CN107805875B - An all-in-one sock body positioning and ejecting device for hosiery knitting machines with a movable shroud - Google Patents
An all-in-one sock body positioning and ejecting device for hosiery knitting machines with a movable shroud Download PDFInfo
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- 238000009940 knitting Methods 0.000 title claims abstract description 45
- 210000004709 eyebrow Anatomy 0.000 claims abstract description 61
- 230000007246 mechanism Effects 0.000 claims abstract description 38
- 230000003287 optical effect Effects 0.000 claims abstract description 10
- 238000000034 method Methods 0.000 abstract description 9
- 230000008569 process Effects 0.000 abstract description 8
- 238000006073 displacement reaction Methods 0.000 abstract description 6
- 210000003128 head Anatomy 0.000 abstract description 6
- 238000010586 diagram Methods 0.000 description 5
- 238000009941 weaving Methods 0.000 description 5
- 238000004826 seaming Methods 0.000 description 3
- 238000009958 sewing Methods 0.000 description 3
- 230000008859 change Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 210000000887 face Anatomy 0.000 description 2
- GVGLGOZIDCSQPN-PVHGPHFFSA-N Heroin Chemical compound O([C@H]1[C@H](C=C[C@H]23)OC(C)=O)C4=C5[C@@]12CCN(C)[C@@H]3CC5=CC=C4OC(C)=O GVGLGOZIDCSQPN-PVHGPHFFSA-N 0.000 description 1
- 230000009471 action Effects 0.000 description 1
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B9/00—Circular knitting machines with independently-movable needles
- D04B9/40—Circular knitting machines with independently-movable needles with provision for transfer of knitted goods from one machine to another
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B15/00—Details of, or auxiliary devices incorporated in, weft knitting machines, restricted to machines of this kind
- D04B15/06—Sinkers
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B15/00—Details of, or auxiliary devices incorporated in, weft knitting machines, restricted to machines of this kind
- D04B15/14—Needle cylinders
- D04B15/16—Driving devices for reciprocatory action
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B15/00—Details of, or auxiliary devices incorporated in, weft knitting machines, restricted to machines of this kind
- D04B15/94—Driving-gear not otherwise provided for
- D04B15/99—Driving-gear not otherwise provided for electrically controlled
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B9/00—Circular knitting machines with independently-movable needles
- D04B9/42—Circular knitting machines with independently-movable needles specially adapted for producing goods of particular configuration
- D04B9/46—Circular knitting machines with independently-movable needles specially adapted for producing goods of particular configuration stockings, or portions thereof
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
- Y02P70/62—Manufacturing or production processes characterised by the final manufactured product related technologies for production or treatment of textile or flexible materials or products thereof, including footwear
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Abstract
本发明公开了一种具有移动生克罩的一体式织袜机袜体定位顶出装置。罩壳移位的精度要求高,袜子不同部位松紧程度的需求是不同。现有织袜缝头一体机在转移袜子时,很容易出现织针与转移片对位不准确的问题。本发明包括包括机架、针筒芯子、齿轮、装袜筒、定位机构、升降机构、支撑板、生克罩、连接杆、罩壳调节机构和左右眉毛调节机构;定位机构包括定位气缸、定位圈、固定盘和限位块;升降机构包括光轴、升降气缸、气缸支座和升降滑块。本发明能够避免织袜、缝头一体机在转移袜子的过程中由于针头错位导致的缝头失败。本发明能够控制生克罩移位的角度。本发明能够控制袜子不同部位的松紧程度,提高袜子的品质。
The invention discloses an integrated sock body positioning and ejecting device for a hosiery machine with a movable sinker cover. The precision of the shell displacement is high, and the requirements for the degree of tightness of different parts of the sock are different. When the existing all-in-one hosiery knitting machine transfers socks, it is easy to have the problem of inaccurate alignment between the knitting needle and the transfer piece. The present invention includes frame, needle cylinder core, gear, sock tube, positioning mechanism, lifting mechanism, support plate, ke cover, connecting rod, cover adjusting mechanism and left and right eyebrow adjusting mechanism; positioning mechanism includes positioning cylinder, A positioning ring, a fixed disk and a limit block; the lifting mechanism includes an optical axis, a lifting cylinder, a cylinder support and a lifting slider. The invention can avoid the failure of the seam caused by the dislocation of the needle during the transfer process of the hosiery and seam head integrated machine. The invention can control the displacement angle of the Sink mask. The invention can control the tightness of different parts of the socks and improve the quality of the socks.
Description
技术领域technical field
本发明属于织袜机技术领域,具体涉及一种具有移动生克罩的一体式织袜机袜体定位顶出装置。The invention belongs to the technical field of hosiery knitting machines, and in particular relates to an integrated sock body positioning and ejecting device for hosiery knitting machines with a movable sinker cover.
背景技术Background technique
现有能够自动完成织袜和缝头的一体式织袜机是通过转移片把袜子从针筒转移到缝头装置上,然后进行缝头工作。在将袜子从织袜装置转移到缝头装置时,需要织袜装置内针筒的所有织针与转移装置内拾取环的转移片一一对应。但是,由于针筒在织袜过程中是高速转动,故很容易出现对位不准确的问题,进而使得织针与转移片的位置偏离,导致缝头工作失败。此外,在转移过程中,由于袜子在针筒中的位置较低,故拾取环和针筒很容易发生碰撞干涉,进而导致针筒被撞坏。The existing all-in-one sock knitting machine that can automatically complete hosiery and seam is to transfer socks from the needle cylinder to the seam device through the transfer sheet, and then perform the seam work. When socks are transferred from the hosiery device to the seam device, it is required that all the knitting needles of the needle cylinder in the hosiery device correspond to the transfer pieces of the pick-up ring in the transfer device. However, since the needle cylinder rotates at high speed during the hosiery knitting process, the problem of inaccurate alignment is easy to occur, and then the position of the knitting needle and the transfer piece deviates, resulting in the failure of the seam head. In addition, during the transfer process, due to the low position of the sock in the cylinder, collisions and interference between the pick-up ring and the cylinder are likely to occur, resulting in the cylinder being damaged.
生克罩是织袜机上一个常用的部件,呈环状,内侧设置有针筒。织袜机在织造袜子的过程中,当袜子需要有毛圈的编织样式时,一般通过针筒上方呈环状排列设置的数支针舌沿该针筒外周纵方向做上、下运动,并配合毛圈专用的生克片朝该针筒中心方向作横向移动,来进行交错编织的动作,从而完成毛圈编织效果。生克罩通常包括生克罩壳,安装在生克罩壳上的中眉毛、左眉毛及右眉毛。编织毛圈时,生克片沿着中眉毛的轮廓做横向移动。Sengke cover is a commonly used part on the hosiery machine, which is ring-shaped and has a needle cylinder inside. In the process of weaving socks on a sock knitting machine, when the socks need to have a terry weaving style, generally several needle latches arranged in a ring above the needle cylinder move up and down along the longitudinal direction of the needle cylinder, and Cooperate with the special terry sheet to move laterally towards the center of the needle cylinder to perform interlaced knitting action, thus completing the effect of terry knitting. Sinker hoods usually include a Sinker hood, a middle eyebrow, a left eyebrow, and a right eyebrow mounted on the Sinker hood. When knitting loops, the shams are moved laterally along the outline of the mid-brow.
在编织不同的袜子时,需要通过转动罩壳的方式进行生克罩移位,进而保证底纱位于织出袜子的内侧,面纱位于织出袜子的外侧,提高袜子的美观程度。现有织袜机的生克罩罩壳需要手动调整,由于罩壳移位所需的调整角度很小且精度要求很高,故手动调整往往需要很长时间的尝试,且最终达到的效果也很难满足需要。When weaving different socks, it is necessary to shift the cover by rotating the cover, so as to ensure that the bottom yarn is located on the inner side of the knitted socks, and the veil is located on the outer side of the knitted socks, so as to improve the aesthetics of the socks. The shell of the existing hosiery machine needs to be adjusted manually. Since the adjustment angle required for the shift of the shell is very small and the precision is very high, manual adjustment often takes a long time to try, and the final effect is also very low. Difficult to meet needs.
袜子在编织毛圈时由于花纹的不同以及功能不同,袜子不同部位的织线的松紧程度的需求是不一样的,然而现有技术中左眉毛及右眉毛通常是完全固定在生克罩体上的,无法转动,这使得在生产袜子的过程中无法控制袜子不同部位的松紧,大大降低了织出袜子的美观及舒适程度。因此,设计一种既能够使得生克罩精确移位,又能够在织袜过程中自动控制左眉毛、右眉毛转动的生克罩调整装置十分重要。When weaving socks, due to different patterns and different functions, the requirements for the degree of tightness of the weaving threads in different parts of the socks are different. However, in the prior art, the left and right eyebrows are usually completely fixed on the Shengke cover. It cannot be rotated, which makes it impossible to control the tightness of different parts of the socks during the production of socks, which greatly reduces the aesthetics and comfort of the knitted socks. Therefore, it is very important to design a kind of Singer hood adjustment device that can not only make the Sinker hood shift accurately, but also automatically control the rotation of the left eyebrow and the right eyebrow during the hosiery knitting process.
发明内容Contents of the invention
本发明的目的在于提供一种具有移动生克罩的一体式织袜机袜体定位顶出装置。The object of the present invention is to provide an integrated hosiery knitting machine sock body positioning and ejecting device with a movable sinker cover.
本发明包括机架、针筒芯子、齿轮、装袜筒、定位机构、升降机构、支撑板、生克罩、连接杆、罩壳调节机构和左右眉毛调节机构;所述的支撑板与机架固定。所述的齿轮支承在机架上,并由针筒电机驱动。The present invention comprises frame, syringe core, gear, sock tube, positioning mechanism, elevating mechanism, support plate, Shengke cover, connecting rod, cover adjusting mechanism and left and right eyebrow adjusting mechanism; Described support plate and machine rack fixed. The gear is supported on the frame and driven by the syringe motor.
所述的定位机构包括定位气缸、定位圈、固定盘和限位块;所述的定位圈固定在齿轮的顶面上;定位圈的顶面上开有限位槽;所述限位槽的槽宽为b,1/40D≤b≤1/10D,D为定位圈的外径;开设有中心孔的固定盘位于定位圈的正上方并与机架固定;所述的定位气缸与固定盘的顶面固定,且定位气缸的活塞杆朝向下方;所述的固定盘与定位气缸活塞杆对应的位置上开设有通杆孔;所述定位气缸活塞杆的外端与限位块固定;限位块上两个相对设置的侧面的间距等于b;限位块穿过固定盘上的通杆孔,且限位块位于定位圈的上方。The positioning mechanism includes a positioning cylinder, a positioning ring, a fixed plate and a limiting block; the positioning ring is fixed on the top surface of the gear; a limiting groove is opened on the top surface of the positioning ring; the groove of the limiting groove The width is b, 1/40D≤b≤1/10D, D is the outer diameter of the positioning ring; the fixed plate with a central hole is located directly above the positioning ring and fixed with the frame; the positioning cylinder and the fixed plate The top surface is fixed, and the piston rod of the positioning cylinder faces downward; the position corresponding to the fixed disk and the positioning cylinder piston rod is provided with a through-rod hole; the outer end of the positioning cylinder piston rod is fixed to the limit block; The distance between two opposite sides on the block is equal to b; the limiting block passes through the through rod hole on the fixed plate, and the limiting block is located above the positioning ring.
所述的升降机构包括光轴、升降气缸、气缸支座和升降滑块;所述光轴的顶端与机架固定,底端固定有气缸支座;所述升降气缸与气缸支座固定;升降气缸的活塞杆朝上设置,并与升降滑块的中部固定;所述升降滑块的一端与光轴构成滑动副,另一端与装袜筒的底部固定。The lifting mechanism includes an optical axis, a lifting cylinder, a cylinder support and a lifting slider; the top of the optical axis is fixed to the frame, and the bottom end is fixed with a cylinder support; the lifting cylinder is fixed to the cylinder support; The piston rod of the air cylinder is arranged upwards and fixed with the middle part of the lifting slider; one end of the lifting slider and the optical axis form a sliding pair, and the other end is fixed with the bottom of the sock tube.
所述的生克罩包括罩壳、左眉毛及右眉毛;所述罩壳与机架构成转动副;所述的左眉毛及右眉毛均安装在罩壳内;所述的左眉毛及右眉毛均与罩壳铰接。The said Shengke cover includes a case, left eyebrow and right eyebrow; said case and frame form a revolving pair; said left eyebrow and right eyebrow are installed in the case; said left eyebrow and right eyebrow All are hinged with the casing.
所述的罩壳调节机构包括第一电机、丝杆、滑动杆、U形调整块和固定手柄;竖直设置的滑动杆与开设在支撑板上的滑槽构成沿水平方向滑动的滑动副;所述的丝杆与固定在滑动杆上的螺母构成螺旋副;丝杆由第一电机驱动。The casing adjustment mechanism includes a first motor, a screw rod, a sliding rod, a U-shaped adjustment block and a fixed handle; the vertically arranged sliding rod and the chute provided on the support plate form a sliding pair that slides in the horizontal direction; The screw rod and the nut fixed on the sliding rod form a screw pair; the screw rod is driven by the first motor.
所述的U形调整块由一体成型的固定板和两块定位板组成;所述固定板的两端与两块定位板的内端分别连接;所述固定板的中部与滑动杆的顶端固定;两块定位板的相对侧侧面上均固定有定位螺栓;两根定位螺栓的相对端端面分别抵住固定手柄一端的两个侧面;所述固定手柄的另一端与罩壳固定。The U-shaped adjustment block is composed of an integrally formed fixing plate and two positioning plates; the two ends of the fixing plate are respectively connected to the inner ends of the two positioning plates; the middle part of the fixing plate is fixed to the top of the sliding rod The two positioning plates are fixed with positioning bolts on the opposite sides; the opposite end faces of the two positioning bolts are respectively against the two sides of one end of the fixed handle; the other end of the fixed handle is fixed with the cover.
所述的左右眉毛调节机构包括第二电机、圆柱齿轮、齿轮片、调整栓和调整片;所述的调整片由一体成型的圆弧片和连接片组成;所述的圆弧片与罩壳构成公共轴线与罩壳轴线共线的转动副;圆弧片的侧面上开设两个调整槽;两个调整槽的横截面均由第一圆弧段、第二圆弧段和连接线段合围而成;所述第一圆弧段的两端与两根连接线段的一端分别连接并相切;所述第二圆弧段的两端与两根连接线段的另一端分别连接并相切;第一圆弧段的圆心与罩体轴线的间距为R1;第二圆弧段的圆心与罩体轴线的间距为R2;R1比R2小a,0.5mm≤a≤2mm;两个调整槽内均设置有调整栓;所述调整栓的直径与调整槽的槽宽相等;两根调整栓的底端均穿过罩壳,并与左眉毛、右眉毛分别固定。The left and right eyebrow adjustment mechanism includes a second motor, a cylindrical gear, a gear plate, an adjustment bolt and an adjustment plate; the adjustment plate is composed of an integrally formed arc plate and a connecting plate; the arc plate and the casing It forms a revolving pair whose common axis is collinear with the axis of the casing; two adjustment slots are set on the side of the circular arc piece; the cross sections of the two adjustment slots are surrounded by the first arc segment, the second arc segment and the connecting line segment. The two ends of the first arc segment are respectively connected and tangent to one end of the two connecting line segments; the two ends of the second arc segment are respectively connected and tangent to the other end of the two connecting line segments; The distance between the center of the first arc segment and the axis of the cover body is R1; the distance between the center of the second arc segment and the axis of the cover body is R2; R1 is smaller than R2 by a, 0.5mm≤a≤2mm; An adjustment bolt is provided; the diameter of the adjustment bolt is equal to the groove width of the adjustment groove; the bottom ends of the two adjustment bolts pass through the casing and are respectively fixed to the left eyebrow and the right eyebrow.
所述圆弧片的外边缘与连接片的一端连接;连接片的另一端与齿轮片的内端固定;齿轮片的外端上开设有驱动圆弧槽;驱动圆弧槽的回转轴线与罩壳的轴线共线;驱动圆弧槽的内侧面上设置有轮齿;第二电机放置在支撑板上;第二电机的输出轴竖直向上设置,并与圆柱齿轮固定;圆柱齿轮设置在驱动圆弧槽内,且与驱动圆弧槽内侧侧面的轮齿啮合;所述连接杆的一端均与滑动杆铰接,另一端与第二电机固定。The outer edge of the circular arc piece is connected with one end of the connecting piece; the other end of the connecting piece is fixed with the inner end of the gear piece; the outer end of the gear piece is provided with a drive arc groove; the rotation axis of the drive arc groove is connected with the cover The axes of the shell are collinear; gear teeth are arranged on the inner side of the driving arc groove; the second motor is placed on the support plate; the output shaft of the second motor is arranged vertically upward and fixed with the cylindrical gear; the cylindrical gear is arranged on the drive and is engaged with the gear teeth on the inner side of the driving arc groove; one end of the connecting rod is hinged with the sliding rod, and the other end is fixed with the second motor.
进一步地,所述调整槽的槽宽均等于调整栓的直径。Further, the width of the adjustment grooves is equal to the diameter of the adjustment bolts.
进一步地,所述定位圈、齿轮及织袜机上的针筒同轴设置。定位圈的轴线在限位槽两侧壁的对称面内,且在限位块上两个相对设置的侧面的对称面内。Further, the positioning ring, the gear and the needle cylinder on the hosiery machine are arranged coaxially. The axis of the positioning ring is in the symmetrical plane of the two side walls of the limiting groove, and in the symmetrical plane of the two opposite side surfaces of the limiting block.
进一步地,所述的罩壳上开设有两条导向圆弧槽;两条导向圆弧槽分别以左眉毛与罩壳的铰接轴轴线、右眉毛与罩壳的铰接轴轴线为回转轴线;两根调整栓的底端分别穿过两个导向圆弧槽。Further, two guide arc grooves are provided on the cover; the two guide arc grooves respectively take the axis of the hinge axis of the left eyebrow and the cover, and the axis of the hinge axis of the right eyebrow and the cover as the axes of rotation; The bottom ends of the root adjustment bolts pass through the two guide arc grooves respectively.
进一步地,所述圆柱齿轮轴线与驱动圆弧槽外侧侧面的间距等于圆柱齿轮的齿顶圆半径。Further, the distance between the axis of the cylindrical gear and the outer side of the driving arc groove is equal to the radius of the addendum circle of the cylindrical gear.
进一步地,所述圆弧片的回转轴线与罩壳的轴线共线。Further, the rotation axis of the circular arc piece is collinear with the axis of the casing.
进一步地,所述限位槽的槽宽a=1/20D。Further, the width of the limiting groove is a=1/20D.
进一步地,所述固定盘的中心孔与定位圈同轴设置。Further, the central hole of the fixed disk is coaxially arranged with the positioning ring.
进一步地,所述的限位块最靠近定位圈的轴线的侧面与定位圈的内侧面相切。Further, the side of the limiting block closest to the axis of the positioning ring is tangent to the inner surface of the positioning ring.
进一步地,所述的装袜筒与织袜机的针筒同轴设置,且针筒套在装袜筒外。Further, the sock-loading cylinder is arranged coaxially with the needle cylinder of the sock knitting machine, and the needle cylinder is set outside the sock-loading cylinder.
本发明具有的有益效果是:The beneficial effects that the present invention has are:
1、本发明在限位块卡入限位槽的状态下,针筒与机架的相对位置是确定的,这使得针筒的停转位置准确,避免了织袜、缝头一体机在转移袜子的过程中由于针头错位导致的缝头失败。1. In the present invention, when the limit block is locked into the limit groove, the relative position of the needle cylinder and the frame is determined, which makes the stop position of the needle cylinder accurate, and avoids the transfer of the sock knitting and sewing head integrated machine Seam failure due to needle misalignment during sock processing.
2、本发明能够通过顶高装袜筒的方式顶高袜子已经织好的部分,提高了拾取环将袜子取出的成功率,并避免了旋转臂与针筒发生干涉,进而避免织针被撞坏的情况发生。2. The present invention can raise the knitted part of the socks by means of lifting the sock cylinder, which improves the success rate of taking out the socks by the pick-up ring, and avoids the interference between the rotating arm and the needle cylinder, thereby preventing the knitting needle from being hit Bad things happen.
3、本发明能够提高织袜、缝头一体机在袜子转移过程中的成功率,避免了织袜失败的情况发生。3. The present invention can improve the success rate of the sock knitting and sewing head integrated machine in the sock transfer process, and avoid the occurrence of sock knitting failure.
4、本发明能够通过控制第一电机的转角,精确控制生克罩移位的角度,进而提高织出袜子的美观程度和质量。4. The present invention can precisely control the angle of displacement of the hood by controlling the rotation angle of the first motor, thereby improving the aesthetics and quality of knitted socks.
5、本发明能够通过控制第二电机的转角,同时控制左眉毛和右眉毛转动,进而控制袜子不同部位的松紧程度,提高袜子的品质。5. The invention can control the rotation angle of the second motor and simultaneously control the rotation of the left eyebrow and the right eyebrow, thereby controlling the tightness of different parts of the sock and improving the quality of the sock.
6、本发明免去了人工调节生克罩的不稳定性,大大缩短了织袜机的调试时间,提高了织出袜子的成品率。6. The present invention avoids manual adjustment of the instability of the knitting cover, greatly shortens the debugging time of the hosiery machine, and improves the yield of hosiery.
7、本发明在进行生克罩移位时,生克罩与调整片同步运动,避免了生克罩移位导致左眉毛及右眉毛发生转动的情况发生。进而大大提升了生克罩移位的可靠性和有效性。7. In the present invention, when the squeegee mask is shifted, the smack mask and the adjustment plate move synchronously, which avoids the rotation of the left eyebrow and the right eyebrow caused by the smock mask shift. Thus, the reliability and effectiveness of the shifting of the Sink mask are greatly improved.
附图说明Description of drawings
图1为本发明的整体结构示意图;Fig. 1 is the overall structure schematic diagram of the present invention;
图2为本发明中定位机构与升降机构的组合示意图;Fig. 2 is the combination schematic diagram of positioning mechanism and lifting mechanism in the present invention;
图3为本发明中定位机构的立体图;Fig. 3 is the perspective view of positioning mechanism in the present invention;
图4为本发明中定位圈的立体图。Fig. 4 is a perspective view of the positioning ring in the present invention.
图5为本发明中罩壳调节机构与左右眉毛调节机构的组合示意图;Fig. 5 is a schematic diagram of the combination of the casing adjustment mechanism and the left and right eyebrow adjustment mechanisms in the present invention;
图6为本发明中罩壳调节机构与左右眉毛调节机构的俯视示意图;Fig. 6 is a schematic top view of the casing adjustment mechanism and the left and right eyebrow adjustment mechanisms in the present invention;
图7为本发明中左右眉毛调节机构的俯视示意图;Fig. 7 is a schematic top view of the left and right eyebrow adjustment mechanism in the present invention;
图8为本发明中生克罩拆去罩壳的示意图;Fig. 8 is a schematic diagram of removing the cover from the cover of the present invention;
图9为本发明中调整片的示意图;Fig. 9 is a schematic diagram of the adjusting sheet in the present invention;
图10为图9中A部分的放大视图。FIG. 10 is an enlarged view of part A in FIG. 9 .
具体实施方式Detailed ways
以下结合附图对本发明作进一步说明。The present invention will be further described below in conjunction with accompanying drawing.
如图1、2、3和5所示,一种具有移动生克罩的一体式织袜机袜体定位顶出装置,包括机架20、针筒芯子21(即为织袜机上的下袜筒座)、齿轮22(即为织袜机上的针筒牙齿轮)、装袜筒23、定位机构Ⅰ、升降机构Ⅱ、支撑板1、生克罩Ⅲ、连接杆14、罩壳调节机构Ⅳ和左右眉毛调节机构Ⅴ。支撑板1与机架20固定。针筒芯子21固定在机架上,且针筒芯子21与织袜机上的针筒同轴设置。齿轮22支承在机架20上。齿轮22由针筒电机驱动。齿轮22用于带动织袜机上的针筒转动。As shown in Figures 1, 2, 3 and 5, an integrated sock body positioning and ejecting device for a hosiery machine with a movable shroud includes a
如图1、2、3和4所示,定位机构Ⅰ包括定位气缸24、定位圈25、固定盘26、限位块27和安装块28。定位圈25固定在齿轮22的顶面上。定位圈25、齿轮22及织袜机上的针筒同轴设置。定位圈25的顶面上开有限位槽25-1。定位圈25的轴线在限位槽25-1两侧壁的对称面内。限位槽25-1的槽宽为a,a=1/20D,D为定位圈25的外径。开设有中心孔的固定盘26位于定位圈25的正上方并与机架20固定。固定盘26的中心孔与定位圈25同轴设置。安装块28固定在固定盘26的顶面上。定位气缸24固定在安装块28上。且定位气缸24的活塞杆朝向下方。安装块28及固定盘26与定位气缸24活塞杆对应的位置上均开设有通杆孔。定位气缸24活塞杆的外端与限位块27固定。定位圈的轴线在限位块上两个相对设置的侧面的对称面内,且限位块该两个侧面的间距等于a。限位块27穿过安装块28及固定盘26上的通杆孔。限位块27最靠近定位圈25的轴线的侧面与定位圈25的内侧面相切。定位气缸24用于推动限位块27上下运动,若限位块27卡入限位槽25-1,则齿轮22与机架20固定一起,进而使得针筒无法转动。限位块27卡入限位槽25-1的状态下,针筒与机架的相对位置是确定的,这使得针筒的停转位置准确,避免了织袜、缝头一体式织袜机中袜子从织袜装置转移到缝头装置时由于针头错位导致的缝头失败。As shown in FIGS. 1 , 2 , 3 and 4 , the positioning mechanism I includes a
如图1和2所示,升降机构Ⅱ包括光轴29、升降气缸30、气缸支座31和升降滑块32。光轴29的顶端与机架20固定,底端固定有气缸支座31。升降气缸30与气缸支座31固定。升降气缸30的活塞杆朝上设置并与升降滑块32的中部固定。升降滑块32的一端与光轴29构成滑动副,另一端与装袜筒23的底部固定。装袜筒23设置针筒芯子21内,并与针筒芯子21同轴设置,且针筒套在装袜筒23外。在织袜过程中,升降气缸30缩回活塞杆,使得装袜筒23的顶端低于针筒的顶部,此时,装袜筒23能够隔离针筒与袜子已经织好的部分,避免袜子被勾入针筒,导致织袜失败。在织袜完成后,升降气缸30的活塞杆推出,使得装袜筒23升高将袜子顶起,避免用于将袜子转移到缝头装置的旋转臂与针筒发生碰撞干涉,导致转移失败。As shown in FIGS. 1 and 2 , the lifting mechanism II includes an
如图1、5、6和8所示,生克罩Ⅲ包括罩壳2、中眉毛3、左眉毛18及右眉毛19。罩壳2呈圆环形。罩壳2的内圈套在织袜机的针筒上。罩壳2与针筒同轴设置。罩壳2与织袜机的机架构成以罩壳2轴线作为公共轴线的转动副。中眉毛3、左眉毛18及右眉毛19均安装在罩壳2内,左眉毛及右眉毛的中部均与罩壳2铰接。As shown in Figures 1, 5, 6 and 8, Sheng Ke cover III includes a
如图1、5和6所示,罩壳调节机构Ⅳ包括第一电机4、支架5、丝杆6、滑动杆7、U形调整块8和固定手柄9。竖直设置的滑动杆7穿过支撑板1上开设的滑槽。滑动杆7与滑槽构成沿水平方向滑动的滑动副。滑槽为通槽。支架5固定在支撑板1的底面。第一电机4与支架5固定。第一电机4的输出轴与丝杆6的一端固定。水平设置的丝杆6与固定在滑动杆7底端的螺母构成螺旋副。U形调整块8由一体成型的固定板和两块定位板组成。固定板的两端与两块定位板的内端分别连接。两块定位板间隔设置。固定板的中部与滑动杆7的顶端固定。两块定位板的相对侧侧面上均螺纹连接有定位螺栓。固定手柄9的一端与罩壳2固定,另一端设置在两根定位螺栓之间。两根定位螺栓的相对端端面分别抵住固定手柄9的两个侧面。第一电机4驱动丝杆6转动,能够使得滑动杆7水平滑动,进而使罩壳在一定范围内旋转。罩壳的旋转即为生克罩移位。生克罩移位能够调整织出袜子上面纱与底纱的相对位置。在第一电机控制下,生克罩移位更加精准可控,这大大提高了织出袜子的质量。As shown in FIGS. 1 , 5 and 6 , the housing adjustment mechanism IV includes a
如图1、5、6、7、9和10所示,左右眉毛调节机构Ⅴ包括第二电机10、圆柱齿轮11、齿轮片12、连接块13、调整栓15和调整片16。调整片16由一体成型的圆弧片16-1和连接片16-2组成。圆弧片16-1与罩壳2构成公共轴线与罩壳2轴线共线的转动副。圆弧片16-1的回转轴线与罩壳2的轴线共线。圆弧片的侧面上开设两个调整槽17。两个调整槽17的横截面均由第一圆弧段17-1、第二圆弧段17-2和连接线段17-3合围而成。第一圆弧段17-1的两端与两根连接线段17-3的一端分别连接并相切。第二圆弧段17-2的两端与两根连接线段17-3的另一端分别连接并相切。第一圆弧段17-1的圆心与罩体轴线的间距为R1。第二圆弧段17-2的圆心与罩体轴线的间距为R2。R1比R2小1mm。两个调整槽内均设置有调整栓15。调整栓15的直径与调整槽的槽宽相等。设置在调整栓15侧面顶端的环形凸起的底面与圆弧片顶面接触。罩壳上开设有两条导向圆弧槽。两条导向圆弧槽分别以左眉毛与罩壳的铰接轴轴线、右眉毛与罩壳的铰接轴轴线为回转轴线。导向圆弧槽的槽宽等于调整栓的半径。两根调整栓的底端分别穿过两个导向圆弧槽,并与左眉毛、右眉毛分别固定。As shown in Figures 1, 5, 6, 7, 9 and 10, the left and right eyebrow adjustment mechanism V includes a
圆弧片16-1的外侧圆弧边缘与连接片16-2的一端连接。连接片16-2的另一端与齿轮片12的内端通过连接块13固定。齿轮片12的外端上开设有驱动圆弧槽。驱动圆弧槽的回转轴线与罩壳2的轴线共线。驱动圆弧槽的内侧侧面上设置有多个轮齿。第二电机10放置在支撑板1上。第二电机10的输出轴竖直向上设置,并与圆柱齿轮11固定。圆柱齿轮11设置在驱动圆弧槽内,且与驱动圆弧槽内侧面的轮齿啮合。圆柱齿轮11轴线与驱动圆弧槽外侧侧面的间距等于圆柱齿轮的齿顶圆半径。The outer circular arc edge of the circular arc piece 16-1 is connected with one end of the connecting piece 16-2. The other end of the connecting piece 16 - 2 is fixed with the inner end of the
圆柱齿轮11转动能够驱动齿轮片12带动调整片16与罩体发生相对转动。调整片16在转动时,带动两根调整栓15分别沿两条导向圆弧槽滑动,进而使得左眉毛及右眉毛均与罩壳2发生相对转动。左眉毛及右眉毛与罩壳2相对转动能够使得左眉毛及右眉毛与中眉毛3之间的相对位置产生变化,从而控制袜子不同部位的松紧,更好地提高织出袜子的品质和成品率。The rotation of the
两根连接杆的一端均与滑动杆7构成公共轴线竖直设置的转动副,另一端均与第二电机10固定。由于连接杆14连接了滑动杆7与第二电机10,故在滑动杆7水平移动时将带动第二电机10绕罩壳轴线转动,进而使得调整片16与罩壳同步转动,避免了罩壳在转动时与调整片发生相对转动,使得织出袜子的松紧程度不会随罩壳移位而发生改变。One ends of the two connecting rods and the sliding rod 7 form a rotating pair with a common axis vertically arranged, and the other ends are fixed with the
本发明的工作原理如下:The working principle of the present invention is as follows:
步骤一、第一电机转动,生克罩绕针筒轴线转动,完成生克罩移位。
步骤二、织袜、缝头一体机的织袜装置进行袜体的编织。在编织过程中第二电机转动,调节左眉毛和右眉毛的位置,控制袜体不同位置的松紧程度。Step 2: The sock knitting device of the sock knitting and seaming head integrated machine knits the sock body. During the knitting process, the second motor rotates to adjust the positions of the left eyebrow and the right eyebrow, and control the tightness of different positions of the sock body.
步骤三、袜体编织完成后,织针筒内所有织针均降到最低位置,定位气缸推出,使得限位块的底部抵在定位圈的顶面上。当限位槽25-1转动至限位块27的正下方时,限位块27卡入限位槽25-1内,使得停止织针筒转动。此时,织针筒上所有织针的位置与旋转臂上拾取环内转移片的位置一一对应。Step 3: After the knitting of the sock body is completed, all the knitting needles in the knitting needle cylinder are lowered to the lowest position, and the positioning cylinder is pushed out, so that the bottom of the limiting block is against the top surface of the positioning ring. When the limiting groove 25-1 rotates to the position directly below the limiting
步骤四、缝头装置的旋转臂转动,使得拾取环到达织针筒的正上方。Step 4: The rotating arm of the seam head device rotates, so that the pick-up ring reaches the top of the knitting needle cylinder.
步骤五、升降气缸30推出,装袜筒23将织针筒内的袜体顶高。使得袜体脱离织针筒,并与拾取环连接。Step five, the lifting
步骤六、旋转臂转动,使得袜体被转移到缝头装置内进行缝头,得到一只成型的袜子。Step 6, the rotating arm rotates, so that the sock body is transferred to the seaming device for seaming, and a formed sock is obtained.
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CN108677368B (en) * | 2018-05-31 | 2019-09-06 | 吉林省德盟欧纺织机械有限公司 | A kind of oscillating arm mechanisms |
CN109097902A (en) * | 2018-08-31 | 2018-12-28 | 石明军 | Computer stocking lathe bed main shaft device |
CN109972281B (en) * | 2019-04-19 | 2024-05-03 | 浙江嘉志利智能科技有限公司 | Tubular fabric forming device and method with object supporting mechanism |
CN113005619A (en) * | 2019-12-19 | 2021-06-22 | 大康织机股份有限公司 | Hosiery knitting apparatus and method of operating the same |
CN111534920B (en) * | 2020-05-27 | 2024-10-29 | 浙江诸暨钇澎机械股份有限公司 | Large plate sedimentation oil supply system of hosiery machine |
CN111648018A (en) * | 2020-07-23 | 2020-09-11 | 浙江宝立普自动化设备制造有限公司 | Transmission mechanism of knit-stitch turning-over integrated hosiery machine |
CN114411319A (en) * | 2022-03-01 | 2022-04-29 | 义乌市奥锣拉机械有限公司 | Main transmission structure of double-needle-cylinder sock-knitting and toe-sewing integrated knitting machine |
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