CN107807297B - Automatic calibration metering device - Google Patents

Automatic calibration metering device Download PDF

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Publication number
CN107807297B
CN107807297B CN201711115333.9A CN201711115333A CN107807297B CN 107807297 B CN107807297 B CN 107807297B CN 201711115333 A CN201711115333 A CN 201711115333A CN 107807297 B CN107807297 B CN 107807297B
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Prior art keywords
relay
diode
contact
calibration
charging
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CN107807297A (en
Inventor
白龙飞
温石宝
王文婧
熊益仲
曹成军
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Guangzhou Kinte Industrial Co Ltd
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Guangzhou Kinte Industrial Co Ltd
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01RMEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R31/00Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
    • G01R31/01Subjecting similar articles in turn to test, e.g. "go/no-go" tests in mass production; Testing objects at points as they pass through a testing station
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01RMEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R19/00Arrangements for measuring currents or voltages or for indicating presence or sign thereof
    • G01R19/165Indicating that current or voltage is either above or below a predetermined value or within or outside a predetermined range of values
    • G01R19/16566Circuits and arrangements for comparing voltage or current with one or several thresholds and for indicating the result not covered by subgroups G01R19/16504, G01R19/16528, G01R19/16533
    • G01R19/16571Circuits and arrangements for comparing voltage or current with one or several thresholds and for indicating the result not covered by subgroups G01R19/16504, G01R19/16528, G01R19/16533 comparing AC or DC current with one threshold, e.g. load current, over-current, surge current or fault current
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01RMEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R19/00Arrangements for measuring currents or voltages or for indicating presence or sign thereof
    • G01R19/165Indicating that current or voltage is either above or below a predetermined value or within or outside a predetermined range of values
    • G01R19/16566Circuits and arrangements for comparing voltage or current with one or several thresholds and for indicating the result not covered by subgroups G01R19/16504, G01R19/16528, G01R19/16533
    • G01R19/16576Circuits and arrangements for comparing voltage or current with one or several thresholds and for indicating the result not covered by subgroups G01R19/16504, G01R19/16528, G01R19/16533 comparing DC or AC voltage with one threshold

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Charge And Discharge Circuits For Batteries Or The Like (AREA)
  • Measurement Of Resistance Or Impedance (AREA)

Abstract

The invention discloses a charging and discharging device which comprises a control computer, a calibration tray, a digital multimeter and a charging and discharging device; the control computer is connected with the charging and discharging device and controls the state switching of the charging and discharging device, including the charging/discharging/constant voltage state; the control computer is connected with the calibration tray, the calibration tray is connected with the charging and discharging device, and the control computer controls the channel switching of the calibration tray to realize calibration or metering in a charging/discharging/constant-voltage state; the control computer sets standard parameters of the charging and discharging device and corrects actual parameters of the charging and discharging device; the universal meter is connected with the calibration tray, and the comparison parameters are collected; the digital multimeter is connected with the control computer, and the control computer is used for feeding back the comparison parameters to the control computer, and the control computer compares and corrects the comparison parameters with the standard parameters.

Description

Automatic calibration metering device
Technical Field
The invention belongs to the technical field of battery calibration and metering, and particularly relates to an automatic calibration and metering device for a secondary battery.
Background
In the battery production process, the long-time operation of the secondary battery charging and discharging device can cause certain deviation of charging and discharging current and voltage precision, the quality of the battery is affected, and in order to ensure the precision of the charging and discharging device, some devices are required to be used for detecting and correcting the precision. The prior processing method is to manually plug and switch the connecting wire of each channel to realize the current and voltage calibration and measurement of the charging and discharging device one by one, and the method is time-consuming and labor-consuming and has low efficiency, and especially when the number of channels is large, the method seriously slows down the production efficiency, and the labor cost is increased in an intangible way.
Disclosure of Invention
The invention aims to solve the technical problem of manually calibrating and metering the current and the voltage of a charging and discharging device one by one, and provides a calibrating and metering device which has a simple structure and can automatically calibrate and meter the current and the voltage of the charging and discharging device.
In order to solve the problems, the invention is realized according to the following technical scheme:
the invention relates to an automatic calibration metering device, which is characterized in that: comprises a control computer, a calibration tray, a digital multimeter and a charging and discharging device;
the control computer is connected with the charging and discharging device and controls the state switching of the charging and discharging device, including the charging/discharging/constant voltage state;
the control computer is connected with the calibration tray, the calibration tray is connected with the charging and discharging device, and the control computer controls the channel switching of the calibration tray to realize calibration or metering in a charging/discharging/constant-voltage state;
the control computer sets standard parameters of the charging and discharging device and corrects actual parameters of the charging and discharging device; the digital multimeter is connected with the calibration tray and used for collecting comparison parameters; the standard parameters, the actual parameters and the comparison parameters are current/voltage values in a charging/discharging/constant voltage state;
the digital multimeter is connected with the control computer, the control computer is fed back with the comparison parameters, the control computer compares the comparison parameters with the standard parameters, if the comparison parameters are within the preset error range, the actual parameters are corrected through calibration or metering, and otherwise, the actual parameters are corrected until the deviation is within the set error range.
Preferably, the control computer comprises a first communication module and a first data transmission module; the calibration tray comprises a second communication module, a singlechip and a calibration metering channel connected with the singlechip; the charging and discharging device comprises an anode probe, a cathode probe and a second data transmission module; the digital multimeter is provided with a third communication module and a third data transmission module;
the first communication module is connected with the second communication module and the third communication module to realize the communication between the control computer and the calibration tray as well as between the control computer and the digital multimeter; the first data transmission module is connected with the second data transmission module and the third data transmission module to realize the data transmission between the control computer and the charge and discharge device as well as between the control computer and the digital multimeter; and the calibration metering channel is connected with the positive electrode probe and the negative electrode probe and is connected with a digital multimeter.
Preferably, the first communication module, the second communication module and the third communication module are in wireless connection communication, TCP/IP communication is adopted between the first data transmission module and the second data transmission module, and the first data transmission module is connected with the third data transmission module through wireless communication.
Further, the calibration metering channel comprises a switch circuit, a channel switching circuit connected with the switch circuit and a power supply; the switch circuit controls the opening and closing of the calibration/metering channel, the switch circuit is connected with the positive electrode probe and the negative electrode probe, and the switch circuit is connected with the singlechip; the state switching circuit switches loops of the calibration metering channel under different states, comprises a calibration metering loop in a charging/discharging/constant voltage state, and enables the calibration metering channel to be matched with the state of the charging/discharging device, and the channel switching circuit is connected with the singlechip.
Further, the power supply comprises a +12V DC voltage source; the switch circuit comprises a first relay group, a first diode group and a shunt; the channel switching circuit comprises a second relay group, a second diode, a power supply and a plurality of resistors; the first relay group, the second relay group, the first diode group and the second diode are connected with the singlechip.
Further, the singlechip is provided with a first port (ROW 1), a second port (COL 1), a third port (CH), a fourth port (DH) and a fifth port (HY); the first relay group comprises a first relay (K1), a second double-contact relay (K2), a third relay (K3) and a first diode group comprises a first diode (D1) and a second diode (D2); the second relay group comprises a fourth relay (K4), a fifth relay (K5), a sixth double-contact relay (K6) and a second diode group comprises a third diode (D3), a fourth diode (D4) and a fifth diode (D5), and the power supply is a +5V direct-current voltage source;
the positive electrode of the first diode (D1) is connected with the first port (ROW 1), the negative electrode of the first diode is connected with one end of a coil of the first relay (K1), the second double-contact relay (K2) and the third relay (K3), the other end of the coil of the first relay (K1) is connected with the second port (COL 1), the other ends of the coils of the second double-contact relay (K2) and the third relay (K3) are connected with the positive electrode of the second diode (D2), and the negative electrode of the second diode (D2) is connected with the negative electrode of the first diode (D1);
the positive pole of the second diode (D3) and one end of the coil of the fourth relay (K4) are connected with the third port (CH), the negative pole of the third diode (D3) and the other end of the coil of the fourth relay (K4) are connected with a +12V direct current power supply, the positive pole of the fourth diode (D4) and one end of the coil of the fifth relay (K5) are connected with the fourth port (DH), the negative pole of the fourth diode (D4) and the other end of the coil of the fifth relay (K5) are connected with a +12V direct current voltage source, the positive pole of the fifth diode (D5) and one end of the coil of the sixth electric shock relay (K6) are connected with the fifth port (HY), and the negative pole of the sixth double-contact relay (K6) are connected with the +12V direct current power supply
The +5V direct current voltage source is connected with a normally closed contact 52 of a fifth relay (K5), a common contact 51 of the fifth relay (K5) is connected with a common contact 41 of a fourth relay (K4), and a normally closed contact 42 of the fourth relay (K4) is connected with a negative electrode of the +5V direct current voltage source; the positive electrode probe is connected with the common contact 11 of the first relay (K1), and the normally closed contact 12 of the first relay (K1) is connected with the common contact 41 of the fourth relay (K4); the negative electrode probe is connected with a common contact 31 of a third relay (K3), a normally closed contact 32 of the third relay (K3) is connected with one end of a shunt, and the other end of the shunt is connected with the negative electrode of a +5V direct current voltage source;
the public contact 20 of second double-contact relay (K2) is connected with the positive pole probe, output terminal 25 is connected with the digital multimeter, the public contact 21 of second double-contact relay (K2) is connected with the negative pole probe, output terminal 26 is connected with the digital multimeter, the public contact 60 of sixth double-contact relay (K6) is connected with normally closed contact 12 of first relay (K1), output contact 65 is connected with one end of resistance (R1), the public contact 61 of sixth double-contact relay (K6) is connected with normally closed contact 32 of third relay (K3), output contact 66 is connected with the other end of resistance (R1).
Preferably, the shunt is connected to a digital multimeter.
Compared with the prior art, the invention has the beneficial effects that: the technical problem of the manual work to charge and discharge device current voltage calibration and measurement one by one is solved, provides an automatic calibration metering device of simple structure, easy operation, automatic to charge and discharge device current voltage calibration measurement.
Drawings
The invention is described in further detail below with reference to the attached drawing figures, wherein:
FIG. 1 is a system component of an automatic calibration metering device of the present invention;
FIG. 2 is a circuit diagram of the control of the calibration of any channel of the present invention.
Detailed Description
The preferred embodiments of the present invention will be described below with reference to the accompanying drawings, it being understood that the preferred embodiments described herein are for illustration and explanation of the present invention only, and are not intended to limit the present invention.
The invention relates to an automatic calibration metering device, which comprises
The control computer is provided with a first wireless communication module and a first data transmission module;
the calibration tray is provided with a second wireless communication module, a singlechip and a calibration metering channel connected with the singlechip;
the charging and discharging device is provided with a positive electrode probe, a negative electrode probe and a second data transmission module;
the digital multimeter, the third wireless communication module, third data transfer module;
the control computer is connected with the charge-discharge device through a first data transmission module and a second data transmission module, and adopts TCP/IP communication to control the state switching of the charge-discharge device, including charge/discharge/constant voltage states;
the control computer is communicated with the calibration tray through a first wireless communication module and a second wireless communication module, the calibration metering channel is connected with positive and negative probes of the charging and discharging device, and the control computer controls the channel switching of the calibration tray to calibrate or meter the current/voltage of the charging and discharging device in a charging/discharging/constant-voltage state;
the control computer sets standard parameters of the charging and discharging device and corrects actual parameters of the charging and discharging device; the universal meter is connected with the calibration metering channel, and the comparison parameters are collected; the standard parameters, the actual parameters and the comparison parameters are current/voltage values in a charging/discharging/constant voltage state;
the digital multimeter is in wireless communication with the control computer through the first wireless communication module and the third wireless communication module, is in data connection with the first data transmission module and the second data transmission module, feeds back the comparison parameters to the control computer, compares the comparison parameters with the standard parameters by the control computer, if the comparison parameters are in an error range, the digital multimeter is calibrated or metered, otherwise, the actual parameters are corrected until the deviation is in the set error range.
A calibration metering channel of an automatic calibration metering device, which comprises a switch circuit (1), a channel switching circuit (2) connected with the switch circuit (1) and a power supply;
the switch circuit (1) controls the opening and closing of the calibration/metering channel, the switch circuit (1) is connected with the positive electrode probe and the negative electrode probe, and the switch circuit (1) is connected with the singlechip;
the state switching circuit (2) switches loops of the calibration metering channel under different states, comprises a calibration metering loop in a charging/discharging/constant-voltage state, and enables the calibration metering channel to be matched with the state of the charging/discharging device, and the channel switching circuit (2) is connected with the singlechip.
The power supply comprises a +12V direct current voltage source; the switching circuit (1) includes a first relay group: a first relay (K1), a second double-contact relay (K2), a first diode group: a first diode (D1) and a second diode (D2); a shunt;
the channel switching circuit (2) includes a second relay group: a fourth relay (K4), a fifth relay (K5) and a sixth double-contact relay (K6); a second diode: a third diode (D3), a fourth diode (D4), and a fifth diode (D5); a +5V DC voltage source, a resistor (R1);
the positive electrode of the first diode (D1) is connected with the first port (ROW 1), the negative electrode of the first diode is connected with one end of a coil of the first relay (K1), the second double-contact relay (K2) and the third relay (K3), the other end of the coil of the first relay (K1) is connected with the second port (COL 1), the other ends of the coils of the second double-contact relay (K2) and the third relay (K3) are connected with the positive electrode of the second diode (D2), and the negative electrode of the second diode (D2) is connected with the negative electrode of the first diode (D1);
the positive electrode of the second diode (D3) and one end of the coil of the fourth relay (K4) are connected with the third port (CH), the negative electrode of the third diode (D3) and the other end of the coil of the fourth relay (K4) are connected with a +12V direct current power supply, the positive electrode of the fourth diode (D4) and one end of the coil of the fifth relay (K5) are connected with the fourth port (DH), the negative electrode of the fourth diode (D4) and the other end of the coil of the fifth relay (K5) are connected with a +12V direct current voltage source, the positive electrode of the fifth diode (D5) and one end of the coil of the sixth electric shock relay (K6) are connected with the fifth port (HY), and the negative electrode of the fifth diode (D5) and the other end of the coil of the sixth double-contact relay (K6) are connected with the +12V direct current power supply;
the +5V direct current voltage source is connected with a normally closed contact 52 of a fifth relay (K5), a common contact 51 of the fifth relay (K5) is connected with a common contact 41 of a fourth relay (K4), and a normally closed contact 42 of the fourth relay (K4) is connected with a negative electrode of the +5V direct current voltage source; the positive electrode probe is connected with the common contact 11 of the first relay (K1), and the normally closed contact 12 of the first relay (K1) is connected with the common contact 41 of the fourth relay (K4); the negative electrode probe is connected with a common contact 31 of a third relay (K3), a normally closed contact 32 of the third relay (K3) is connected with one end of a shunt, and the other end of the shunt is connected with the negative electrode of a +5V direct current voltage source; the shunt is connected with the digital multimeter.
The public contact 20 of second double-contact relay (K2) is connected with the positive pole probe, output terminal 25 is connected with the digital multimeter, the public contact 21 of second double-contact relay (K2) is connected with the negative pole probe, output terminal 26 is connected with the digital multimeter, the public contact 60 of sixth double-contact relay (K6) is connected with normally closed contact 12 of first relay (K1), output contact 65 is connected with one end of resistance (R1), the public contact 61 of sixth double-contact relay (K6) is connected with normally closed contact 32 of third relay (K3), output contact 66 is connected with the other end of resistance (R1).
The working principle of the automatic calibration metering device provided by the invention is as follows:
the control computer is in wireless communication with the calibration tray, the calibration tray switches a calibration or metering channel in a charging/discharging/constant-voltage state, when the control computer sends a charging calibration/metering command through wireless communication, the calibration tray sends a command to the singlechip when the calibration tray calibrates or meters charging current, the CH and COL1 ports of the singlechip are low-level, the DH, HY, ROW ports are high-level, the coils of the relays K1, K2, K3 and K4 are electrified, corresponding contacts are closed, current of a circuit is generated by the charging and discharging device, flows out from the positive electrode probe, finally reaches the negative electrode probe through the K1B, K B, the current divider and the K3B, and returns to the charging and discharging device, so that a charging current calibration or metering loop is formed. Similarly, when the calibration metering device receives the calibration or metering of the discharge current, DH and COL1 ports of the singlechip are low level, CH, HY, ROW ports are high level, and then coils of the relays K1, K2, K3 and K5 are electrified, corresponding contacts are closed, the current flows out from a +5V direct-current voltage source and finally returns to the negative electrode of the switching power supply through the K5B, K B, the positive electrode probe, the charge-discharge device, the negative electrode probe, the K3B and the shunt, so that a circuit for calibrating or metering the discharge current is in a stroke. The voltage is collected by the shunt in the charge/discharge state, then is transmitted to the digital multimeter for data collection, and is fed back to the control computer, converted into current by the control computer, and then compared with the current value set by the charge/discharge device, if the current value is in the error range, the current value is calibrated or measured, otherwise, the current value needs to be further corrected until the deviation is in the set error range. When the calibration metering device receives constant voltage calibration or metering, the HY and COL1 ports of the singlechip are low level, the CH, DH, ROW port is high level, the coils of the relays K1, K2, K3 and K6 are electrified, current is generated by the charging and discharging device, flows out of the positive electrode probe, finally reaches the negative electrode probe through the K1B, K6B, R1 and the K6C, K B, and returns to the charging and discharging device, so that a constant voltage calibration or metering loop is formed. The voltage is directly collected by the digital multimeter and is output to the control computer, and the comparison of the control computer is carried out, if the voltage is within the error range, the voltage is calibrated or measured, otherwise, the voltage needs to be further corrected until the deviation is within the set error range.
Other structures of an automatic calibration metering device described in this embodiment are known in the art.
The present invention is not limited to the preferred embodiments, and any modifications, equivalent variations and modifications made to the above embodiments according to the technical principles of the present invention are within the scope of the technical proposal of the present invention.

Claims (3)

1. An automatic calibration metering device, characterized in that: comprises a control computer, a calibration tray, a digital multimeter and a charging and discharging device;
the control computer is connected with the charging and discharging device and controls the state switching of the charging and discharging device, including the charging/discharging/constant voltage state;
the control computer is connected with the calibration tray, the calibration tray is connected with the charging and discharging device, and the control computer controls the channel switching of the calibration tray to realize calibration or metering in a charging/discharging/constant-voltage state;
the control computer sets standard parameters of the charging and discharging device and corrects actual parameters of the charging and discharging device; the digital multimeter is connected with the calibration tray and used for collecting comparison parameters; the standard parameters, the actual parameters and the comparison parameters are current/voltage values in a charging/discharging/constant voltage state;
the digital multimeter is connected with the control computer, the control computer is used for feeding back the comparison parameters to the control computer, the control computer compares the comparison parameters with the standard parameters, if the comparison parameters are within a preset error range, the actual parameters are corrected through calibration or metering, and otherwise, the actual parameters are corrected until the deviation is within the set error range;
the control computer comprises a first communication module and a first data transmission module;
the calibration tray comprises a second communication module, a singlechip and a calibration metering channel connected with the singlechip;
the charging and discharging device comprises an anode probe, a cathode probe and a second data transmission module;
the digital multimeter is provided with a third communication module and a third data transmission module;
the first communication module is connected with the second communication module and the third communication module to realize the communication between the control computer and the calibration tray as well as between the control computer and the digital multimeter; the first data transmission module is connected with the second data transmission module and the third data transmission module to realize the data transmission among the control computer, the charge and discharge device and the digital multimeter; the calibration metering channel is connected with the positive electrode probe and the negative electrode probe and is connected with a digital multimeter;
the calibration metering channel comprises a switch circuit (1), a channel switching circuit (2) connected with the switch circuit (1) and a power supply;
the switch circuit (1) controls the opening and closing of the calibration/metering channel, the switch circuit (1) is connected with the positive electrode probe and the negative electrode probe, and the switch circuit (1) is connected with the singlechip;
the state switching circuit (2) is used for switching loops of the calibration metering channel under different states and comprises a calibration metering loop in a charging/discharging/constant-voltage state, so that the calibration metering channel is matched with the state of the charging/discharging device, and the channel switching circuit (2) is connected with the singlechip;
the power supply comprises a +12V direct current voltage source; the switch circuit (1) comprises a first relay group, a first diode group and a shunt; the channel switching circuit (2) comprises a second relay group, a second diode, a power supply and a plurality of resistors; the first relay group, the second relay group, the first diode group and the second diode are connected with the singlechip;
the singlechip is provided with a first port (ROW 1), a second port (COL 1), a third port (CH), a fourth port (DH) and a fifth port (HY); the first relay group comprises a first relay (K1), a second double-contact relay (K2), a third relay (K3) and a first diode group comprises a first diode (D1) and a second diode (D2); the second relay group comprises a fourth relay (K4), a fifth relay (K5), a sixth double-contact relay (K6) and a second diode group comprises a third diode (D3), a fourth diode (D4) and a fifth diode (D5), and the power supply is a +5V direct-current voltage source;
the positive electrode of the first diode (D1) is connected with the first port (ROW 1), the negative electrode of the first diode is connected with one end of a coil of the first relay (K1), the second double-contact relay (K2) and the third relay (K3), the other end of the coil of the first relay (K1) is connected with the second port (COL 1), the other ends of the coils of the second double-contact relay (K2) and the third relay (K3) are connected with the positive electrode of the second diode (D2), and the negative electrode of the second diode (D2) is connected with the negative electrode of the first diode (D1);
the positive electrode of the second diode (D3) and one end of the coil of the fourth relay (K4) are connected with the third port (CH), the negative electrode of the third diode (D3) and the other end of the coil of the fourth relay (K4) are connected with a +12V direct current power supply, the positive electrode of the fourth diode (D4) and one end of the coil of the fifth relay (K5) are connected with the fourth port (DH), the negative electrode of the fourth diode (D4) and the other end of the coil of the fifth relay (K5) are connected with a +12V direct current voltage source, the positive electrode of the fifth diode (D5) and one end of the coil of the sixth electric shock relay (K6) are connected with the fifth port (HY), and the negative electrode of the fifth diode (D5) and the other end of the coil of the sixth double-contact relay (K6) are connected with the +12V direct current power supply;
the +5V direct current voltage source is connected with a normally closed contact 52 of a fifth relay (K5), a common contact 51 of the fifth relay (K5) is connected with a common contact 41 of a fourth relay (K4), and a normally closed contact 42 of the fourth relay (K4) is connected with a ground wire (Gnd); the positive electrode probe is connected with the common contact 11 of the first relay (K1), and the normally closed contact 12 of the first relay (K1) is connected with the common contact 41 of the fourth relay (K4); the negative electrode probe is connected with a common contact 31 of a third relay (K3), a normally closed contact 32 of the third relay (K3) is connected with one end of a shunt, and the other end of the shunt is connected with a ground wire (Gnd);
the public contact 20 of second double-contact relay (K2) is connected with the positive pole probe, output terminal 25 is connected with the digital multimeter, the public contact 21 of second double-contact relay (K2) is connected with the negative pole probe, output terminal 26 is connected with the digital multimeter, the public contact 60 of sixth double-contact relay (K6) is connected with normally closed contact 12 of first relay (K1), output contact 65 is connected with one end of resistance (R1), the public contact 61 of sixth double-contact relay (K6) is connected with normally closed contact 32 of third relay (K3), output contact 66 is connected with the other end of resistance (R1).
2. The automatic calibration and metering device according to claim 1, wherein the first communication module, the second communication module and the third communication module are in wireless connection communication, the first data transmission module and the second data transmission module are in TCP/IP communication, and the first data transmission module and the third data transmission module are in wireless communication connection.
3. The calibrated metering channel of an automatic calibrated metering device of claim 1, wherein said diverter is connected to a digital multimeter.
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