubular electric capacity, the interior termination electrode as ceramic tubular electric capacity.The invention also discloses the preparation method of the filtering electrical connector comprising above-mentioned porcelain Jie punching filtering integrated package and the filtering electrical connector.Filtering electrical connector in the present invention, parameter distribution is uniform, it is compact-sized, anti- Conduction Interference ability is strong, can realize multifrequency or mixing and filtering, preparation method can fundamentally evade and break away from traditional filtering electrical connector preparation method and be difficult to monitor in real time simultaneously, the drawbacks of construction operation of process section is carried out under quality runaway condition, the qualification rate of product quality significantly improve.

Description

Porcelain Jie punching filtering integrated package, filtering electrical connector and preparation method thereof
Technical field
The present invention relates to technical field of electric connectors, more particularly to a kind of porcelain Jie punching filtering integrated package, filtering electrical connection The preparation method of device and filtering electrical connector.
Background technology
The international for a long time, industry of domestic production filtering electrical connector part, although the mode of production is different, technological level ginseng Difference is uneven, but it is still common up to the present to have a bit:After qualified resolution element is got all the ready, once into the process that is welded It cannot stop, because the resolution element such as all constitutional details, filtering electronic part, toward when installing in connector case body, all It is related mixed assembly line, therefore, in this process section such as:(needing to test semi-finished product cell performance indications after welding) embedding, solidification, Used operation can only disposably be connected, be that can not carry out in good time observing and controlling for quality index and filtering electrical performance indexes among its process , that is to say, that the construction operation of this process section is carried out under quality runaway condition.So, whether product quality closes Lattice, can only be after the electric connector technological process of production all terminates, could be to the production quality index of finished product state electric connector Complete detection is carried out with filtering electrical performance indexes.As can be seen here, whole complicated and very long and quality runaway condition the process that is welded, Certainly exist and can newly produce many negative quality impact factors, and cause product necessarily to occur such or have no way of differentiating like that, Qualitatively quality problems can not be analyzed.Tissue production in such a way, even conventional detection find quality problems, unique place Reason method also can only be that product is integrally scrapped.Moreover can't be later batch same model production, there is provided practical Quality analysis pattern and QoS solutions.For stricti jurise, for the quality problems of appearance, can not analyze it is qualitative just It can not be zeroed, cannot shape and come into operation.Meanwhile existing filtering electrical connector is mostly single-use electric connector, it is suitable For single product, when being connected between different components, it is necessary to use appropriate electric connector, poor universality.
The content of the invention
To solve problem present in above-mentioned background technology, technical scheme is as follows:
The invention discloses a kind of porcelain Jie punching filter integrated package, including substrate, some ceramic tubular electric capacity and with ceramics The corresponding contact pin of tubular capacitor quantity;Some ceramic tubular electric capacity are arranged on the substrate, each ceramic tubular electric capacity A contact pin is inside respectively provided with, the contact pin is welded to connect through the ceramic tubular electric capacity with the ceramic tubular electric capacity, as The interior termination electrode of the ceramic tubular electric capacity.
In a preferred embodiment, the ceramic tubular electric capacity includes cylindrical shape porcelain tube and inner electrode layer;Institute Inner electrode layer is stated by silk screen printing in the inside of the cylindrical shape porcelain tube.
In a preferred embodiment, the inner electrode layer number of some ceramic tubular electric capacity is identical or different.
The invention also discloses a kind of filtering electrical connector, including porcelain Jie punching disclosed above filtering integrated package and shell Body;Porcelain Jie punching filtering integrated package is assemblied in the housing, and substrate is connected with the case weld.
The invention also discloses the preparation method of filtering electrical connector, including:
Step 1, welding equipment filtering unit simultaneously carry out Electrical Indexes detection to filtering unit;
Step 2, step 1 detected into qualified filtering unit and substrate welding equipment, porcelain Jie punching filtering integrated package is made, and it is right Porcelain Jie punching filtering integrated package carries out embedding;
Step 3, mechanical oscillation detection, plug detection, airtight detection are carried out to porcelain Jie punching filtering integrated package after embedding And Electrical Indexes detection;
Step 4, qualified porcelain Jie punching obtained by step 3 is filtered into integrated package and filtering electrical connector housing carries out welding group Dress, filtering electrical connector is made;
Step 5, plug detection, airtight detection and Electrical Indexes detection are carried out to filtering electrical connector made from step 4.
In a preferred embodiment, the filtering unit in step 1 includes contact pin and ceramic tubular electric capacity;Contact pin is worn Ceramic tubular electric capacity is crossed, is welded to connect with ceramic tubular electric capacity.
In a preferred embodiment, the Electrical Indexes detection in step 1, step 3 and step 5 includes:Capacitance Detection, proof voltage detection, Insulation monitoring, insertion loss detection and temperature characterisitic detection.
In a preferred embodiment, screening behaviour is also included before the filtering unit Electrical Indexes detection in step 1 Make, filter out qualified filtering unit and carry out Electrical Indexes detection.
In a preferred embodiment, screening operation includes:Mechanical oscillation, boiling water digestion, temperature shock, aging.
Porcelain Jie punching filtering integrated package in the present invention, compared with prior art, its advantage is:
Porcelain Jie punching filtering integrated package in the present invention, is made integrated package, its parameter distribution is equal using ceramic tubular electric capacity Even, compact-sized, anti-Conduction Interference ability is strong.Meanwhile inside the ceramic tubular electric capacity used in porcelain Jie punching filtering integrated package There is provided inner electrode layer, by the quantity for changing inner electrode layer so that the capacity of each ceramic tubular electric capacity is different, it is possible to achieve Multifrequency or mixing and filtering, the filtering electrical connector prepared using porcelain Jie punching filtering integrated package, reliable product quality, are applicable Scope is wide.
The preparation method of filtering electrical connector in the present invention, the preparation process of filtering electrical connector is split, first made Standby filtering unit, porcelain Jie punching filtering integrated package is then prepared, is finally prepared to filtering electrical connector, and to filtering unit, porcelain Jie's punching filtering integrated package, filtering electrical connector are detected.Using this kind of preparation method, fundamentally it can evade and put Traditional filtering electrical connector preparation method is taken off to be difficult to monitor in real time, what the construction operation of process section was carried out under quality runaway condition Drawback, the qualification rate of product quality significantly improve.
Brief description of the drawings
Fig. 1 is the structural representation of porcelain Jie punching filtering integrated package in the present invention;
Fig. 2 is the structural representation of ceramic tubular electric capacity in porcelain Jie punching filtering integrated package in the present invention;
Fig. 3 is the structural representation of filtering electrical connector in the present invention;
Fig. 4 is Fig. 3 upward view;
Fig. 5 is filtering electrical connector preparation flow figure in the present invention.
Embodiment
Below in conjunction with the accompanying drawing of the present invention, technical scheme is clearly and completely described.Based on this hair Embodiment in bright, the every other implementation that those of ordinary skill in the art are obtained under the premise of creative work is not made Example, belongs to the scope of protection of the invention.
As shown in Figures 1 and 2, the invention discloses a kind of porcelain Jie punching to filter integrated package, including substrate 1, some ceramics Tubular capacitor 2 and contact pin 3 corresponding with the quantity of ceramic tubular electric capacity 2;Some ceramic tubular electric capacity 2 are arranged on substrate 1, each A contact pin 3 is respectively provided with ceramic tubular electric capacity 2, contact pin 3 is welded to connect through ceramic tubular electric capacity 2 with ceramic tubular electric capacity 2, Interior termination electrode as ceramic tubular electric capacity 2.Wherein ceramic tubular electric capacity 2 includes cylindrical shape porcelain tube 5 and inner electrode layer 6;It is interior Electrode layer 6 is by silk screen printing in the inside of cylindrical shape porcelain tube 5.The inner electrode layer 6 of some ceramic tubular electric capacity 2 count it is identical or It is different.Porcelain Jie punching filtering integrated package in the present invention, integrated package is made using ceramic tubular electric capacity 2, and its parameter distribution is uniform, Compact-sized, anti-Conduction Interference ability is strong.Meanwhile set inside the ceramic tubular electric capacity 2 used in porcelain Jie punching filtering integrated package Inner electrode layer 6 is put, by the quantity for changing inner electrode layer 6 so that the capacity of each ceramic tubular electric capacity 2 is different, Ke Yishi Existing multifrequency or mixing and filtering.
The invention also discloses a kind of filtering electrical connector, as shown in Figures 3 and 4, including above-mentioned porcelain is situated between and worn its structure The heart filters integrated package and housing;Porcelain Jie punching filtering integrated package is assemblied in housing, the substrate 1 in porcelain Jie punching filtering integrated package It is connected with case weld.Housing is metal shell, the external electrode as ceramic tubular electric capacity 2.Filtered electrical disclosed by the invention Connector, reliable product quality, and because it can realize mixing or multifrequency filtering, it is applied widely.
The invention also discloses the preparation method of filtering electrical connector, its flow as shown in figure 5, including:
Step 1, welding equipment filtering unit simultaneously carry out Electrical Indexes detection to filtering unit;Wherein filtering unit include contact pin and Ceramic tubular electric capacity;Contact pin passes through ceramic tubular electric capacity, is welded to connect with ceramic tubular electric capacity;Electrical Indexes detection includes electric capacity Measure detection, proof voltage detection, Insulation monitoring, insertion loss detection and temperature characterisitic detection.To ensure the quality of filtering unit, Carry out also including screening operation before Electrical Indexes detection, filter out qualified filtering unit and carry out Electrical Indexes detection.Screening Operation includes:Mechanical oscillation, boiling water digestion, temperature shock, aging.
Step 2, step 1 detected into qualified filtering unit and substrate welding equipment, porcelain Jie punching filtering integrated package is made, and it is right Porcelain Jie punching filtering integrated package carries out embedding;
Step 3, mechanical oscillation detection, plug detection, airtight detection are carried out to porcelain Jie punching filtering integrated package after embedding And Electrical Indexes detection;Wherein Electrical Indexes detection includes capacitance detection, proof voltage detection, Insulation monitoring, insertion loss inspection Survey and temperature characterisitic detects.
Step 4, qualified porcelain Jie punching obtained by step 3 is filtered into integrated package and filtering electrical connector housing carries out welding group Dress, filtering electrical connector is made;
Step 5, plug detection, airtight detection and Electrical Indexes detection are carried out to filtering electrical connector made from step 4.Its Middle Electrical Indexes detection includes capacitance detection, proof voltage detection, Insulation monitoring, insertion loss detection and temperature characterisitic detection.
Because the filtering integrated package of the present invention is made in completely open state, just by it after completing Load in the housing of filtering electrical connector, its manufacture difficulty, which has inherently obtained pole, significantly to be reduced, and traditional mode of production mode Filtering electrical connector be with the related cross-operation of housing, in housing implement production operation it is more difficult.
How much the electric connector core number and mixing number of channels of the present invention can according to circumstances be set, meanwhile, split system It is standby, can be extremely simple easy to the real-time monitor and detection of each section, maintenance, replacing.Because traditional mode of production mode is some components With the related cross-operation of housing, thus electrical property, soldering reliability, the quality index such as airtight reliability are filtered, in actual production During can not be monitored and detect, often solidification assembling complete after could carry out, so core number and be mixed Number of channels more multi-product qualified probability is lower;And the above situation is not present in the present invention, the qualification rate of product is very high.
Each link of filtering electrical connector preparation process, is all limited by quality inspection and technical supervision, if because can not When prediction factor influences and causes the product quality to go wrong, due to each link product still in two-sided visual with it is open State, it can rapidly, accurately find out the odjective cause for causing quality problems, the matter that the enough simple and reliable solutions of and can are occurred Amount problem.Simultaneously, additionally it is possible to work up and fundamentally evade the measure for repeating identical quality problems and scheme.
The foregoing is only a specific embodiment of the invention, but protection scope of the present invention is not limited thereto, any Those familiar with the art the invention discloses technical scope in, change or replacement can be readily occurred in, should all be contained Cover within protection scope of the present invention.Therefore, protection scope of the present invention should be based on the protection scope of the described claims.

Claims (9)

1. porcelain Jie punching filter integrated package, it is characterised in that including substrate, some ceramic tubular electric capacity and with ceramic tubular electric capacity The corresponding contact pin of quantity;Some ceramic tubular electric capacity are arranged on the substrate, are respectively provided with each ceramic tubular electric capacity One contact pin, the contact pin is welded to connect through the ceramic tubular electric capacity with the ceramic tubular electric capacity, as the ceramics The interior termination electrode of tubular capacitor.
2. porcelain Jie punching according to claim 1 filters integrated package, it is characterised in that the ceramic tubular electric capacity includes circle Bar shape porcelain tube and inner electrode layer;The inner electrode layer is by silk screen printing in the inside of the cylindrical shape porcelain tube.
3. porcelain Jie punching according to claim 2 filters integrated package, it is characterised in that the interior electricity of some ceramic tubular electric capacity The pole number of plies is identical or different.
4. filtering electrical connector, it is characterised in that including described in claim any one of 1-3 porcelain Jie punching filtering integrated package and Housing;Porcelain Jie punching filtering integrated package is assemblied in the housing, the substrate in porcelain Jie punching filtering integrated package with it is described Case weld connects.
5. the preparation method of filtering electrical connector, it is characterised in that including:
Step 1, welding equipment filtering unit simultaneously carry out Electrical Indexes detection to filtering unit;
Step 2, step 1 detected into qualified filtering unit and substrate welding equipment, porcelain Jie punching filtering integrated package is made, and porcelain is situated between Punching filtering integrated package carries out embedding;
Step 3, mechanical oscillation detection, plug detection, airtight detection and electricity are carried out to porcelain Jie punching filtering integrated package after embedding Property Indexs measure;
Step 4, porcelain Jie punching qualified obtained by step 3 is filtered to integrated package and filtering electrical connector housing progress welding assembly, Filtering electrical connector is made;
Step 5, plug detection, airtight detection and Electrical Indexes detection are carried out to filtering electrical connector made from step 4.
6. the preparation method of filtering electrical connector according to claim 5, it is characterised in that the filtering unit in step 1 Including contact pin and ceramic tubular electric capacity;Contact pin passes through ceramic tubular electric capacity, is welded to connect with ceramic tubular electric capacity.
7. the preparation method of the filtering electrical connector according to claim 5 or 6, it is characterised in that step 1, step 3 and step Electrical Indexes detection in rapid 5 includes:Capacitance detection, proof voltage detection, Insulation monitoring, insertion loss detection and temperature characterisitic Detection.
8. the preparation method of filtering electrical connector according to claim 5, it is characterised in that the filtering unit in step 1 Also include screening operation before Electrical Indexes detection, filter out qualified filtering unit and carry out Electrical Indexes detection.
9. the preparation method of filtering electrical connector according to claim 8, it is characterised in that screening operation includes:Machinery Vibration, boiling water digestion, temperature shock, aging.
CN201711204879.1A 2017-11-27 2017-11-27 Ceramic dielectric feedthrough filter integrated block, filter electric connector and preparation method thereof Active CN107809040B (en)

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CN201711204879.1A CN107809040B (en) 2017-11-27 2017-11-27 Ceramic dielectric feedthrough filter integrated block, filter electric connector and preparation method thereof

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Application Number Priority Date Filing Date Title
CN201711204879.1A CN107809040B (en) 2017-11-27 2017-11-27 Ceramic dielectric feedthrough filter integrated block, filter electric connector and preparation method thereof

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CN107809040B CN107809040B (en) 2023-07-18

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112490813A (en) * 2020-11-24 2021-03-12 成都圣世达科技有限公司 Preparation method of TCC (transmission control center) group mode filtering electric connector and TCC group mode filtering electric connector

Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4647122A (en) * 1985-08-16 1987-03-03 Itt Corporation Filter connector
CN2588615Y (en) * 2002-12-30 2003-11-26 成都宏明电子股份有限公司 Multi-layer ceramic wave-filter connector
CN2665885Y (en) * 2003-11-27 2004-12-22 厦门量子星科技有限公司 High voltage ceramic capacitor filter
CN201066742Y (en) * 2007-05-29 2008-05-28 贵州航天电器股份有限公司 Twist needle filtering electrical connector jack
CN201336468Y (en) * 2008-12-01 2009-10-28 沈阳兴华航空电器有限责任公司 Electrical connector for tubular filter
CN201392966Y (en) * 2009-04-29 2010-01-27 陕西华达低频连接器有限公司 Rectangle filtering electrical connector
CN201725996U (en) * 2010-03-23 2011-01-26 贵州航天电器股份有限公司 Filtering connector socket
CN201774107U (en) * 2010-07-01 2011-03-23 苏道学 High-performance anti-interference filtering connector
CN202585129U (en) * 2012-05-07 2012-12-05 厦门华信安电子科技有限公司 Multilayer tubular porcelain dielectric feed-through capacitor
CN207490231U (en) * 2017-11-27 2018-06-12 成都宇鑫洪科技有限公司 Porcelain Jie punching filters integrated package and includes its filtering electrical connector

Patent Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4647122A (en) * 1985-08-16 1987-03-03 Itt Corporation Filter connector
CN2588615Y (en) * 2002-12-30 2003-11-26 成都宏明电子股份有限公司 Multi-layer ceramic wave-filter connector
CN2665885Y (en) * 2003-11-27 2004-12-22 厦门量子星科技有限公司 High voltage ceramic capacitor filter
CN201066742Y (en) * 2007-05-29 2008-05-28 贵州航天电器股份有限公司 Twist needle filtering electrical connector jack
CN201336468Y (en) * 2008-12-01 2009-10-28 沈阳兴华航空电器有限责任公司 Electrical connector for tubular filter
CN201392966Y (en) * 2009-04-29 2010-01-27 陕西华达低频连接器有限公司 Rectangle filtering electrical connector
CN201725996U (en) * 2010-03-23 2011-01-26 贵州航天电器股份有限公司 Filtering connector socket
CN201774107U (en) * 2010-07-01 2011-03-23 苏道学 High-performance anti-interference filtering connector
CN202585129U (en) * 2012-05-07 2012-12-05 厦门华信安电子科技有限公司 Multilayer tubular porcelain dielectric feed-through capacitor
CN207490231U (en) * 2017-11-27 2018-06-12 成都宇鑫洪科技有限公司 Porcelain Jie punching filters integrated package and includes its filtering electrical connector

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112490813A (en) * 2020-11-24 2021-03-12 成都圣世达科技有限公司 Preparation method of TCC (transmission control center) group mode filtering electric connector and TCC group mode filtering electric connector

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