A method of preparing the aqueous antioxygen agent emulsion of high-melting-point at room temperature
Technical field
The invention belongs to antioxidant technical fields, and in particular to one kind prepares the aqueous antioxygen agent emulsion of high-melting-point at room temperature
The antioxidant of method, selection is suitable for emulsion polymerization production technology.
Background technique
All very stringent to the control of oxygen in the synthesis process of most of polymer, having prevented may in polymerization process
Lead to material aging factor, but oxygen air and heat, light and machinery are stored and can inevitably touched in Polymer Processing
The generation of phenomena such as power, the passage of adjoint time, high molecular material will be with discoloration, the decline of various physical mechanical properties, most
Use value is lost eventually.Since the oxidation of high molecular material is an irreversible process, and eventually result in the materials'use longevity
Life shortens, and for the generation for slowing down oxidation reaction, antioxidant becomes indispensable during the machine-shaping of high molecular material
Auxiliary agent.
Antioxidant is that one kind can inhibit polymeric inner that oxidation reaction, a substance of scavenging activated oxygen occurs, and is resisted
Oxygen agent can capture the free free radical of activity so that it becomes nonactive free free radical, so that chain reaction be made to terminate;Or pass through
The polymer hydroperoxides generated in oxidation process are decomposed, stable nonactive product are produced, thus middle chain-breaking reaction.Therefore
It is widely used in the high molecular materials such as plastics, rubber, fiber, improves the ageing-resistant performance of high molecular material, to extends material
Expect service life.
Butadiene is important polymer monomer, can be copolymerized with multiple compounds and manufacture various synthetic rubber and synthesis tree
Rouge.In its every annual consumption, about 90% or more is used for synthetic rubber such as butadiene-styrene rubber, butadiene rubber, nitrile rubber, neoprene
Rubber, EP rubbers, in terms of synthetic resin, for producing ABS, BS, SBS, MBS, POLYBUTADIENE EPOXY RESIN, liquid fourth
Diene oligomers etc..Wherein, butadiene is maximum component to be influenced by oxidation reaction, thus play certainly to the aging of integral material
Qualitative effect, it is numerous studies have shown that due to butadiene molecule chain link have largely be easy to be broken isolated double bond, in material
Aging occurs first for rubber particle under butadiene in material use process, makes the reduction of material toughness itself, and rigidity improves, macro manifestations
Become fragile for material, appearance color gradually turns yellow and deepens.
Polymer work in-process is heated and oxygen contacts inevitable meeting and generates free polymer readical and react with oxygen, can not
Both the meeting avoided generates oxyradical and peroxylradicals, removed by certain means, that is, the anti-of polymer can be improved
Oxidability.
Want to improve the oxidation resistance of polymer or remove free radical, or removal generates the object of free free radical
Matter, prevents the progress of autoxidation chain reaction, compound of the suitable antioxidant generally by a variety of with antioxygen row compound and
At usually being compounded by primary antioxidant and auxiliary anti-oxidant, antioxidant theory thinks, phenolic antioxidant can be with during antioxygen
Peroxylradicals are captured so that it becomes hydroperoxides, and hydroperoxides have autocatalysis to thermal oxidative degradation, so
Exclusive use is difficult to reach ideal antioxidant effect, although auxiliary antioxidant cannot capture peroxylradicals, can decompose hydrogen mistake
Oxide, so that polymer caused by self-catalyzed reaction be inhibited to degrade.Composition of raw materials of the present invention is resisted using primary antioxidant with auxiliary
Oxygen agent is used cooperatively to reach ideal synergy.
Traditional antioxidant application method is to be added in reaction system with solidapowder form, but this is faced with antioxidant powder
End disperses uneven situation in the polymer, and then influences the antioxygen property of naval stores, thus mostly uses and aqueous cream can be dispersed
Liquid type antioxidant.And the preparation process of traditional aqueous emulsion type antioxidant is mostly by primary antioxidant powder and auxiliary anti-oxidant powder
It is mixed to form liquid composition shear agitation with water, surfactant, wetting agent, pre-emulsification effect is reached after being sufficiently mixed, then
Mechanical stirring homogeneous after addition water, dispersing agent, obtains antioxidant product emulsion;The production of suspension liquid emulsion need to use ball mill and surpass
Micro- grater constantly grinds composite antioxidant using stone, ceramic bead or other similar hard material as abrasive media
Mill, operation want repeatability entrain the pellets into milling zone, can reach needs particle size range be 1-10 micron, averagely grain
Diameter is 3-5 microns, and the substances such as water, dispersing agent, wetting agent are added later, are adequately mixed;Or by composite antioxidant, water, dispersion
The material mixings such as agent, wetting agent grind 16-20 hours in the ball mill, obtain product;Inverted emulsion method is first by compound antioxygen
Emulsifier is added under mechanical agitation and carries out being dispersed into water-in-oil emulsion, adds water and passes through high-speed stirring for agent high temperature melting
Reversed formation emulsion oil-in-water is mixed, Temperature fall under stirring condition obtains aqueous antioxidant product emulsion.
Though can be dispersed to antioxidant with upper type, its preparation process is many and diverse, and energy consumption is big, and the production cycle is long, invisible
Middle increase production cost, is not easy to industrialized production.The present invention overcomes above many deficiencies, far below antioxidant fusing point it
Under, using physical means, good dispersion is carried out to antioxidant.
Summary of the invention
It is an object of the present invention to provide it is a kind of overturn it is traditional aqueous antioxidant emulsion preparation method can be dispersed, overcome existing
Technical restriction primary antioxidant and auxiliary anti-oxidant is made by a certain percentage multiple under room temperature far below antioxidant fusing point
Distribution type antioxidant systems initiate Dynamic Precipitation method in aqueous antioxidant field, in homogenizer high speed shear and emulsification collective effect
Under prepare the aqueous antioxidant product of stable homogeneous at room temperature.
The method of the present invention for preparing the aqueous antioxygen agent emulsion of high-melting-point at room temperature, its step are as follows:
1. 45~140g primary antioxidant, 15~40g auxiliary anti-oxidant and 0.3~1.2g defoaming agent are added to 100~300g
In solvent, it is completely dissolved raw material under magnetic agitation (30~800 revs/min);
2. 2.5~5g emulsifier and 0.5~1.5g dispersing agent are dissolved in 50~100g deionized water;
3. 1. solution that step is obtained 10~20s of emulsification pretreatment, emulsification pretreatment under the conditions of 3000~9000 revs/min
2. solution that step obtains is slowly added dropwise thereto in the process, primary antioxidant is precipitated slowly from solvent, obtains aqueous antioxygen
Agent emulsion;
4. 3. aqueous antioxygen agent emulsion that step is obtained shears 10 under the conditions of 9000~23000 revs/min~
120min, after being cooled to room temperature be added 0.2~1.5g thickener, stand 5~20min up to partial size of the present invention preferably,
The aqueous antioxygen agent emulsion of high-melting-point.
Since the fusing point of antioxidant itself is higher (being greater than 100 DEG C), the aqueous antioxygen agent emulsion because obtained from has higher
Fusing point.Used solvent such as ethyl alcohol, acetone etc. can dissolve each other completely with water during preparing antioxygen agent emulsion, in this way
Promote the antioxygen agent emulsion prepared that can also be completely dispersed in water, because of the referred to herein as aqueous antioxygen agent emulsion of high-melting-point.
Above method step 1. described in primary antioxidant be paracresol and dicyclopentadiene butylation product (antioxygen
Agent CPL, fusing point >=115 DEG C), bis- (2,4-DTBP) pentaerythritol diphosphites (antioxidant 626, fusing points 175
DEG C), 2,2 '-di-2-ethylhexylphosphine oxides (4- methyl-6-tert-butylphenol) (antioxidant 2246,120~133 DEG C of fusing point), paracresol and double
One or more of butylation product (115 DEG C of antioxidant Wingstay-L fusing point) of dicyclopentadiene;Auxiliary anti-oxidant
For β-(3,5- di-tert-butyl-hydroxy phenyl) propionic acid isoctanol ester (liquid antioxidant 1135), three (nonyl is for phenyl) phosphorous
Acid esters (liquid antioxidant TPP);The double isomerous tridecanol esters (liquid antioxidant DTDTP) of thio-2 acid, diphosphorous acid double 18
The one or more of ester pentaerythritol ester (liquid antioxidant DPD).
Above method step 1. described in defoaming agent be silicone emulsion defoaming agent;Natural oil defoaming agent (vegetable oil);
Polyethers defoaming agent (GP type defoaming agent, GPE type defoaming agent, GPES type defoaming agent);Silicon class defoaming agent (dimethyl silicone polymer,
Polyether modified silicon oil);High-carbon alcohol defoaming agent;Polyoxyethylene polyoxypropylene pentaerythrite ether;Polyoxyethylene polyoxy propyl alcohol amidogen ether;
Polypropylene glycerol aether;Polyoxyethylene polyoxypropylene glycerin ether.
Above method step 1. described in solvent be water-soluble solvent such as dehydrated alcohol, propyl alcohol, acetone.
Above method step 2. described in emulsifier be Tween-40;Tween-60;Tween-80;Tween-85;Disproportionation pine
Fragrant acid sodium;Heterogeneous ten alcohol polyoxyethylene ether;Isomery undecyl alcohol polyoxyethylene ether;Isomerous tridecanol polyoxyethylene ether;Alkyl phenol is poly-
Ethylene oxide ether;Propylene glycol block ether;Polypropylene glycol;Dialkyl benzene sulfonic acids sodium;Sodium alklyarylsulfonate;Dodecyl benzene sulfonic acid
Sodium;Octyl phenol polyoxyethylene ether;Double, tributyl phenol polyoxyethylene ether;Alkyl phenol polyoxyethylene ether polyethenoxy ether;Two, three benzyl
Base phenol polyethenoxy ether;Coconut oleyl alcohol;Different tridecanol polyoxyethylene ether;Phenethyl phenol polyethenoxy ether;Polyoxyethylene oleic acid ester;
Polyoxyethylene stearic acid ester;Polyoxylethylene abietate;Castor oil polyoxyethylene ether;Two polyglycereol and aliphatic ester;Diglycerol
Polypropylene glycol ether;Glycerin polyoxyethylene ether polyoxypropylene ether fatty acid ester;Nekal;Sodium diisopropylnaphthalene sulfonate;
Sodium metnylene bis-naphthalene sulfonate;Petroleum sodium sulfonate;Alkane sodium olefin sulfonate;Hydroxy alkyl sulfonic acid sodium;Dialkyl succinylsuccinate ester sodium sulfonate;Alkane
Base phenol polyethenoxy ether succinate sulfonate;Benzyl naphthalene sulfonic acid-formaldehyde condensation product;Naphthalenesulfonic acid-formaldehyde condensate;Dibutyl naphthalene
Sodium sulfonate formaldehyde condensation products;Methyl naphthalene sulfonate formaldehyde condensate;Sulfated castor oil;Turkey red oil;Aliphatic alcohol sulfate;
Spermaceti alcohol radical sodium sulphate;Secondary alcohol groups sodium sulphate.
2. the dispersing agent is lead naphthenate to above method step;Sodium pyrophosphate;Sodium tartrate;Sodium orthophosphate;Sub- oil
Sour sodium;Tannic acid;Calcium chloride;Strontium chloride;Sodium Polyacrylate;More sodium metaphosphates;Hexenyl bis-stearamides;Stearic acid list glycerol
Ester;Glyceryl tristearate;Atoleine;Barium stearate;Magnesium stearate;Copper stearate;Polyethylene glycol.
4. the thickener is sodium carboxymethyl starch to above method step;Xanthan gum;Gelatin;Sodium alginate;Cluster bean
Glue;Cycloheptaamylose;Carboxymethyl cellulose;Hydroxyethyl cellulose;Sodium Polyacrylate;Polyacrylamide;Polyethylene glycol oxide, card wave
Resin, polyacrylic acid and Polyacrylate Emulsion;Hydroxypropyl methyl cellulose;Sodium carboxymethylcellulose.
Compared with prior art the invention has the advantages that
1, what the present invention was initiative is added the characteristics of water will be slow precipitation using antioxidant solid in organic solvent, in room
Can be prepared by high-melting-point under temperature can be dispersed aqueous antioxygen agent emulsion, easy to operate, energy-efficient, solve industrial antioxidant cream
Consume energy in liquid preparation process big, cumbersome the disadvantages of.
2, the present invention is used using the surfactant of non-toxic efficient and a certain amount of dispersant, using mechanical stirring
Dispersed.Raw material proportioning is flexible and changeable, and the proportion of primary antioxidant and auxiliary anti-oxidant can be adjusted according to polymer raw material formula, with
It is optimal antioxidant effect.It due to preparation method uniqueness, matches anyway, it is preferable to be made particle diameter distribution, and viscosity is suitable
The aqueous antioxygen agent emulsion of middle stable homogeneous.
3, the present invention has good particle diameter distribution, and dispersion effect is good, and finished product is without further purification operations such as filterings
It can be used directly.And antioxygenic effect is high, good using response type antioxidant and ABS latex polymerization compatibility, to product without
Other adverse effects, anti-extraction, anti-tarnishing ability and thermal decomposition ability are outstanding, and can improve products machinery intensity.
4, the equal asepsis environment-protecting of raw material selected by the present invention, it is raw materials used to be recognized by U.S. Food and Drug Administration (FDA)
Card, meets green chemical concept.
Specific embodiment
All antioxidant raw materials of the present invention are commercial product, and rank is industrial top grade: antioxidant CPL appearance is white powder
End, 1135 appearances are colourless or weak yellow liquid.
Embodiment 1
100g dehydrated alcohol is added in 500mL beaker, is separately added into 50g primary antioxidant paracresol and dicyclopentadiene fourth
Silicone emulsion is added dropwise in glycosylation reaction product and 17g auxiliary anti-oxidant β-(3,5- di-tert-butyl-hydroxy phenyl) propionic acid isoctanol ester
Defoaming agent 0.5g, is completely dissolved antioxidant by 400 revs/min of magnetic agitation.Separately take 200mL beaker by 3g Tween-80 emulsifier with
0.5g polyethylene glycol dispersing agent is dissolved in 50g deionized water.It, will be above-mentioned after antioxidant is dissolved completely in ethanol solution
500mL beaker transposition emulsification pretreatment under the conditions of 5000 revs/min of homogenizer, while will be dissolved with the aqueous solution of emulsifier and dispersing agent
It is added drop-wise in the ethanol solution, in being added dropwise in 3min, adjustment homogenizer shear rate is that 12000 revs/min of high speeds are cut
35min is cut, is cooled to room temperature, sodium carboxymethyl cellulose thickener 0.2g is added, 5min is stood and obtains stable antioxygen agent emulsion
220g。
Through Haake viscosity apparatus, Ke Nike pH detector test: Malvern partial size tester uses and prepares high-melting-point at room temperature
The method of aqueous antioxidant prepares aqueous antioxidant emulsion viscosity 330cps, and 1.1 μm of average grain diameter, pH=9.27.
Embodiment 2
300g dehydrated alcohol is added in 1000mL beaker, is separately added into 140g primary antioxidant paracresol and dicyclopentadiene
Polyoxy third is added dropwise in butylation product and 40g auxiliary anti-oxidant β-(3,5- di-tert-butyl-hydroxy phenyl) propionic acid isoctanol ester
Alkene polyoxyethylene glycerol ether defoaming agent 1.2g, 600 revs/min of magnetic agitation.Separately take 200mL beaker by 5g Tween-80 and 1.5g points
Powder lead naphthenate is dissolved in 100g deionized water, is dissolved completely in ethanol solution to antioxidant, by beaker transposition
In 7000 revs/min of emulsification pretreatments of homogenizer, while dehydrated alcohol will be slowly dropped to dissolved with the aqueous solution of emulsifier and dispersing agent
In solution.In being added dropwise in 5min, adjustment homogenizer shear rate is 17000 revs/min of high speed shear 40min, is cooled to room
Thickener cycloheptaamylose 1.5g is added in temperature, stands 7min and obtains stable antioxygen agent emulsion 587g.
Through Haake viscosity apparatus, Ke Nike pH detector test: Malvern partial size tester uses and prepares high-melting-point at room temperature
The method of aqueous antioxidant prepares aqueous antioxidant emulsion viscosity 370cps, and 1.4 μm of average grain diameter, pH=10.17.
Embodiment 3
300g dehydrated alcohol is added in 1000mL beaker, is separately added into 140g primary antioxidant paracresol and double polycyclopentadithio.henes
The double isomerous tridecanol esters of the butylation product and 40g auxiliary anti-oxidant thio-2 acid of alkene, are added dropwise dimethyl silicone polymer and disappear
Infusion 0.9g, 600 revs/min of magnetic agitation.Separately take 200mL beaker by 3.5g neopelex and 1.3g dispersing agent 16
Alcohol is dissolved in 100g deionized water, is dissolved completely in ethanol solution to antioxidant, by beaker transposition in homogenizer
6000 revs/min of emulsification pretreatments, while will be slowly dropped in ethanol solution dissolved with the aqueous solution of emulsifier and dispersing agent.In
It is added dropwise in 5min, adjustment homogenizer shear rate is 17000 revs/min of high speed shear 45min, is cooled to room temperature, and is added and increases
Thick agent carboxymethyl sodium starch 1.2g stands 8min and obtains stable antioxygen agent emulsion 585g.
Through Haake viscosity apparatus, Ke Nike pH detector test: Malvern partial size tester uses and prepares high-melting-point at room temperature
The method of aqueous antioxidant prepares aqueous antioxidant emulsion viscosity 330cps, and 1.7 μm of average grain diameter, pH=10.24.
Embodiment 4
300g dehydrated alcohol is added in 1000mL beaker, is separately added into 60g primary antioxidant paracresol and dicyclopentadiene
The butylation product and 25g auxiliary anti-oxidant three of butylation product, 70g primary antioxidant paracresol and double focusing cyclopentadiene
(nonyl is for phenyl) phosphite ester, be added dropwise polyoxyethylene polyoxy Propanolamine ether defoaming agent 0.75g, 500 revs/min of magnetic agitation.Separately
200mL beaker is taken to be dissolved in 3.5g Arlacel-80 with 0.9g dispersing agent sodium pyrophosphate complete to antioxidant in 100g deionized water
It is dissolved in ethanol solution, by beaker transposition in 6000 revs/min of emulsification pretreatments of homogenizer, while dissolved with emulsifier and will divide
The aqueous solution of powder is slowly dropped in ethanol solution.It is added dropwise in 5min, adjustment homogenizer shear rate is 14000
Rev/min high speed shear 50min, is cooled to room temperature, and thickener Sodium Polyacrylate 0.5g is added, stand 10min obtain it is stable anti-
Oxygen agent emulsion 560g.
Through Haake viscosity apparatus, Ke Nike pH detector test: Malvern partial size tester uses and prepares high-melting-point at room temperature
The method of aqueous antioxidant prepares aqueous antioxidant emulsion viscosity 330cps, and 1.1 μm of average grain diameter, pH=9.25.
Embodiment 5
100g propyl alcohol is added in 500mL beaker, is separately added into 45g primary antioxidant cresols and dicyclopentadiene butylation is anti-
Product and the double octadecyl ester pentaerythritol esters of 15g auxiliary anti-oxidant diphosphorous acid are answered, polypropylene glycerol aether defoaming agent 0.3g, magnetic is added dropwise
Power stirs 350 revs/min.Separately take 200mL beaker that 2.5g disproportionated rosin acid sodium and 0.5g dispersing agent linoleic acid sodium are dissolved in 50g
In ionized water, it is heated to 70 DEG C under mechanical stirring.Be dissolved completely in ethanol solution to antioxidant, by beaker transposition in
4000 revs/min of emulsification pretreatments of homogenizer, at the same it is molten by dehydrated alcohol is slowly dropped to dissolved with the aqueous solution of emulsifier and dispersing agent
In liquid.In being added dropwise in 3min, adjustment homogenizer shear rate is 12000 revs/min of high speed shear 30min, is cooled to room temperature,
Thickener sodium alginate 1.5g is added, stands 5min and obtains stable antioxygen agent emulsion 213g.
Through Haake viscosity apparatus, Ke Nike pH detector test: Malvern partial size tester uses and prepares high-melting-point at room temperature
The method of aqueous antioxidant prepares aqueous antioxidant emulsion viscosity 370cps, and 1.1 μm of average grain diameter, pH=9.73.